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July-August 2015

Hydro Review Worldwide

ETHIOPIAN
RENAISSANCE

PROGRESSING DEVELOPMENT USING THE FAST-TRACK DESIGN AND CONSTRUCTION APPROACH

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Current

BUILDING NEW
HYDRO WORLDWIDE

22

UPRATING PS
DLOUHE STRANE

26

SMALL HYDRO:
BIG IMPACT IN ASIA

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Volume 23. No. 4. July-August 2015

CONTENTS

12
FEATURES

12

Fast Track Approach to Building


Grand Ethiopian Renaissance Dam
By Bruno Ferraro, Alberto Bezzi, Claudio Rossini and Paolo Mastrofni

Te Grand Ethiopian Renaissance Dam on the Nile River will


feature the largest roller-compacted-concrete dam by volume in the
world. Tis article summarizes the main features of this transformational project and provides examples of the fast-track approach used
in its development.

ARTICLES

22

Uprating the 325-MW Pump Turbine at Dlouhe Strane


By Michal Feilhauer, Josef Mikulasek, Ales Skotak, Ladislav Stegner,
Miroslav Varner and Jindrich Vesely

Europes largest pump-turbines, at 325 MW, were installed in


Dlouhe Strane in the Czech Republic in 1996. Te owner/operator
decided to uprate the frst unit due to the forthcoming lifetime expiration of the runner caused by high dynamic loads.

26

Southeast Asia Goes Small


By Michael Harris and Elizabeth Ingram

Southeast Asia is home to some large hydro projects currently under


development, but it is also making progress on small hydro. A number of countries in the region have singled out small hydro as a route
to accelerating clean energy development and they present considerable potential.

22
www.hydroworld.com

DEPARTMENTS
3 Viewpoint:
Pumping up RE with hydro
4 World News
30 Tech Notes
32 Dams & Civil Structures
34 Small Hydro
36 Marine Hydrokinetics
40 Index to Advertisers

ADVISORY BOARD
H. Irfan Aker
Dolsar Engineering Co.,
Turkey
Emmanuel Antwi-Darkwa
ETAD Consult Ltd., Ghana
Enrique Cifres
eWATER Consultant SL,
Spain
Ian M. Cook
ICCL, United Kingdom

Maryse Francois-Xausa
Alstom Renewable Power
Hydro, France

Fernando de Menezes
e Silva
Itaipu Binacional, Brazil
Peter Mulvihill
Pioneer Generation,
New Zealand

Christian Dalosto Pase


Tractebel Energia, Brazil
Doan Ke Ruan
Power Engineering Consulting Company, Vietnam
Leon Tromp
Lesotho Highlands Water
Commission, Lesotho

Jean-Louis Drommi
Electricite de France,
France

Roger Gill
Sustena Partners,
Australia

Kanchit Ngamsanroaj
Electricity Generating
Authority of Thailand,
Thailand

Christine van Oldeneel


Hydro Equipment Association, Belgium
C.V.J. Varma
Council of Power Utilities
and The Dams Society,
India
Raghunath Gopal
(R.G.) Vartak
Consultant, India
Luis C. Vintimilla
Consulting Engineer,
Ecuador
James Yang, PhD
Vattenfall Research and
Development AB, Sweden

26
July-August 2015 / HRW 1

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VIEWPOINT

Hydropower Storage: The Key to Pumping up


the Global Renewable Energy Rollout
More than half of all the new global hydropower

variable renewables. On that basis, they conclude that pumped-storage

capacity added in 2014 was in China. According

hydroelectricity should be separately evaluated when considering

to a new International Hydropower Association

options to support power system operations due to their commercial

(IHA) briefng, some 21.25 GW of new hydro-

competitiveness, large capacity and storage duration. Tis means they

power was installed in China that year.

should be the frst storage options evaluated for helping balance grids

Other active countries include Brazil and

with high shares of variable output renewable energy, IRENA says.

Malaysia with more than 3.3 GW installed

Furthermore, IRENA argues that pumped-storage hydroelectricity

each, Canada up by 1.7 GW, Turkey 1.4 GW,

should be considered both within national boundaries and in neigh-

with India and Russia rounding out the top seven with installations

boring countries: Tis means the analysis of these technologies must

of 1.2 GW and 1.1 GW, respectively.

be extended to the impact they may have in supporting grid operation

Commenting on the fgures, Richard Taylor, chief executive of IHA,

said: Tis new information shows that hydropowers strong growth


trend around the world is continuing.

and participating in diferent markets. Tis includes, for instance,


frequency regulation, balancing and capacity markets.
Pumped-storage hydroelectricity is at present the only storage

Certainly Taylor is correct to pick up on major growth of hydropower

technology capable of cost-efectively storing large amounts of elec-

in the developing world as a key development theme, but he also

tricity (eg terawatt-hours) over multiple days, the agency concludes.

highlighted the growing recognition of the diversity of services that

Japan, China and the USA have the highest installed capacities

hydropower has to ofer: Not just in terms of clean energy generation,

of hydropower pumped storage capacity to date, with 26 GW, 23

but also the contribution it can make in providing a range of water

GW and 20 GW, respectively. Meanwhile, Europe has around 230

services and solutions to climate change.

pumped-storage hydroelectricity plants installed with a total capacity

A precursor to the 2015 Hydropower Status Report, which is due

for release later in the year, the IHA analysis, 2015 Key Trends in
Hydropower, also fnds that an additional 0.6 GW of pumped hydro
capacity was installed in China over the course of 2014.

Tis is signifcant as the fgures highlight the growing attractiveness


of hydropower as a method of storing energy, in particular in light of

of 41 GW. Of this total, around 7 GW is located in Italy and France,


and around 5 GW in Austria, Germany and Spain.
Tis roadmap is a starting point for all policymakers seeking to
integrate greater storage capabilities, which is necessary to ensure

the world is ready for the next phase of growth for renewable power
systems, explained IRENA Director-General Adnan Z. Amin.

the growing volumes of variable output renewables like wind and solar.

Additional energy storage capacity is evidently key to a greater role

Te IHA fgures preceded a new energy storage technology roadmap

for clean, renewable energy across the worlds power grids. However,

from the International Renewable Energy Agency (IRENA). Titled:

it is also clear that pumped storage is still the least cost, most efective

Renewables and Electricity Storage, the document indicates priorities

storage technology available.

and points out specifc actions where governments, industry and other

For all the drive in R&D to develop alternatives to pumped storage,

stakeholders should work together to advance storage systems as part

once again it seems as if the worlds policymakers could learn from the

of the infrastructure for a sustainable energy future, with renewable

Chinese. Both by making incredible strides in developing renewable

sources and technologies dominating the power sector.

energy capacities wind and solar as well as hydropower but

Tis roadmap is part of IRENAs REmap 2030 program, which

ramping up pumped storage capacity, too.

concludes that we must double the global share of renewables to 45%


by 2030 to avoid the worst efects of climate change.
According to IRENA, in order to meet such a target an estimated

325 GW of new pumped-storage hydroelectricity will be needed,


making hydropower storage a vital element in the expansion of renewable energy.

Indeed, despite acknowledged advances in battery storage technologies such as lithium-ion, IRENA states that pumped-storage

Chief Editor

hydropower remains a key technology in supporting the integration of


www.hydroworld.com

July-August 2015 / HRW 3

INDIA

BHEL-equipped Koldam plant begins operating,


as supplier is named for Shongtong Karcham
Te 800 MW Koldam hydropower plant in Himachal Pradesh,
India, has been commissioned.
Owned by NTPC Hydro Ltd., the project is on the Sutlej River

in Mandi district. Head of the run-of-river facility is 131.2 meters.

hydropower facility is 3,054 GWh, according to BHEL.


Other hydro projects NTPC is developing include 120 MW
Rammam Stage-III, 520 MW Tapovan Vishnugad and 171 MW

Lata Tapovan.

Bharat Heavy Electricals Ltd. (BHEL) supplied, installed and

In related news, international technology conglomerate Andritz

commissioned the four 200-MW Francis turbine-generator units,

has received an order from Himachal Pradesh Power Corp. Ltd. to

contained in a surface powerhouse. Te frst unit was commissioned

supply electromechanical equipment for the 450 MW Shongtong

on March 30, 2015, according to BHEL. Te company also provided

Karcham plant.

matching synchronous generators, a static excitation system, the

Te value of the award was not disclosed, but the contract calls

main inlet valves, digital governors, a control and monitoring

for Andritz to supply three Francis turbines and generators, balance

system, associated station auxiliaries, and electrical and mechanical

of plant, and control and protection equipment.

balance of plant equipment, BHEL says.


Anticipated annual electricity generation at the Koldam

ARMENIA

Te run-of-river plant is being built on the Satluj River in the


Kinnaur District.

AFGHANISTAN

ContourGlobal completes deal for 405 MW Vorotan project

Plans to rehabilitate 100 MW Naghlu project move forward

New York-based CountourGlobal fnalized a $US180 million deal

Afghanistan national utility Da Afghanistan Breshna Sherkat (DABS)

in June to purchase and modernize Armenias 405 MW Vorotan

plans to employ an international procurement adviser for rehabilitation

hydroelectric plant, ending more than a year of negotiations with the

of the 100 MW Naghlu project on the Kabul River.

Armenian government.
CountourGlobal signed an agreement with the Armenian govern-

ment to purchase the project last January.

Since 2006, the World Bank has been fnancing the rehabilitation
of electrical and electro-mechanical parts of the Naghlu project, which

was built with help from the Soviet Union in the 1960s.

Te Vorotan project is a cascade of three plants on the Vorotan

DABS now will hire an international procurement adviser to the

River in southern Armenia that accounts for about 15% of the countrys

utility for Naghlus rehabilitation. Work includes preparation of a

total installed capacity.

procurement plan, preparation and execution of requests for proposals

Te three hydroelectric plants will be owned and operated by

ContourGlobal subsidiary ContourGlobal Hydro Cascade. Te

and bidding documents, management of procurement, stafng, logistical


arrangements and contracting.

company said in 2014 it will invest $70 million over the next six
years on a refurbishment and modernization program that will create

DEMOCRATIC REPUBLIC OF CONGO

150 near-term jobs in addition to the 150 long-term technicians

World Bank via AGLI uses US$1 billion to support hydro projects

employed at the plants.

