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54484

Proposed Rules Federal Register


Vol. 70, No. 178

Thursday, September 15, 2005

This section of the FEDERAL REGISTER Seventh Street, SW., Nassif Building, Statement in the Federal Register
contains notices to the public of the proposed Room PL–401, Washington, DC 20590. published on April 11, 2000 (65 FR
issuance of rules and regulations. The • By fax: (202) 493–2251. 19477–78), or you can visit http://
purpose of these notices is to give interested • Hand Delivery: Room PL–401 on dms.dot.gov.
persons an opportunity to participate in the the plaza level of the Nassif Building,
rule making prior to the adoption of the final Examining the Docket
400 Seventh Street, SW., Washington,
rules. You can examine the AD docket on
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal holidays. the Internet at http://dms.dot.gov, or in
For service information identified in person at the Docket Management
DEPARTMENT OF TRANSPORTATION
this proposed AD, contact Boeing Facility office between 9 a.m. and 5
Federal Aviation Administration Commercial Airplanes, P.O. Box 3707, p.m., Monday through Friday, except
Seattle, Washington 98124–2207. Federal holidays. The Docket
14 CFR Part 39 You can examine the contents of this Management Facility office (telephone
AD docket on the Internet at http:// (800) 647–5227) is located on the plaza
[Docket No. FAA–2005–22437; Directorate dms.dot.gov, or in person at the Docket level of the Nassif Building at the DOT
Identifier 2005–NM–082–AD] street address stated in the ADDRESSES
Management Facility, U.S. Department
RIN 2120–AA64 of Transportation, 400 Seventh Street, section. Comments will be available in
SW., room PL–401, on the plaza level of the AD docket shortly after the Docket
Airworthiness Directives; Boeing the Nassif Building, Washington, DC. Management System (DMS) receives
Model 747–400, 747–400D, and 747– This docket number is FAA–2005– them.
400F Series Airplanes 22437; the directorate identifier for this Discussion
AGENCY: Federal Aviation docket is 2005–NM–082–AD.
In April 1988, a high-cycle transport
Administration (FAA), Department of FOR FURTHER INFORMATION CONTACT:
category airplane (specifically, a Boeing
Transportation (DOT). Nicholas Kusz, Aerospace Engineer, Model 737) was involved in an accident
ACTION: Notice of proposed rulemaking Airframe Branch, ANM–120S, FAA, in which the airplane suffered major
(NPRM). Seattle Aircraft Certification Office, structural damage during flight.
1601 Lind Avenue, SW., Renton, Investigation of this accident revealed
SUMMARY: The FAA proposes to adopt a Washington 98055–4056; telephone that the airplane had numerous fatigue
new airworthiness directive (AD) for (425) 917–6432; fax (425) 917–6590. cracks and a great deal of corrosion.
certain Boeing Model 747–400, 747– SUPPLEMENTARY INFORMATION: Subsequent inspections conducted by
400D, and 747–400F series airplanes.
Comments Invited the operator on other high-cycle
This proposed AD would require transport category airplanes in its fleet
repetitive detailed inspections for We invite you to submit any relevant revealed that other airplanes had
damage (degraded finish; missing, lifted, written data, views, or arguments extensive fatigue cracking and
peeling, or blistering paint; or signs of regarding this proposed AD. Send your corrosion.
corrosion) of the interior skin in the comments to an address listed under Prompted by the data gained from this
forward and aft cargo compartments, ADDRESSES. Include ‘‘Docket No. FAA– accident, we sponsored a conference on
and corrective actions if necessary. This 2005–22437; Directorate Identifier aging airplanes in June 1988, which was
proposed AD is prompted by reports of 2005–NM–082–AD’’ in the subject line attended by representatives from the
skin corrosion on four Boeing Model of your comments. We specifically aviation industry and airworthiness
747 series airplanes that were delivered invite comments on the overall authorities from around the world. It
between 1995 and 1999. We are regulatory, economic, environmental, became obvious that, because of the
proposing this AD to detect and correct and energy aspects of the proposed AD. tremendous increase in air travel, the
corrosion, which can penetrate the We will consider all comments relatively slow pace of new airplane
thickness of the skin and cause submitted by the closing date and may production, and the apparent economic
cracking, and result in rapid amend the proposed AD in light of those feasibility of operating older technology
decompression of the airplane. comments. airplanes rather than retiring them,
DATES: We must receive comments on We will post all comments we increased attention needed to be
this proposed AD by October 31, 2005. receive, without change, to http:// focused on the aging airplane fleet and
ADDRESSES: Use one of the following dms.dot.gov, including any personal maintaining its continued operational
addresses to submit comments on this information you provide. We will also safety.
proposed AD. post a report summarizing each The Air Transport Association (ATA)
• DOT Docket Web site: Go to substantive verbal contact with FAA of America and the Aerospace
http://dms.dot.gov and follow the personnel concerning this proposed AD. Industries Association (AIA) of America
instructions for sending your comments Using the search function of that Web agreed to undertake the task of
electronically. site, anyone can find and read the identifying and implementing
• Government-wide rulemaking Web comments in any of our dockets, procedures to ensure the continued
site: Go to http://www.regulations.gov including the name of the individual structural airworthiness of aging
and follow the instructions for sending who sent the comment (or signed the transport category airplanes. An
your comments electronically. comment on behalf of an association, Airworthiness Assurance Working
• Mail: Docket Management Facility, business, labor union, etc.). You can Group (AAWG) was established in
U.S. Department of Transportation, 400 review DOT’s complete Privacy Act August 1988, with members

