Professional Documents
Culture Documents
CARRIERS
for
-Track
Cable Carriers on
-Tracks
Cable Carriers for flatform cable on -Beams
Cable Carriers for round cable on -Beams
Cable Carriers on
-Tracks
Conductor cables & Fittings
3
4
59
10
11
12 14
15, 16
17
18, 19
20 23
24
25
26 - 29
30
31
32, 33
34
35
36
37
38, 39
40
41
42
43
44 46
47
48
49
50 52
53
QUESTIONNAIRE
Travel distance S
(max. working travel)
Storage distance SP
Support spacing
Track clamp
Cable carrier
Lead carrier
Sliding hanger
Bumper stop
Joint clamp
Support bracket
End cap
Loop depth h
Center track
Outrigger tube
Z = open space
(approx. one carrier length)
Length of equipment
Ref.:
1. Type of Application:
2. Outdoors
Indoors
3. Temperature range
4. Is round or flatform cable envisaged?
5. How much space is available for storage? SP =
6. Is it possible to extend the track for the festoon cable system in case the length of equipment is insufficient for storage space?
Yes, by
m;
8. Length of equipment:
9. Travel distance: S =
m/min
11. Acceleration: a =
m/s2
cable OD
mm
width x thickness
of flatform cables
acid
proof
Type
S1
S1A
S1-E
312 966
312 964
-
312 956
312 954
312 472
Stainless
Hanger underhung
Type
Order-No.
Material
Weight
Fixpoint hanger
FAS 1
310 500
steel, galvanized
0,160 kg
Type
Sliding
hanger
ADS 1(1)
Fixpoint
hanger
FDS 1
Order-No.
Material
Weight
310 370
310 430
steel, galvanized
0,200 kg
0,210 kg
Type
Sliding
hanger
ABS 1(1)
Order-No.
Material
Weight
312 863
312 864
steel, galvanized
0,226 kg
0,234 kg
Type
Fixpoint hanger
FAKS 1 (clamp)
Order-No.
Material
Weight
310 590
steel, galvanized
0,260 kg
Sliding
hanger
ADS 1-E(1)
Fixpoint
hanger
FDS 1-E
312 393
312 394
V 4 A, stainless steel
0,200 kg
0,210 kg
Fixpoint
hanger
FBS 1
(1)
Type
Sliding
hanger
AKS 1 (1)
Fixpoint
hanger
FKS 1
Order-No.
Material
Weight
310 380
310 450
steel, galvanized
0,260 kg
0,270 kg
Sliding
hanger
AKS 1-E(1)
Fixpoint
hanger
FKS 1-E
312 457
312 458
V 4 A, stainless steel
0,260 kg
0,270 kg
acid
proof
S 1 ACCESSORIES
Stainless
Type
DFAK-S 1 (clamp)
Order-No.
Material
Weight
312 599
steel, galvanized
0,660 kg
Hanger lateral
Type
Sliding
hanger
AS 1(1)
Fixpoint
hanger
FS 1
Order-No.
Material
Weight
310 030
steel, galvan.
0,220 kg
310 040
steel, galvan.
0,230 kg
Type
Fixpoint hanger
FO-S 1 (clamp)
Order-No.
Material
Weight
312 809
steel, galvanized
0,160 kg
Hanger lateral
Fixpoint hanger
Type
FR 1-S 1 (clamp)
Order-No.
Material
Weight
310 991
steel, dowel: polyamid
0,215 kg
Joint Clamp
Type
VS 1
VS 1-E
Order-No.
Material
Weight
310 050
steel, galvanized
0,340 kg
312 392
V 4 A, stainless steel
0,340 kg
End Cap
(1)
Type
K 30
Order-No.
Material
Weight
360 023
polyethylene
0,008 kg
acid
proo
S 1 ACCESSORIES
Stainless
Bumper stop
Typ
PS 1
PS 1 G
PS 1-E
Order-No.
Material
Weight
310 300
steel, galvanized
0,080 kg
310 360
steel, galvanized
0,100 kg
312 395
V 4 A, stainless steel
0,080 kg
Bumper stop
25
Type
PS 1-1
Order-No.
Material
Weight
312 605
steel, galvanized
0,063 kg
Typ
M 8 x 20
M 8 x 20 E
Order-No.
Material
Weight
312 600
steel, galvanized
0,044 kg
313 454
V4A, stainless steel
0,044 kg
D (cable )
profile S1
15
12
Installation
Installation position
41
LK - S1
11
7
70,5
30
Type
Material
Weight
kg
Dim. D
mm
OrderNo.
HS 1-D 9
HS 1-D 16
LK-S1
stainless
steel
PVC
0,010
0,011
0,010
8 - 10
15 - 20
7 - 15
312 667
312 666
313 379
acid
proof
S 1 ACCESSORIES
Stainless
Standard Brackets
Type
Material
HK 200
HK 300
HK 400
HK 500
steel
galvanized
Weight
kg
A (adjustable)
mm
0,980
1,130
1,290
1,430
200
300
400
500
L
mm
400
500
600
700
max.
B mm
Order-No.
210 (1)
210 (1)
210 (1)
210 (1)
310 220
310 230
310 240
310 250
Type
Mat.
Order-No.
HK 200-E
312 510
stainl.
HK 300-E
312 511
steel
HK 400-E V 4 A 312 512
HK 500-E
312 513
Type
Material
S 1-400
S 1-500
S 1-600
S 1-700
steel
galvanized
Weight
kg
0,620
0,780
0,930
1,090
L
mm
Order-No.
400
500
600
700
310 600
310 610
310 620
310 630
Type
Mat.
Order-No.
S 1E-400
312 515
stainl.
S 1E-500
312 516
steel
S 1E-600 V 4 A 312 517
S 1E-700
312 518
Claws for HK
Type
SP 0-25
SP 0-25-E
Order-No.
Material
Weight
310 390
steel, galvanized
0,200 kg
312 514
V 4 A, stainless steel
0,200 kg
Type
AH 1
Order-No.
Material
Weight
310 400
steel, galvanized
0,460 kg
(1)
acid
proof
S 1 ACCESSORIES
Stainless
support
for
HK
claw 0-25
Dimension A is based on
the width of the current
consumer (e.g. the trolley). Please consider the
running wheel diameter
(flange) of the chassis in
overhead monorails.
claw 25-40
LA+
B
+ 130
2
Material
S 2- 400
S 2- 500
S 2- 600
S 2- 700
S 2- 800
S 2- 900
S 2-1000
S 2-1100
S 2-1200
steel
galvanized
Weight
kg
Dim. L
mm
Order-No.
Type
Mat.-
Order-No.
0,996
1,245
1,494
1,743
1,992
2,241
2,490
2,739
2,988
400
500
600
700
800
900
1000
1100
1200
315 402
315 403
315 404
315 405
315 406
315 407
315 408
315 409
315 410
S 2E- 400
316 513
S 2E- 500
316 514
S 2E- 600
316 515
S 2E- 700 stainl. 316 516
S 2E- 800 steel 316 517
S 2E- 900 V 4 A 316 518
S 2E-1000
316 519
S 2E-1100
316 520
S 2E-1200
316 521
Type SP 25-40
Type SP 0-25
S1 track
Type
SP 0-25
SP 0-25-E
Order-No.
Material
Weight
312 643
steel, galvanized
0,286 kg
316 690
V 4 A, (stainless steel)
0,286 kg
Type
SP 25-40
SP 25-40-E
Order-No.
Material
Weight
312 644
steel, galvanized
0,287 kg
316 695
V 4 A, (stainless steel)
0,287 kg
Type
AH 2
Order-No.
Materialf
Weight
310 989
Stahl
0,940 kg
Typ
AH 2-2
Order-No.