Te World Bank Group announced US$1 billion to support the African

Armenias Public Services Regulatory Commission has approved a


tarif plan for Vorotans operation that will extend for 25 years.
4 HRW / July-August 2015

Great Lakes Initiative (AGLI) through various programs to help


countries in the region of the Democratic Republic of Congo (DRC)
www.hydroworld.com

The Tekeze dam and hydroelectric


project in northern Ethiopia is now
providing 300 MW of clean, reliable
energy to the region. The Ethiopian
Electric Power Corp. and MWH
partnered to train local staff, who
are now providing reliable access
to light, heat and water for 80
million people. By using the vast
natural resources of the country the
people of Ethiopia are a step-closer
to energy independence for their
growing economy.
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WORLD NEWS

CANADA

335 MW Waneta project connected to grid


A 335 MW expansion of Canadas Waneta complex has been

various other auxiliary systems. Voith Hydro acted as a sub-contractor

connected to the electrical grid in the province of British Columbia.

for SNC-Lavalin, which was awarded a US$575.6 million contract

Te project added a second powerhouse immediately down-

stream of Waneta Dam on the Pend dOreille River. Te expansion

uses existing hydraulic head to generate power from water that


would have otherwise been wasted.

to design and build the expansion in October 2010.


Te expansion project also included the construction of a

10 km-long, 230 kV transmission line.


Te project was developed by the Waneta Expansion Ltd.

Te Waneta expansion includes two parallel tunnels that feed two

Partnership, which includes Fortis Inc. and the Columbia Power

167.5 MW Francis turbines that were manufactured by Voith Hydro.

and Columbia Basin Trust. Energy generated will be sold to BC

Voith also supplied the plants generators, governors, exciters and

Hydro and FortisBC under a 40-year power purchase agreement.

The 335 MW expansion of the Waneta project in Canada has been completed, taking advantage of energy from water that otherwise
would have been wasted.

improve their health and education services, expand cross-border trade


and fnance hydroelectric projects.
AGLI is intended for African nations that include Burundi, Kenya,

Rwanda Uganda and the DRC and is aimed at supporting the peace

Te World Bank Group is one of the main partners of the DRC.

Its portfolio includes 25 current projects amounting to US$3.5 billion,


including two regional projects totaling US$1.14 billion. AGLI supports
infrastructure rehabilitation projects, as well as many others.

agreement signed in February 2013 by 11 countries.

Te Managing Director of the World Bank Group, Sri Mulyani

MALI

Indrawati, traveled to the DRC in May to meet with President Joseph

Deal signed to develop 42 MW Kenie plant

Kabila Kabange, Prime Minister Matata Ponyo, and key members of the

Eranove Group has signed a 30-year concession agreement with the

Congolese government on the long-term development prospects for the

Republic of Mali to fnance, develop build and operated the 42 MW

DRC as well as progress related to the Great Lakes Regional Initiative.

Kenie project on the Niger River.

According to the World Bank, Indrawatis visit confrms the con-

Te US$125 million plant is part of the Mali governments efort

tinued support of the group for this regional initiative, which was

to capitalize on its hydropower potential, which, the World Bank

launched after the joint visit of World Bank President Jim Yong Kim

estimates, could amount to 400,000 MW.

and United Nations Secretary-General Ban Ki-Moon in May 2013.

Hydroelectricity is a renewable and competitive source of power

In the past four years, according to AGLI, experienced volunteer

in terms of production costs and could even play a role in the fnancial

mediators from the U.S. have conducted mediation training sessions.


6 HRW / July-August 2015

balancing of power sectors and in meeting demand, said Eranove


www.hydroworld.com

Since its inception Voith has built


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those hydropower plants keep on
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hydroelectric developments take huge
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WORLD NEWS

Joasal (8.4), Paciencia (4.08), Piau (18.012),

ARGENTINA

Peti (9.4), Dona Rita (2.408), Tronqueiras

Government provides fnancing


for 443 MW Los Blanco complex

(8.5), Marins (7.7) and Salto Grande (102)

Argentinas federal government has announced it will provide US$964 million in

previous operators following sweeping energy

fnancing for construction of the 443 MW Los Blancos complex, according to state

tax reforms introduced in December 2012.

Lot E: Tres Marias (396)

Lot F: Jupia (1,551.2) and Ilha Solteira


(3,444)

Some of these projects were surrendered by

news service Telam.


A ceremony marking the funding and signing of a construction contract was held
at the project site, which is located in Argentinas Mendoza province.
Te Los Blancos complex is to include 324 MW Los Blancos 1 powerhouse and

PAKISTAN
Contracts, fnancing awarded for
three hydro projects

dam, 119 MW Blancos 2 powerhouse, and Los Tordillos Dam. Te underground

The U.S. Agency for International

Los Blancos 1 powerhouse is to utilize a head of 380 meters to generate 900 GWh

Development has awarded a US$5.9 million

annually, while the Los Blancos 2 surface powerhouse is to have a head of 184 meters

contract to Mott MacDonald to perform

generating 380 GWh annually.

technical assessments, review and upgrades

Te project is expected to cost $1.57 billion and will be constructed by Argentine


company Jose Cartellone and Brazils OAS.

of the engineering design, cost estimates and


documentation for the proposed 4,500 MW
Diamer Bhasha project on the Indus River.
USAID has pledged $200 million toward

Group Chief Executive Ofcer Marc Alberola.

in an efort to help regulate the consistency

development of Diamer Basha, with funds to

Kenzie will be developed through Eranove

of the countrys power supply. Te plant is

be used for assessment of environmental and

subsidiary Kenie Energie Renouvelable, with

intended to complement the existing Frades

social efects of the proposed project as well

construction expected to begin in 2016 and

1 and Villa Nova facilities.

as preparation of a fnancial package.

completion scheduled for 2020.

PORTUGAL

Te project is to include a 272 m-tall roll-

BRAZIL

er-compacted-concrete dam, two diversion

Aneel to auction operating concessions

tunnels, two underground powerhouses of

Voith ships valve for Frades 2

for 6 GW-worth of hydroelectric capacity

2,250 MW each, and hydromechanical and

pumped-storage plant

Agencia Nacional de Energia Eletricqa (Aneel)

steel structural equipment.

A spherical valve manufactured at Voith

will hold an auction in September for six lots

In a related development, the International

Hydros plant in China has completed a

of hydropower plants totaling close to 6 GW

Finance Corporation has announced a US$50

cross-border journey to Portugal, where it

of capacity. Te concession contracts being

million investment in the 102 MW Gulpur

will be installed at the 383 MW Frades 2

ofered are expected to last 30 years, with plants

plant and the mobilization of an additional

pumped-storage plant.

located in states Sao Paulo, Minas Gerais,

$72 million for the project.

The valve was shipped by boat from

Shanghai via Rottendam in the Netherlands


to Portuguese port city Lexos. From Lexos,
the valve was shipped by truck to the Braga

Goias, Parana and Santa Catarina. Included


in each block are (all capacities in MW):
Lot A: Sao Domingos (12) and

Rochedo (4)

region of northern Portugal. Te company said

Lot B: Governador Pedro Viriato

it took two days to navigate the 40 m-long,

Parigot de Souza (260), Maurao 1 (8.2) and

5 m-high load along the last leg of its journey,

Paranapanema (31.5)

with its special truck required to drive at a


walking pace for the last 25 km.
Te 170 tonne component is one of two

Lot C: Garvia (8.6), Bracinho (16.5),


Rio dos Cedros (7.4), Salto Weissbach (6.3)
and Palmeiras (24.602)

IFC, a member of the World Bank Group,


said the investment is intended to address the

countrys power shortage, support lower cost


energy generation, and help develop renewable

energy sources.
Gulpur is being developed by Mira Power

Ltd. on the Poonch River. Mira Power is a


subsidiary of Korea South East Power Co.
Ltd. (KOSEP).

IFC announced its intention to extend up

Lot D: Ervallia (6.97), Coronel

to $60 million for the Gulpur plant during a

Domiciano (5.04), Camargos (46), Itutinga

January meeting. Mira Power and the Azad

Frades 2 is being built on the left bank of

(52), Sinceridade (1.416), Neblina (6.468),

Jammu & Kashmir (AJK) government signed

the Cavado River by Energias de Portugal

Cajaru (7.2), Gafanhoto (14), Marmelos (4),

agreements for its construction in March.

that will control fows through the Frades 2


plants pair of reversible pump turbines.

8 HRW / July-August 2015

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WORLD NEWS

million, with completion scheduled for 2016.

PAKISTAN

PNOC-RC, the renewable energy arm of

Four reported dead following blast


at 969 MW Neelum Jhelum plant

the Philippine National Oil Co., called for

Four workers were killed and 10 others wounded after an explosion reportedly rocked

to spend more than $335 million developing

a tunnel at the 969 MW Neelum Jhelum hydropower plant in early June.

up to seven hydro projects that could have a

joint venture partners for the development


of fve hydro projects, including Nalatang B,
last year.

PNOC announced in 2010 that it intended

Te run-of-river plant is being constructed on the Neelum River near Azad

cumulative capacity of about 200 MW.

Kashmir. It is suspected that the blast was caused by a boring machine striking a gas

Aboitiz already operates the 105 MW

pocket. Te incident is the projects second fatal incident in recent months, following

Ambuklao, 125.8 MW Binga and 30 MW

the death of four when a wall collapsed in December.

Magat hydro projects.

Te Kuwait Fund for Arab Economic Development has provided US$32 million

RUSSIA

for the project. Other funding comes from the Islamic Development Bank, Saudi
Fund, Opec Fund for International Developmentand Export-Import Bank of China,

Reservoir behind Boguchanskaya plant

amongst others.

reaches design capacity

Te plant was originally scheduled to begin generating power this year, although

JSC RusHydro has announced that the res-

developer Pakistans Water and Power Development Authority (WAPDA) now says

ervoir level behind its Boguchanskaya plant

the facilitys frst units might not be commissioned until 2016.

has been flled to its designed capacity of

208 meters above sea level.


Te level will allow Boguchanskaya to

Furthermore, a consortium that includes


the Yangtze Three Gorges Technology

Power Corp., allowing for the pre-develop-

operate at full capacity, now reported as being

ment of the 45 MW Nalatang B project.

2,997 MW.

& Economic Development and China

Aboitiz Power was selected to develop the

Te hydro project is located on the Angara

Machinery Engineering Corp. has been

run-of-river plant by state-owned PNOC

River and is a 50/50 joint venture between

awarded a US$1.277 billion engineering,

Renewables Corp. with a contractual joint

RusHydro and Russian aluminum company

procurement and construction contract for

venture model.

UC RUSAL.

the 720 MW Karot plant.


Te project will be operated by Karot

Te project, on the Agno River near

Kayaban, is expected to cost more than US$60

Te frst of its generating units was put

into operation in 2012.

Power Company Ltd. and will be located

on the Jhelum River east of Islamabad. Te

project will be fnanced on a commercial basis,


with costs anticipated to exceed $1.98 billion.
Te Peoples Bank of China, Silk Road

Fund and World Bank will buy shares in China


Tree Gorges South Asia Investment, a sub-

sidiary of Chinas Tree Gorges Corporation.


