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FRIMEDA TRANSPORT ANCHOR SYSTEM

CONCRETE

FRIMEDA TRANSPORT ANCHOR SYSTEM

The FRIMEDA Transport Anchor


System is a safe, easily handled
system, with the added benefit that it
can readily be established visually
whether the system is operational.
As with all lifting systems, the safe use
of our system depends on a thorough
knowledge of how to select and use
the individual system com-ponents.
This dimensioning aid and operating
manual supplies all the necessary data
and information, arranged in order of
use during the construction process. If
used properly, our system will always
guarantee that precast concrete units
can be handled in a safe and simple
manner.

Software support
To facilitate your choice of anchor and
anchor dimensions, we supply the
dimensioning program "TPA-WIN"
free of charge. Please visit our website
www.halfen-deha.com to download
our software. Once the desired anchor
type, the dimensions of the unit and
the handling conditions (lifting beam,
angled pull, etc.) have been entered,
the program determines the appropriate anchor and the additional
reinforcement. Scale drawings and
parts lists can be printed out.

Technical advice
The staff of our technical offices and
our specialists in the field will be glad
to advise you on how to deal with
problematic applications. Consult the
back page of this catalogue for the
addresses.

Some important advantages of the


FRIMEDA Transport Anchor System
- Numerous anchor types
- Manual ring clutches as well as
ring clutches with pneumatic or
manual remote-control release
- Simple, safe and quick engaging and
releasing of the ring clutches
- No mismatching
- Loads allowed in any direction
- System proved of many years

The HALFEN-DEHA Quality


Management System is certified for the locations
in Germany and
Switzerland according
to DIN EN ISO 9001
(Certificate No. QS-281 HH)

FRIMEDA TRANSPORT ANCHOR SYSTEM


Index

Page

Description of the system

Description of the system, load groups system

System components

6-7

Anchor types

8-9

Dimensioning

10

Multiple slings

11-12

Dimensioning examples

Page

Anchors

13

Basic principles for the anchor selection tables

14-18

Spread anchor TPA-FS

19-21

Two hole anchor TPA-FZ

22-25

Erection anchor TPA-FA and Unilateral erection anchor TPA-FE

26-27

Flat foot anchor TPA-FF

28

Plate anchor TPA-FP

29

Garage anchor TPA-FG

30-31

Double ended column anchor TPA-FD

32

Sandwich panel anchor TPA-FX

33

Universal anchor TPA-FU 1,25

Page

Anchor installation

34

General Instructions

35-37

Recess formers

38-39

Holding plates

39

Holding bolts

40

Recess fillers TPA-V1 and cover plate TPA-V2 for anchor recess

Page

Ring clutches

41

Installation

42

TPA-R1

43

TPA-R2 and TPA-R3

44-45

TPA-F1

46-47

TPA-F2

48

Application

49

Checking lifting equipment

Page

Service

50

Order form

51

Addresses

FRIMEDA TRANSPORT ANCHOR SYSTEM


Description of the system

Description of the system


FRIMEDA's Transport Anchor System
consists of a steel anchor placed in
concrete and a lifting hook (ring
clutch).
The precast concrete element is raised
and transported by means of a ring
clutch which locks into the cast-in
anchor. The design of the ring clutches
and anchors permits a pulling load
from any direction. The ring clutches
can be released either by hand
directly at the clutch head, or by
remote control.

Fig. I
System type
designation F
Anchor type
S = Spread anchor
Z = Two hole anchor
P = Plate anchor
A = Erection anchor
E = Unilateral erection anchor
G = Garage anchor
F = Flat foot anchor
D = Double ended column anchor
X = Sandwich panel anchor
U = Universal anchor
Anchor length
length = 13 cm

Note
The values for load groups and load
ranges are given in metric tons [t].
1 t is equivalent to 10 kN.