Material
Weight
312 648
Stahl
0,854 kg
S2 track
Type
Wheels
Material
with
patented
nut OrderNo.(2)
0,120
310 958
312 686
WS 1 F/ 85 K
0,130
310 180
312 687
WS 1 F/ 85 KL
0,130
310 320
312 688
WS 1 F/ 85
0,190
310 070
312 689
WS 1 F/125-50 G
0,150
312 759
312 760
WS 1 F/125-50 K
wheels
Weight
kg
Type
WS 1 F/ 85 G
max.
max. thickclamping
ness of
individual capacity mm
cable mm height x width
mm
17 x 65
37 x 65
85 55 25 50 37 71 90
125 95 40 50 37 71 90
WS 1 F/125-50 KL C
D
0,220
312 765
312 766
WS 1 F/125-80 G
0,170
312 767
312 768
WS 1 F/125-80 K
0,180
312 769
312 770
WS 1 F/125-80 KL C
0,180
312 771
312 772
0,240
312 773
312 774
22 x 65
125 95 40 80 37 71 90
Carrier type
Weight
kg
Order
No.(1)
with
patented
nut OrderNo.(2)
313 285
for
MS 1 F/125-50 G
WS 1 F/ 85 G, WS 1 F/125-50 G
0,140
313 281
MS 1 F/125-50 K
0,144
313 280
313 284
MS 1 F/125-50 KL
0,158
313 279
313 283
MS 1 F/125-50
0,200
313 278
313 282
MS 1 F/125-80 G
WS 1 F/125-80 G
0,156
313 293
313 297
MS 1 F/125-80 K
WS 1 F/125-80 (K, G)
0,162
313 292
313 296
MS 1 F/125-80 KL
WS 1 F/125-80 (KL, K, G)
0,174
313 291
313 295
MS 1 F/125-80
0,216
313 290
313 294
Type
65
100
10
wheels
25
123
75
LM = 63
for
Carrier type
Bumper stop
312 762
312 764
25
7
36
312 761
312 763
WS 1 F/125-50
WS 1 F/125-80
125
95
0,160
0,160
ES 1 F/ 85
ES 1 F/125-80
WS 1 F/ 85
(all types)
WS 1 F/125-50 (all types)
WS 1 F/125-80 (all types)
Weight
kg
Order
No.(1)
0,220
313 303
313 304
0,240
313 307
313 308
EP S1 F/ 85
10
(1)
(2)
(3)
for
Carrier type
Bumper stop
WS 1 F/ 85
(all types)
Weight
kg
OrderNo.(1)
0,230
313 305
313 306
WS 1 R (1)
Wheels
Material
WS 1 R/85 G
WS 1 R/85 K
WS 1 R/85 KL
WS 1 R/85
25
7
5 mm
to
38 mm
mm
A
B
C
D
85 55
25 25
85 36
99
Weight
kg
OrderNo.
0,260
0,270
0,280
0,320
313 332
312 486
312 487
312 485
123
75
65
36
Wheels
25
125
95
Cable
LM
Type
for
Carrier type
LM
Weight
kg
OrderNo.
MS 1 R/125 G
MS 1 R/125 K
MS 1 R/125 KL
MS 1 R/125
WS 1 R/85 G
WS 1 R/85 (K, G)
WS 1 R/85 (KL, K, G)
WS 1 R/85 (all types)
63
63
63
63
0,284
0,288
0,302
0,304
313 289
313 288
313 287
313 286
Bumper stop
Type
for
Carrier type
Weight
kg
OrderNo.
EPST 1-2 R
WS 1 R (all types)
0,346
313 322
(1)
Type
for
Carrier type
Weight
kg
OrderNo.
LAR
WS 1 R (all types)
0,110
312 500
11
S 1 CABLE CARRIERS
Support saddle
with hex. nut
acid
proof
Steel type
Stainless
Support saddle
with patented nut
Engineering Data
Type
WST 1 F
ball bearings sealed against dust and splash water
hardened, galvanized
Temperature resistance Lub. grease of wheels: 30 C to +125 C
Travelling speed: ca. 80 m/min.
Wheels
Material
WST 1 F K-E
Polyamid rollers
on bushed bearing
WST 1 F-E
sealed ball bearings
stainless steel, V 4 A
30 C to +150 C
ca. 80 m/min.
ca. 50 m/min.
V 4 A, stainless steel
V 4 A, stainless steel
Neoprene
V 4 A, stainless steel
30 C to + 80 C
not in curves
max. clamping
max.
capacity in
thickn. of
mm
individual
cable mm height x width
Type
17 x 65
85
WST 1 F/ 85 P
29 x 65
110
37 x 65
125
WST 1 F/125-50 P
50 x 65
150
WST 1 F/125(1)
22 x 65
125
WST 1 F/125 P
34 x 65
150
WST 1 F/150-50(1)
50 x 65
150
WST 1 F/150-50 P
62 x 65
175
WST 1 F/150-80(1)
35 x 65
150
10
8
10
mm
WST 1 F/ 85(1)
WST 1 F/125-50(1)
85
43
50
80
97
80
50
105 80 71
Weight
kg
OrderNo.
with
patented
nut OrderNo(2)
Type
0,360
312 000
312 789
WST 1 F/ 85 E (1)
313 218
0,370
312 010
312 790
WST 1 F/ 85P-E
313 219
0,460
312 533
312 791
OrderNo.
Type
OrderNo.
0,470
312 534
312 792
0,520
312 020
312 793
313 223
0,530
312 030
312 794
WST 1 F/125P-E
313 224
0,480
312 537
312 795
0,490
312 538
312 796
0,540
312 539
312 797
312 798
47 x 65
175
0,550
312 540
F/150(1)
25 x 65
150
0,580
312 040
313 229
WST 1 F/150 P
37 x 65
175
0,590
312 050
WST 1 F/150P-E
313 230
50 x 65
200
0,680
312 831
WST 1 F/200-100 P
62 x 65
225
0,700
312 832
WST 1 F/200-140(1)
30 x 65
200
0,670
312 833
WST 1 F/200-140 P
42 x 65
225
0,680
312 834
55 x 65
250
0,740
312 835
67 x 65
275
0,750
312 836
WST 1 F/150-80 P
WST 1
WST 1 F/200-100(1)
WST 1 F/250-140(1)
WST 1 F/250-140 P
12
(1)
(2)
12
14
100
155
140
205
85
without Bumper
with patented quick-set nut use suffix PM, e.g. WST 1 F/85 PM for Order-No. 312 789
S 1 LEAD CARRIERS
AND TRACK CLAMPS
acid
proof
Steel type
Stainless
Bumper type
LM
Type
for
Carrier type
LM
A
mm
Weight
kg
OrderNo.
with
patented nut Type
Order-No.(2)
OrderNo.
OrderNo.
Type
MST 1 F/ 85 (1)
WST 1 F/ 85
43
85
0,730
312 080
312 799
313 231
MST 1 F/ 85 P
WST 1 F/ 85 P
55
110
0,740
312 090
312 800
MST 1 F/ 85 P-E
313 232
WST 1 F/125-50
63
125
0,830
312 535
312 801
MST 1 F/125-50 P
WST 1 F/125-50 P
75
150
0,840
312 536
312 802
MST 1 F/125-50 P-E 312 522 MST 1 F/125-50 KP-E 313 234
WST 1 F/125
63
125
0,880
312 100
312 803
313 235
MST 1 F/125 P
WST 1 F/125 P
75
150
0,890
312 110
312 804
313 236
WST 1 F/150-50
75
150
0,850
312 541
312 805
MST 1 F/150-50-E(1) 312 566 MST 1 F/150-50 K-E (1) 313 237
MST 1 F/150-50 P
WST 1 F/150-50 P
88
175
0,860
312 542
312 806
MST 1 F/150-50 P-E 312 567 MST 1 F/150-50 KP-E 313 238
MST 1 F/150-80(1)
WST 1 F/150-80
75
150
0,900
312 543
312 807
MST 1 F/150-80 P
WST 1 F/150-80 P
88
175
0,910
312 544
312 808
MST 1 F/150-80 P-E 312 569 MST 1 F/150-80 KP-E 313 240
MST 1 F/150(1)
WST 1 F/150
75
150
0,950
312 120
313 241
MST 1 F/150 P
WST 1 F/150 P
88
175
0,960
312 130
313 242
100
200
1,050
312 837
MST 1 F/200-100 P
WST 1 F/200-100 P
113
225
1,070
312 838
MST 1 F/200-140(1)
WST 1 F/200-140
100
200
1,030
312 839
MST 1 F/200-140 P
WST 1 F/200-140 P
113
225
1,040
312 840
125
250
1,110
312 841
MST 1 F/250-140 P
138
275
1,120
312 842
Weight
kg
OrderNo.
0,290
313 315
313 304
312 383
0,370
313 316
313 308
312 386
312 572
WST 1 F/250-140 P
for
Carrier type
LE
mm
with
patented nut Type
Order-No.(2)
OrderNo.
LE
WST 1 F/ 85 (P)
EST 1-2 F/ 85
Bumper stop
140
0,410
313 317
0,410
313 318
0,430
313 319
165
(1)
(2)
without Bumper
with patented quick-set nut use suffix PM
13
LS 1 CABLE CARRIERS
AND ACCESSORIES Steel type
Engineering Data
Type
WST 1 F
Wheels
Materialf
Bumper type
Type
max.
max. clamping
thickn. of
capacity in
individual
mm
cable mm heigth x width
8
10
12
14
37 x 100
50 x 100
22 x 100
34 x 100
25 x 130
37 x 130
50 x 130
62 x 130
30 x 130
42 x 130
55 x 130
67 x 130
mm
Weight
kg
OrderNo.