Work on Karot is expected to start by the
end of the year, with completion by 2020.
Energy generated will be sold to the National

Transmission and Dispatch Company under


a 30 year power purchase agreement.

PHILIPPINES
Pre-development approved for
45 MW Nalatang B project
Te Philippines Department of Energy has

Construction of the Boguchanskaya plant in Russia is complete and the reservoir is now at

issued a certifcate of registration to Aboitiz

full design capacity.

10 HRW / July-August 2015

www.hydroworld.com

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Phone +44 121 766 6161



 

 
http://hrw.hotims.com RS #5

DAM CONSTRUCTION

Fast Track Approach to Design and Construction


at Grand Ethiopian Renaissance Dam
Being constructed on the Nile River, Grand Ethiopian Renaissance
Dam will feature the largest roller compacted concrete volume dam in
the world at 10.2 Mm3. Its reservoir of 70 km3 will be comparable to
those of Bennett (Canada) and Kraskoyarsk (Russia). Tis article reveals the approach allows a radical reduction at least 50% of total
project implementation time and full control of project cost.
By Bruno Ferraro, Alberto Bezzi, Claudio Rossini and Paolo Mastrofini

he Grand Ethiopian Renaissance Dam

State-owned Ethiopian Electric Power

m long and 175 m high, and a Saddle Dam,

(GERD) and hydroelectric project

(EEP) hired Salini-Impregilo SpA as the

a concrete faced rock fll (CFRD) structure,

is located 700 km northeast of the

Engineering, Procurement and Construction

5,000 m long and 60 m high, with embank-

capital city Addis Abeba, in the Benishangul

(EPC) Contractor. Studio Ing. G. Pietrangeli,

ment volume of 17 million m3. See Figure 1

Gumaz region of Ethiopia, along the Blue

based out of Italy, is the civil works designer.

for more details.

Nile River. When it is completed, with its

GERDs water retaining structures include

Two powerhouses located at the toe of

concrete volume of 10.2 million m , GERD

the following: the Main Dam, a roller com-

the Main Dam will house 16 Francis units

will feature the largest dam in Africa.

pacted concrete (RCC) structure that is 1,800

at 375 MW each, totaling 6,000 MW in

12 HRW / July-August 2015

www.hydroworld.com

capacity, for an expected annual generation

Figure 1 RCC Average Compressive Strength (85th Percentile Guaranteed)

of 15 TWh. Te Project also includes a gated


spillway, two non-gated emergency spillways,

one 500 kV substation and switchyard, a

240 km transmission line and 120 km of


access roads.
In the 1960s, the United States

Zone

Department of Interiors Bureau of

Reclamation conceived the water resources


development plan for the Upper Blue Nile
River in Ethiopia, which featured a dam

Zone

site named Border. Since then, the plans

and studies remained as they were created

until 2010, when SaliniImpregilo and


Zone

Studio Pietrangeli resumed studies and site

Zone

investigations.

GERD is the frst storage dam being built


on the mainstream Blue Nile, upstream of

Roseires Reservoir (located in Sudan), very

Note: Zone D has design specifcations similar to or less stringent than Zone B.
Construction has not yet reached Zone D, whose detailed composition is under optimization.

close to the USBRs border site.


Comprehensive Strength Design Requirement 365 Days

In 2011, construction was in full swing.

35.0

GERD represents the most daring challenge,

in terms of fast-track project, being under-

30.0

Te Fast Track Implementation method is


based on the concurrent development of

all relevant phases of a large hydroelectric


project, investigations, studies, design and

construction. Successful application in three

Compressive Strength, Mpa

taken by Salini-Impregilo.
Fast-track approach

Upstream Zone A (125 kg of LHHS cement)


Downstream Zone C (100 kg of LHHS cement)
Central Zone B (75 kg of LHHS cement)
Upstream Zone A (138 kg of PPC cement)
Downstream Zone C (115 kg of PPC cement)
Central Zone B (90 kg of PPC cement)

25.0
20.0
15.0
10.0

Ethiopian projects, 420-MW Gibe II, 460MW Beles Multipurpose and 1,870-MW

5.0

Gibe III, reveals the approach allows a radical


reduction at least 50% of total project

0.0

implementation time and full control of

10

project cost.

Age, Days

100

1000

Te main challenges for schedule control


of GERD are the size of the related works,

detailed construction/manufacturing

to supplement, integrate and update infor-

combined with its remote location. Neither

design, e.g. construction drawings, detailed

mation provided by the initial campaign.

of these two challenges is unique in the water

technical specifcations, method statements,

Large availability of earthmoving and

infrastructure industry, but its combination

commissioning and testing procedures,

drilling equipment allows prompt access and

is acute at GERD. Te EPC is facing the

etc. Experience has taught that the most

execution of boreholes and in-situ tests over

task through a threefold approach: a two

efective measure for smooth construction

the entire project area. Tis, together with

level design, continuous investigations during

progress is the adoption of reliable design

the availability of state-of-the-art and fully

construction and adaptive management of

and practicable construction solutions; in

equipped laboratories at the site, enables quick

construction methods.

other words, solutions that are considered

and reliable characterization of foundation

as simple as possible, but not simpler than

conditions of structures and construction

required.

materials available in potential quarries and

Level 1 design represents the fnal defnition of a section of works; it contains

all the elements required to understand

EPC has extensive in-house capacity for

borrow areas. Te above allows preventive

the technical solution, including studies

site investigation and testing, and routinely

defnition and management of geotechnical

and calculations. Level 2 represents the

applies such capacity, during construction,

and construction risks.

www.hydroworld.com

July-August 2015 / HRW 13

Technological innovation
Adoption of the as simple as possible criterion did not hinder tech-

nological innovation, e.g. for topographic and geological surveys.


With a zoom-in approach, diferent technologies are utilized in design

investigation: satellites (200 km), airborne laser scanning (2 km),


drone-aided photogrammetry (200 m) and girafe technique (10 m).

Te drones, equipped with a digital 16 Megapixel camera, internal


GPS and various sensors that include ground proximity, temperature,

altitude, wind velocity and direction, were employed to prepare detailed


geo-referenced ortho-photos, orthophotomosaics, Digital Terrain

Models (DTM) and contour lines. Flight plans were preliminarily


prepared taking into account the morphology of the sites and the
extension of the area to be surveyed and the required survey accuracy;
these were then uploaded into the drone controller.
During the survey, which is preceded by the selection of suitable
starting and landing points as well as landing corridors, the drones are
radio monitored up to a distance of about 3 km and work progress is
displayed in real-time on a laptop. Te self-piloting software allows

the drone to adjust and adapt the fight plan in real time following

This image, taken on site in January 2015, shows the massive scope

the actual conditions of wind, battery level, presence of unforeseen

of the Grand Ethiopian Renaissance projects Main Dam, photo-

obstacles and other parameters, thus reducing to a minimum the need

graphed from the right abutment.

for human intervention.

Te geotechnical assessment of dam foundation has primary importance in the design process and during the construction phase; it is a

accuracy of the information acquired, an innovative technique has


recently been tested during the foundation preparation works.

prerequisite of the foundation treatment and supports post-construction

Large areas of the foundation were photographed using a camera

monitoring. In order to speed up foundation mapping and to improve

attached to a telescopic pole, nicknamed, Girafe. Te camera, remotely

controlled using a tablet with a Wi-Fi connection, takes pictures of


Visit us at HydroVision 2015, Booth #9041

the foundation surface from a maximum height of 10 m, assuring

the proper framing and overlap necessary for the photogrammetry


processing. Ground control points, about 10 every 400 m2, are topo-

graphically surveyed. Pictures are then processed by photogrammetric

technique, obtaining a georeferenced three-dimensional model of the


foundation surface that contains all the information on topography,

main lithological limits and rock defects (i.e., length and orientation
of discontinuities).
Tis procedure is faster and more accurate than a traditional geo-

logical/geotechnical survey. It has the added advantage of having georeferenced images and a DTM that allow the survey to be documented

for future reference/verifcation. Te procedure also carries out specifc

measurements on the digital model itself. Te speed of execution makes

this method particularly suitable for large areas and situations in which
concrete is being poured very shortly after mapping: a useful feature
for the fast-track approach.
Maximum use of national resources
Maximizing the use of national resources for project implementation is

an essential element for harvesting both direct and indirect economic

impacts of the large investment associated with GERD. Direct economic


impacts are those deriving from the construction of the project, such
as electricity generation, employment, and other services provided

by the structure. Indirect and induced impacts are those that stem
http://hrw.hotims.com RS #6

14 HRW / July-August 2015

from the linkages between the direct consequences of a project and


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At Ingeteam each project is addressed from the concept of i+c, innovation


to develop the best solutions and commitment to provide the best service.
We provide comprehensive solutions for hydropower plant electrical and
control systems, integrating proprietary technologies for automation,
protection, regulation and synchronisation.
Our independence, capability and experience in renewable energy
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Control, Protection
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hydro.energy@ingeteam.com
http://hrw.hotims.com RS #7

READY FOR YOUR CHALLENGES

difculty in securing adequate stafng due to


the remoteness of the GERD site, sufcient
and reliable provision of cement to meet the
extremely high demand associated with the

required RCC placement rates. Ethiopian

cements proved initially unsuitable for RCC.


Te issue was solved with extensive laboratory

and feld tests that fnally lead to the defnition


of suitable RCC mixes employing improved
locally produced cements.
Tis experience, obtained in co-operation
with the major Ethiopian cement producers,

contributed to improve the cement manufacturing process and the quality of cement available
on the local market resulting in benefcial efects

for the overall Ethiopian economy.


River Diversion
Drones were deployed equipped with a camera and various sensors to prepare detailed

Te original river diversion scheme featured an

geo-referenced ortho photos, digital terrain models, contour lines and additional data.

initial phase when the river was fowing in its


natural gorge while diversion culverts, together

the rest of the economy. Among them are

use of national resources enhances indirect

with the right and left portions of the Main

impacts due to changes in output and input

economic benefts.

Dam, were to be constructed on both banks.

use in sectors other than those afected directly

At the same time, maximum use of national

Upon completion of the diversion culverts,

by the project, or changes in relative prices,

resources entails management issues that need

the river was to be diverted in the culverts,

employment and factory wages. Maximum

to be addressed. Typical examples include:

during one dry season (November-May).

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HydroVision 2015,
Booth #2093

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Knight Pisold specializes in renewable energy
development, from resource assessment, concept
development, and detailed engineering to dam
safety review and refurbishment.

