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Abstract
Pressure events that occur after surface casing cementation,
such as casing integrity testing, formation integrity testing, etc.
all impose stress upon the recently set cement sheath. The
magnitude of stress will depend on the pressure state, casing
thickness, cement sheath thickness and mechanical parameters
of the cement and formation. Should pressure testing take
place during the early stages of cement curing, the tangential
stress imposed by the pressure event can exceed the tensile
strength of the cement, thereby inducing cement sheath
failure.
It is well documented that cement is much stronger in
compression than in tension. In most wellbore pressure
scenarios, cement fails in tension. The proportionality between
the compressive strength and the tensile strength of set cement
is generally assumed to be an 8:1 to 10:1 ratio. During typical
pressure testing events, the cement will have a compressive
strength ranging from the 500 psi required for the
commencement of drilling operations to upwards of 2000 psi
depending on the cement curing time. Accordingly,
conventional wisdom would hold that the tensile strength of
the cement would be in the range of 50 to 200 psi at the time
of casing pressure testing. However, accurate prediction of the
degree of pressure induced cement sheath stress requires more
than a general correlation to derive cement tensile strength.
This paper characterizes the early-state physical properties
and mechanical behavior of accelerated API Class A, G, H
and ASTM Type I cement designs during the twelve hours
following placement. The confined/unconfined compressive
strengths, ultrasonic compressive strengths, tensile strengths,
Young's Modulus and Poisson's Ratio of four commonly used
"tail" cements as a function of time are presented. Predictions
of induced stress in typical casing/hole size combinations as
functions of pressure are also included. The results from this
testing provides guidance as to when pressure testing of the
IADC/SPE 98632
IADC/SPE 98632
of all the systems tested. The Class H system has the highest
density of all the systems tested and this may be an
influencing factor for the higher tensile strength. The Class H
cement is also, from a particle size perspective, the coarsest of
the base cements used in this evaluation.
The most significant finding from the results in Table 1
and illustrated by Figures 1-8 is the lack of correlation
between the rate of compressive strength development and the
rate of tensile strength development during the early set
history of the samples. From a strength development
standpoint these two parameters are proceeding at different
rates.
Wellbore Stress Modeling
Once having established the various mechanical parameters of
the cement designs, these results were used to predict the
coupled behavior of casing/cement/formation as a response to
a pressure change. A Lame hollow cylinder solution was used
to quantify the magnitude of displacement for a given pressure
condition. The model assumes the casing, cement sheath and
formation are isotropic and non-porous. Further, it is implied
that the casing, cement sheath and formation are mechanically
coupled and concentric11.
For linear elastic, isotropic materials, the stresses induced
by a pressure event will be both radial and tangential in nature.
Radial stress acts perpendicular outward from the axis of the
wellbore while tangential stress acts perpendicular from the
direction of radial stress. Under the stated test conditions, for
the examples contained in Table 2, the radial stress is
compressive in nature while tangential stress produces a
tensile load.
Wellbore Stress Modeling Results
Table 2 presents the results of wellbore stress modeling for the
various slurries as a function of applied pressure. The applied
pressure used for modeling purposes was 80% of internal yield
for a K-55 grade of casing. Casing weights typical of those
used in 13 3/8 and 10 3/4 surface casing applications were
chosen.
Test results indicate that in none of the modeling scenarios
did the compressional or tensional stress imposed by the
pressurization event exceed the compressive or tensile strength
of the cement sample. The Type I design at twelve hours
curing time was closest to tensional failure in the 10 3/4
casing, 2000 ft, 2504 psi pressure, sandstone scenario with a
predicted tensional stress of 182 psi compared to a measured
tensile strength of 197 psi. The other twelve hour simulations
using the Type I system mechanical parameters indicate
increasing safety margin between the tensional stress imposed
by the pressure event and the tensile strength of the set
cement. Pressure testing in less than twelve hours to 80% of
casing internal yield may produce a tensile stress in excess of
the cement tensile strength. It should be emphasized, as
mentioned earlier; the method for determining tensile strength
of the cement is the most conservative of methods typically
employed. Additionally, the Youngs Modulus and Poissons
Ratio were determined using static compression methods. It
has been reported that Youngs Modulus for a granular
material such as cement will be lower if measured in tension12.
