Professional Documents
Culture Documents
Panamax Cargo
hold cleaning kits
Page 1 of 36
Contents
Introduction and equipment overview ......................................................................... 3
Cargo Hold Cleaning Kit complete solution for hold cleaning .............................. 3
Chemical Applicator 150 large volume multi purpose applicator ......................... 4
Long Reach Lance extendable applicator lance .................................................. 5
Tornado 3 medium sized cleaning jet .................................................................. 5
Assembly and Set-up instructions............................................................................... 6
Tornado 3 Cleaning Jet assembly........................................................................... 6
Chemical Applicator 150 assembly ......................................................................... 6
Long reach lance assembly .................................................................................... 7
Nozzle selection ...................................................................................................... 7
Guide wire kit assembly .......................................................................................... 7
Chemicals recommendations...................................................................................... 8
Ordering information ............................................................................................... 9
Cleaning procedure................................................................................................... 10
Step 1 Dry cleaning............................................................................................ 10
Step 2 Pre washing ............................................................................................ 10
Step 3 Cleaning with chemicals ......................................................................... 10
Step 4 Rinsing of chemical solution ................................................................... 10
Step 5 Application of temporary hold coating..................................................... 11
Step 6 Rinsing of equipment .............................................................................. 11
Components.............................................................................................................. 12
Component list .......................................................................................................... 13
Appendix 1 Espaol ............................................................................................... 14
Appendix 2 Polski................................................................................................... 18
Appendix 3 Chinese ............................................................................................... 22
Appendix 4 Chemical product data sheets............................................................. 26
Page 2 of 36
Value
160x91x80(HxWxD)
130x91x80(HxWxD)
230
Ordering information
Panamax Cargo Hold Cleaning Kit
Panamax Light Cargo Hold Cleaning Kit
749770
749746
Consist of:
*
**
- these parts are not included in the Panamax Light Cargo Hold Cleaning Kit
- The Panamax Light Cargo Hold Cleaning Kit is supplied in a single container
Page 3 of 36
Unit
bar
m3/min
m2
inch
inch
kg
Value
5-7
1
400-700
3/4" BSP male with Quick connector
2" BSP male Fitted with Storz C coupling
32
Page 4 of 36
Unit
m
m
bar
Value
1,2
5
5-7
bar
m3/min
m
inch
inch
kg
5-7
1
8 22 depending on the nozzle
3/8" BSP female fitted with Unitor Quick connector
3/4" BSP female fitted with Unitor Quick connector
15 (with 2x extension sections)
Unit
bar
Value
6
bar
m3/min
m3/h
m
inch
5-7
2
18-22
30
3/4" BSP male fitted with Quick connector
kg
15
Page 5 of 36
Page 6 of 36
Nozzle selection
10 11 12 -
Page 7 of 36
Chemicals recommendations
The table below describes the types of cargo and cleaning agent in combination with
Epoxy coatings. For other coating types such as Zinc Silicate please contact your
local Wilhelmsen Ships Service representative.