Hydropower | Pumped Storage | Run-of-River | Wind Power | Solar Power | Thermal Power
Engineering and Environmental Consultants

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http://hrw.hotims.com RS #8

16 HRW / July-August 2015

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ENGINEERED SOLUTIONS
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Main Guide Bearings, Shaft Seals and Wicket Gate Bearings
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For conversions to water made easy


see how a turbine gets greener at
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Thordon Bearings is an industry leader in providing innovative designs


that eliminate oil and grease.
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http://hrw.hotims.com RS #9

introduces redundancy in the system, a key


ingredient to guarantee the highest standard
of hydrological safety.
Te main service spillway of the Project
is a gated structure, located on a saddle area
to the immediate left of the main dam; its

discharge capacity, at maximum reservoir level


is about 15,000 m3/s. A second spillway is

located on the overfow section of the main


dam. It is a free-crest type and can discharge
up to 2,800 m3/s.
Te third spillway is located on the right
abutment of the saddle dam; the excava-

tion required for its realization is used for


embankment construction. Te saddle dam

spillway is a side channel un-gated waterway.


Its sill is set 2 m higher than the full storage
The river diversion scheme changed with the introduction of 2.5 m3 rock excavation for an

level (FSL = 640 m asl). It is designated as

additional channel on the right bank, including appurtenant cofferdams and training walls.

an emergency spillway because it will come


into operation when the combined discharge

River diversion featured construction of the

appurtenant coferdams and training walls.

of the other two spillways equals the 1,000-

central section of the Main Dam in the river

Te rapid adaptation of plans permitted

gorge, which was to provide a temporary sill

limited impact to the river diversion schedule,

Te peak discharge capacity is about 1500

where the river could overfow during the

a key milestone of any dam construction plan.

m3/s. Te redundancy of the spillway system

wet season. For the success of this scheme, it


was essential to complete the construction of

year foods.

assure the capacity of discharging the PMF


Hydrological Safety
3

even in case of malfunctioning of one gate

the central section of the Main Dam during

With its 60-km active capacity, the GERD

(N1-rule) and the 10,000 y food in case of

one dry season.

reservoir will play an important role in

malfunctioning of two gates (N2- rule).

However, when foundation excavation

attenuating large food peaks with remark-

revealed a much deeper river gorge and exten-

able benefts for the hydrological safety of

RCC Placement Rates

sive sediments in the riverbed, the scheme

downstream countries.

Extensive time has been devoted to the study

had to be radically revised. Te river diversion

A system of three spillways safeguards

and optimization of each RCC ingredient

scheme changed with the introduction of

the project against the Probable Maximum

and of the most appropriate RCC mixes for

2.5 Mm of rock excavation for an addi-

Flood 30,200 m /s peak discharge. Te dif-

diferent areas of the dam. RCC uses three

tional channel on the right bank, including

ferent typology and location of the spillways

classes of aggregates (crushed rock) from

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18 HRW / July-August 2015

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gneiss-granite quarry: 8mm (sand); 8-20

construction returns after completing the

horizontal layers and sloping layers ramps,

mm (grain size) and 20-50 mm (pea size).

eight lifts of the other fve zones. Tis method

well refects the fast track system and its

Two types of cement are used:

allows mitigation of temperature rise by

added beneft of continuously studying and

CEM I 42,5 LHHS (Portland Low Heat

heat dissipation from the lift surface during

optimizing production processes during

of Hydration and High Sulfate resistance), and

the stop period, as well as maximizes the

construction while achieving the required

CEM IV-A 32,5 R (Pozzolanic cement).

number of warm joints. Reduced dosage of

RCC characteristics.

Cement contents vary, through the cross

admixture is used for the eighth lift, which

section of the dam. Equivalent values in the

allows anticipating the necessary treatment.

RCC Temperature Control

case of pozzolanic cement are: 138/90/100 kg/

RCC ramps (using sloping layer method with

Temperature control is one of the most

m3, in zone A, B and C respectively.

6% gradient) ensure satisfactory connection

important issues during the construction of

between diferent areas of the dam.

a large RCC gravity dam, especially in the

Comprehensive testing on plasticizer/


retarder admixtures allowed such setting

presence of volumes and production rates,

Te adoption of a mixed system, including

times to be attained to maintain warm joint


conditions up to 12-16 hours after RCC

spreading. Admixture dosages vary, at GERD,


between 1.0% and 1.75% of cement weight.
Achieving warm joint conditions guarantees
design cohesion values for the lifts, while

minimizing joint treatment time.

Tests during RCC production included:


VeBe time, air content, fresh density, and in
situ density. Quality control of placed RCC
involved core drilling after three months

from laying and include: density, compressive

strength, direct tensile strength (on parent

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Large-scale RCC production started in
December 2013, and monthly placement

rates progressively increased from 75,000 to


235,000 m3 in December 2014, with peaks

of 23,200 m3/day.

Production plants consist of a primary


2,000 t/hr crushing station and an auxiliary
one of 400 t/hr. Coarse aggregates pass
through an air pre-cooler plant which,

together with an ice plant, yield RCC at 17


C. Two batching plants feature eight mixers
for a total capacity of 1,120 m3/hour; delivery

of mixes takes place by conveyors belts and


32/40 t dumpers.

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RCC production process is continuously


optimized. Since January 2015, the overall

placement area has been about 50,000 m2,

subdivided in 6 working zones, each one


of about 9,000 m2. Eight RCC lifts, each
one 0.4m thick, are placed in each zone

before production moves to another zone.

Tis translates in one cold joint and seven


warm ones. Te cold joint is Type 2 (above
72 hours after compaction) and coincides
with the lowest/starting one on which
www.hydroworld.com

http://hrw.hotims.com RS #11

July-August 2015 / HRW 19

been implemented in order to verify, during

the progress of works, agreement between


calculated and recorded temperatures. Te
early warning procedure includes the defnition of threshold values and an indication of

prompt actions to be taken in case anomalous


temperatures are detected.
Te temperature limits at diferent ages

are portrayed in a graph indicating four

zones with diferent safety factors against

mass cracking, namely: safe, early warning,


warning and risk of crack.
Tese temperature limits are defned on

the basis of the mechanical characteristics

of the RCC mixes. Particular attention was

paid to the defnition of tensile strain capacA world record for roller compacted concrete placement was set at the construction site in

ity; detailed analysis of direct tensile tests

December 2014, with peaks of 23,200 Mm3/day.

(providing both strength and modulus) and

creep tests were carried out for the evaluation


such as those associated with the GER Main

rise in the Grand Ethiopian Renaissance Dam

Dam. Te cement dosage of each area of the

are: pre-cooling of materials, mixes with low

Thermal behavior during long-term

dam is intended to meet design strength

cement content, appropriate construction

construction of the dam is being analyzed

and permeability requirements based on the

schedule, and solar radiation protection by

by software developed by Studio Pietrangeli.

results of extensive RCC test campaigns.

continuous curing. Furthermore, a temperature

Te main purpose of the thermal study is

monitoring and early warning procedure has

to manage the risk of crack development

Te main measures to control temperature

of this key parameter.

http://hrw.hotims.com RS #12

20 HRW / July-August 2015

www.hydroworld.com

by controlling the RCC temperature rise and it is accomplished by

the calibrated model. It can be noted that the peak temperature and

defning maximum allowable placing temperatures in relation to

the correspondent time predicted by the model are slightly higher than

construction rate and environmental conditions.

the measured values, which is on the safe side.

Te thermal model is based on the fnite diference method, which


Conclusions

considers several factors that include the following:


Time-dependent ambient conditions: fuctuation of air tempera-

Salini-Impregilos experience in Ethiopia, and teaming with Studio

ture and solar radiation, heat transfer by convection from the external

Pietrangeli, have demonstrated that large infrastructure projects can

surface of RCC lift;

be efciently implemented using a fast track approach.

Time variation of thermo-mechanical properties of the RCC/


Grout Enriched-RCC mixes: adiabatic temperature rise, elastic modulus,

creep, tensile strain capacity; and

Project management for scheduling and cost control are maintained

by the following:
Early start of activities because site investigations and feasibility

Production parameters: placing temperature, construction start,

lift height and lift placement rate.

design are carried out concurrently to produce the basic design on


which risks are identifed, discussed and agreed between the parties;

Te thermal properties of the three mixes used in construction of


the Grand Ethiopian Renaissance Dam, (i.e., specifc heat, thermal

difusivity, thermal expansion coefcient, adiabatic temperature rise, etc.)


were preliminarily estimated during laboratory testing and subsequently

Use of the Engineering Procurement and Construction form


of contract that sets the obligations of the parties; and
Salini-Impregilos knowledge of the country and capability of
fast response to changed conditions, during execution of the works.

validated by back analysis of full-scale trial tests. Full-scale trials were

For more information and up to date news about this dam and

conducted on an RCC dam block used in the river diversion scheme;

the associated hydropower projects, visit HydroWorld.com and search

the block, measuring approximately 130 x 14 x 20 m, was equipped

for renaissance.

with 31 thermocouples.

Back analysis was extremely useful to accurately defne the adiabatic


temperature rise. As of January 2015, with about 20% of the works

Bruno Ferraro is GERD Project Manager for Salini-Impregilo. Alberto Bezzi is GERD Project

completed (2.3 Mm3 of RCC placed), temperature measurements in

Coordinator for Studio Pietrangeli. Claudio Rossini is a geotechncial engineer for Studio

the dam body confrm the good match with the values predicted by

Pietrangeli. Paolo Mastrofni is a geologist/materials engineer for Salini-Impregilo.

   

    
 --

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HydroVision 2015,
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        -


  

 

 

    
    
 
      

http://hrw.hotims.com RS #13

www.hydroworld.com

July-August 2015 / HRW 21

PUMPED STOR AGE UPGR ADE

Uprating of the Czech Republics 325 MW


Pump Turbine Power station Dlouh Strne

Manufacturing the new runner, which was


cast in two parts from martensitic stainless
steel

With a rated output of 325 MW, Europes largest pump turbines were
installed at Dlouh Strn in the Czech Republic in 1996. After
almost 20 years of operation the owner and operator decided to uprate
the frst unit due to the forthcoming lifetime expiration of the runner
caused by high dynamic loads due to fast transitions between pumping
and generating mode.
By Michal Feilhauer, Josef Mikulek, Ale Skotk, Ladislav tgner,
Miroslav Varner, and Jindrich Vesel

ump turbines with the largest unit

output of 325 MW. After almost 20 years

turbine unit operation due to fast transitions

capacity in Europe at that time were

of operation, the owner and operator of the

between pumping and generating mode and

installed at the pumped-storage

pumped-storage plant EZ decided upon the

due to condenser operation in both modes.

hydroelectric power plant Dlouh Strn in the

uprating of the frst unit, TG1.