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Federal Register / Vol. 70, No. 178 / Thursday, September 15, 2005 / Proposed Rules 54485

representing aircraft manufacturers, one airplane, below the cargo bay. The Accomplishing the actions specified in
operators, regulatory authorities, and manufacturer investigated these the service bulletin is intended to
other aviation industry representatives incidents and found that the adequately address the unsafe
worldwide. The objective of the AAWG manufacturing process for the skins condition.
was to sponsor ‘‘Task Groups’’ to: resulted in inadequate adhesion of the
1. Select service bulletins, applicable FAA’s Determination and Requirements
primer to the skin. The interior surface
to each airplane model in the transport of the Proposed AD
of the skin below the cargo bay is
fleet, to be recommended for mandatory susceptible to corrosion because of the We have evaluated all pertinent
modification of aging airplanes; presence of moisture. If areas of information and identified an unsafe
2. Develop corrosion-directed corrosion are not repaired, the corrosion condition that is likely to exist or
inspections and prevention programs; can penetrate the thickness of the skin develop on other airplanes of this same
3. Review the adequacy of each and cause cracking. This condition, if type design. Therefore, we are
operator’s structural maintenance not corrected, could result in rapid proposing this AD, which would require
program; decompression of the airplane. accomplishing the actions specified in
4. Review and update the the service information described
Supplemental Inspection Documents Relevant Service Information
previously, except as discussed under
(SID); and ‘‘Differences Between the Proposed AD
We have reviewed Boeing Alert
5. Assess repair quality.
The Working Group assigned to Service Bulletin 747–53A2505, dated and the Service Bulletin.’’
review Boeing Model 747 series March 17, 2005. The service bulletin Differences Between the Proposed AD
airplanes completed its work on Item (2) describes procedures for doing a and the Service Bulletin
in 1989 and developed a baseline detailed inspection for damage of the
program for controlling corrosion interior skin in the forward and aft cargo Although the service bulletin
problems that may jeopardize the compartments. Damage includes a referenced in this proposed AD specifies
continued airworthiness of the Boeing degraded finish; missing, lifted, peeling, to submit to the manufacturer a report
Model 747 fleet. This program is or blistering paint; or signs of corrosion. of the inspection program and details of
contained in Boeing Document Number If any damage is found, the service any corrosion damage and peeling paint
D6–36022, ‘‘Aging Airplane Corrosion bulletin describes procedures for primer, this proposed AD does not
Prevention and Control Program— corrective actions. The corrective include those actions.
Model 747,’’ Revision A, dated July 28, actions are restoring the finish if only The service bulletin specifies that you
1989. On November 5, 1990, we issued damage to the finish is found; or may contact the manufacturer for
AD 90–25–05, amendment 39–6790 (55 repairing the affected area and restoring instructions on how to repair corrosion
FR 49268, November 27, 1990). That AD the protective finish if the finish is damage that exceeds limits in the SRM,
mandates Boeing Document Number damaged and any corrosion is found. If but this proposed AD would require you
D6–36022, and requires that operators of any corrosion damage exceeds limits in to repair those conditions in one of the
Boeing Model 747 series airplanes the structural repair manual (SRM), the following ways:
implement a Corrosion Prevention and service bulletin states that operators • Using a method that we approve; or
Control Program (CPCP). should contact Boeing for repair • Using data that meet the
Since we issued AD 90–25–05, two instructions. If no damage or corrosion certification basis of the airplane, and
operators found skin corrosion on four is found, the service bulletin states that that have been approved by an
Boeing Model 747 series airplanes that no further action is necessary until the Authorized Representative for the
were delivered between 1995 and 1999. next inspection. The service bulletin Boeing Commercial Airplanes
The corrosion happened when primer recommends repeating the detailed Delegation Option Authorization
peeled off in some areas of the skin and inspection every four years until the Organization whom we have authorized
left the aluminum unprotected against initial inspection threshold for the to make those findings.
moisture and corrosive elements. The applicable CPCP task in Boeing
Costs of Compliance
operators repaired three of the airplanes Document Number D6–36022 is
by trimming-out the damaged skin, and reached. The service bulletin also There are about 260 airplanes of the
one of the airplanes by blending to requests that operators send reports of affected design in the worldwide fleet.
remove the damage. One other operator the inspection program and details of The following table provides the
reported finding peeling primer, but no any corrosion damage and peeling estimated costs for U.S. operators to
corrosion, on the interior skin surface of primer to the manufacturer. comply with this proposed AD.