125
50
150
110 134
80
125
80
150
150
105
175
100
200
225
155
136 160
200
225
140
250
205
275
0,630
0,640
0,720
0,730
0,750
0,760
0,840
0,850
0,970
0,980
1,040
1,050
312 902
312 903
312 904
312 905
312 845
312 846
312 847
312 848
312 849
312 850
312 851
312 852
A
mm
Weight
kg
OrderNo.
125
150
125
150
150
175
200
225
200
225
250
275
1,000
1,010
1,080
1,090
1,100
1,110
1,190
1,200
1,330
1,340
1,390
1,400
312 906
312 907
312 908
312 909
312 853
312 854
312 855
312 856
312 857
312 858
312 859
312 860
LE
mm
Weight
kg
OrderNo.
140
0,470
0,520
313 313
313 314
0,560
313 311
0,700
0,700
313 312
Type
for
Carrier type
WST 1 F/125-50 B
WST 1 F/125-50 B P
WST 1 F/125-80 B
WST 1 F/125-80 B P
WST 1 F/150-100 B 160
WST 1 F/150-100 B 160 P
WST 1 F/200-100 B 160
WST 1 F/200-100 B 160 P
WST 1 F/200-140 B 160
WST 1 F/200-140 B 160 P
WST 1 F/250-140 B 160
WST 1 F/250-140 B 160 P
LE
Type
Bumper stop
14
(1)
without Bumper
for
Carrier type
140
155
155
180
S 1 CABLE CARRIERS
AND ACCESSORIES Steel type
acid
proof
Stainless
Engineering Data
Type
WST 1 R
Wheels
Bumper type
WST 1 R-E
WST 1 RK-E
Polyamid rollers on
bushed bearing
ca. 80 m/min.
V 4 A, stainless steel
Polypropylene
Neoprene
V 4 A, stainless steel
10 C to +80 C
max. 12 kg per carrie
ca. 50 m/min.
Cable
Type
WST 1 R/ 85 (1)
WST 1 R/ 85 P
WST 1 R/125 (1)
WST 1 R/125 P
D E
mm
OrderNo.
Weight
kg
Type
85
0,430 312 491
5 mm 110 43 24 25 85 36 99 0,460 312 492
to
0,540 312 493
38 mm 125
150 80 24 25 97 36 99 0,570 312 494
OrderNo.
312 523
312 524
312 525
312 526
Type
OrderNo.
LM
Type
for
Carrier type
LM
MST 1 R/ 85(1)
MST 1 R/ 85 P
MST 1 R/125(1)
MST 1 R/125 P
WST 1 R/ 85
WST 1 R/ 85 P
WST 1 R/125
WST 1 R/125 P
43
55
63
75
C D
mm
Weight
kg
OrderNo.
85
0,780 312 495
110
0,810 312 496
24 25 80
125
0,890 312 497
150
0,920 312 498
Type
OrderNo.
312 527
312 528
312 529
312 530
Type
OrderNo.
Bumper stop
Type
for
Carrier type
EST 1-2 R
LE
mm
Weight
kg
OrderNo.
100
0,340
313 321
Type
EST 1 R-E
OrderNo.
312 531
(1)
without Bumper
Type
for
Carrier type
Weight
kg
OrderNo.
LAR
0,110
312 500
Type
LAR-E
OrderNo.
312 532
15
Wheels
Material
Bumper type
max. cable- mm
Weight kg
Order-No.
3 x 20
0,660
0,690
312 060
312 070
LM
for
Carrier type
Type
(1)
MST 1 R/250
MST 1 R/250 P
WST 1 R/250
WST 1 R/250 P
LM
A
mm
Weight
kg
OrderNo.
125
125
250
275
1,000
1,030
312 140
312 150
LE
mm
Weight
kg
OrderNo.
165
178
0,298
313 320
Bumper stop
16
(1)
without Bumper
Type
for
Carrier type
ES 1 R/250
WST 1 R/250
WST 1 R/250 P
Wheels
Material
WST 1-Sch
Type
WR 1-Sch/ 80
WR 1-Sch/160
WST 1-Sch/ 80
WST 1-Sch/160
D
mm
L
mm
Weight
kg
OrderNo.
80
160
80
160
210
290
240
320
0,100
0,110
0,270
0,280
312 900
312 901
312 875
312 876
Installation information:
1. prepare ribbon ends as shown.
2. pull all ends thru flap.
3. form a loop.
4. attach flap to S-hook!
LM
Type
MST 1-Sch/ 80
MST 1-Sch/160
LE
WR 1-Sch/ 80
WST 1-Sch/ 80
WR 1-Sch/160
WST 1-Sch/160
LM
Weight
kg
OrderNo.
43
0,680
312 877
43
0,690
312 878
Type
EST 1-2-Sch/ 80
Bumper stop PS 1, PS 1-1 or PS 1 G
to be ordered separately.
for
Carrier type
EST 1-2-Sch/160
for
Carrier type
WR 1-Sch/ 80
WST 1-Sch/ 80
WR 1-Sch/160
WST 1-Sch/160
LE
Weight
kg
OrderNo.
110
0,140
312 879
110
0,150
312 880
17
S 1 CONTROL CARRIER
AND ACCESSORIES
acid
proof
Stainless
Type(1)
plug-in-device
DIN 43652
Weight
kg
OrderNo.
ST-ST 1/16 M
16pole
2,100
ST-ST 1/24 M
24pole
2,300
Design for round cable clamp ST-ST 1 R
ST-ST 1 R/16 M
16pole
2,200
ST-ST 1 R/24 M
24pole
2,400
conduit cover
M 40x1,5
313 371
313 370
313 373
313 372
Design:
Carrier body: steel, galvanized Support bar: aluminium
Wheels: steel ball bearings
Plug: cast iron
Cable glands for 16-poles
Cable glands for 24-poles
A-Seite: M 40 x 1,5
A-Seite: M 40 x 1,5
B-Seite: M 32 x 1,5
B-Seite: M 40 x 1,5
Max. cable load: 25 kg
Temperature resistance: 30 C to +100 C
E
F
mm
Weight kg
ST-ST 1/A 1
190 150 38 100
2,900
ST-ST 1/A 2
280 200 62 140
4,300
Design for round cable clamp ST-ST 1 R
ST-ST 1 R/A 1 190 150 38 100
3,000
ST-ST 1 R/A 2 280 200 62 140
4,400
Order-No.
Type(1)
Order-No.
312 695
312 694
ST-ST 1-E
316 332
312 817
312 818
ST-ST 1 R-E
312 819
Design:
Carrier body: steel, galvanized
Wheels: steel ball bearings
M 20 x 1,5
M 25 x 1,5
M 32 x 1,5
M 40 x 1,5
M 50 x 1,5
M 63 x 1,5
6
5
3
2
2
2
ST-ST 1/A 2
ST-ST 1 R/A 2
max.
number Cable glands
B-Side
2
1
1
1
max.
number
A-Side
max.
number
B-Side
12
10
8
4
3
3
6
6
4
1
1
1
M 20 x 1,5
M 25 x 1,5
M 32 x 1,5
M 40 x 1,5
M 50 x 1,5
M 63 x 1,5
Type
BF 1
18
(1)
Material
Weight kg
Order-No.
stainless steel
0,007
310 860
For systems with control carriers use fixpoint hangers only. Support distance max. 1,5 m.
Cable glands and terminal clamps for A1 & A2 boxes to be ordered separately (see cat. 8 L). Control carriers with larger terminal box on request..
acid
proof
Stainless
Type
Weight
kg
Order-No.
BS 1
1,740
312 698
Design:
Carrier: Steel, galvanized
Wheels: Steel ball bearings
Type
Weight
kg
Order-No.
BS 1-WM
2,900
312 699
Connected load
230 V/50 HZ, 0,3 A
100 % ED
Type
Standard lengthmm
Weight
kg
Order-No.
ZSB
5000
0,250
310 850
19
acid
proof
Type
S2
Order-No.,in 6 m sections
Order-No., in 4 m sections
Order-No. surcharge for curves
for Carriers type
Material
Supply lengths
Standard support spacing
316 636
316 646
316 634
316 644
310 480
315 372
WS 2 and WST 2
WST 2-E
steel, galvanized
V4A
6 m and 4 m in straight system max. 2.5 m,
see page 48,
in curves max. 1 m,
6,7 cm4
6,7 cm4
3
3,1 cm
3,1 cm3
2,490 kg/m
2,490 kg/m
Moment of inertia Jx
Section modulus Wx
Weight
Stainless
S 2-E
Hanger underhung
Type
Slidinghanger
ADS 2(1)
Fixpointhanger
FDS 2
Order-No.
Material
Weight
315 200
315 210
steel, galvanized
0,310 kg
0,320 kg
Typ
Slidinghanger
ABS 2(1)
Order-No.