In many cases the runners of high-head

Czech Republic in 1996. Tis pumped-storage

Te reason for this decision was a forth-

pump-turbines do not reach the required reli-

plant operates at heads ranging from 495

coming lifetime expiration of the runner,

ability due to cracks that occur in the runner.

to 554 m with a rated unit pump-turbine

caused by high dynamic loads of the pump

Tis is usually caused by resonant vibration of

22 HRW / July-August 2015

www.hydroworld.com

the runner induced by a hydraulic interference


between the runner blades and guide vanes.
Te common casting and welding defect
occurrence reduces the corrosion-fatigue

properties of the runner material.


Te second reason behind the uprating

process was the request for a wider operational

range, especially in generating mode and, of

course, the improvement of the total efciency


of the pump turbine cycle.
Te principle was to complete the uprating

with a replacement of the existing runner


with a new one. Development of the new
runner with expected higher reliability was
supported by an efective cooperation among
hydraulic and mechanical designers. Besides
fulflling the usual criteria for functional and
power parameters it was also necessary to

Model tests of the new runner design were undertaken in a hydraulic laboratory. The aim of

evaluate frequency and mode shapes of the

the upgrade was to improve operational reliability of the pumped storage plant.

excitation dynamic pressure feld, and the

afnity with the eigenmodes of the runner,

RSI generates an unsteady pressure feld in the

criterion mzR nzS = k, as derived by several

as well as to ensure a high level of corrosion

hydraulic machine. Using some analysis and

authors years ago. In this formula, the zR

fatigue resistance of the runner.

simplifcations, these felds can be described

represents number of the runner blades and

Te main source of excitation in water

as felds with diametrical nodes. Te number

zS is the number of guide vanes. Te values of

turbines is RSI (Rotor Stator Interaction).

of the diametrical nodes k is given by a simple

m and n are arbitrary integers. As observed

http://hrw.hotims.com RS #14

www.hydroworld.com

July-August 2015 / HRW 23

from the above criterion, the crucial efect

of the guide vanes and the same rotational

An extensive hydraulic research supported

on the excitation frequencies caused by RSI

speed. Te transversal modes of rotor are

by CFD (Computational Fluid Dynamics)

is represented by the number of the blades

excited at very high frequencies fT = 587.6

has been realized in order to improve the

and the guide vanes. Detailed analyses of

Hz. Te main consequences are the guide

efciency level in both the turbine and pump

the number of runner blades impact on the

bearing load minimization and minimization

modes. Results of the hydraulic research were

rotor vibrations and the pressure pulsations

of the excitation of the shaft bending modes.

confrmed at Litostroj Power - KD Blansko

have been taken into consideration. Te main

Natural and forced vibrations of the

Engineering Hydraulic Laboratory in Czech

evaluated parameters were rotor vibrations,

new runner were analyzed by FEM (Finite

Republic. Te model acceptance tests were

high frequency pressure pulsations and turbine

Element Method) simulations. Te model

carried out with the participation of the client

head cover vibration. Analyses of the whole

developed for the analysis of runner vibra-

representatives. All pump turbine parameters,

hydraulic system, including penstock, pump

tion behavior in water includes the complete

as e.g. power in pump and turbine mode, ef-

turbine, draft tube and discharge tunnel loaded

rotor structure and the fuid domain with

ciency and the cavitation features, have also

by high frequency pulsation have been carried

boundaries respecting the geometry of the

fulflled the guarantees and all other tender

out. Based on these analyses for the existing

turbine covers, spiral case and the draft tube.

requirements.

20 guide vanes the number of runner blades

Te eigenfrequencies of the runner vibration

Te new hydraulic design allows the

was chosen as nine instead of the originally

in the water were analyzed in the range from

extension of an operation range in turbine

installed seven. Te dominant frequency of

0 Hz to 270 Hz. In the area around excitation

mode. With the new runner the turbine oper-

high pressure pulsation in the rotating system

frequency 142.8 Hz, the nearest afnity natu-

ation range is from the extremely low value

fR = 142.8 Hz is the same for both the new and

ral frequency was evaluated at 158.6 Hz, which

of 5MW up to the maximum of 328 MW.

the original runner due to the same number

was confrmed as being more than sufcient.

Basic results of the model test are compared


with the original runner solution. Te shift
of performance Q-H curve corresponds to

the expectations of increased power input


in pumping mode. Te efciency increase in
both modes was confrmed.
Te pressure feld was evaluated by measurement within the laboratory and by CFD
application as well. Te tests showed the

maximum pulsations were found at the hub


and were minimal at the shroud. Tis fact,

among others, confrms that cracks within the

pump turbine runners appear at the runner


hub more frequently than at the shroud. Te
results of Fourier transformation confrmed
the theoretically evaluated frequencies and

the practical value of the pressure pulsation


which was used for FEM analyses of the whole

pump turbine.

Te operation of pumped storage power


plant is characterized by frequent starts and
shutdowns of the machine in both modes of
operation. Even if the runner is designed as

resonance free for steady-state operation, a


huge variation of the rotational speed during
start and shutdown causes some short term

resonances. In order to prevent possible cracks


in the runner due to transients, the process of

runner manufacturing must be very precise.


Te fatigue cracks are usually indicated in
the connection of the runner blades with the
Assembly of the new runner for the pumped-storage hydroelectric power plant Dlouh Strne

hub or shroud of the runner, i.e. in the areas

followed a 14-month-long manufacturing process.

of the stress concentration. Tis is exactly the

24 HRW / July-August 2015

www.hydroworld.com

spot, where the welds are located during a

statically balanced on the lens with hydrostatic

months were necessary for completion of the

standard manufacturing procedure, which

bearing to quality grade G2.5 according to

task, commencing from existing unit shut

decreases signifcantly the runner reliability.

ISO 1940-1.

down till the installation and commissioning

Requirements for reliability of the runners,

With knowledge gained from simulations

of the new runner. At the end of 2012, the

new efcient milling machines, eforts to

of the runner vibration in the water, critical

guaranteed parameters measurement was

reduce costs and time required for production

areas in terms of crack initiation were iden-

carried out by an independent organization.

have led to the formulation of new concepts

tifed, where careful non-destructive testing

Te measurements confrmed the guaranteed

of runner manufacturing.

during the production process are executed

efciency values as well as the guaranteed oper-

In this case the runner is executed as a

repeatedly. In addition to increasing the

ation range in both modes, with a sufciently

semi-manufactured hub with parts of the

runner reliability, the new concept of the

low level of vibrations and pressure pulsations.

blades and semi-manufactured shroud with

runner manufacturing process improved the

Te uprating process was completed within

the remaining parts of the blades. As can be

technical and economic parameters of the

the planned period and the pump turbine has

seen from the image on page 23, these runner

production process. Tis procedure reduces

been in operation for two years.

parts are welded at the middle of the runner

material consumption, shortens production

A state-of-the-art review of runner reli-

blade height, where there is low stress.

time, reduces number of tempering during

ability and sophisticated computer simulations

Te two runner parts are cast from mar-

welding and thereby reduces the risk of

- together with the new technology of runner

tensitic stainless steel GX4CrNi13-4 + QT1

failure, in order to comply with the required

manufacturing - represent essential factors in

produced by the VOD process. Te welding is

mechanical properties of steel.

the development and fabrication of reliabile

performed by Metal-Arc Active Gas Welding

with fller metal Bhler CN 13/4-IG.

runners for plants like Dlouh Strn.

Te entire manufacturing process of the


new runner for pumped-storage hydroelec-

After welding and tempering, the runner

tric power plant Dlouh Strn was fnally

undergoes NDT tests according to CCH 70-3;

completed in 14 months. Te workshop

Michal Feilhauer, Josef Mikulek, Ale Skotk, Ladislav

indicated size of surface and internal defects

refurbishment of the original parts, e.g. lower

tgner, Miroslav Varner, Jindrich Vesel all work at CKD

are compliant with the level 1 of this standard

and upper ring or parts of the axial sealing,

Blansko Engineering, a.s., Czech Republic - a member of

in the exposed areas of the runner. Runner is

took approximately two months. In all, three

Litostroj Power Group.

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http://hrw.hotims.com RS #15

www.hydroworld.com

July-August 2015 / HRW 25

SMALL HYDRO

Southeast Asia Goes Small


Southeast Asia is home to some large hydropower projects currently
under development, but it is also making progress on small hydro. A
number of countries in the region have singled out small hydro as a
route to accelerating clean energy development and they represent
considerable potential.
By Michael Harris and Elizabeth Ingram

NIDO and ICSHP released a report

of the others. Te report indicates Vietnam

200 micro hydropower plants, with a goal

called World Small Hydropower

has the most installed small hydro capacity

of increasing the countrys hydro generating

Development Report 2013: South-

at 622 MW, followed by Philippines at 248

capacity by a cumulative 50 MW.

Eastern Asia. According to this report, the

MW and Tailand at 146 MW. Vietnam has

Te plan is intended primarily to beneft

renewable generating mix relies almost

the largest potential at 2,205 MW, followed

isolated farming communities and will focus

exclusively on hydro (12%) and geothermal

by Philippines at 1,876 MW and Indonesia

on installing hydropower components on

(3% total generation). Te report indicates

at 1,267 MW.

existing small-head irrigation canals.

hydro development in the region can help


the Association of Southeast Asian Nations

Recent small hydro activity in this region


is largely led by four countries:

achieve its target of 15% of renewable energy

Te projects will be bid in groups of

three to fve, according to an NIA ofcial


interviewed by Asian news sources, with each

Philippines

project costing at least US$1.346 million. Te

Te country with the largest hydropower

Te Philippines has a specifc focus on small

bidding process was supposed to take place

capacity is Vietnam with 5,500 MW, followed

hydro development. It has 248 MW of

in May, allowing construction to start later

by Indonesia with 4,519 MW and Tailand

installed small hydro capacity but a devel-

in 2015. NIA said the size of the proposed

with 3,424 MW. Te classifcation of small

opment potential of 1,876 MW, according

projects will make it possible to complete

hydropower in this region varies by country,

to the report.

many of them within six months.

in the total power supply by 2020.

with a ceiling of 30 MW in Vietnam, 15 MW

In late March, the National Irrigation

In addition, at the very beginning of 2015,

in Laos and Tailand and 10 MW in some

Administration said it plans to build 150 to

the Filipino Department of Energy (DOE)

26 HRW / July-August 2015

www.hydroworld.com

announced that it had awarded pre-development and development


contracts to nine organizations for 22 new hydroelectric projects on
Mindano Island.
Published reports indicate the projects, in the Davao Region, have

a combined potential capacity of 256.35 MW. Nine diferent organizations own the projects and they include private companies, local
government units and electric cooperatives.

