A/C Welding processP2

(Rajendra821@gmail.com)
Imp 4 oct. 2013

Q.1 Main difference between spot welding & seam welding is :

a)

Spot welding is an electrical resistance welding, but

seam welding is a gas welding.

b)

Spot welding machine uses two copper electrodes & the

material to be welded is clamped between them, But seam
welding machine used two copper wheels.

c)

Seam welding is needed for continuous weed.

d)

Both (b) & (c) are correct.

Q,2 The size of the welding torch tip depends on :

e) Thickness of the metal to be welded.
f) Length of the metal to be welded.
g) Composition of the metal to be welded
h) Density of the material to be welded.
Q.3Which flame may be used for welding aluminium :
a) neutral or slightly carburizing flame
c) neutral flame

b) carburizing flame

d) oxidizing flame

Q.4 TIG welding may be done with either alternating (AC) or

direct current (DC).
But Aluminium & magnesium can be TIG welded by using :

a) AC

b) DC

c) AC or DC

d) Battery

current.
Q.5 The difference between soldering & brazing is :
a) Temperature of the material

b) Thickness of the

material
c) Length of the sheet to be welded

d) Size of the torch

tip
Q.6 in oxyacetelyne welding its a good practice to turn off
Ans - acetylene first then oxygen
Q.7 Aluminium alloy of 2 thickness can be welded by
a. Oxy acetylene
b. Electric arc
c. Inert gas
d. All
Q.8 Pulse echo method can detect which defects
a.* Welds flaw
b. Surface crack
c. Subsurface defect
d. All of the above
Q.9 Hose and a few projecting globules are found in a weld. What
action should be taken
a. Re-weld the defective portions
b.* Remove all the old weld and re-weld the joint
c. Grind the rough surface smooth, inspect and re-weld all gaps /
holes
d. Can be used in the same way
Q. 10 Which condition indicate a part has cooled too quickly after
being welded
a.* Cracking adjacent to the weld
b. Discoloration of the base metal

c. Gas pockets and porosity

d. Slag inclusion
Q.11 Fusibility of a metal refer to its property that permits
a) *Welding
b) Drawing into thin sheets
c) Drawing into wires
d) Good thermal conductivity
Q.12 Weldability is poorest in case of
a) Plain carbon steel b) Low carbon steel
c) *High carbon steel d) Wrought iron
Q.13 Which of the following material is used for spot welding?
a) Clad alloys b) 52 S Al-alloy c)* Both a) & b)
d) None of
these
Q.14 Which type of corrosion is occurred in stainless steel after
electric arc welding?
a) Pitting b) Galvanic c)* Inter crystalline d) Fretting
Q.15 Which is most suitable for spot welding, in stainless steel?
a) Low-voltage
b) High-amperage
c)* Low-voltage and High-amperage d) High-voltage and Lowamperage
Q.16 Fusibility of a metal refer to its property that permits
a) *Welding
b) Drawing into thin sheets
c) Drawing into wires
d) Good thermal conductivity
Q.17 Weldability is poorest in case of
a) Plain carbon steel b) Low carbon steel
c) *High carbon steel d) Wrought iron
Q.18 Which type of corrosion is occurred in stainless steel after
electric arc welding?
a) Pitting b) Galvanic c)* Inter crystalline d) Fretting
Q.19 Oxy acetylene welding process is suitable for joining metal
sheets and plates having thickness of

a) 1 to 30mm b)* 2 to 50 mm c) 2 to 40mm d) All of these

Q.20 In oxyacetylene welding, welding rod is required as a filter
metal when welding is carried out above
a)* 15mm b) 10mm c) 40mm d) 5mm
Q.21 In oxyacetylene welding, neutral flame produces a
maximum temperature of
a) 30000F b) 32000F c)* 32000C d) 30000C
Q.22 Steel is preheated before welding to
a) Include strength b) Enhance its creep resistance c)* Enhance
its creep resistance
Q.23 Thin sheet metals weld defect can be inspected by
a)* X-Ray b) Ultrasonic method c) Eddy current d) None of these
Q.24 After welding aluminium parts flux should be removed by
a) Immersing them in Luke warm water for 30 minutes
b) Mechanical means, i.e. Wire brushing as the flux is not soluble
in water
c)* Washing the parts in boiling water containing 5% HNO3
d) Vacuum blasting
Q.25 Which type of corrosion is occurred in stainless steel after
electric arc welding?
a. Pitting
b. Galvanic
c*. Inter crystalline
d. Fretting
Q.26 For spot welding, in stainless steel, which is most suitable
a. Low-voltage
b. High-amperage
c.* Low-voltage and High-amperage
d. High-voltage and Low-amperage