This difference between compressionally derived Youngs
IADC/SPE 98632
ISO
UCA
UCS
WOC
References
1.
2.
3.
4.
5.
DiLullo, G. and Rae, P.J.: Cements for Long Term Design Optimization by Computer Modelling and
Prediction, paper IADC/SPE 62745 presented at the 2000
IADC/SPE Asia Pacific Drilling Technology Conference,
Kuala Lumpur, September 11-13.
6.
7.
8.
9.
IADC/SPE 98632
Conversion Factors
(F-32)/1.8
= C
lbm/gal x 1.198264 E+02 = kg/m3
in x 2.54*
E+00 = cm
psi x 6.894757
E+00 = kPa
ft x 3.048
E01 = m
*
IADC/SPE 98632
Table 1
Slurry
Design
Type I +
2% CaCl2
Class A +
2% CaCl2
Class G +
2% CaCl2
Class H +
2% CaCl2
Density
BHST
(lbm/gal)
15.2
15.6
15.8
16.2
UCA
Strength
Comp.
Str.
(psi)
Confined
C.S.
1000 psi
Tensile
Str.
(psi)
E
106
P. R.
(F)
Cure
Time
(hrs)
100
507
554
>2500
88
0.173
0.25
803
1539
1080
10
100
100
100
UCA
Strength
(psi)
24 hr
2393
188
48 hr
2933
1261
164
72 hr
3213
1326
1543
175
96 hr
3402
12
1554
1312
3805
197
0.607
0.28
120 hr
3540
492
545
>2580
93
0.251
0.33
24 hr
2397
833
1538
192
48 hr
3306
1086
1440
216
72 hr
3534
10
1294
1750
221
96 hr
3712
12
1494
1475
3570
203
0.401
0.26
120 hr
3866
405
618
2560
116
0.235
0.27
24 hr
2543
727
733
160
48 hr
3598
1043
1036
172
72 hr
4084
10
1320
1665
245
96 hr
4416
12
1561
1557
3412
269
0.441
0.26
120 hr
4670
569
832
>2627
124
0.24
0.28
24 hr
2841
1099
1355
210
48 hr
3583
1516
1842
179
72 hr
3974
10
1859
2543
340
96 hr
4257
12
2109
2844
120 hr
4479
4775
358
0.51
0.29
IADC/SPE 98632
Table 2
Slurry Design
Type I + 2% CaCl2
Density: 15.2 ppg
Time : 12 Hrs
UCA Str. : 1554 psi
Comp. Str. : 1312 psi
Tensile Str.: 197 psi
E: 0.607 10e+06
: 0.28
Class A + 2% CaCl2
Density:15.6 ppg
Time : 12 Hrs
UCA Str. : 1494 psi
Comp. Str. : 1475 psi
Tensile Str.: 203 psi
E: 0.401 10e+06
: 0.26
Class G + 2% CaCl2
Density:15.8 ppg
Time :12 Hrs
UCA Str.: 1561 psi
Comp. Str.: 1557 psi
Tensile Str.: 269 psi
E: 0.441 10e+06
: 0.26
Class H + 2% CaCl2
Density: 16.2 ppg
Time : 12 Hrs
UCA Str. : 2109 psi
Comp. Str. : 2844 psi
Tensile Str.: 358 psi
E: 0.510 10e+06
: 0.29
Casing
Size/Wt
Casing
Depth
Test
Pressure
Formation
Type
Maximum
Radial
Stress
Maximum
Tangential
Stress
(in/lbmft)
(ft)
(80% of
internal
yield psi)
Compression
Tension
10 3/4/40.5
2000
2504
Sand
777 psi
182 psi
10 3/4/40.5
2000
2504
Shale
822 psi
152 psi
10 3/4/40.5
4000
2504
Sand
810 psi
149 psi
10 3/4/40.5
4000
2504
Shale
851 psi
124 psi
13 3/8/61
2000
2472
Sand
797 psi
166 psi