Table 1: Proposed small hydro in the Philippines

Project

Location

Output

Baganga River

Baganga, Davao Oriental

2-MW

Bulatakay Creek

Digos City, Davao del Sur

700-kW

Dapnan

Baganga, Davao Oriental

1.4-MW

An estimated fve million people live in the fve provinces of Davao

Guma River

1.7-MW

Region and it is the second-most populous area on the southeastern

Hijo River 1

3-MW

Hijo River 2

3-MW

coast of Mindano Island in the Philippines. It lies outside of the typhoon

belt and sufers from continual, pervasive power outages.


Rolando J. Fara-on, DOE Mindanao senior science research

Malita

Malita, Davao del Sur

2.5-MW

specialist and engineer, said the awarded service contracts are for site

Manay

Manay, Davao Oriental

750-kW

Manorigao

Caraga, Davao Oriental

17-MW

pre-development and development. Te pre-development service


contracts will allow companies to begin site feasibility studies and
compile required documents, certifcates and government endorsements.

Mt. Leonard

Davao Light & Power Co. and Dasureco also received a boost in

Napon River

Sta. Cruz, Davao del Sur

the 6.6-MW Tudaya 1 and 7-MW Tudaya 2 hydropower plants at

New Bataam

New Bataan,
Compostela Valley

Barangay Sibulan and Barangay Astorga in Sta. Cruz, Davao del Sur.

Osmena

power supply in May 2014 with the commissioning of two plants,

Tudaya 1 harnesses the Baroring River, while Tudaya 2 utilizes the

Sibulan River. Combined, the projects represent a total investment of


almost US$53.4 million.
Vietnam
Vietnam is another hot spot for small hydro development in Southeast

Asia. Te country has an estimated 621.7 MW of small hydro capacity


and another 2,205 MW of small hydro development potential.

In February, Vietnam hydropower developer Nam Mo & Nam

Non Hydropower Joint Stock Co. was moving forward on plans to


complete construction of the 17-MW Ban Ang hydroelectric project.
www.hydroworld.com

2-MW
2.5-MW
1-MW
2-MW

Quinonoan River 1

Quinonoan River in Davao


Oriental

1.8-MW

Quinonoan River 2

Quinonoan River in Davao


Oriental

1.5-MW

Ruparan

Digos City, Davao del Sur

5-MW

Sumlog 2

Lupon, Davao Oriental

15-MW

Tagum River
Tamugan
Upper Maco

4-MW
Davao City

11.5-MW
4-MW

July-August 2015 / HRW 27

Other small hydro projects have advanced

deaths from the accident.

is expected to provide 109.27 GWh per year


when it begins generating electricity.

in Vietnam recently, including solicitations in

About 600 meters of the tunnel was com-

2014 to equip the 2.8 MW-Son Vin project

pleted before the collapse, which occurred

and the 7.5-MW Nam Nghe and 7.5-MW

about 500 meters from the opening of the

Malaysia

Dak Pring projects.

structure.

With its hilly topography and abundant

Nam Mo & Nam Non Hydropower plans

Vo Nhat Tang is chairman of Long Hoi

streams fowing to the foothills, Malaysia

to hire a company to supply, install, test and

Hydropower Joint Stock Co., a company

has considerable small hydropower poten-

commission two 8.5-MW bulb turbine-gen-

that is a major investor for the project. Tang

tial, according to the UNIDO and ICSHP

erators, auxiliary mechanical equipment and

reportedly said, During construction, ground

report. Te country has installed a small hydro


capacity of 87.7 MW against a report small

Southeast Asia has the potential to


generate nearly 22.2 GW of cumulative
hydropower, according to UNIDO.

hydropower potential of some 116.6 MW.

In November 2014, British engineering


consulting group Kenneth Grubb Associates
Ltd. (KGAL) was awarded a contract worth
more US$28.15 million to manage the fea-

sibility and development of multiple small


hydroelectric plants in Malaysias Sabah state.

Te contract, which is KGALs largest to


electrical and control equipment as well as

subsidence occurred and caused soil and sand

date, was ofered by the states investment arm,

construction and completion of facilities of

to be swept by underground water into the

Warisan Harta Sabah Sdn. Bhd. (WHSSB),

Ban Ang. Te work is expected to require 690

tunnel while [underground construction]

and is expected to last around nine years.

days to complete.

failed to tackle the problem.

WHSSB, alongside Sabahs economic

At the same time, there have been

According to published reports, the plant

planning unit and power developer Nova Beta

problems. In late 2014, tunnel building at a

has been being built for more than 10 years.

Energy, have identifed a number of potential

23-MW plant being constructed on the Da

During that time, conditions have changed in

run-of-river sites for projects with less than

Dang River in the province of Lam Dong,

building code requirements, contractors and

30 MW of capacity. Studies will be carried

Vietnam, was suspended pending investigation

geological conditions at the site.

out on 17 of the sites, possibly adding more

into the confrmed cause of a tunnel collapse

Based on the examination of the accident

than 430 MW to Malaysias grid.

scene, it is certain that the tunnel had sufered

Te benefts of developing this project

Te mishap at the US$22.4 million Da

from structural problems before it collapsed,

are numerous, KGAL said. It will not

Dang-Da Chomo plant trapped 12 workers

said Le Quang Hung, deputy Minister of

only provide a reliable electricity supply to

for three days, according to local news sources.

Construction. Te collapse could have been

a region with an existing shortfall, but it will

All of the workers were rescued Dec. 19 from a

caused by complicated geographical condi-

also increase local jobs and tourism in the

20-meter-long section of the tunnel, designed

tions, poor design, or unqualifed construc-

area, improve the regions infrastructure, as

to be 700-meters-long, which collapsed, as the

tion, Hung said.

well as education, health, agriculture, forestry

at the site on Dec. 16.

passageway was nearly complete.


Tere were no reports of serious injury or

No timetable is available for construction at

and fsheries not to mention fueling the

the site to resume, but Da Dong-Da Chromo

local economy by providing an income from


exporting the power.
Te project is intended to support the

State of Sabah Governments (SSG) target


of achieving developed status by 2020.

Te groups said development of the projects


would be in accordance with the International
Hydropower Associations Hydropower

Sustainability Protocol.
It is not every day that you have the chance
to develop a complete hydro capability and, in

doing so, improve peoples lives, KGAL managing director Ken Grubb said. Troughout

negotiations, we have been impressed with the


Vietnam has seen a boom in small hydro development, with more than 270 MW of potential

determination of the client organizations to

capacity yet to be tapped.

fnd way of delivering sustainable solutions

28 HRW / July-August 2015

www.hydroworld.com

that are in the best interests of the people of

economic growth.

and construction services in Southeast Asia.

Sabah, their heritage and their environment.

Financing from IFC was then used

Black & Veatch said that Southeast

Development of all the sites would cost

by Laos Institute of Renewable Energy

Asia is one of the fastest-growing regions

Promotion (IREP) a unit of the Ministry

in the world, with gross domestic product

more than $845.2 million.

of Energy and Mines later that year to

growth rates projected to average 5.4% per

Laos

seek investor-operators to build and operate

year between 2014 and 2018. Te company

While it is one of the poorest nations in

micro-hydro systems through public-private

said mini-, small and mid-scale hydropower

Southeast Asia, Laos is among the richest in

partnerships in areas where the national grid

projects have emerged as viable alternatives

terms of natural resources. As such, the World

is not expected to reach in the near future.

to oil and natural gas as energy sources in

Banks International Finance Corporation has

IFC then sought consultants to serve as

been active in recent years helping the country

stakeholder engagement specialists for the

A common misconception is that hydro-

formulate environmental and social programs

hydro sector before announcing it would help

power is limited to schemes that include

related to its hydro sector, which has seen an

train Laos EDL-Generation Public Co., to

large-scale dam development, Charles Feild,

increase in activity since 2000 with about 20

improve its management of environmental

Black & Veatch Asia Pacifc Hydropower

plants developed and up to 50 more expected

and social risks this past October. Te train-

director, said. Governments and the invest-

to be operational by 2025.

ing included lessons in IFCs Performance

ment community are exploring alternatives.

Standards and sustainable business practices.

Small and mid-scale run-of-river projects can

IFC announced the creation of a

Hydropower Developers Working Group in

the region.

be successfully developed with lower capital

Laos in April 2013 with the goal of providing

Other players

start-up costs and, by connecting remote areas

specialized training and a forum for exchang-

Te Southeast Asian small hydropower market

to the grid, deliver additional socio-economic

ing knowledge.

is so attractive that USA-based engineering

benefts for rural communities.

In June 2013, IFC said it would help the

and construction company Black & Veatch

Laotian government create draft laws govern-

announced in October 2014 that it had

ing hydro development, saying hydroelectric

opened a Hydropower Centre of Excellence in

Michael Harris is associate editor and Elizabeth Ingram is

power is essential to boosting the countrys

Singapore to provide hydroelectric engineering

managing editor of HRW-Hydro Review Worldwide.

Visit us at
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http://hrw.hotims.com RS #16

www.hydroworld.com

July-August 2015 / HRW 29

TECH NOTES

IRENA launches tool to help


renewable project developers,
including hydro

Hydroelectric expansion could be further


encouraged, the report said, should border
tarifs make hydro more conducive as an

export revenue generator.

Large-scale projects will always be a challenge because there are so many authorities
and stakeholders involved, International

Te International Renewable Energy Agency (IRENA) announces the availability

Hydropower Association Chief Executive

of its Project Navigator tool, intended to give renewable energy project developers

Richard Taylor said. No projects move

including hydropower the knowledge, tools, case studies and best practices to

forward without the government concerned

support completion of their projects.

understanding hydropower. It is their respon-

According to IRENA, the Project Navigator walks developers through the process
from initial idea to implementation, helping to create a comprehensive and bankable

sibility to create the right conditions to bring


forward the best projects.

project proposal. Te Financial Navigator section allows users to search for funding

Te spectrum of development models

by renewable energy type and region, drawing from a database of funds available for

is increasing, and these will vary according

project fnancing.

to the local expertise and access to markets.

Tis tool helps project developers overcome the barriers inherent in starting projects
and, in doing so, facilitates the deployment of more renewable energy worldwide.
It works on the basis of flled out templates, with users being made aware of what

information the template should include and what the diferent questions mean

If hydropowers contribution is to double,


we need to share the knowledge that will

lead to informed decisions that meet todays


sustainability criteria.

Droughts impacting many parts of the world

through the use of pop-up windows.

Te resulting data can be stored in any Microsoft Ofce application format and/

should also make storage-based hydropower an

or downloaded for any further processing to turn the gathered information into a

attractive consideration, WEC chair Marie-

project proposal.