PURE CHEMICALS
Synonyms
Cleaning agent
AMMONIUM SULPHATE
water
AMMONIUM NITRATE
water
BARIUM NITRATE
Barium dinitrate
water
DIAMMONIUM PHOSPHATE
water
water
MURIATE OF POTASH
water
POTASH
water
SALT
water
SODA ASH
water
SULPHUR
TRIPLE SUPERPHOSHATE
Superphosphates, concentrated
water
UREA
Carbamide, Carbonyldiamine
water
Synonyms
Cleaning agent
ANTHRACITE
Hard Coal
BAUXITE
N/A
BENTONITE
Sodium montmorillonite
CHROME ORE
N/A
CLAY
DOLOMITE
FLUORSPAR
Aquabreak PX
GYPSUM
Metalbrite HD
N/A
Metalbrite HD
IRON ORE
N/A
Metalbrite HD
LIMESAND
N/A
Metalbrite HD
LIMESTONE
Calcium carbonate
Metalbrite HD
MAGNESITE
Magnesium Carbonate
Metalbrite HD
MAGNETITE
Iron Black
MAGANESE ORE
Manganese Ore A
ZINC
N/A
LEAD
N/A
COPPER
N/A
PYRITE
PHOSHATE ROCK
N/A
QUARTZITE
TALC
VANADIUM ORE
N/A
Page 8 of 36
Synonyms
Cleaning agent
ALUMINUM DROSS
N/A
Aquabreak PX
FERRO ALLOYS
N/A
Metalbrite HD
GRANULATED SLAG
N/A
Metalbrite HD
HBI
Metalbrite HD
MAGNESITE (DEADBURNED)
Magnesium oxide
Metalbrite HD
MILLSCALE-IRON ORE
N/A
Metalbrite HD
PIG IRON
N/A
Metalbrite HD
ZINC ASHES
N/A
Aquabreak PX
ZINC DROSS
N/A
Aquabreak PX
ZINC RESIDUES
N/A
Aquabreak PX
Cleaning agent
N/A
COAL
N/A
COKE
N/A
PENCIL PITCH
PETROLEUM COKE
Petcoke
MISCELLANEOUS FEEDSTOCK
Synonyms
Cleaning agent
CASTOR BEANS
N/A
COPRA DRY
N/A
FISH MEAL
N/A
PEAT MOSS
N/A
SOYA BEANS
N/A
SUNFLOWER SEED
N/A
WHEAT
N/A
Synonyms
Cleaning agent
CEMENT
N/A
CEMENT CLINKERS
N/A
FLY ASH
N/A
Ordering information
25 Litre pail
Aquatuff High Foam
736991
Aquatuff
607826
Aquabreak PX
575613
Metalbrite HD
571679
Descaling Liquid
571653
Foam agent 3x 5 Litre Plastic container 614537
Page 9 of 36
Cleaning procedure
NOTE: Make sure you use personal protection equipment at all times
when handling this equipment.
Page 10 of 36
Make sure that the cargo hold is clean and dry before applying Slip-Coat.
Assemble the Chemical Applicator 150 & Long Reach Lance
Attach the SlipCoat nozzle to the Lance
With the discharge valve closed, open the filling valve.
Fill the tank with 125 litres of SlipCoat
NOTE: Slip-Coat is a ready to use product and must not be mixed
with water or diluted.
Close the filling valve.
Open the air supply to the tank, and the air inlet valve on the tank.
Check the air pressure on the pressure gauge on top of the tank.
When the pressure has reached 5 bar, open the chemical outlet valve at the
bottom of the tank.
Open the chemical valve on the lance
NOTE: the air valve on the lance is not to be used in this application.
Apply Slip-Coat from the top and downwards in a sweeping pattern until a
section is covered.
As soon as the surface appears wet, a proper film is created.
In order to keep the drying time to a minimum avoid thick layers. One litre of
2
Disconnect the Air supply hose from the Chemical applicator 150.
Disconnect the Air supply hose from the Lance.
Close the Chemical outlet ball valve.
Fill the Chemical applicator 150 with FRESH water all the way to the top.
Open the Chemical outlet valve and flush the Chemical delivery hose and the
Lance as well as all nozzles that have been used.
DISCLAIMER
Wilhelmsen Ships Service assumes that persons responsible for carrying out
cleaning operations are familiar with the guidelines published in SOLAS, ISGOTT
and other relevant guides and/or local port restrictions and laws that will pertain to
such operations.
Page 11 of 36
Components
Page 12 of 36
Component list
658229
191965
191866
191718
671776
729445
510727
233924
738765
233965
191908
191916
738757
749747
740761
749754
749743
740324
749739
191841
191692
671768
729444
191882
671727
749742
749762
750928
750935
Page 13 of 36
Appendix 1 Espaol
Instrucciones de montaje e instalacin
NOTA: Para instrucciones detalladas y dibujos, ver interior de las tapas de los
dos embalajes plsticos que contienen el equipo.