Material
Weight
315 140
315 150
steel, galvanized
0,370 kg
0,380 kg
Type
Slidinghanger
Slidinghanger
ADS 2-E(1)
Fixpointhanger
FDS 2-E
315 357
315 356
V 4 A, stainless steel
0,310 kg
0,320 kg
Fixpointhanger
FBS 2
AKS
2(1)
Fixpoint-
hanger
FKS 2
Order-No.
Material
Weight
315 220
315 230
steel, galvanized
0,490 kg
0,500 kg
Type
Slidinghanger
AS 2(1)
Order-No.
Material
Weight
315 030
315 040
steel, galvanized
0,470 kg
0,480 kg
Slidinghanger
AKS
2-E(1)
Fixpoint-
hanger
FKS 2-E
315 379
315 380
V 4 A, stainless steel
0,490 kg
0,500 kg
Hanger lateral
Fixpointhanger
FS 2
20
(1)
Type
VS 2
VS 2-E
Order-No.
Material
Weight
315 050
steel, galvanized
0,680 kg
315 355
V 4 A, stainless steel
0,680 kg
acid
proof
S 2 ACCESSORIES
Stainless
Joint Clamp, lock type (Patent pending) from 100 m system lenght
Type
VS 2-F
Order-No.
Material
Weight
316 522
steel, galvanized
0,680 kg
End Cap
Type
K 40
Order-No.
Material
Weight
316 449
polyethylene
0,009 kg
Bumper stop
30
30
60
M8
30
15
30
60
M8
PS 2-1 (E)
PS 2-1 G
Type
PS 2-1
PS 2-1 G
PS 2-1 E
Order-No.
Material
Weight
317 000
steel, galvanized
0,220 kg
317 001
steel, galvanized
0,250 kg
317 002
V 4 A, stainless steel
0,220 kg
Type
M 8 x 20
Order-No.
Material
Weight
312 600
Stahl, verzinkt
0,044 kg
21
acid
proof
S 2 ACCESSORIES
Stainless
Standard Brackets
Type
HK 200
HK 300
HK 400
HK 500
Material
steel
galvanized
Weight
kg
A (adjustable)
L
mm
max
B mm
Order-No.
Type
mm
0,980
1,130
1,290
1,430
200
300
400
500
400
500
600
700
210(1)
210(1)
210(1)
210 (1)
310 220
310 230
310 240
310 250
HK 200-E
312 510
stainl.
HK 300-E
312 511
steel
HK 400-E V 4 A 312 512
HK 500-E
312 513
Mat.
Order-No.
Type
Material
S 1-400
S 1-500
S 1-600
S 1-700
steel
galvanized
Weight
kg
L
mm
Order-No.
Type
Mat.
Order-No.
0,620
0,780
0,930
1,090
400
500
600
700
310 600
310 610
310 620
310 630
S 1E-400
312 515
stainl.
S 1E-500
312 516
steel
S 1E-600 V 4 A 312 517
S 1E-700
312 518
Claws for HK
Type
SP 0-20
SP 0-20-E
Order-No.
Material
Weight
310 390
steel, galvanized
0,200 kg
312 514
V 4 A, stainless steel
0,200 kg
Flat nut M 8 E stainless
separately available.
Order-No. 312 545
Type
AH 1
Order-No.
Material
Weight
310 400
steel
0,460 kg
22
(1)
acid
proof
S 2 ACCESSORIES
Stainless
Material
S 2- 400
S 2- 500
S 2- 600
S 2- 700
S 2- 800
S 2- 900
S 2-1000
S 2-1100
S 2-1200
steel
galvanize
Weight
kg
Dim. L
mm
Order-No.
Type
Mat.
Order-No.
0,996
1,245
1,494
1,743
1,992
2,241
2,490
2,739
2,988
400
500
600
700
800
900
1000
1100
1200
315 402
315 403
315 404
315 405
315 406
315 407
315 408
315 409
315 410
S 2E- 400
316 513
S 2E- 500
316 514
S 2E- 600
316 515
S 2E- 700 stainl. 316 516
S 2E- 800 steel 316 517
S 2E- 900 V 4 A 316 518
S 2E-1000
316 519
S 2E-1100
316 520
S 2E-1200
316 521
support
for
HK
claw 0-25
Dimension A is based on
the width of the current
consumer (e.g. the trolley). Please consider the
running wheel diameter
(flange) of the chassis in
overhead monorails.
claw 25-40
L A + B + 130
2
Type SP 25-40
Type SP 0-25
S1 track
S2 track
Type
SP 0-25
SP 0-25-E
Order-No.
Material
Weight
312 643
steel, galvanized
0,286 kg
316 690
V 4 A, stainless steel
0,286 kg
Type
SP 25-40
SP 25-40-E
Order-No.
Material
Weight
312 644
steel, galvanized
0,287 kg
316 695
V 4 A, stainless steel
0,287 kg
Type
AH 2
Order-No.
Material
Weight
310 989
steel
0,940 kg
Type
AH 2-2
Order-No.
Material
Weight
312 648
steel
0,854 kg
23
S2 CABLE CARRIERS
AND ACCESSORIES Steel type
Engineering Data
Type
Wheels
Material
not in curves
hex. nut
version
Polyamid rollers
on bushed bearings
ca. 60 m/min.
Type
quich-set
nut version
Bumper type
17 x 65
85
WST 2 F/ 85 P
29 x 65
110
37 x 65
125
WST 2 F/125-50 P
50 x 65
150
22 x 65
125
WST 2 F/125 P
34 x 65
150
50 x 65
150
62 x 65
175
35 x 65
150
47 x 65
175
25 x 65
150
WST 2 F/150 P
37 x 65
175
50 x 65
200
62 x 65
225
10
8
WST 2 F/150-50 P
WST 2 F/150-80 (1)
10
WST 2 F/150-80 P
12
WST 2 F/200-100 P
mm
WST 2 F/ 85 (1)
WST 2 F/125-50 (1)
85
43
50
97
80
80
50
71
80
85
105
100
155
Weight
kg
with
patented
nut OrderNo.(2)
OrderNo.
Type
with
patented
nut OrderNo.(2)
OrderNo.
0,460
0,470
0,560
316 495 315 381 WST 2 F/125-50 K (1) 317 010 317 020
0,570
316 496 315 382 WST 2 F/125-50 KP 317 011 317 021
0,630
0,640
0,590
316 499 315 383 WST 2 F/150-50 K(1) 317 014 317 024
0,600
316 500 315 384 WST 2 F/150-50 KP 317 015 317 025
0,660
316 501 315 385 WST 2 F/150-80 K (1) 317 016 317 026
0,670
316 502 315 386 WST 2 F/150-80 KP 317 017 317 027
0,700
317 028
0,710
317 029
0,800
317 030
0,810
317 031
Bumper
typer
for
Carrier type
Type
LM
LE
Bumper stop
Weight
kg
with
patented
Order-No.(2)
OrderNo.
Type
OrderNo.
WST 2 F/ 85
43
85
0,830
316 503
316 230
MST 2 F/ 85 K (1)
MST 2 F/ 85 P
WST 2 F/ 85 P
55
110
0,840
316 504
316 240
MST 2 F/ 85 KP
WST 2 F/125-50
63
125
0,940
316 505
315 389
MST 2 F/125-50 P
WST 2 F/125-50 P
75
150
0,950
316 506
315 390
MST 2 F/125-50 KP
WST 2 F/125
63
125
1,010
316 507
316 250
MST 2 F/125 P
WST 2 F/125 P
75
150
1,020
316 508
316 260
MST 2 F/125 KP
WST 2 F/150-50
75
150
0,960
316 509
315 391
MST 2 F/150-50 P
WST 2 F/150-50 P
88
175
0,970
316 510
315 392
MST 2 F/150-50 KP
WST 2 F/150-80
75
150
1,030
316 511
315 393
MST 2 F/150-80 P
WST 2 F/150-80 P
88
175
1,040
316 512
315 394
MST 2 F/150-80 KP
WST 2 F/150
75
150
1,070
316 270
317 052
MST 2 F/150 P
WST 2 F/150 P
88
175
1,080
316 280
MST 2 F/150 KP
317 053
WST 2 F/200-100
100
200
1,170
316 578
317 054
MST 2 F/200-100 P
WST 2 F/200-100 P
113
225
1,180
316 579
MST 2 F/200-100 KP
317 055
EST 1-2 F/ 85
EST 1-2 F/125
A
mm
LM
MST 2 F/ 85 (1)
Type
24
LE
mm
Weight
kg
with
patented
Order-No.(2)
Best.Nr.