Fig. 2
The ring clutch can move in any
direction

The load groups system


The FRIMEDA Transport Anchor
System components are classified by
load groups. Each load group corresponds to the load limit of a ring
clutch to which anchors with various
rated loads are allocated. The allocation of rated loads to load groups and
ring clutches is shown in the adjacent
table. Anchors and ring clutches cannot be mismatched, that is to say that
a ring clutch cannot be assembled
with an anchor of a different load

Load group system


Load group
ring clutch
[t]

Load range
anchor
[t]
0,7

2,5

1,4
2,0
2,5
3,0

5,0

4,0
5,0

10,0

7,5
10,0
12,5
14,0

26,0

17,0
22,0

26,0

Load range [t]

Manufacturers
sign FR

FRIMEDA TRANSPORT ANCHOR SYSTEM


System components

The anchors are manufactured from


special-grade steel strip St 52/3. The
foot of the anchor varies, and is described individually below. The hole in
the anchor head is designed to receive
the appropriate ring clutch.

The anchors

TPA-FS

TPA-FZ

TPA-FA

TPA-FX

TPA-FD

TPA-FP

The ring clutch is inserted into the


recess of the cast-in anchor and the
locking bolt is closed by hand. The
ring clutch is thus secured to the
anchor in a matter of seconds. The
ring clutch can now be subjected to
loads in any direction: turning, rotating and tilting can all be carried out

The ring clutches

TPA-R1

TPA-FE

TPA-R2

TPA-R3

TPA-F1

Each anchor bears clearly visible stamped markings with the name of the
manufacturer FRIMEDA, the description of the system (F), the anchor type
(S), the anchor length (13) and the
load range in tons (2.0) (Fig. I)

TPA-FF

TPA-FG

There is no prefered direction of pull


(Fig. 2). To disengage, the locking bolt
is simply opened to free the ring
clutch. If the access is more difficult
(see German safety code " Unfallverhtungsvorschriften" (UVV)) ring
clutches with pneumatic or manual
remote-control release can be used
(TPA-F1, TPA-F2).

TPA-F2

FRIMEDA TRANSPORT ANCHOR SYSTEM


Anchor types

Load ranges 0,7 t to 22,0 t

Spread anchor TPA-FS

The spread anchor is very versatile. It


provides an efficient anchorage in
both thin panels and slabs. For special
applications additional reinforcement
can be combined with the spread
anchor by utilising the extra hole.

Load ranges 1,4 t to 26,0 t

Two hole anchorr TPA-FZ

The head of the two hole anchor is


identical to the head of the spread
anchor. The anchorage in concrete is
achieved by means of a reinforcement
tail. Longer anchors with additional
holes can be produced on request.

Main applications:
Columns, Beams, Trusses, Wall units,
Double T-slabs
Parameters:
Component thickness
Concrete grade
Reinforcement
Tables p. 14 - 18

Main applications:
Prestressed concrete trusses, Thinwalled elements, Low strength
concrete (e.g. lightweight concrete)
Parameters:
Component thickness
Concrete grade
Reinforcement

Tables p. 19 - 21

er

er

Erection anchor TPA-FA / Unilateral


erection anchor TPA-FE (fig.)

Load ranges 1,4 t to 22 t


The special shaped anchor head
means that that the pitching/turning
loads are taken by the anchor and not
to the concrete. This helps to prevent
spalling of the concrete. The anchors
are notched to assist with the placement of additional reinforcement
required in the pitching/turning
operation.

Double ended column anchor TPA-FD

Load ranges 2,5 t to 22.0 t


This anchor is identical to the head of
the two hole anchor. It was specially
developed for the erecting of columns
or similar construction elements.
Special lengths can be made to order.

Main applications:
Thin-walled concrete elements, being
lifted from a horizontal to a perpendicular position.
Parameters:
Component thickness
Concrete grade
Reinforcement

Tables p. 22 - 25

Applications:
Columns
Parameters:
Component thickness
Concrete grade
Reinforcement

Tables p. 30 - 31

FRIMEDA TRANSPORT ANCHOR SYSTEM


Anchor types

Flat foot anchor TPA-FF

Load ranges 0,7 t to 22,0 t


This anchor is an alternative to the
plate anchor TPA-FP. The main use is
in elements with a concrete strength
at lifting in excess of 20N/mm.

