Professional Documents
Culture Documents
TABLE OF CONTENTS
1
SCOPE
INTRODUCTION
FIRE RESISTANCE
REACTION TO FIRE
REMARKS
11
LEGAL NOTE
12
10
KEY WORDS
12
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
2/12
Sika Services AG
For Internal Difussion
SCOPE
The design of CFRP for structural strengthening under a fire situation has always been a matter of doubt by our
staff and customers.
However, in most cases, the protection of the carbon fiber laminates may be useless, since no additional safety
measure is required. This assumption includes most of the standard situations. However, and despite being well
covered by the various local and international guides, this topic is a frequent source of problems and
discrepancies.
INTRODUCTION
The design of a structure is focused in ensuring the necessary strength under the expected loads. For safety
reasons, the different codes take into account additional safety coefficients, so that the final calculation utilizes
load magnitudes higher than the actual ones, and materials strengths lower than the real. This way, extraordinary
situations that may exceed the expected, common conditions are equally taken into account.
Situation
Eurocode 2 (simplification)
Design loads
Design Strengths
As a consequence of this, the structures must be designed so that they necessarily have a resistance substantially
greater than requested to support the anticipated loads. However, under certain circumstances, these conditions
cannot be met either as a consequence of a current resistance lower than the expected, or by the existence of
loads higher than those initially estimated.
Under those circumstances, an appropriate strengthening method must be displayed, so that the structural safety
margin required the local legislation is ensured.
Those systems using CFRP reinforcement methods are widely used today as one of the preferred alternatives by
engineers and contractors, since they involve extremely fast and effective solutions in most of the cases.
However, these systems essentially support those loads that are transferred to them via adhesives used for
placement. Therefore, in those situations where the rapid heating of the bonding agent can be expected, the
integrity of the CFRP solution is constrained to those temperatures below the softening point of the adhesive.
Hence, under a fire situation, the mechanical capacity of the un-protected CFRP laminate will be lost within the
first minutes, so the existing loads must be supported by the original, un-strengthened RC structure. Apparently,
this situation seems to compromise the integrity of the structural element. But, in most cases, this is not the case.
The different existing guidelines take into account this verification in the calculation process. However, the
expected loads in case of fire are notably reduced, as a substantial part of the live loads (variable loads) will not be
expected in case of fire. This fact is clearly defined by the local codes in each territory.
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
3/12
Sika Services AG
For Internal Difussion
Similarly, the real strengths of the materials are considered, instead of the design (reduced) ones.
FIRE SITUATION
Design loads
Eurocode 2 (simplification)
Design Strengths
These two changes involve that, in a fire situation, the structure will provide a greater resistance against the
expected loads, which are equally reduced. Therefore, in most situations, the original structure without CFRP
reinforcement can withstand loads without any additional strengthening, so that the loss of CFRP has no
consequence.
Problem
Solution
Fire Situation
This verification must be done as part of the calculation process. The new Sika Carbodur Calculation Software
includes an automatic tool for it:
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
4/12
Sika Services AG
For Internal Difussion
Uncommonly, the mechanical contribution of the CFRP strengthening is absolutely necessary in case of fire. This
situation is typically expected in those situations where the CFRP contribution assumes a significant part of the
members resistance (the CFRP increases the original strength significantly).
Under this circumstance, a proper thermal insulation must be displayed. This insulation must comprise insulating
mortars (Sikacrete 213F) or specific panels which ensure that the temperature in the bonding agent remains
below the softening point. This usually involves a substantial thickness for the insulation.
Sikacrete 213F
(*)These values may vary significantly according to the characteristics of the RC member and the loads. Contact
Corporate Tech. Dept. for additional info.
Please note that many common solutions for the structural protection in case of fire, based on thin mortar layers
or intumescent coatings, are frequently useless for CFRP laminates, as they are based on thickness with protective
capabilities that are not effective to maintain the temperature of the CFRP adhesive below the critical point.
Even in the case of using protective materials applied in a considerable thickness, the expected protection will be
restricted to a limited period of time (e.g. 45-60 minutes). A long-term protection for the CFRP strengthening (120240 minutes) is not feasible unless providing extremely costly or complex solutions. Short term CFRP protections
do not involve a low fire resistance for the structural member.