150
0,290
313 304
313 315
150
0,370
313 308
313 316
150
190
0,410
0,410
w/o Bumper
with patented nut use suffix PM e. g. WST 2/F 85-PM.
cable carriers cannot be used if straw relief is required
313 317
313 318
S2 CABLE CARRIERS
AND ACCESSORIES Steel type
Engineering Data
Bumper type
Type
WST 2 R
Wheels
Material
max. 12 kg je Leitungswagen
not in curves
not in curves
Cable carriers for round cable and hoses not suitable for strain relief
Cable
Type
WST 2 R/ 85 (1)
WST 2 R/ 85 P
WST 2 R/125 (1)
WST 2 R/125 P
Cable
5 mm
bis
38 mm
31 32
85
36
31 32
97
36
mm
85 43
110
125 80
150
Weight
kg
99 0,530
0,550
99 0,630
0,650
OrderNo.
316 416
316 417
316 418
316 419
Type
WST 2 R/ 85 K (1)
WST 2 R/ 85 KP
WST 2 R/125 K (1)
WST 2 R/125 KP
OrderNo.
317 056
317 057
317 058
317 059
LM
Type
for
Carrier type
MST 2 R/ 85 (1)
MST 2 R/ 85 P
MST 2 R/125 (1)
MST 2 R/125 P
WST 2 R/ 85
85
WST 2 R/ 85 P 110
31
WST 2 R/125
125
WST 2 R/125 P 150
mm
32 80
Weight
kg
OrderNo.
0,890
0,910
0,990
1,010
316 420
316 421
316 422
316 423
Type
OrderNo.
317 060
317 061
317 062
317 063
LE
Bumper stop
Type
for
Carrier type
LE
mm
Weight
kg
OrderNo.
EST 1-2 R
140
0,338
313 321
Cable
(1)
w/o Bumper
Type
for
Carrier typ
Weight
kg
OrderNo.
LAR
0,110
312 500
25
S2 CABLE CARRIERS
AND ACCESSORIES Steel type
Engineering Data
Typ
WST 2 FR
Wheels
Material
L
32
64
32
(L)
28
M8
k
B
Basic profile
Extension rubber profile
Flat cable
26
S2 CABLE CARRIERS
AND ACCESSORIES Steel type
Cable carrier WST 2 FR:
Type
L
mm
(L)
mm
B
mm
D
mm
Weight
kg
OrderNo.
18 x 130
18 x 180
22 x 130
22 x 180
35 x 130
35 x 180
25 x 130
25 x 180
42 x 130
42 x 180
32 x 130
32 x 180
55 x 130
55 x 180
45 x 130
45 x 180
25 x 130
25 x 180
58 x 130
58 x 180
38 x 130
38 x 180
22 x 130
22 x 180
70 x 130
70 x 180
50 x 130
50 x 180
35 x 130
35 x 180
20 x 135
20 x 135
58 x 130
58 x 180
42 x 130
42 x 180
27 x 135
27 x 185
70 x 130
70 x 180
55 x 130
55 x 180
40 x 135
40 x 185
60 x 130
60 x 180
45 x 135
45 x 185
30 x 130
30 x 180
72 x 130
72 x 180
57 x 135
57 x 185
42 x 130
42 x 180
125
125
160
160
160
160
200
200
200
200
200
200
250
250
250
250
250
250
250
250
290
290
290
290
290
290
325
325
325
325
325
325
135
135
175
175
175
175
225
225
225
225
225
225
265
265
265
265
265
265
300
300
300
300
300
300
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
175
225
80
80
80
80
80
80
100
100
80
80
100
100
80
80
100
100
140
140
100
100
140
140
170
170
100
100
140
140
170
170
200
200
140
140
170
170
200
200
140
140
170
170
200
200
170
170
200
200
230
230
170
170
200
200
230
230
1,09
1,22
1,17
1,30
1,17
1,30
1,25
1,42
1,27
1,40
1,35
1,52
1,27
1,40
1,35
1,52
1,59
1,83
1,47
1,64
1,71
1,95
1,77
2,02
1,47
1,64
1,71
1,95
1,77
2,02
2,30
2,60
1,81
2,05
1,87
2,12
2,40
2,70
1,81
2,05
1,87
2,12
2,40
2,70
1,95
2,20
2,50
2,80
2,90
3,40
1,95
2,20
2,50
2,80
2,90
3,40
316 895
316 896
316 897
316 898
316 899
316 900
316 901
316 902
316 903
316 904
316 905
316 906
316 907
316 908
316 909
316 910
316 911
316 912
316 913
316 914
316 915
316 916
316 917
316 918
316 919
316 920
316 921
316 922
316 923
316 924
317 205
317 206
316 925
316 926
316 927
316 928
317 207
317 208
316 929
316 930
316 931
316 932
317 209
317 210
316 933
316 934
317 211
317 212
317 074
317 075
316 935
316 936
317 213
317 214
317 076
317 077
27
LEAD CARRIER
S 2 CABLE CARRIERS
Steel type
Type
LM
77
90
32
77
28
OrderNo.
(LM)
mm
D
mm
Weight
kg
88
80
1,51
316 952
88
80
1,65
316 953
88
88
100
100
1,59
1,77
316 954
316 955
100
80
1,51
316 956
100
80
1,65
316 957
100
100
1.59
316 958
100
100
1,77
316 959
100
100
150
150
140
140
100
100
1,83
2,08
1,93
2,11
316 960
316 961
316 962
316 963
150
140
2,17
316 964
150
140
2,42
316 965
150
170
2,23
316 966
150
170
2,49
316 967
150
200
2,73
317 217
150
200
3,10
317 218
162
162
150
150
230
230
100
100
3,17
3,70
1,93
2,11
317 078
317 079
316 968
316 969
162
140
2,17
316 970
162
140
2,42
316 971
162
170
2,23
316 972
162
170
2,49
316 973
162
200
2,73
317219
162
200
3,10
317 220
162
162
230
230
3,17
3,70
317 080
317 081
LM
mm
(L M)
S 2 TRACK CLAMPS
Steel type
LE
mm
165
165
165
165
165
165
165
165
165
165
165
165
165
170
180
165
165
165
170
180
165
170
180
190
200
165
170
180
190
200
170
180
190
200
205
220
170
180
190
200
205
220
200
135
145
150
165
125
135
145
150
165
205
220
205
220
D
mm
Weight
kg
OrderNo.
80
0,78
316 986
80
0,92
316 987
LE
Type
100
0,86
316 988
100
1,04
316 989
140
1,10
316 990
140
1,35
316 991
170
1,16
316 992
170
1,42
316 993
200
1,70
200
317 215
200
2,10
317 216
230
2,10
317 082
230
2,62
317 083
PufferBumper
anschlag
Stop
29
26
64
Stainless
Engineering Data
Type
WST 2 FR E
Wheels
Material
Wagenkrper:V4A
Leitungsauflage: V4A
Puffer: EPDM
Schrauben und Muttern: V4A
Gebrauchstemperatur: 30 C bis +80 C
28
32
M8
32
acid
proof
Type
K
B
max. clamping
capacity
in mm
height x width
L
mm
B
mm
D
mm
Weight
kg
OrderNo.
25 x 135
50 x 135
35 x 135
200
250
250
175
175
175
140
140
170
1,80
1,90
2,23
316 939
316 945
316 947
LM
90
Type
44
LM
mm
D
mm
Weight
kg
OrderNo.
100
162
162
140
140
170
2,03
2,37
2,70
316 976
316 982
316 984
LE
mm
D
mm
Weight
kg
OrderNo.
165
180
180
140
1,30
316 996
170
1,62
316 998
32
32
PufferBumper
anschlag
stop
ag
30
Wheels
Material
Polyamid rollers on
bushed bearings
ca. 60 m/min..
Type
WST 2-Sch
D
mm
L
mm
Weight
kg
OrderNo.
316 600
316 601
316 550
316 555
Type
WR 2-Sch/ 80 K
WR 2-Sch/160 K
WST 2-Sch/ 80 K
WST 2-Sch/160 K
OrderNo.
317 064
317 065
317 066
317 067
Installation information:
1. prepare ribbon ends as shown
2. pull all ends thru flap.
3. form a loop
4. attach flap to S-hook
LM
Type
MST 2-Sch/ 80
MST 2-Sch/160
LE
WR 2-Sch/ 80
WST 2-Sch/ 80
WR 2-Sch/160
WST 2-Sch/160
Weight
kg
OrderNo.
Type
OrderNo.
0,780
316 556
0,790
316 557
Weight
kg
OrderNo.
0,140
312 879
0,150
312 880
Type
EST 1-2-Sch/ 80
Bumper stop
PS 2-1 or PS 2-1 G
to be ordered
separately.
for
Carrier type
EST 1-2-Sch/160
for
Carrier type
LE
mm
WR 2-Sch/ 80
WST 2-Sch/ 80
WR 2-Sch/160
WST 2-Sch/160
110
31
S 2 CONTROL CARRIERS
AND BRAKE SPRING
acid
proof
Stainless
Blind plug
plug-in-device
DIN 43652
Weight
kg
OrderNo.