13 3/8/61
2000
2472
Shale
845 psi
133 psi
13 3/8/61
4000
2472
Sand
829 psi
133 psi
13 3/8/61
4000
2472
Shale
874 psi
105 psi
10 3/4/40.5
2000
2504
Sand
671 psi
93 psi
10 3/4/40.5
2000
2504
Shale
705 psi
77 psi
10 3/4/40.5
4000
2504
Sand
704 psi
61 psi
10 3/4/40.5
4000
2504
Shale
733 psi
49 psi
13 3/8/61
2000
2472
Sand
696 psi
79 psi
13 3/8/61
2000
2472
Shale
733 psi
61 psi
13 3/8/61
4000
2472
Sand
728 psi
46 psi
13 3/8/61
4000
2472
Shale
761 psi
32 psi
10 3/4/40.5
2000
2504
Sand
696 psi
114 psi
10 3/4/40.5
2000
2504
Shale
732 psi
95 psi
10 3/4/40.5
4000
2504
Sand
729 psi
81 psi
10 3/4/40.5
4000
2504
Shale
760 psi
67 psi
13 3/8/61
2000
2472
Sand
719 psi
99 psi
13 3/8/61
2000
2472
Shale
759 psi
79 psi
13 3/8/61
4000
2472
Sand
752 psi
67 psi
13 3/8/61
4000
2472
Shale
787 psi
50 psi
10 3/4/40.5
2000
2504
Sand
735 psi
117 psi
10 3/4/40.5
2000
2504
Shale
777 psi
91 psi
10 3/4/40.5
4000
2504
Sand
768 psi
85 psi
10 3/4/40.5
4000
2504
Shale
805 psi
63 psi
13 3/8/61
2000
2472
Sand
757 psi
101 psi
13 3/8/61
2000
2472
Shale
802 psi
72 psi
13 3/8/61
4000
2472
Sand
790 psi
68 psi
13 3/8/61
4000
2472
Shale
830 psi
44 psi
Note: Assumed hole size for 10 3/4 casing scenario is 14.5, hole size for 13 3/8 casing scenario is 17.5
Mechanical parameters of formations: Sandstone: Youngs Modulus: 2.2 x 106 psi, Poissons Ratio: 0.29
Shale: Youngs Modulus: 2.59 x 106 psi, Poissons Ratio: 0.26
IADC/SPE 98632
1800
1600
1400
1200
1000
800
600
400
200
0
0
8
Cure Time (hrs)
10
12
14
12
14
CS Trendline (psi)
Figure 1
Type I + 2% CaCl2 @ 15.2 ppg @100F
Compressive (Ultrasonic) vs. Tensile Strength
2000
1800
1600
1400
1200
1000
800
600
400
200
0
0
10
Figure 2
IADC/SPE 98632
1800
1600
1400
1200
1000
800
600
400
200
0
0
10
12
14
12
14
CS Trendline (psi)
Figure 3
Class A + 2% CaCl2 @ 15.6 ppg @ 100F
Compressive (Ultrasonic) vs. Tensile Strength
2000
1800
1600
1400
1200
1000
800
600
400
200
0
0
10
Figure 4
10
IADC/SPE 98632
1800
1600
1400
1200
1000
800
600
400
200
0
0
10
12
14
12
14
CS Trendline (psi)
Figure 5
Class G + 2% CaCl2 @ 15.8 ppg @ 100F
Compressive (Ultrasonic) vs. Tensile Strength
2000
1800
1600
1400
1200
1000
800
600
400
200
0
0
10
Figure 6
IADC/SPE 98632
11
3000
2700
2400
2100
1800
1500
1200
900
600
300
0
0
10
12
14
12
14
CS Trendline (psi)
Figure 7
Class H + 2% CaCl2 @ 16.2 ppg @ 100F
Compressive (Ultrasonic) vs. Tensile Strength
3000
2700
2400
2100
1800
1500
1200
900
600
300
0
0
10
Figure 8