Main applications:
Ceiling slabs with surface-embedded
anchors, Tubes
Parameters:
Component thickness
Concrete grade
Reinforcement

Tables p. 26 - 27

Plate anchor TPA-FP

Load ranges 1,4 t to 10,0 t


This anchor mainly is used for slabs.
Additional reinforcement is essential.

Main applications:
Very thin ceiling slabs with surfaceembedded anchors
Parameters:
Component thickness
Concrete grade
Reinforcement

Tables p. 28

Garage anchor TPA-FG

Load range 4,0 t


This special anchor is used for heavy
precast concrete garages. It corresponds to the plate anchor TPA-FP.

Main applications:
Precast concrete garages, embedding
in floor or ceiling slab
Parameters:
Component thickness
Concrete grade

Tables p. 29

Sandwich panel anchor TPA-FX

Load ranges 2,5 t to 17,0 t


This anchor is specially designed for
use with precast sandwich panels. Its
suspension point is close to the gravity axis thus allowing the element to
be transported and erected in an
upright position.

Universal anchor TPA-FU 1,25

Load range 1,25 t only


(Out off load range system)
This anchor combines the opportunuties of Spread-, Two hole- and
Erection anchor with a very small
recess in the precast element.

Main applications:
Sandwich panels
Parameters:
Component thickness
Concrete grade
Reinforcement

Tables p. 32

Main applications:
see TPA-FS, TPA-FZ and TPA-FA
Parameters:
Component thickness
Concrete grade
Reinforcement

Tables p. 33

FRIMEDA TRANSPORT ANCHOR SYSTEM


Dimensioning

Safety rules

Deadweight

Dynamic forces

A lift system consists of a cast-in


anchor and a ring clutch which is
attached temporarily. Both parts must
be strong, durable and from the same
supplier.
The German main association of the
industrial employers liability
insurance (Hauptverband der gewerblichen Berufsgenossenschaften)
published "Safety rules for transport
anchors and transport-anchor systems
for precast concrete elements"
("Sicherheitsregeln fr Transportanker
und -systeme von Betonfertigteilen")
which represents the general standard
rules for precast in Germany.

The mass (G) of a precast reinforced


concrete unit can be determined using

When a precast unit is moved by lifting gear, dynamic forces which


depend considerably on the type of
lifting gear used are generated. These
are taken into account in dimensioning, through the lifting load coefficient f. Lifting load coefficients to
DIN15018 are summarised in the
following table.

These safety rules require the following safety against rupture:


Breaking of the steel compon.: g = 3
Breaking of concrete:

g = 2,5

Breaking of cable wires:

g=4

To guarantee a safe application of the


FRIMEDA Transport Anchor System,
this manual has to be at hand when
using the system.
Load capacity
The load capacity of the anchor
depends on:
- The strength of the concrete at
the time of lifting/transporting
- The embedded depth of the anchor
- The edge distance and spacings of
the anchors
- The load direction
- The arrangement of reinforcements
The force acting on the anchor is
determined according to the following
load assumptions:

a density of g =25 kN/m.

G = Total weight of the precast unit


Adhesion to mould
Adhesion forces between the mould
and the concrete vary according to
the type of mould used. The following
may be taken as a guide:
Oiled steel mould
q = 1 kN/m
Varnished timber mould q = 2 kN/m
Rough timber mould
q = 3 kN/m
The value (Ha) of adhesion to the
mould is thus calculated by the following equation:

Ha = q x A

Higher adhesion to the mould is to be


expected for double T-slabs and coffered units. For ease of calculation, a
multiple of the mass is used:
Double T-slabs
Coffered units

Ha = 2 x G
Ha = 4 x G

Adhesion to the mould should be


minimised before lifting out of the
mould by removing as many parts of
the mould as possible.