ST-ST 2/16 M
16pole
2,300
ST-ST 2/24 M
24pole
2,500
Design for round cable clamp ST-ST 2 R
ST-ST 2 R/16 M
16pole
2,400
ST-ST 2 R/24 M
24pole
2,600
317 144
317 143
317 146
317 145
Design:
Carrier body: steel, galvanized Support bar: aluminium
Wheels: steel ball bearings
Plug: cast iron
Cable glands for 16-poles
for 24-poles
A-Side: Pg 29
A-Side: Pg 29
B-Side: Pg 21
B-Side: Pg 29
Max. cable load: 25 kg
Temperature resistance: 30 C to +100 C
Type (1)
mm
Weight kg
Order-No.
ST-ST 2/A 1
190 150 38 100
3,100
ST-ST 2/A 2
280 200 62 140
4,500
Design for round cable clamp ST-ST 2 R
ST-ST 2 R/A 1 190 150 38 100
3,200
ST-ST 2 R/A 2 280 200 62 140
4,600
316 456
316 455
316 525
316 526
Design:
Carrier body: steel, galvanized Support bar: aluminium
Wheels: steel ball bearings Plug: PVC
Max. cable load: 25 kg
Temperature resistance: 30 C to +100 C
Attention: The connection box must be earthed with a
protective earth conductor terminal Type EK 2.5 N PA!
ST-ST 2/A 1
ST-ST 2 R/A 1
ST-ST 2/A 2
ST-ST 2 R/A 2
Cable glands
max.
number
A-Side
M 20 x 1,5
M 25 x 1,5
M 32 x 1,5
M 40 x 1,5
M 50 x 1,5
M 63 x 1,5
6
5
3
2
2
2
max.
number Cable glands
B-Side
2
1
1
1
max.
number
A-Side
max.
number
B-Side
12
10
8
4
3
3
6
6
4
1
1
1
M 20 x 1,5
M 25 x 1,5
M 32 x 1,5
M 40 x 1,5
M 50 x 1,5
M 63 x 1,5
Type
BF 2-2
32
(1)
Material
Weight kg
Order-No.
stainless steel
0,010
316 466
For systems with control carriers use fixpoint hangers only. Support distance max. 1,5 m.
Cable glands and terminal clamps for A1 & A2 boxes to be ordered separately (see cat. 8L). Control carriers with larger terminal box on request.
acid
proof
Stainless
Type
Weight
kg
Order-No.
BS 2
1,840
316 458
Standard lengthmm
ZSB
Weight kg
Order-No.
0,250
310 850
5000
Connected load
230 V/50 HZ, 0,3 A
100 % ED
Type
Weight
kg
Order-No.
BS 2-WM
3,000
316 457
S 2 motor powered
control carrier
33
33
S 2 CONTROL CARRIERS
with motorized lifting device for pushbutton station
storage space
S
ca. 310
Track S 2
ca. 610
working height
ca. 610
cable length L
Junction box
Control carrier ST-ST 2/A2
cable lenght L
attachment intervals = L
(m)
n
ST 2-H 1,3
ST 2-H 2,6
working height (m)
ST 2-H 3,9
lowest position of pushbutton
ST 2-H 5,2
station (m)
ST 2-H 6,5
highest position of pushbutton (m)
station (m)
ST 2-H 7,8
storage distance (m)
ST 2-H 9,1
length of cable without connecting
ST 2-H 10,4
ends (m)
attachment intervals of cable loops (m) ST 2-H 11,7
ST 2-H 13,0
number of cable loops
storage distance S
H
=
Amax. =
Bmin. =
S
L
=
=
C
n
=
=
34
Type(1)
(1)
Working
height H
(m)
A
max.
(m)
B
min.
(m)
Storage
distance
S
(m)
1,30
2,60
3,90
5,20
6,50
7,80
9,10
10,40
11,70
13,00
2,55
3,95
5,35
6,75
8,15
9,55
10,95
12,35
13,75
15,15
1,25
1,35
1,45
1,55
1,65
1,75
1,85
1,95
2,05
2,15
0,33
0,43
0,53
0,63
0,73
0,83
0,93
1,03
1,13
1,23
Number
of
cable loops
(n)
1
2
3
4
5
6
7
8
9
10
Permissible.
load
cable and push
button station
Weight
ca. kg
OrderNo.
52,000
51,500
51,000
50,500
50,000
49,500
49,000
48,500
48,000
47,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
317 317
317 316
317 315
317 314
317 313
317 312
317 115
317 311
317 310
317 309
S 2 CONTROL CARRIERS
Installation and Electrical Connection
1. Install the track per installation information, using fixpoint hangers only. Support distance in accordance to the load by control
carrier, cable and pushbutton station.
2. Install the cable, including min. 3 control conductors (min.
1 mm2) to operate the lifting device as shown in the adjacent
picture with the pushbutton station in the upper position. We
recommend to use rubber sheathed round cable with tension
relief core.
3. Mark the cable length L = (H+S) x 1,05 (connecting ends to the
pushbutton station and to the junction box non considered) in
dimension C attachment intervals of cable loops (n).
4. Start with the first cable attachment clamp above the pushbutton station and continue to install the cable to the further attachment clamps in spiral loops at dim. C intervals (consider your
cable connection length to the pushbutton).
5. Guiding the cable via the upper clamp attached to the control
carrier you now enter the junction box and connect your cable to
the terminal blocks.
6. The junction box must in addition be provided for 8 terminal
blocks and 1 ground for the electrical connection of the lifting
device.
7. The connection between the hoist and the junction box must be
achieved via an 8-core plus ground cable of min. 1 mm2 and in
accordance to the adjacent wiring diagram.
8. Incoming power 380 V, 50 Hz, to be connected at L1, L2, L3, and
ground and the control voltage 220 V, 50 Hz to the terminal
clamps no. 2 and 3.
9. Wires at terminal clamps 1, 4, 5 represent connection to the keys
S 1 and S 2 (up/down) in the pushbutton station.
10. The function key S 2 (down) can also be installed in an other position, for example in the crane cabin. 2 control conductors are
then necessary to be provided via the cable festoon system.
control voltage220 V / 50 Hz
site wirin
13. Once the pushbutton station has reached the lowest position the
limit switch S 4 will switch off the hoist motor.
14. The 5% safety length guarantees a tension relief hanging down
of the cable while the hoist chain is carrying the load of the pushbutton station. If this is not the case the limit switch in the chain
box would have to be readjusted.
hoist termina
15. When pressing the function key S 1 (up) the pushbutton station
will automatically move upward. Limit switch S 3 will switch off
the movement.
relays
up
down
hoist motor
380 V / 50 Hz
0,18 kW
brake
main voltage:
control voltage:
:
S 1 and S 2:
S 3 and S 4:
K 1 and K 2:
380 V, 50 Hz
220 V, 50 Hz
site wiring
to pushbutton station
key up/down, part of
pushbutton station
limit switch up/down
relays up/down
35
acid
proof
Stainless
Track
Type
S3
314 126
314 246
314 048
314 287
WST 3
steel, galvanized
1.4571
6m
as per page 48, in straight systems max. 3 m
in curves 1 m
16,9 cm4
6,1 cm3
4,050 kg/m
Moment of inertia Jx
Section Modulus Wx
Weight
S3A-G
Hangers underhung
Type
Order-No.
Material
Weight
Sliding
hanger
Fixpoint
hanger
Sliding
hanger
ADS 3
FDS 3
ADS 3-A2
FDS 3-A2
314 283
1.4301.
0,920 kg
314 284
1.4301
0,930 kg
314 014
steel, galv.
0,920 kg
314 013
steel, galv.
0,930 kg
51
Joint Clamp
51
Drilling help
for the
end clamp
mounting
Type
VS 3
VS 3-A2
Order-No.
Material
Weight
314 008
steel, galvanized
1,250 kg
314 285
1.4301
1,250 kg
End Cap
Type
Order-No.
