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The applications of High Density Poly Ethylene (HDPE) piping systems are varied; used for the Gas,
Water, Drainage and Sewage Industries.
HDPE is the most chemically inert of all commodity plastic raw materials and is therefore extremely
chemical and corrosion resistant. Aggressive water resulting from high sulphate soils and low hardness
water will not attack PE pipes. Our pipes are therefore resistant to a wide range of industrial waters and
chemicals and offer an advantage in long-term systems life and manufacture costs. For more information
on the resistance of uPVC for specific chemical(s), do not hesitate to let Interplast know. We inform you of
the suitable pipe solution necessary.
Due to its non-metallic nature, the material used is totally resistant to all forms of metallic corrosion. Being
made of a tasteless and odorless material, HDPE pipes remain neutral to all transported fluids. HDPE is
completely inert and is widely used for transporting liquids made for human consumption. Because of
their mirror-smooth inside surface, HDPE pipes have minimum flow head loss. There is also no buildup of
inside deposits, a particular advantage in the construction of sewerage systems.
This gives HDPE pipes a significant long-term strength advantage over concrete and metal pipes.
Polyethylene pipes have demonstrated, through testing and actual usage, that they meet and even
exceed life service requirements for both pressure and drainage applications. A service life of 70+ years
is projected where HDPE is specified. For years, engineers all over the world have specified HDPE pipes
in chemically active acidic or alkaline site conditions.
Interplasts modern production facility, located in Accra, is equipped with the most technically advanced
extrusion machinery available today and has the capacity to supply complete HDPE pipelines at short
notice for either new projects or for additions and replacements of existing lines. We carry out routine
testing of all our pipes, as laid down in DIN and EN Standards under the supervision of the Ghana
Standards Board. These quality tests are undertaken in our fully equipped and modern laboratory
ensuring that Interplast pipelines conform to the highest quality attainable in the world today.
We are confident that Interplast HDPE pipes meet the stringent requirements of both our local and
international clients.
The comparative figures indicated below, show that old HDPE pipes in water systems continue to have a
very low coefficient of resistance n.
HDPE
Ductile Iron
Cast Iron
Steel
n New Pipe
0.008
0.012
0.013
1.012
n Old Pipe
0.008
0.014
0.015
0.013
HDPE pipes in water systems continue to have a very low coefficient of resistance n. According to the
Manning equation, friction head loss is dependent on n2. The actual difference in head loss, for which the
total pumping head must be increased, is therefore as follows:
HDPE
Ductile Iron
Cast Iron
Steel
New Pipe
n= 6.4 x 10-5
n= 14.4 x 10-5
n= 16.9 x 10-5
n= 14.4 x 10-5
Pipe in Service
n= 6.4 x 10-5
n= 19.6 x 10-5
n= 22.5 x 10-5
n= 16.9 x 10-5
The above figures demonstrate that in comparison to Ductile Iron, when the same quantity of water is
pumped through a pipe of the same inside diameter, the increase in the Head loss by friction for HDPE is
2 times less in new pipelines, and 3 times less in old pipeline systems.
HDPE pipes weigh comparatively less than Ductile Iron pipes of the same ID and pressure rating.
Consequently, the transportation, manipulation and installation of the HDPE pipes are considerably
cheaper and simpler than that of the Ductile Iron and Steel pipes.
Typical Properties of HDPE
PE pipe dimensions
The pipe industry maintains two different ways to refer to the dimension of a pipe. One is the Nominal
Dimension of the DN size. This is commonly used for steel and iron pipes.
The plastic industry commonly uses the Outside Diameter or OD size.
Diameter
Nominal
Nominal
Pipe
Size
Outside
Diameter
Diameter
Nominal
Nominal
Pipe
Size
Outside
Diameter
DN
NPS
OD
DN
NPS
OD
(mm)
(inches)
(mm)
(mm)
(inches)
(mm)
1/8
10
250
10
250
1/4
12
250
10
3/8
16
300
12
315
15
1/2
20
350
14
355
20
3/4
25
400
16
400
25
32
450
18
450
32
1 1/4
40
500
20
500
40
1 1/2
50
500
50
63
600
24
630
65
2 1/2
75
700
28
710
80
90
800
32
800
100
110
900
36
900
1000
40
1000
1100
44
1200
1200
48
1200
1400
56
1400
1600
64
1600
2000
80
2000
125
125
125
140
150
150
200
200
160
180
DIN
GAS
200
225
DIN
280
560
DIN
DIN
DIN
g/cm
%
W/mk
mm/mk
PE80 Typical
Value
>0.93
>800
0.43
1013
0.20
PE100 Typical
Value
>0.95
>600
0.38
>1014
.013
N/mm
N/mm
800
22
840
25
New Name
PE40
PE80
nd
rd
PE63, PE80 2 generation & PE100 3 generation
ISO4437
EN1555-2
Cutting
Pipe should be cut square. A simple method of cutting pipes square is to wrap newspaper or similar sheet
paper around the pipe with no overlap of the edges. Mark line around pipe (felt pen is ideal). Cut to line
with a fine toothed saw.
[PIC: UPVC Pipe cutting 1.jpg]
Jointing
PE pies can be joint in two ways, Mechanical or welded.
Mechanical joints are compression couplers or steel couplers (various types and suppliers)
Both are available at Interplast upon request.
In order to joint two pipe ends, two methods can be used, Electro-fusion and Butt-welding.
For electro-fusion jointing, separate couplers need to be purchased.
With the butt-welding method the pipe ends are heated and fused together. The joint that forms is
stronger than the original pipe and maintains the same strength and physical properties throughout its life
cycle.
Storage
Storage areas for pipes should be clean. Point loading (by gravels and/or rocks) should be avoided at all
times. The recommendation for the permitted stacking height for PE pipes not stored on pallets is 1 m.
Pipes should be stacked in layers. The area where pipe is stored should provide as much protection as
possible. Pipes should be completely protected from the effects of oil, solvents and other chemical
substances during the storage period.
The influence of weather on stored pipes should be kept to a minimum. If the pipes are stored in the open
(construction sites), then they should be covered with black sheeting to protect them from the influence of
weather (for example, UV rays). Moreover, one-sided heat exposure caused by sunshine can lead to
deformations in the pipes. Maximum permitted storage periods should be adhered to (for example,
DVGW) Please refer to Interplast for periods permitted for you pipe order.
Transport
Vehicles for transporting pipes should be selected in such a way that the pipes lie completely flat on the
floor of the vehicle. Sagging is to be prevented. Impacts are to be avoided. To protect the pipes from
damage, please check the loading area for metals and rocks before loading. Pipes should be loaded and
unloaded with extreme caution and care.