FIRE RESISTANCE
In some situations, the structural member must show a certain fire resistance in case of fire. This fire resistance is
determined by the time (30, 60, 90, 120... minutes) within the load bearing capacity of the member can be
assumed.
This period concerns the necessary time for the evacuation of the building. Hence, the requested fire resistance
according to the local regulations will essentially depend on the occupancy and the distance to the exit, and not on
structural issues.
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
5/12
Sika Services AG
For Internal Difussion
The fire resistance concerns the performance of the structural member (e.g. a column, beam) or part of a
structure, and not their constituent materials independently (concrete, steel or CFRP).
Hence, a common mistake associated to the use of bonded CFRP laminates implies that the fire resistance of the
CFRP should meet the resistance time requested for the member, which is not correct (e.g. a 90-minutes rated
column must be able to assume the expected loads for the indicated time, but the individual load bearing capacity
of the concrete, steel and CFRP throughout that period of time are not restricted individually)
As the contribution of the CFRP is expected to be prematurely lost, the strength of the member will basically
depend on the other two components (concrete and steel), which will gradually decrease according to its
temperature. Thus, even when the protective material will only provide a limited additional protection to the CFRP
(1), its effectiveness concerning the protection of the concrete and steel is very significant, therefore the fire rating
of the member can be considerably enhanced (2).
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
6/12
Sika Services AG
For Internal Difussion
REACTION TO FIRE
In addition to the FIRE RESISTANCE, other major topic is the so called REACTION TO FIRE, which is the
measurement of how a product or system will contribute to the smoke generation, fire development and spread,
particularly in the very early stages of a fire when evacuation is crucial.
The admissible reaction to fire for the materials involved in construction processes is commonly regulated by local
codes, which can even vary among cities located in the same country. The reaction to fire has no relation with the
structural performance of the element.
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
7/12
Sika Services AG
For Internal Difussion
international codes (e.g. Eurocode 2 part 1-2 or ACI216.1-07) concerning reinforced concrete members under a fire
situation.
Typically, those codes comprise 3 alternative options that can be considered for the determination of the fire
resistance:
a) Detailed calculation, taken into account the progressive reduction of the strengths for the concrete and the steel
throughout the fire situation.
b) Simplified calculation, mainly based on the geometry and size of the member, characteristics of the concrete
and the thickness of the concrete cover around the steel bars.
No calculations are necessary. This option is singularly interesting in the case of determining the
performance of a member protected by a certain protective solution.
The certification is only valid for those RC members that meet the same characteristics (geometry, covers,
protective materials) than those previously evaluated in the test.
In those situations when the mechanical contribution of the CFRP is necessary under a fire situation, what is the
maximum fire resistance we can provide for the CFRP?
In those cases where the un-strengthened member is not able to support the reduced combination of loads in case
of fire, its necessary to protect the CFRP laminate in order to maintain its mechanical contribution.
In this case, the maximum achievable protection for the CFRP can be estimated in 60 minutes (Sikacrete 213F).
However, the Sikacrete 213F can still protect the remaining components of the RC member (concrete & steel)
beyond this point.
How can I determine if the CFRP must be protected against fire?
This is part of the calculation process, as indicated in the different CFRP guidelines:
.ACI 440.2R-08: section 9.2.1
.fib bulletin 14: sections 3.1.2.5 and 3.2.2
This process must verify if the strength corresponding to the un-strengthened (existing) member exceeds the
expected loads related to the fire situation (no CFRP is involved in this verification, hence the calculation follows
the standard procedures as implemented in Eurocode 2, ACI 318/216 or local codes concerning the calculation of
RC elements)
Is there any certification or test concerning the performance of the protection of the CFRP?
Unlike other materials commonly used for building structures (timber, concrete, steel, etc.), there is not code or
test to determine the performance for the protections in the case of bonded CFRP laminates. This disallows the
possibility to calculate the necessary thickness for the protective material in each situation.
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
8/12
Sika Services AG
For Internal Difussion
Alternatively, some tests on strengthened members are feasible, which can evaluate the fire resistance rating for
the protected member (reinforced concrete + external CFRP) in case of fire. Those tests cover some specific
combinations of products, layers, concrete classes, sizes, etc., so they are not valid for members exhibiting sizes or
characteristics different than those tested.
Some certifications comprising Sikacrete 213F protections for SikaWrap and Sika CarboDur plates have been
done following this philosophy, supplying 4-hour fire resistance rating for the strengthened & protected RC
member (the performance of the CFRP is not evaluated independently of the rest of the RC member).