Material
Weight
36
KS 3
314 016
polyethylene
0,020 kg
Fixpoint
hanger
Engineering Data
Type
WST 3
Wheels
Material
Type(1)
Lead Carriers
for flatform cables
WST 3 F/175-100
WST 3 F/200-100
WST 3 F/200-140
WST 3 F/250-140
WST 3 F/250-170
WST 3 F/250-200
WST 3 F/275-140
WST 3 F/275-170
WST 3 F/275-200
WST 3 F/325-170
WST 3 F/325-200
WST 3 F/325-230
WST 3 F/350-200
WST 3 F/350-230
Type(1)
MST 3 F/275-100
LM
MST 3 F/275-140
MST 3 F/275-170
MST 3 F/275-200
MST 3 F/325-170
MST 3 F/350-200
MST 3 F/350-230
Track Clamps
for flatform cables
Type
EST 3 F/200-100
EST 3 F/200-140
EST 3 F/275-140
EST 3 F/275-170
EST 3 F/275-200
EST 3 F/325-170
EST 3 F/350-200
EST 3 F/350-230
(1)
max.
thickn. of
individual
cable mm
max. clamping
capacity
in mm
height x width
12
12
14
14
17
20
14
17
20
17
20
23
20
23
30 x 135
45 x 135
25 x 135
50 x 135
35 x 135
20 x 135
60 x 135
45 x 135
30 x 135
70 x 135
55 x 135
40 x 135
70 x 135
55 x 135
mm
200
200
275
275
275
350
350
A
for
Carrier type
WST 3 F/175-100
WST 3 F/200-100
WST 3 F/200-140
WST 3 F/250-140
WST 3 F/275-140
WST 3 F/250-170
WST 3 F/275-170
WST 3 F/250-200
WST 3 F/275-200
WST 3 F/325-170
WST 3 F/325-200
WST 3 F/350-200
WST 3 F/325-230
WST 3 F/350-230
175 110
110
110
250 185
250 185
250 185
185
185
185
325 260
325 260
325 260
260
260
LM
100
100
140
140
170
200
140
170
200
170
200
230
200
230
C
mm
Weight
kg
OrderNo.
Order-No.
Polyurethane
wheels
2,130
2,240
2,420
2,750
3,480
3,600
2,840
3,570
3,680
3,870
4,020
4,240
4,110
4,330
314 018
314 019
314 020
314 021
314 022
314 023
314 024
314 025
314 026
314 027
314 028
314 029
314 030
314 031
314 077
314 078
314 079
314 080
314 081
314 082
314 083
314 084
314 085
314 086
314 087
314 088
314 089
314 090
Weight
kg
OrderNo.
Order-No.
PolyurethaneWheels
244
138
185
2,720
314 032
314 091
244
138
185
2,930
314 033
314 092
244
138
185
3,660
314 034
314 093
244
138
185
3,770
314 035
314 094
319
175
260
4,220
314 036
314 095
319
175
260
4,360
314 037
314 096
319
175
260
4,580
314 038
314 097
for
Carrier type
WST 3 F/175-100
WST 3 F/200-100
WST 3 F/200-140
WST 3 F/250-140
WST 3 F/275-140
WST 3 F/250-170
WST 3 F/275-170
WST 3 F/250-200
WST 3 F/275-200
WST 3 F/325-170
WST 3 F/325-200
WST 3 F/350-200
WST 3 F/325-230
WST 3 F/350-230
Use suffix-V for Polyurethane wheels; e.g. WST 3 F/175-100-V for Order-No. 314 077.
LE
A
mm
Weight
kg
OrderNo.
169
100
1,800
314 039
169
100
1,970
314 040
244
138
2,390
314 041
244
138
3,120
314 042
244
138
3,240
314 043
319
175
3,510
314 044
319
175
3,660
314 045
319
175
3,880
314 046
37
K 1 TRACK
Extremely corrosive atmospheres (e. g. acid baths, galvanizing plants, sewage treatment
plants, chemical plants etc.) require suitable materials.
The K1 track system, designed specifically for such applications, meets these special
requirements.
38
38
acid
proof
Stainless
acid
proof
Stainless
Tracks
Type
K1
Order-No. in 4 m sections
for Carriers type
Material
Temperature resistance
Min. bending radius
Supply length
Standard support spacing
max. load
Moment of inertia Jx
Sections modulus Wx
Weight
311 324
SK 1 and WK 1
Strong-PVC
30 C to + 55 C
1,5 m
4m
1 m, 0,5 m max. in curves
25 kg Support distance 1 m
13,18 cm4
5,18 cm3
0,740 kg/m
Sliding Hanger
Type
GK 1
Order-No.
Material
311 020
Polyethylene
Hardware: stainless steel
25 kg
0,110 kg
max. load
Weight
Fixpoint Hanger
Typ3
FK 1
Order-No.
Material
311 030
Polyethylene
Hardware: stainless steel
25 kg
0,110 kg
max. load
Weight
Every installation requires one fixpoint hanger only in the center of the run. With control
carriers use one additional each end.
Joint Clamp
Type
VK 1
Order-No.
Material
311 040
Polyethylene
Hardware: stainless steel
0,160 kg
Weight
End Cap
Type
K1E
Order-No.
Material
Weight
312 170
Polyethylene
0,010 kg
39
39
K 1 CABLE CARRIERS
AND LEAD CARRIERS
Cable carrier glider type -
Stainless
acid
proof
SK 1 F
Travelling speed
Max. load
max. 50 m/min.
max. 5 kg per glider
SK 1 F/150
max.
thickn. of
individual
cable mm
max. clamping
capacity
mm
height x width
12
25 x 65
71
mm
85 52 100
Weight
kg
OrderNo.
0,210
311 050
Type
MSK 1 F/150
for
Glider type
SK 1 F/150
Weight
kg
OrderNo.
0,220
311 060
WK 1 F
Wheels
Travelling Speed
Material
Max. load
Loop depth
WK 1 F/100 n
WK 1 F/150 n
40
max.
thickn. of
individual
cable mm
8
12
max. clamping
capacity
mm
height x width
25 x 65
25 x 65
mm
100 55
150 95
25 50
50 100
Weight
kg
OrderNo.
0,420
0,510
311 210
311 180
K 1 LEAD CARRIERS
AND ACCESSORIES
acid
proof
Stainless
Type
for
Carrier type
MK 1 F/100 n
MK 1 F/150 n
A
LE
Weight
kg
OrderNo.
45
55
0,450
0,540
311 220
311 190
mm
100
150
WK 1 F/100 n
WK 1 F/150 n
ESK 1 F/150
EK 1 F/100 n
EK 1 F/150 n
for
A
mm
Weight
kg
OrderNo.
SK 1 F/150
WK 1 F/100 n
WK 1 F/150 n
70
55
95
0,220
0,370
0,500
311 070
311 230
311 200
Tow arm
Type
GKM
GKM/K
Material
Weight
Order-No.
steel, galvanized
0,620 kg
260 350
stainless steel
0,620 kg
261 560
Control Carrier
Type(1)
max.
thickn. of
individual
cable mm
max. clamping
capacity
mm
height x width
max.
carrying capacity
kg
Weight
kg
OrderNo.
12
25 x 65
20
2,800
311 110
ST-K 1
Cable glands and terminal clamps to be ordered separately (see cat. 8L).
Cable glands
max. number
A-Side
max. number
B-Side
Cable glands
max. number
A-Side
max. number
B-Side
M 20 x 1,5
M 25 x 1,5
M 32 x 1,5
6
5
3
2
2
1
M 40 x 1,5
M 50 x 1,5
M 63 x 1,5
2
2
-
1
1
Bumper stop
Type
PK 1
Material
Hardware
Weight
Order-No.
PVC
stainless steel
0,020 kg
311 170
(1)
Control Carrier tracks use one fixpoint hanger each in the center and at both ends of the run.
The rest in sliding hangers.
41
41
acid
proof
Stainless
Engineering Data
Type
WK 1 R
Wheels
Travelling speed
Material
WK 1 R/100
WK 1 R/150
Cable
Weight
kg
mm
100
150
5 mm to 38 mm
OrderNo.
55
95
0,420
0,470
311 308
311 309
Weight
kg
OrderNo.
45
55
0,450
0,500
311 310
311 311
Type
MK 1 R/100
MK 1 R/150
LE
drill a
dia. 10 mm
hole into the
track profile
during
installation
for
Carrier type
mm
100
150
WK 1 R/100
WK 1 R/150
Type
for
Carrier type
LE
A
mm
Weight
kg
OrderNo.
EK 1 R/100
EK 1 R/150
WK 1 R/100
WK 1 R/150
50
75
55
95
0,370
0,420
311 312
311 313
42
Type
for
Carrier type
LAR-E
WK 1 R (all types)
Weight
kg
0,110
OrderNo.
312 532
TENSION RELIEF
Chains for WST 1 and WST 2 carriers
S-hook
S-hook
Type
ZEK-K 20
ZEK-K 20 E
Order-No.
Material
Wire- mm
Link size mm
Protection
Weight kg/m
360 027
steel
1,80
25
galvanized
0,007
350 349
V4A
1,80
25
0,007
Xw =
S + SP
n
x 1,05
Accessories:
Each piece of chain requires: 2 S-hooks(1), Order-No. 360 390, stainless steel 360 391
Each track clamp requires: 1 ring screw type RS 1-2, Order-No. 312 827, stainless steel 313 022
Z4
X=
Z 4-PVC
Length of Tow
Rope mm
d = 6 mm
up to 2000
2001- 3000
3001- 4000
4001- 5000
5001- 6000
6001- 7000
7001- 8000
8001- 9000
9001-10000
10001-11000
11001-12000
346 372
346 373
346 374
346 375
346 376
346 377
346 378
346 379
346 380
346 381
346 382
d = 6/8 mm
Order-No.
