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Method Statement

01PURPOSE OF THE METHOD STATEMENT


The purpose of this Method Statement is to describe the steps involved in stone
cladding to the walls in accordance with approved shop drawings, ensuring safety
, perfection and durability.
02DESCRIPTION OF WORK
1.
The work includes cladding of natural stone on external walls and all ot
her areas
interior and exterior cladding with desired dimension, finishing and t
hickness conforming to the approved shop drawings.
2.
Standard accessories used in stone cladding include metallic fasteners o
f required grade of stainless steel. Adhesives of approved make and quality are
used to secure the fasteners and the holes and cuttings in the stone made for fa
steners
03DELIVERY, STORAGE AND HANDLING
1.
Stone will be packed in pallets of wooden strips with thermocol padding
and plastic covers to prevent breakage, scratches and damage to stone during tra
nsit/shipment
2.
Stone will be carefully handled and stored separated by wooden strips to
prevent breakage, staining or other damage.
3.
Stone slabs will be kept in vertical position to prevent contact with ea
rth surface
04INSTALLATION
1.
All stone will be clad to the structure of the building with metallic fa
steners
Z type angles described separately with all necessary components to suppor
t the cladding in place, to the lines and dimensions set by plumb and as shown i
n drawings.
2.
Markings will be made on the wall by setting plumb to determine the exac
t locations
3.
Stone slabs will be segregated and arranged in the open space near cladd
ing point to select stones of matching sizes and veins.
4.
Protective coating will be applied behind the stone as a damp proof.
5.
Stone anchors shall be securely drilled in the wall and located as shown
in drawings and shall be set plumb and in true place.
6.
Surface level will be ensured to maintain right angle as well as the plu
mb
7.
Variation from plumb will be restricted to the specified tolerances:
8.
Clean cladding surfaces that have become dirty or stained prior to setti
ng, to remove soil, stains and other foreign materials.
o
Clean stone by thoroughly scrubbing exposed surfaces with fibre brushed,
followed by a thorough drenching with clear water.
o
Mild cleaning compounds that do not contain caustic materials, harsh fil
ters or abrasives.
9.
Stone cladding shall be carried out by masons skilled in the procedures
required for the Project.
10.
Powered cutting machines are employed to cut stones and the exposed edge
s straight
11.
Anchors/angles, fasteners and other accessories are positioned in the wa
ll for maintaining proper alignment in horizontal and vertical direction and fit
ted as required to secure stones slabs in place
12.
Stone will be cut behind to provide for the fasteners
13.
In the gap behind the stone polystyrene sheets will be placed to act as
a vapour barrier
14.
Standard glue will be used to secure the fasteners.
15.
After cladding the stones will be cleaned of any dirt, dust and stains.
Grouting will be used for defective and unsatisfactory joints to provide a neat
uniform appearance.
16.
Defective stone units where the dirt, stains and other defacements canno
t be removed will be replaced.
05SUPERVISION
Installation is carried out by the experienced and competent masons who have exp

ertise in dry fix process. They are assisted by unskilled labourers. Their work
is in turn supervised by experienced Foremen. Site Engineer will be available fo
r co-ordination with other sub-contractors and Main Contractor and also to look
into the technical aspects. He will ensure that the overall work conforms to the
shop Drawing.
06FIXING MATERIALS USED
1.
Angles/anchor to be used:
o
'Z Type Angle 40 x 70 x 40 x 4mm. The sizes and the type of angle may va
ry depending upon the space between stone and the wall and other factors. The an
gles to be used will be of stainless grade 304
o
Accessories include bolts, nuts, shield, ext arm, pins and washers all o
f stainless steel grade 304
2.
Glue to be used: Italian Solid Cream glue Marmolit mixed with hardener
3.
Protective Coating: Sikagard 700S siloxane based water repellent
07MACHINERY AND TOOLS TO BE USED
1.
Stone Cutting Machines 2 Nos. of different sizes
2.
Grinding machine Dewalt and other makes
3.
Drilling machines
4.
Tool Box containing spirit level, measuring tape, water level, right ang
le, plump etc.
08SAFETY PROCEDURES
1.
All standard Health, Safety & Environment norms will be adhered to stric
tly.
2.
All the workmen will wear overalls, safety shoes, goggles, hand gloves a
nd helmets. Adequate lighting and ventilation will be ensured during installatio
n.
3.
It will be ensured that machinery and tools used are safe and always in
good condition. Where applicable only calibrated tools will be used
4.
Markings will be made on the wall by setting plumb to determine the exac
t locations
09MAINTENANCE
The stone cladding will be under 1-year maintenance period. Any installation def
iciencies that are noticed in stones already fixed are attended to within this p
eriod
10GENERAL
The Sub-Contractor reserves the right to amend the method from time to time in c
onsultation with the Main Contractor, depending upon the specific site condition
s

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