Lifting
class

Lifting load coefficient f


at lifting speed VH

H3

up to 90 m/min over 90 m/min


1,1 + 0,0022 VH
1,3
1,6
1,2 + 0,0044 VH
1,9
1,3 + 0,0066 VH

H4

1,4 + 0,0088

H1
H2

VH

Lifting load coefficients of f = 1,1 to


1.3 are to be expected for cranes with
precision lifting, such as those used in
manufacturing plants and on construction sites. The application of a
lifting load coefficient for lifting out of
the mould at the manufacturing plant
is unnecessary if a suitably cautious
approach is adopted.
Care must be taken when transporting
suspended precast units over uneven
terrain. In the interests of safety, a
lifting load coefficient of f > 2 should
be used.

Total load
The total load of the precast unit for
dimensioning the anchor is determined as follows:
1. During lifting:

V 1 = G + Ha

2. During transporting:
A is the area of contact between
the mould and the unit before lifting.
1

2,2

V =Gxf
2

FRIMEDA TRANSPORT ANCHOR SYSTEM


Dimensioning

Asymmetrical anchor arrangement

Transport without spreader beam

Note:

If the arrangement of the anchors is


asymmetrical in relation to the centre
of gravity, the load of the individual
anchors must be calculated using the
rod method.

If no spreader beam is used, the cable


angle depends on the length of the
suspending cable. The resulting horizontal component increases the tensile force on the anchor by a further
factor:

To avoid tilting of the unit during


transport, the load should be suspended from the spreader beam
such that its centre of gravity S is
directly below the crane hook.

Unequal anchor loads when the suspension points are not symmetrical in
relation to the centre of gravity:

z = 1/ cos

Vtot

V tot
Spreader beam

b
Fa

If no spreader beam is used during


transport, the anchors must be embedded symmetrically to the load.

Fb

S = centre of
gravity

d =2x b

The load will always balance under


the crane hook. If the anchors are in
an asymmetrical arrangement, the
load of each anchor is calculated as
follows:

F a = V tot x

F b = V tot x

b
a+b

Cable angle b

Cable angle factor z

1,00

7,5

1,01

15,0

1,04

22,5

1,08

30,0

1,16

37,5

1,26

45,0

1,41

52,5

1,64

60,0

2,00

a
a+b
For a symmetrical arrangement, the
tensile force on the anchor is:

F = z x Vtot / n
n = number of load-bearing anchors
(see also section "Multiple slings",
page 10)

FRIMEDA TRANSPORT ANCHOR SYSTEM


Multiple slings

For a beam with more than two suspension points and for a panel with
more than three, it is impossible to
work out the load per anchor precisely, even if the anchors are
arranged symmetrically to the load
centre. As a result of unavoidable
tolerances in the suspension system
and in the position of the anchors, it
can never be determined whether
the load on each anchor is equal.

The use of tolerance-compensating


suspension systems (e.g. articulated
lifting beam combinations, multiple
slings with compensating rig, etc.)
permits exact load distribution, but
should only be used by experienced
specialists, moreover bearing in
mind that such a system must be
used both in plant and on site. In
case of doubt, only two anchors
should be assumed to be load-

bearing (see the german safety code


UVV 18.4 VBG 9a).
The use of two anchors is recommended for trusses and upright
slabs, and four anchors installed
symmetrically to the load centre is
recommended for horizontal slabs.
In both instances, it can be assumed
that two anchors will be bearing
equal loads.

For an arrangement of four independent cable runs or continous diagonal


cable runs, only two anchors can be
assumed to be load-bearing.

A perfect static weight distribution


can be obtained by the use of a
spreader beam and two pairs of
anchors set out symmetrically.

Examples:
The use of three anchors ensures that
the static load ist shared evenly.

Vtot
Number of loadbearing anchors:
n=3

b
F

Vtot

Vtot

F d

120
F

Number of
load-bearing
anchors: n = 2

The system with compensating rig


makes it possible to distribute the
load evenly over 4 anchors.

Number of
load-bearing
anchors: n = 4

A perfect static weight distribution


can be obtained using a crossed
spreader beam, which avoids angle
pull.