ESTIMATED COSTS
Number of
Average labor
Action Work hours Parts Cost per airplane U.S.-registered Fleet cost
rate per hour airplanes

Detailed inspection, per 10 $65 N/A $650, per inspection 36 $23,400, per inspection
inspection cycle. cycle. cycle.

Authority for This Rulemaking Aviation Programs, describes in more section, Congress charges the FAA with
detail the scope of the Agency’s promoting safe flight of civil aircraft in
Title 49 of the United States Code authority. air commerce by prescribing regulations
specifies the FAA’s authority to issue We are issuing this rulemaking under for practices, methods, and procedures
rules on aviation safety. Subtitle I, the authority described in Subtitle VII, the Administrator finds necessary for
Section 106, describes the authority of Part A, Subpart III, Section 44701, safety in air commerce. This regulation
the FAA Administrator. Subtitle VII, ‘‘General requirements.’’ Under that is within the scope of that authority

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54486 Federal Register / Vol. 70, No. 178 / Thursday, September 15, 2005 / Proposed Rules

because it addresses an unsafe condition Unsafe Condition Alternative Methods of Compliance


that is likely to exist or develop on (d) This AD was prompted by reports of (AMOCs)
products identified in this rulemaking skin corrosion on four Boeing Model 747 (i)(1) The Manager, Seattle Aircraft
action. series airplanes that were delivered between Certification Office (ACO), FAA, has the
1995 and 1999. We are issuing this AD to authority to approve AMOCs for this AD, if
Regulatory Findings detect and correct corrosion, which can requested in accordance with the procedures
We have determined that this penetrate the thickness of the skin and cause found in 14 CFR 39.19.
proposed AD would not have federalism cracking, and result in rapid decompression (2) An AMOC that provides an acceptable
level of safety may be used for any repair
implications under Executive Order of the airplane.
required by this AD, if it is approved by an
13132. This proposed AD would not Compliance Authorized Representative for the Boeing
have a substantial direct effect on the Commercial Airplanes Delegation Option
States, on the relationship between the (e) You are responsible for having the
Authorization Organization who has been
National Government and the States, or actions required by this AD performed within
authorized by the Manager, Seattle ACO, to
the compliance times specified, unless the
on the distribution of power and make those findings. For a repair method to
actions have already been done. be approved, the repair must meet the
responsibilities among the various
levels of government. Repetitive Inspections and Corrective certification basis of the airplane, and the
For the reasons discussed above, I Actions approval must specifically refer to this AD.
certify that the proposed regulation: (f) Within 12 months after the effective Issued in Renton, Washington, on
1. Is not a ‘‘significant regulatory date of this AD, do a detailed inspection for September 8, 2005.
action’’ under Executive Order 12866; damage (degraded finish; missing, lifted, Kalene C. Yanamura,
2. Is not a ‘‘significant rule’’ under the peeling, or blistering paint; or signs of Acting Manager, Transport Airplane
DOT Regulatory Policies and Procedures corrosion) of the interior skin in the forward Directorate, Aircraft Certification Service.
(44 FR 11034, February 26, 1979); and and aft cargo compartments. Do any [FR Doc. 05–18319 Filed 9–14–05; 8:45 am]
3. Will not have a significant applicable corrective actions before further BILLING CODE 4910–13–P
economic impact, positive or negative, flight. Except as required by paragraphs (g)
on a substantial number of small entities and (h) of this AD, do all actions in
under the criteria of the Regulatory accordance with the Accomplishment DEPARTMENT OF TRANSPORTATION
Flexibility Act. Instructions of Boeing Alert Service Bulletin