Page 14 of 36
Conectar juntas las secciones de Entrada (7), Extensin (8) y Tobera (9) de
la lanza.
Fijar tambin las toberas de Espuma (10), Standard (11) SlipCoat (12), a la
seccin de la tobera en la lanza (9).
Conectar la toma de suministro qumico de (6) a la seccin de entrada de
la lanza (7) y a la salida (E) del Aplicador Qumico 150 (5).
Conectar la manguera de suministro de aire de (13) a la seccin de
entrada de la Lanza (7) y a la toma de aire del buque.
Seleccin de toberas:
(10)
(11)
(12)
Page 15 of 36
Procedimiento de Limpieza
NOTA: Asegrese de usar el equipo de proteccin personal siempre
que manipule este equipo.
Paso 2 Pre-Lavado
Page 16 of 36
Page 17 of 36
Appendix 2 Polski
Instrukcja montarzu
UWAGA: Dokadny opis i rysnek jest wklejony w pokryw pudeek
zawierajcych sprzt.
Page 18 of 36
Dobr dyszy
10 11 12 -
Page 19 of 36
Czyszczenie
UWAGA: Podczas uywania zestawu naley zawsze stosowa rodki
ochrony osobistej.
Page 20 of 36
Page 21 of 36
Appendix 3 Chinese
Assembly and Set-up instructions
NOTE: For detailed instruction and drawings please see
inside of the lid of the 2 plastic boxes containing the equipment.
Tornado 3
150
(A,C,D & E)
C(14)150(B)
2(1)C(14)
NOTE: Fresh water is recommended for all cleaning operations,
however seawater may be used if needed.
(2)150(A)
Page 22 of 36
(7),(8)(9).
(10), (11)SlipCoat(12)
(9)
(6)(7)150(5)
(E)
(13)(7)
10 11 12 -
: -
: -
SlipCoat: - ,
.
(15)
(16)
(16)(15)
,
(16)(9)
Page 23 of 36
-
,
Tornado 3
,
,
150
,
, ()
5,
,
.
,
. ,
, 102
: , 1502(50)
Tornado 3
,
,
Page 24 of 36
Slip-Coat
150
SlipCoat
,
125SlipCoat
Slip-Coat,
5,
Slip-Coat,
,
. Slip-Coat15-20
, 102.
.
150
150
Page 25 of 36
Orange liquid
N/A
13
COMPATIBILITY:
Metal: The concentrated product may react with aluminium, zinc, tin and their alloys.
Rubber: No known effect.
Page 26 of 36
Ordering information
Product no:
651 607826 25 litre plastic container
651 607827 210 litre steel drum
Features, Benefits and Applications
Heavy duty water based cleaner.
Does not contain nonyl phenol ethoxylates or other estrogenic compounds.
Biodegradable.
Free from hydrocarbon solvents.
Removal of soot deposits from inert gas systems.
Aquatuff is most suitable for removal of wax deposits.
It has numerous cleaning applications including removal of grease, vegetable
and animal oil, soot and general dirt and grime.
Ideal for cleaning after coal and pet coke.
Effective and economical in use.
Completely safe on epoxy coatings.
IMO-approved
Approved by Marinfloc AB for use in engine rooms.
Read the Material Safety Data Sheet before using this product
Page 27 of 36
Orange liquid
N/A
13
COMPATIBILITY:
Metal: The concentrated product may react with aluminium, zinc, tin and their alloys.
Rubber: No known effect.
Ordering information
Product no:
652 736991 25 litre plastic container
652 737007 210 litre steel drum
Features, Benefits and Applications
Heavy Duty alkaline water based cleaner.
Specially formulated for the cleaning of cargo holds.
Does not contain nonyl phenol ethoxylates or other estrogenic compounds.
Biodegradable.
Free from hydrocarbon solvents.
Ideal for cleaning after coal, pet coke and other difficult cargoes.
Effective and economical in use.
Completely safe on epoxy coatings.
Complies with all environmental regulations and the EU Detergent
Regulation.