Vtot

Vtot
F

F
b

F
F
F

F
Number of
load-bearing
anchors: n = 4

10

G
Number of
load-bearing
anchors: n = 4

FRIMEDA TRANSPORT ANCHOR SYSTEM


Dimensioning example slab unit
Dimensioning situation

For dimensioning the anchor, a


distinction can be made between the
situation in the manufacturing plant
and on the construction sites.

Example slab unit Lifting, transporting in the plant and


on site

Example
Slab unit
G Mass
A Mould area
q Adhesion to mould
f Lifting load coeffic.
z Cable angle factor
w Concrete strength

Oversizing of anchors as a result of


superimposition of all detrimental
factors is avoided.

Manufacturing plant
Lifting
Transport
10 t (~ 100 kN)

On site
10 t (~ 100 kN)

20 m 2
2 kN/m

1,0

1,1

1,4
1,41 ( b = 45)

1,04 ( b= 15)
15 N/mm 2

35 N/mm

With 2 supporting anchors, the angled pull force F per anchor is as follows:
Lifting at the plant:

F = (G + q x A) x f x z/n

F = (100 kN + 2 kN/m2 x 20 m2 ) x 1,0 x 1,04/2 = 72,8 kN

Transport at the plant:

F = G x f x z/n

F = 100 kN x 1,1 x 1,04/2 = 57,2 kN

Transport on the constr. site:

F = G x f x z/n

F = 100 kN x 1,4 x 1,41/2 = 98,7 kN


An anchor in the 10 t load range is just adequate.
If all detrimental factors were superimposed, the result would be

F = (100 kN + 20 m2 x 2 kN/m 2 ) x 1,4 x 1,41/2 = 138 kN


i.g.. an anchor in the load range 14 t would have to be used.

Adhesion to mould

The loads occurring on site are often higher than in the manufacturing plant as a
result of greater cable spread and possibly higher lifting force coefficients. In this
instance, it is beneficial that the concrete's strength is usually likewise higher, and
that the anchor's load capacity in the concrete is thus higher.

In the above example, the result for a TPA-FS (see p. 16) would be as follows:
At the manufacturing plant (w = 15 N/mm, cable angle 15):
Angled pull 15 < 30
=> full permissible load at angled pull, even with
w= 15N/mm

Lifting load

On the construction site (w= 35 N/mm, cable angle 45):


Angled pulll 45 > 30
=> full permissible load at angled pull for concrete
strength of w = 35 N/mm > 23N/mm, with
angled pull reinforcement

11

FRIMEDA TRANSPORT ANCHOR SYSTEM


Dimensioning examples

P-slab
Lifting and transporting at the manufacturing plant:
Concrete strength when lifted: b W 25 N/mm 2
Cable angle: b = 30
Cable angle factor: z = 1,16
Lifting load coefficient (Transporting): f = 1,1
Lifting load coefficient (Lifting): f = 1,0
Loads:
2
Deadweight: G = (0,1 x 3,0 + 2 x 0,3 ) x 8,7 x 25 = 104,4 kN
Adhesion to mould:
Ha = 2 x G
= 208,8 kN
Total load:
= 313,2 kN
Q = Ha + G
Load per anchor during lifting:
F = 1,16 x 1,0 x 313,2 = 90,8 kN
4

10
30

30

Load per anchor during transporting:


F = 1,16 x 1,1 x 104,4 = 33,3 kN
4
Anchor selected:

75

25

TPA-FS 10,0-30
(acc. to table p. 16)

87

15

25
75

Structural reinforcement: no additional reinforcement required

Dimensions in cm

Wall slab
Lifting at the manufacturing plant and transporting on the construction site
Concrete strength when lifting: b W 15 N/mm 2
Adhesion to mould: q = 1 kN/m 2
Lifting load coefficient of the crane: f = 1,1 (lifting at the plant)
f = 1,3 (transporting on the site)
Loads:
Dead weight: G = 0,16 x 7,0 x 2,5 x 25 = 70,0 kN
Adhesion to mould: Ha = 2,5 x 7,0 x 1 = 17,5 kN
Total load:
= 87,5 kN
Q = G + Ha
Load per anchor during lifting:
F = 1,1 x 87,5 x 0,5 = 24,1 kN
1
2
Load per anchor during transporting:
F2 = 1,3 x 70 = 45,5 kN
2