Jose Nadeau said, given what has been coined

Te tool is available at: www.irena.org/navigator.

the energy-water nexus. As the world moves

IRENA was founded in 2009 as the global hub for renewable energy cooperation and

to cleaner energy resources and water becomes

information exchange. Te agency promotes the widespread adoption and sustainable

an increasingly valuable commodity in many

use of all forms of renewable energy, including hydropower.

regions, it will infuence the choice of energy

options, Nadeau said. Governments must take

a leading role in addressing the vicious cycle of


Global hydroelectric power could

Wildlife Fund and Te Nature Conservancy.

double by 2050, WEC report says

Still, WEC secretary general Christoph

rising water and energy demands.


The report is available at https://

Global hydroelectric power capacity could

Frei said, there is further room for hydro-

w w w. wo r l d e n e r g y. o r g / w p - c o n t e n t /

double to 2,000 GW by 2050 or sooner,

electric growth particularly in developing

uploads/2015/05/World-Energy-Resources_

according to a new report from the World

countries. Te future lies in the opening up of

Charting-the-Upsurge-in-Hydropower-

Energy Council. Te study, titled Charting the

new markets through cross-border trade and

Development_2015_Report2.pdf.

Upsurge in Hydropower Development, was pre-

power pools and devising appropriate market

sented during the recent World Hydropower

conditions, such as renewable incentives, clearer

App developed to improve hydro

Congress in Beijing.

price signals for additional services and fexible

site selection process

Te report notes that hydropower world-

generation, Frei said. Whilst some govern-

Te ISMORTASED software app allows

wide has seen a resurgence since 2005 due

ments and multilateral banks are supporting

users to automatically select appropriate

to better management and understanding of

and encouraging neighboring nations to

locations for micro-hydropower turbines in

what technology can provide, WEC said,

cooperate and share the same water resources,

rivers in the UK.

with ancillary benefts like water storage also

more innovative solutions are needed.

making hydro an attractive consideration.

Te app, developed by the University

China, India, Brazil and countries in south-

of Leicester and High Efciency Heating

Hydropower has also beneftted signifcantly

eastern Asia hold the most potential for rapid

UK Ltd., also can be used to determine the

from changing attitudes from international

growth, the report said, with a number of the

environmental sensitivity of the location.

fnanciers like the World Bank, as well as sup-

worlds greatest producers of hydroelectric

ISMORTASED stands for Identifcation

port from organizations including the World

power still having vast untapped resources.

of Sites for Micro-Hydropower On Rivers

30 HRW / July-August 2015

www.hydroworld.com

TECH NOTES

Trough Applied Satellite and Environmental


Data.

Tis water supply dam and associated

dam, and post-construction operation and

infrastructure will beneft from the exper-

maintenance during initial reseroir flling

Te prototype software will save thousands

tise of an environmental specialist, a social

over two years.

of pounds in initial survey costs, according to

specialist and a cultural anthropologist. Te

the university, and save time and paperwork

panel is to ensure that the project complies

by making use of free publicly available data

with international standards of excellence

sourced from satellites.

and safety for water resources infrastructure.

Developers are now seeking further fund-

Te panels work is to cover pre-con-

ing to undertake a more robust national-scale

struction, fve years of construction for the

For more technical news, check out the


Technology and Equipment tab at

validation campaign and develop case studies.

Te work to date was funded by a grant


from Innovate UK for an initial 10-month
feasibility project.
Voith inaugurates technology
center in Austria
Global manufacturing conglomerate Voith has

inaugurated a new Hydropower Technology


Center, marking what the company calls

another milestone for small hydropower. A


gala held in conjunction with the companys
Join Small Hydro Experience symposium
marked completion of the facility, which is an

expansion of an existing Voith plant.


With the release of the investment in the

construction and expansion here in St. Georgen,


we demonstrate that at Voith we believe in

small hydropower, despite the challenges hydropower is exposed to at the moment, in particular
in the European market environment, Voith
chair Dr. Roland Munch said.
Voith said it would acquire what was then
known as Kossler GmbH Maschinenfabrik in

November 2007, before announcing an expansion of the facility in August 2013, at which
point the plant was to manufacture Voiths

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HydroVision 2015,
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StreamDriver turbine generators.

Te Kossler plant has since been named


Voiths European Competence Center for
small hydropower.
Te potential of hydropower is a long

way from being exhausted, Kossler managing


director Josef Lampl said.
Panel will guide environmental and social
efforts during Bisri Dam construction
Te Lebanese government plans to employ a

Panel of Environmental and Social Experts to


oversee construction of Bisri Dam.
www.hydroworld.com

http://hrw.hotims.com RS #17

July-August 2015 / HRW 31

DAMS & CIVIL STRUCTURES

Te cost to make the needed repairs and

national electricity company of Liberia, is

Liberias 64-MW Mount Coffee

upgrades to bring the facility back on line is

managing the Mount Cofee Hydropower

UK-based construction firm Dawnus

estimated at $230 million. Te government

Plant Rehabilitation.

International Ltd. has signed a US$62 mil-

has received funding from various donors,

lion contract to construct main civil works

including the European Investment Bank

associated with the reconstruction of Liberias

and European Central Bank, to help fnance

64-MW Mount Cofee hydropower plant.

the work.

Dawnus performs civil works

Liberias government is currently accepting

bids to operate and maintain the plant.

Voith Hydro is modernizing the plants

Francis turbines and delivering new gener-

Te deal will see Dawnus perform recon-

We are very proud to be part of this

struction and rehabilitation of the projects

important project, Dawnus managing director

main dam, powerhouse, spillway, intake and

Bob Kottler said. Liberias electricity grid was

other infrastructure and road works.

almost entirely destroyed during the Civil War,

Vandals damage Lairg Dam

and the development will bring enormous

in Scottish Highlands

benefts to the country.

According to a report by Scottish television

Te company fulflled a $13 million project

at Mount Cofee in 2014, establishing a camp


and other preliminary works allowing for

ators, control technology, and electrical and

mechanical power plant equipment.

The Liberian government originally

station STV, 18 boulders were dislodged

planned for the rehabilitation to be completed

from the base of Lairg Dam, in the Scottish

Located, on the St. Paul River 27 kilo-

by the end of this year, though work suspen-

Highlands, and placed in the water.

meters northeast of Monrovia, the plant was

sions due to the countrys Ebola epidemic

destroyed during a period of civil war in the

stalled progress.

further development of the site.

have been done between May 10 and May 18.

early 1990s. Te original powerhouse con-

Te World Health Organization declared

tained four turbine-generator units, two with

Liberia Ebola-free in May, however, pushing

a capacity of 15 MW that began operating in

the projects new completion date to the end

1966 and two with a capacity of 17 MW that

of 2016.

Because the project is remotely controlled, it


would not have been seen quickly.
It is expected that needed repairs to the

dam will be costly, although a fgure has not

Te Liberia Electricity Corporation, the

began operating in 1973.

STV reports the damage is believed to

been released. Money spent to repair the

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DAMS & CIVIL STRUCTURES

facility may come from operating budgets.


Lairg Dam impounds Loch Shin. Te

Upper Tamakoshi hydroelectric facility being

plants construction site in Brazil. According

constructed on Nepals Tamakoshi River.

to the Belo Monte Construction Consortium

dam is a concrete embankment structure

According to NEA, the Upper Tamakoshi

(CCBM), the incident occurred on the last

427 meters long and 12 meters high. Te

concrete dam settled as a result of the April

day of May when a truck was delivering to

powerhouse has a capacity of 3.5 MW from

25, Nepal earthquake that killed more than

the worksites storage area.

a vertical Kaplan turbine-generator unit and

7,000 people.

began operating in 1959.

Emergency responders spent close to 15

Published local news reports quote Bigyan

hours searching for the bodies of the three

Owner SSE is involved in the generation,

Prasad Shrestha, Upper Tamakoshi project

workers, while three others were treated at

transmission, distribution and supply of elec-

chief, saying an initial inspection of the project

the site before being transported to a hospital

tricity and owns 63 hydro plants, as well as

site following the earthquake showed the dam

in Altamira.

wind, biomass and marine renewables projects.

sustained settlement. But, there was no other

SSE also plans to build a 1.4-MW hydro

Police in Brazils Para state are investigating

the silos collapse, which was able to hold about

damage.

plant in the Den of Airlie that will provide

Te project is one of several revealed by

additonal power to the local community and it

Nepals Finance Minister Baburam Bhattarai

500 tons of cement. CCBM said it will help

also owns thermal power generation facilities

in September 2008 as part of a government

Te US$26 billion Belo Monte project,

in the UK.

initiative to increase the countrys hydroelec-

being built on the Xingu River, will have a

tric capacity by 10,000 MW by 2018.

capacity of 11,200 MW.

hydroelectric project suffers settlement

Three killed at Belo Monte

SA made a deal to acquire a 49% share in the

Nepals Electricity Authority has released

hydropower plant worksite

plant from mining company Vale.

a list of earthquake damaged state- and

Tree workers were killed and several oth-

Belo Montes completion deadline is 2018,

independently-owned hydroelectric projects

ers sustained injuries when a cement silo

but in June, developer Norte Energia fled a

that includes the US$664 million 456-MW

collapsed at the Belo Monte hydropower

request for a construction extension.

with all the efort possible .

In April, Cemig Geracao e Transmissao

Nepals 456-MW Upper Tamakoshi

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http://hrw.hotims.com RS #20

www.hydroworld.com

http://hrw.hotims.com RS #21

July-August 2015 / HRW 33

SMALL HYDRO

Iran to build dozens of plants in


Indonesia through 2020

which began in May with the reactivation of


the Rina project in East Siang district. Phase
1 of the US$71.5 million project seeks an

additional 500 MW of small hydro capacity


in the next two years. MNRE seeks to add an

Irans government has fnalized a deal to develop 48 small hydropower plants in

additional 4,500 MW of small hydropower

Indonesia within the next fve years.

in the subsequent three years, for which

Te agreement, signed by Indonesian Economics Afairs Coordinating Minister

preparation including appropriate policy

Sofyan Djalil and Iranian Energy Minister Hamid Chitchian, refects other recent

interventions will be done in the frst two

eforts between the countries to strengthen economic ties.

years of the mission.


NMSHs objective is to address issues

Te hydroelectric projects will range in capacities between 1 MW and 10 MW.


Iranian power plant companies, whose technical capabilities are internationally

responsible for decline of the small hydro

competitive, could help Indonesia in building power plants, Chitchian said. Currently,

sector in India and to regenerate private sector

11.7 GW of hydroelectricity is distributed on the national grid, which indicates the

interest in making investments.

capabilities necessary for cooperation with the Indonesian government.


London investment frm acquires
small hydro developer
India reactivates fve stalled proposals

Sippi,150 kW Mechuka and 500 kW Siri

Ancala Partners LLP has acquired Green

Development of fve small hydro projects

Korong.