We prepared a regulatory evaluation 747–53A2505, dated March 17, 2005. Repeat Federal Aviation Administration
of the estimated costs to comply with the inspection thereafter at intervals not to
this proposed AD. See the ADDRESSES exceed 48 months until accomplishing task 14 CFR Part 39
section for a location to examine the number C53–125–01 of Boeing Document
regulatory evaluation. Number D6–36022, ‘‘Aging Airplane [Docket No. FAA–2004–19566; Directorate
Corrosion Prevention and Control Program— Identifier 2004–NM–72–AD]
List of Subjects in 14 CFR Part 39 Model 747,’’ Revision A, dated July 28, 1989,
RIN 2120–AA64
Air transportation, Aircraft, Aviation or until accomplishing tasks S53–520 and
S53–550 of Boeing Document Number Airworthiness Directives; Airbus Model
safety, Safety.
D621U400–MRB, ‘‘B747–400 Maintenance
A300 B2 and A300 B4 Series Airplanes;
The Proposed Amendment Review Board Report,’’ Revision E, dated
May 2003.
and Model A300 B4–600, B4–600R, and
Accordingly, under the authority F4–600R Series Airplanes, and Model
delegated to me by the Administrator, Note 1: For the purposes of this AD, a
C4–605R Variant F Airplanes
detailed inspection is: ‘‘An intensive
the FAA proposes to amend 14 CFR part (Collectively Called A300–600 Series
examination of a specific item, installation,
39 as follows: Airplanes)
or assembly to detect damage, failure, or
PART 39—AIRWORTHINESS irregularity. Available lighting is normally AGENCY: Federal Aviation
supplemented with a direct source of good Administration (FAA), Department of
DIRECTIVES
lighting at an intensity deemed appropriate. Transportation (DOT).
1. The authority citation for part 39 Inspection aids such as mirror, magnifying
lenses, etc., may be necessary. Surface ACTION: Supplemental notice of
continues to read as follows:
cleaning and elaborate procedures may be proposed rulemaking (NPRM);
Authority: 49 U.S.C. 106(g), 40113, 44701. required.’’ reopening of comment period.
§ 39.13 [Amended] SUMMARY: The FAA is revising an earlier
Damage that Exceeds Structural Repair
2. The FAA amends § 39.13 by adding Manual Limits NPRM for an airworthiness directive
the following new airworthiness (g) If any corrosion damage that exceeds (AD) that applies to certain Airbus
directive (AD): the limits specified in the structural repair airplanes as listed above. The original
Boeing: Docket No. FAA–2005–22437; manual is found during any action required NPRM would have required repetitively
Directorate Identifier 2005–NM–082–AD. by this AD, and Boeing Alert Service Bulletin inspecting for cracking in the web of
Comments Due Date 747–53A2505, dated March 17, 2005 nose rib 7 of the inner flap on the wings,
specifies to contact Boeing for repair and performing related investigative/
(a) The Federal Aviation Administration instructions: Before further flight, repair the corrective actions if necessary. The
(FAA) must receive comments on this AD damage using a method approved in
action by October 31, 2005. original NPRM was prompted by reports
accordance with paragraph (i) of this AD. of cracking in the web of nose rib 7 of
Affected ADs the inner flap. This action revises the
No Reporting Requirement
(b) None. original NPRM by adding additional
(h) Although Boeing Alert Service Bulletin
Applicability 747–53A2505, dated March 17, 2005, inspections for cracking in the web of
specifies to submit to the manufacturer a nose rib 7 of the inner flap on the wings,
(c) This AD applies to Boeing Model 747–
400, 747–400D, and 747–400F series report of the inspection program and details and revising compliance times for
airplanes, certificated in any category; as of any corrosion damage and peeling paint certain airplanes. We are proposing this
identified in Boeing Alert Service Bulletin primer, this AD does not include those supplemental NPRM to detect and
747–53A2505, dated March 17, 2005. actions. correct cracking in the web of nose rib

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