(1)
S(f 0,1) + Z
+2Y
n
346 383
346 384
346 385
346 386
346 387
346 388
346 389
346 390
346 391
346 392
346 393
X
S
f
Z
n
Y
=
=
=
=
=
=
Bumper projection:
Carrier Type
WST 3 (1 bumper)
WST 3 (2 bumper)
not suited for WST 2 F/85, WST 2 F/125, WST 2 F/150, WST 2 F/200-100, WST 2 R/85, WST 2 R/125.
Y in mm
3
15
43
11 kW
380 V, 50 Hz
7 x 1,5 mm2
28 m
1m
35 m/min
22,5 A
For main current: Neoprene flatform cable
4 x 2,5 mm2, dimensions: 8,2 x 24 mm
For control current: Neoprene flatform cable
8 x 1,5 mm2, dimensions: 6,4 x 32 mm
WS 1 F/85-PM
f = 1,1
17
=
min. 1530 mm
35 m
ST-ST 1/A1
Material to order:
Typ
2 x 30 m
2 x 17
2 x 17
2x 4
2x 2
2 x 16
1
2x 1
3
1
S1
FAS 1
M 8 x 25
VS 1
K 30
WS 1 F/85-PM
MS 1 F/85-PM
ES 1 F/85-PM
PS 1-1
ST-ST 1/A1
312 946
310 500
310 510
310 050
360 023
312 689
312 692
312 693
312 605
312 695
SAK 2,5
EK 2,5 NPA
APPA 2,5
EWK 1
M 50 x 1,5-1
M 50 x 1,5
M 25 x 1,5
M 25 x 1,5
BF 1
M 32 x 1,5-1
M 32 x 1,5
M 50 x 1,5-1
M 50 x 1,5
330 800
331 283
331 278
331 288
332 552
332 535
332 539
332 533
310 860
332 550
332 534
332 552
332 535
A-Seite:
B-Seite:
1
2
2
1
1
44
(1)
Order-No.
2 round cables
1 hose
42 m
1,7 m
max. 30 m/min
Travel distance::
Perm. depth of loops::
Travel speed:
25 mm
22 mm
WST 1 R/125
LAR
f = 1,2
15
=
min. 2000 mm
59 m
Material to order:
Type
S 1, 6 m
S 1, 3 m
FDS 1
ADS 1
VS 1
K 30
WST 1 R/125
MST 1 R/125
EST 1 R
LAR
PS 1
2
22
7
2
14
1
1
32
1
(1)
Order-No.
312 956
312 953
310 430
310 370
310 050
360 023
312 493
312 497
312 498
312 500
310 300
45
Cables:
Travel distance::
Perm. depth of loops:
Travel speed
How to select the correct cable festoon system:
1. Select cable carrier, see page 27
2. Cable safety length, see page 49
3. Determine number of cable loops, diagram page 51
4. Determine storage distance, formula page 49
SP = 12 x 200 mm + 200 mm
5. Determine length of cable, formula page 49
L = (35 m + 2,6 m) x 1,15 = 43,24 m + 2 x 4 m hookup ends
52 m
Material to order:
38 m
2
24
6
2
11
1
1
1
2 x 52 m
4 x 52 m
4
4
8
8
Typ
S 2, 6 m
S 2, 2 m
FDS 2
ADS 2
VS 2
K 40
WST 2 FR/200-140 B175P
MST 2 FR/200-140 B175P
EST 2 FR/140 B175
PS 2-1 G
H07 VV H6-F 4 G 16
H07 VV H6-F 12 G 2,5
M 50 x 1,5-2
M 50 x 1,5
M 63 x 1,5-1
M 63 x 1,5
Order-No.
312 636
312 632
315 210
315 200
315 050
316 449
316 911
316 960
316 990
317 001
331 362
331 358
332 553
332 535
332 554
332 542
Cables:
Travel distance:
Perm. depth of loops:
Travel speed:
How to select the correct cable festoon system:
1. Select cable carrier, see page 40
2. Cable safety length, see page 49
3. Determine number of cable loops, diagram page 50
4. Determine storage distance, formula page 49
SP = 29 x 150 mm + 150 mm
5. Determine length of cable, formula page 49
L = (50 m + 4,5 m) x 1,1 = 59,95 m + 2 x 2 m connection ends
Material to order:
55 m Track (13 x 4 m, 1 x 3 m) (incl. 2 x 200 m track reserve)
13
59
1
2
28
1
1
1
64 m
3 x 64 m
46
Joint clamps
Sliding hangers (2)
Fixpoint hanger (2)
End caps
Cable carriers
Lead carrier
Tow arm
Track clamp
PVC-flatform cable (N)
PVC-flatform cable (N)
(1)
(2)
(3)
WK 1 F/150 n
f = 1,1
29
=
min. 4,5 m
64 m
Typ
K 1, 4 m
K 1, 3 m
VK 1
GK 1
FK 1
K1E
WK 1 F/150 n
MK 1 F/150 n
GKM/K
EK 1 F/150 n
H07 VV H2-F 4 G 10
H07 VV H2-F 8 G 1,5
Order-No.
311 324
311 323
311 040
311 020
311 030
312 170
311 180
311 190
311 301
311 200
331 361
331 354
SYSTEM LAYOUT
Engineering Data
Cable Specification
Travel distance
S=
Travel speed
V=
m/min
Acceleration
a=
m/s2
Loop depth
h=
Storage distance
SP =
Open space
Z=
f=
Number of loops
n=
Cable carrier
Typ
Length of carrier
l=
D=
Weight of carrier
Gw =
kg
Track
Typ
Weight of track
Gs =
Number
of cables
Weight
kg/m
Dimension
mm
Cable type
Total weight
kg/m
kg/m
fxS
2 h f x l + 1,254 D
determined
2x
+ 1,254 x
f
2
S
n
+l
0,627 x D =
0,627 x
4. Cable length
Cable length w/o hookup endsen
L = (S + SP) x f
)x
LE
LM
L ges.
kg
kg/m
L
n
x GL
GLW + GW
l
+ GS
Support spacing l A
47
48
max. S2
max. S3
Support spacing for track lA (m)
max. S1
lo
ad
on
tra
ck
pe
rm
et
er
(kg
/m
)
Provision
Track S 2
G = 72 kg/m
(see page 47)
Requirement
Support distance as p.
diagram
l = 1,82 m
Example
HOW TO DETERMINE
Number and Depth of Loops, Storage Distance, Cable Length, Number of Carriers
Travel distance S
(max. working travel)
Storage distance SP
Support spacing
Track clamp
Cable carrier
Lead carrier
Sliding hanger
Support bracket
Bumper stop
Joint clamp
End cap
Loop depth h
Center track
Outrigger tube
Z = open space
Z = open space
(approx.
one
carrier
length)
(approx. one
carrier
length)
Length of equipment
safety factor
f = 1,1
f = 1,15
f = 1,1
f = 1,2
f = 1,15
f = 1,2
Number of loops
fxS
2 h f x l + 1,254 D
n=
f
2
S
n
+l
0,627 x D
Storage distance
S
h
SP
Z
=
=
=
=
n
l
D
=
=
=
SP = n x l + Z
Cable length
(c/c track clamp lead carrier without hookup ends)
L = (S + SP) x f
Number of Carriers
(without lead carrier and track clamp)
=n1
49
50
Number of Loops
CABLE LOOPS
Number of Loops
Number of Loops
CABLE LOOPS
Number of Loops
51
CABLE LOOPS
52
In accordance with our companys policy of continued improvement, we reserve the right to amend specifications and details at any time.
Number of Loops
Number of Loops
SYSTEM PICTURES
53
NOTES
54
55
Catalog No.
1a
2a
FABA 100
2b
U 15 - U 25 - U 35
2c
U 20 - U 30 - U 40
2d
3a
VKS - VKL
3b
4a
KBH
4b
4c
LSV - LSVG
4d
5a
6 Data transmission
VAHLE Powercom
6a
6b
7 Positioning systems
VAHLE APOS
7a
8a
8b
8c
8d
- tracks
Cables
8e
9 Reels
Spring operated cable reels
9a
9b
10 Others
Battery charging systems
10a
10b
Tender
10c
Contact wire
10d
Assemblies/Commissioning
MANAGEMENTSYSTEM
PAUL VAHLE GMBH & CO. KG Westicker Str. 52 D 59174 KAMEN/GERMANY TEL. (+49) 23 07/70 40
Internet: www.vahle.de E-Mail: info@vahle.de FAX (+49) 23 07/70 44 44