Highland Renewables, a Scottish company

in the Indian state of Arunachal Pradesh

In February, Indias Ministry of New &

has resumed, including 2 MW Rina, 50

Renewable Energy (MNRE) released details

Green Highland has ofces in Perth and

kW Tinning, 300 kW Saskorong, 400 kW

of the National Mission on Small Hydro

Dingwall and claims a 100% success record

that develops small hydro facilities.

With thanks to our Conference Sponsor

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http://hrw.hotims.com RS #22

34 HRW / July-August 2015

www.hydroworld.com

SMALL HYDRO

in gaining planning consent for more than

Te scope of the contract includes hydro-

50 hydro schemes that have a total combined

electric plant construction work, engineering

upgrade of Arni in Switzerland

capacity of about 50 MW.

design services, consultative engineering and

Lucerne utility group ewl Kabelnetz AG has

construction services, turbine works and

awarded a US$1 million contract to Andritz

hydraulic turbines.

Hydro AG to replace the turbine-generator

Previous shareholders in the company


include Scottish Equity Partners and the

Scottish Investment Bank.

Tefacilities included in this workare

Andritz selected to supply unit for

at the 2.5 MW Arni plant in Switzerland.

Ancala is an infrastructure investment

Dedinka, Velke Blahovo, Male Palenisko,

Andritz is to supply a multi-nozzle Pelton

frm founded in 2010. Te company invests in

Nitrianske Rudno, Klenovec 2, Malinec 1,

turbine with a 2.8 MVa generating set. Te

mid-market, low risk, brownfeld infrastructure

Malinec 2, Malinec 3, Zvolen and Starina.

work is expected to be complete by April 2016.

assets, typically in the district heating, energy,


telecommunications and transport sectors.
Financial terms of the acquisition have

not been released.

Custom-Built High-Efciency Generators


For Small Hydro Applications

Agreement signed to develop


plant in Liberia
Hummingbird Resources has signed a col-

laboration agreement to begin planning and


developing a small hydro plant in southeast
Liberia. Te agreement covers a plant to be
located about 10 km from Hummingbirds

Dugbe 1 Gold Project.


The deal was signed between IFC

InfraVentures, the IFC Global Infrastructure


Project Development Fund, and Adlwych

International.
A pre-feasibility study will be conducted

Built to Spec
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Generator Types:
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technical and economic viability of the project.

Te study is expected to be complete by April

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2016.
Hummingbird says the plant would sig-

nifcantly contribute to the domestic power

supply in southeast Liberia and provide con-

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siderable potential to reduce operating costs


of the Dugbe 1 mine through the delivery of
low cost power.

www.potenciaindustrial.com.mx

Slovensky Vodohospodarsky Podnik


awards contract for Slovakian rehab
Slovakias water management agency,
Slovensky Vodohospodarsky Podnik, has
awarded a 9.9 million (US$11 million)

contract to Palestra a.s. to reconstruct and


modernize 10 small hydropower projects in

the country. Te objective of this work is to


reconstruct and modernize small plants in

Established in 1958, Potencia Industrial ofers engineering and manufacturing of special


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Foro ver thirty years we have dedicated to the advance of rotary electrical machinery
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the highest reliability and efciency.
Nearly 90% of our production was destined for the U.S. and Canada in the last 5 years;
we delivered equipment equivalent to 2,000 MW of wind power, 60 MW of hydroelectric
power and 100 MW of industrial electric capacity. Our state of the art hydrogenerators,
installed at several hydro sites around the world, are custom built, suitable for Pelton,
Francis or Kaplan turbines, vertical or horizontal, for high, low or variable speed.

order to obtain aid under Slovakias law to


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www.hydroworld.com

http://hrw.hotims.com RS #23

July-August 2015 / HRW 35

MARINE HYDROKINETICS

will mean redundancies.

Swansea Bay Tidal Lagoon gets go-ahead


Progress on the 320-MW Swansea Bay Tidal Lagoon hydroelectric

Te reorganization of the center, which ofers independent, accred-

project in Wales has taken a signifcant step forward with the granting

ited grid-connected test berths for full-scale prototypes, as well as test

of planning consent.

sites in less challenging conditions of the coast of Orkney, Scotland,

Approval from the UK Department of Energy & Climate Change


(DECC) builds momentum behind Tidal Lagoon Swansea Bay plcs
(TLSB) plans, which include a 10 km sea wall.

will not have a negative impact on the service we provide, Kermode


added.
Te EMEC site is arguably the most signifcant MHK test facility

TLSB chief executive Mark Shorrock, who envisions similar lagoon

projects beyond Wales, commented: We see it as a game-changer a

in the world, with a number of prominent wave, tidal and ocean energy
companies having been deployed at the site.

scalable blueprint, paving the way for a feet of lagoons.

Shorrock added: Te tidal lagoons that follow at Cardif, at

Netherlands tidal energy project advances

Newport, elsewhere in the UK and overseas must each make their

Tocardo Tidal Turbines has announced plans to install the largest

own compelling social, environmental and economic case to proceed..

tidal energy project in Te Netherlands with an array of fve turbines.

TLSB expects commercial operation of the plant to begin in 2019.

Due to be operational later this year and with a total capacity of


1.2 MW, the machines will be built in the Oosterschelde barrier near

EMEC announces restructuring

the province of Zeeland. Te Oosterschelde barrier, also known as the

Te European Marine Energy Centre has announced its intention to

Eastern Scheldt storm surge barrier, is the largest of the world-renowned

restructure in order to ensure that EMEC retains the capacity to meet

Delta Works series of dams and storm surge barriers, designed to protect

the needs of our customers, as well as the wider industry, now and in

Te Netherlands from fooding from the North Sea. Fast-fowing

the coming months and years.

waters of the Eastern Scheldt estuary make the location ideal for

EMEC managing director Neil Kermode said: Te last year has

generating tidal energy.

been particularly difcult for the industry, and due to current market

Te US$12.4 million project is being backed by the European

conditions, I am going to have to restructure EMEC. Regrettably, this

Regional Development Fund, the Dutch government and the province

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36 HRW / July-August 2015

www.hydroworld.com

MARINE HYDROKINETICS

of Zeeland as part of the Operational Program for Zuid-Nederland,

reserve, with the potential to harness 650 GWh. Financed in part by

which are providing major funding.

a US$163.4 million fund created in May 2010 for renewable energy,


the three sites will be located at Weihai Port in Shandong; Zhoushan

DCNS, Chilean sign joint MHK R&D deal

Islands in Zhejiang; and Wanshan Islands in Guangdong. Weihai will

A deal to co-fnance the development of marine energy research and

be a shallow-water test site while Zhoushan and Wanshan test sites

technology in Chile has been signed by French technology frm DCNS

will focus on tidal and wave energy respectively.

and the Chilean government.


Te agreement will help Chile develop its Marine Energy Research

First Deep Green tidal tech set for Wales

and Innovation Center (MERIC). In November DCNS and Italys

Marine energy company Minesto will install the frst commercial-scale

Enel Green Power S.p.A. signed an agreement to build MERIC.

0.5 MW power plant using its Deep Green MHK technology in

An eight-year project, MERIC is supported by approximately

Holyhead Deep, a seabed area west of Anglesey, North Wales. Additional

US$20 million in cash and in-kind funding, whilst the government

deployments will eventually build into an array with a total capacity of

will provide money and expertise.

10 MW, expected to be operational in 2019.

MERIC will beneft from the support of the Chilean development

Minesto has been awarded a multi-million grant from the European

organization Fundacin Chile, the research and development foundation

Regional Development Fund. Te funding is part of the commercial

INRIA Chile, research institutions Pontifcia Universidad Catlica

roll out, including the establishment of Minesto UK Headquarters in

de Chile and Universidad Austral de Chile, as well as Enel Group

North Wales and commissioning of the frst commercial power plant.

subsidiaries Chilectra and Endesa Chile.

For more ocean/tidal/stream news,


see the Hydro Project Activity tab at

China preparing MHK test sites

China is planning to construct marine hydrokinetic (MHK) test sites of


the coasts of three provinces - Shandong, Zhejiang and Guangdong - by
2016. China has an estimated annual 1.58 TWh of marine energy
30 VIS
56
I
AT T US
HY ON
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OV STAN
ISI
ON D
20
15

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http://hrw.hotims.com RS #25

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http://hrw.hotims.com RS #26

July-August 2015 / HRW 37

PROFESSIONAL LISTINGS

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38 HRW / July-August 2015

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July-August 2015 / HRW 39

AD INDEX
RS#

COMPANY

PG#

RS#

COMPANY

PG#

28

Andritz Hydro GmbH


www.andritz.com

OBC

Oiles Corporation
www.oiles.co.jp

14

Atlas Polar Hydrorake


www.atlaspolar.com

23

Potencia Industrial S A
www.potenciaindustrial.com.mx

35

22

British Hydropower Association


www.british-hydro.org

34

SAAB Seaeye
www.seaeye.com

17

Canyon Hydro
www.canyonhydro.com

31

16

Sauer Compressors
www.sauercompressors.com

29

26

Federal Mogul GmbH


www.federalmogul.com

37
21

Seals Unlimited Inc


www.sealsunlimited.com

33

Gilbert Gilkes and Gordon


www.gilkes.com

32
15

SKF Sealing Solutions


www.skf.com

25

Gugler Water Turbines GmbH


www.gugler.com

33
12

SMAGON
www.smagon.com.br

20

24

Sotek and Belrix Industries Inc


www.sotek.com

36

Sulzer Management Ltd


www.sulzer.com

11

Thordon Bearings Inc


www.thordonbearings.com

17

27

Toshiba Corporation Power Systems Company


www3.toshiba.co.jp/power/index.htm

IBC

Voith Hydro
www.voithhydro.com

19
20
1

HCS Hydro Component Systems LLC


www.hydrocomponentsystems.com

25

Houghton International Electrical Services LTD


http://www.houghton-international.com

10

Hydroplus Inc
www.hydroplus.com

18

Ingeteam S A
www.ingeteam.com

15

Knight Piesold Limited


www.knightpiesold.com

16

18

Koncar Generators and Motors Inc


www.koncar-gim.hr

32

MWH
www.mwhglobal.com

14

Wasserkraft Volk AG
www.wkv-ag.com

23

13

Obermeyer Hydro Inc


www.obermeyerhydro.com

21

11

Weir American Hydro


www.weirpowerindustrial.com

19

IFC
37

*IFC=Inside Front Cover, IBC=Inside Back Cover, and OBC=Outside Back Cover

PROFESSIONAL LISTINGS

Hydro Turbines
w w w.m ave l. c z
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40 HRW / July-August 2015

www.hydroworld.com

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http://hrw.hotims.com RS #28

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