Q.27 Heat generated in spot welding is measured by

a.* Resistance x (Current)2 x Time
b. Resistance x Time / (Current)2
c. (Current)2 / Resistance x Time
d. Resistance x Current
Q.28 After welding aluminium parts flux should be removed by
a. Immersing them in Luke warm water for 30 minutes
b. Mechanical means, i.e. Wire brushing as the flux is not soluble
in water
c. Washing the parts in boiling water containing 5% HNO3
d. Vacuum blasting
Q.29 In Hydrostatic test, welded exhaust tubing are subjected to
an internal pressure sufficient to put the welded seam under a
tensile stress of:
(a) 1000 PSI (b)* 10000 PSI (c) 100000 PSI (d) 1000000 PSI
Q.30 When finely powdered metal is placed in a die and pressed
through a plunger, it forms a compact mass by:
(a) Attraction forces of the particles
(b) Forming a bond
(c) By welding the particles together
(d)* By interlocking of particles
Q.31 Seam welding is
(a) Pressure welding (b) Non-pressure welding
(c) Electric resistance (d)* Both (a) & (c)
Q.32 In which type of welding, the electrode is non-consumable
(a)* TIG (b) MIG (c) Electric resistance (d) Oxyacetylene
Q.33 Spot welding electrodes should be
(a) Good conductor of Electricity (b) Good conductor of heat
(c) High strength & Hardness (d)* Both (a) & (c)
Q.34 In leftward welding
(a)* Filler rod precedes torch (b) Torch precedes filler rod
(c) A 60 V is prepared at the end of plate (d) Both (a) & (c)

Q.35 The color of acetylene cylinder and oxygen cylinder is

(a)* Maroon & Black (b) Black & Maroon (c) Yellow & Black (d)
Black & Yellow
Q.36 Which type of corrosion will occur in welded parts?
(a) Stress corrosion
(b)* Inter-crystalline corrosion
(c) Fretting corrosion
(d) Dissimilar metal corrosion
Q.37 Which corrosion is occurred due to improper heat-treatment
and welding defects?
(a) Metabolic corrosion
(b)* Inter-granular corrosion
(c) Trans-granular corrosion
(d) Weld decay corrosion
Q.38 Which corrosion is occurred due to improper heat-treatment
and welding defects?
(a) Metabolic corrosion (b)* Inter-granular corrosion
(c) Trans-granular corrosion (d) Weld decay corrosion
Q.39 After welding aluminium parts flux should be removed by
(a) Immersing them in like warm water for 30 minutes
(b) Mechanical means, i.e. wire brushing as the flux is not soluble
in water
(c)* Washing the parts in boiling water containing 5% HNO3
(d) Vacuum blasting
Q.40 Al weldable material is
(a) 2 S (b) 17 S (c)* 52 S (d) 53 S
Q.41 In ultrasonic test scanning is carried out by moving both
probes simultaneously in opposite direction for
(a)* flash butt joint (Welding)
`(b) heavy forging
(c) heat treatment defect
(d) thickness
measurement
Q.42 In gas welding of oxygen and acetylene regulators has
(a) left hand thread and right hand thread respectively.
(b)* right hand thread and left hand thread respectively.
(c) both have left hand thread.
(d) both have right hand thread.

Q.43 Seam welding is

(a) Pressure welding (b) non-pressure welding
(c) electric resistance (d)* both (a) & (c)
Q.44 Fusibility of a metal refer to its property that permits
a)* Welding b) Drawing into thin sheets
c) Drawing into wires d) Good thermal conductivity
Q.45 Which of the following material is used for spot welding
a) Clad alloys
b) 52 S Al-alloy
c)*Both a and b
d) None
Q.46 Which type of corrosion is occurred in stainless steel after
electric arc welding?
a) Pitting
b) Galvanic
c)* Inter crystalline
d) Fretting
Q.47 The main application of differential generator is
a)* Electric arc welding
b) Fans
c) Turbines
d) All of these
Q.48 Spot welding electrodes should be
(a)* Good conductor of Electricity (b) Good conductor of heat
(c) High strength & Hardness (d) Both (a) & (c)
93.Acetone is stable upto pressure of
1.25 PSI
2. 15 PSI
4.10 PSI
94.The colour of Acetelyne cylinder is

3. 35 PSI

1.Red
2.Green
3.Distinctive
colour 4.None
95.Clogged tips should be cleaned with
1.Proper size tip cleaner
2. a Copper
wire
3. a Brass wire
4. All are
correct
96.Correct welding pressure is
1.oxygen 20 Psi, Acetylene 5 Psi
2.Oxygen 5 Psi, Acetylene 20 Psi
3.None is correct
97.An oxidizing flame can be identified by
1.Bluish white central cone
2.Greenish Blue central cone
3.Whitish Blue central cone
98. A flash back is
1.Burning the gas within the torch
2.Backward flow of gases
3.Clogging the tip
4.None
99.Which type of flame is suitable for welding stainless steel
1.slightly carburizing flame
2.slightly oxidizing flame
3.Neutral flame
4.None
100.Before welding,Cadmium plating can be chemically removed
by
1.1 lb of Ammonium Nitrate
2.1 gal of water & 1 lb of ammonium nitrate
3.2 lb of ammonium nitrate & 2 gal of water
4.Both 1 & 2 are correct