Read the Material Safety Data Sheet before using this product
Page 28 of 36
COMPATIBILITY:
Metal: No known effect
Coatings: No known effect
Rubber: No known effect.
Page 29 of 36
Ordering information
Product no: 659 737015 25 litre plastic container
659 737023 210 litre steel drum
Features, Benefits and Applications
Water soluble cargo hold barrier easily removable with water
Saves cleaning time and cleaning chemicals
Ideal when cleaning after coal, pet coke and other difficult cargoes.
Completely safe on all coatings.
Prevents even the most difficult cargo to adhere to the coating
Easy to apply easy to remove
Provides temporary protection against corrosion
Water based - free from hydrocarbon solvents.
Complies with all environmental regulations
Read the Material Safety Data Sheet before using this product
Page 30 of 36
COMPATIBILITY:
Metal: Long term exposure may lead to corrosion of mild steel, cast iron
aluminium & alloys, brass, tin or galvanised material.
Rubber: No known effect.
Ordering information
Product no: 651 571679 25 litre plastic container
651 655506 210 litre plastic container
Features, Benefits and Applications
Does not contain nonyl phenol ethoxylates or other estrogenic compounds.
Non-flammable.
Removes light rust and rust stains.
Cleans and passivates ferrous metal surfaces, inhibits further corrosion, and
gives a base which paint will adhere.
Removes tarnish from non-ferrous metals.
Surface brightening including aluminium.
Removes rust stains from painted, ceramic and wooden surfaces.
Economical in use.
Approved by the Norwegian Institute of Public Health.
Read the Material Safety Data Sheet before using this product
Page 31 of 36
COMPATIBILITY:
Metal: May attack aluminium and zinc at concentrated solution
Rubber: No known effect.
Ordering information
Product no: 651 575613 25 litre plastic container
651 575605 210 litre plastic container
Features, Benefits and Applications
Water based cleaner.
Does not contain nonyl phenol ethoxylates or other estrogenic compounds.
Low toxic and non-caustic.
Biodegradable.
Non-flammable.
Free from hydrocarbon solvents.
Safe on all materials.
Very effective and economical in use.
Aquabreak PX has numerous general cleaning applications including the
removal of grease, oil, sludge, carbon deposits and grime.
Can be used as engine room cleaner.
Suitable for cargo tank cleaning.
Good for use in galleys and on decks.
Suitable for cleaning of soiled textiles as rugs, covers, mats, overalls etc.
IMO-approved.
Approved by Marinfloc AB for use in engine rooms.
Read the Material Safety Data Sheet before using this product
Page 32 of 36
COMPATIBILITY:
Metal: Contains corrosion inhibitors.
Rubber: No known effect.
Synthetic rubber: May swell.
Ordering information
Product no: 651 571653 25 litre plastic container
Features, Benefits and Applications
Acid based product contains inhibitors against attack on ferrous metals.
Unlimited shelf life.
Easy to rinse off.
Fast and effective scale remover.
Removes scale and rust from condensers, evaporators, heat exchangers, etc.
Removes water scale from boilers.
Approved by the Norwegian National Institute of Public Health for cleaning of
evaporators.
Read the Material Safety Data Sheet before using this product
Page 33 of 36
Page 34 of 36
Notes
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Page 35 of 36
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Westminster Bc Pictou/halifax Pointe Aux Pic.quebec Port Alfred Port Cartier Port Colborne Port Hawkesbury Port Mellon Port Moody
Port Of Quebec Port Weller Powell River Prince Rupert Roberts Bank Saint John Sarnia, Ontario Sept Iles Seven Islands Sorel Souris/
halifax Squamish St. Catherines St.johns, Nfld St.romuald Stephensville Summerside/halifax
Three Rivers Thunder Bay Toronto
& spare parts list
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Kalama Kalama, Wa Kenai Key WestWe
Lakeservice
Charles Layour
Long Beach
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needs
inIsland,
2 200Nyports
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Instruction manual
www.wilhelmsen.com/shipsservice
Page 36 of 36