Underwriters Laboratories of Canada, file BXUVC.N813 beam strengthened with Sika CarboDur plates
and SikaWrap 103C/230C fabrics.
Underwriters Laboratories of Canada, file BXUVC.N814 beam strengthened with SikaWrap
103C/100G/430G fabrics.
Underwriters Laboratories of Canada, file BXUVC.X826 column strengthened with SikaWrap 103C fabric.
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
9/12
Sika Services AG
For Internal Difussion
Action
CFRP not
No additional measure is
necessary in case
needed
of the RC member
CFRP not
necessary in case
member
of fire.
of fire.
protection
CFRP is necessary
Sikacrete 213F
in case of fire.
60 minutes.
and RC member
10/12
Sika Services AG
For Internal Difussion
However, the possibility of experiencing a fire and an earthquake simultaneously is almost negligible.
A fire situation can be expected AFTER the earthquake, when the CFRP is useless, hence the un-strengthened
structure is able to support the expected loads, even if the CFRP is lost due to the fire.
A passive fire protection system (e.g. Sikacrete 213F) ensures that the structure will not be damaged in case of
fire, right?
No.
It simply ensures that the structural member will not collapse during the evacuation of the building (fire resistance
rating), even when the part of the concrete and steel may result damaged.
If the fire situation continues beyond this point, the structure will be significantly damaged and may even collapse,
independently of the protection.
The passive fire protection for the CFRP (e.g. Sikacrete 213F) ensures that the CFRP strengthening will not be
damaged in case of fire, right?
This can be expected only in those cases where the temperature in the adhesive does not exceed a moderate
temperature (60-70 C max.), which is not realistic unless in the case of small fires that are extinguished in a short
period of time.
Hence, in the case of significant fires, the CFRP system will be finally damaged even when protected, and should be
replaced subsequently.
How can I know the requested fire rating (time) for a certain structure?
Even when the method for the determination of the resistance to fire for RC structures can be easily found in local
or international codes (Eurocode/ACI), the necessary fire resistance ratings according the different situations are
generally defined in the local regulations (national, regional or even municipal).
Hence, a 4-storey residential building located in the X city may need 60 minutes fire rating, and a similar building
in the Y city may need 90 minutes (even when X and Y are located in the same country!).
Do bridges follow the same restrictions than buildings concerning the protection of CFRP?
Usually not.
As indicated, the fire rating of the structure is mainly oriented to the evacuation of the people.
Unlike the building structures, where the evacuation may take several hours, the fire resistance rating for bridges
may be not regulated or even not necessary as the evacuation and un-loading of the bridge structures is usually
simple.
However, this must be verified according to the local codes.
REMARKS
The information supplied in the different examples and graphs, concerning the performance of the protective
systems, fire ratings, time expectancies, etc. correspond to real situations. However, the need for a fire-protection
system and its performance depends on multiple variables related to the characteristic of the RC member and its
anticipated loads; hence every solution must be verified independently.
For further information, please contact David Vzquez.
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
11/12
Sika Services AG
For Internal Difussion
LEGAL NOTE
The information, and, in particular, the recommendations relating to the application and end-use of Sika products, are given in good faith
based on Sika's current knowledge and experience of the products when properly stored, handled and applied under normal conditions in
accordance with Sikas recommendations. in practice, the differences in materials, substrates and actual site conditions are such that no
warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever,
can be inferred either from this information, or from any written recommendations, or from any other advice offered. The user of the product
must test the products suitability for the intended application and purpose. Sika reserves the right to change the properties of its products. The
proprietary rights of third parties must be observed. All orders are accepted subject to our current terms of sale and delivery. Users must
always refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on request.
10 KEY WORDS
Sika Carbodur, SikaWrap, fire situation, fire, fire rating, Sikacrete 213F, fire resistance, reaction to fire.
SIKA SRVICES AG
Corporate Technical Dept.
Aragoneses 17
28108, Alcobendas
Spain
www.sika.com
Technical article
Design and protection in case of fire
SikaWrap and Sika CarboDur
August 2014, v1.0
12/12
Version given by
David Vzquez
Phone: +34 91 657 23 75
Fax:
Mail: vazquez.david@es.sika.com
Sika Services AG
For Internal Difussion