16

Anchor selected:
TPA-FA 5,0-29
(acc. to table p. 24) Fperm,lifting
25 kN > 24,1 kN
Fperm,transporting 50 kN > 45,5 kN

70
25

Additional reinforcement for pull: 16 l = 1500 mm


Erecting reinforcement

12

16 l = 1000 mm

Dimensions in cm

FRIMEDA TRANSPORT ANCHOR SYSTEM


Basic principles for the anchor selection tables

Spread anchors for thin-walled precast units

Spread anchors for large-area precast units

e
z

,5
0

e r
e
r

e r

ez

ez
Link

Minimum thickness of precast units


t=d+k+

e
r
e
r

k
Mesh reinforcement

d = Anchor length
d
k = Cover to anchor head
= Concrete cover acc. to DIN 1045

When the load is towards


the narrow edge (face end),
a reinforcement for angled
pull must be designed and
installed in accordance with
DIN 1045.

Basic principles for the load capacitiy tables

Anchor arrangement for thin-walled units

The values for loads and edge distances shown in the


following tables have been calculated for anchors in accord.
with the current regulations and generally recognised
assumptions ("Betonkalender 92", Part 2, Page 628).

Spread, erection and two hole anchors may only be


installed in thin-walled elements with the flat steel at
right-angles to the slab.

Load direction

Symbol

Incorrect

Correct

Axial pull in direction


of anchor axis
Transverse pull perpendicular
to the anchor surface
Transverse pull parallel
to the anchor surface
Angled pull, transverse component
perpendicular to the anchor surface
Angled pull, transverse component
paralle to the anchor surface

13

SPREAD ANCHOR TPA-FS


Anchor dimensions
Load group 2,5 t (0,7 t - 2,5 t)
Designation

Order No.

0070.01000001
TPA-FS 0,7-11

Additional hole

a
[mm]

b
[mm]

c
[mm]

d
[mm]

30

14

110

TPA-FS 1,4-11

00002

30

14

110

TPA-FS 1,4-16

00003

30

14

160

TPA-FS 2,0-13

00004

30

14

130

TPA-FS 2,0-16

00005

30

14

160

TPA-FS 2,0-21

00006

30

14

210

TPA-FS 2,5-15

00007

30

14

10

150

TPA-FS 2,5-20

00008

30

14

10

200

TPA-FS 2,5-25

00009

30

14

10

250

a
[mm]

b
[mm]

c
[mm]

d
[mm]

Load group 5,0 t (3,0 t - 5,0 t)


Designation

Order No.

TPA-FS 3,0-16

0070.01000010

40

18

10

160

TPA-FS 3,0-20

00011

40

18

10

200

TPA-FS 3,0-28

00012

40

18

10

280

TPA-FS 4,0-18

00013

40

18

12

180

TPA-FS 4,0-24

00014

40

18

12

240

TPA-FS 4,0-32

00015

40

18

12

320

TPA-FS 5,0-18

00016

40

18

15

180

TPA-FS 5,0-24

00017

40

18

15

240

TPA-FS 5,0-40

00018

40

18

15

400

a
[mm]

b
[mm]

c
[mm]

d
[mm]

How to order:
Selected anchor
Load group 10,0 t (7,5 t - 10,0 t)

Type
Load range
Anchor length in cm

Designation

TPA-FS 4,0 - 32
Order No.:

Order No.

0070.01000022
TPA-FS 7,5-26

0070.010-00015

60

26

16

260

TPA-FS 7,5-30

00023

60

26

16

300

TPA-FS 7,5-42

00024

60

26

16

420

TPA-FS 10,0-30

00025

60

26

20

300

TPA-FS 10,0-37

00026

60

26

20

370

TPA-FS 10,0-52

00027

60

26

20

520

a
[mm]

b
[mm]

c
[mm]

d
[mm]
370

Load group 26,0 t (12,5 t - 26,0 t)

Load group
Cover to
anchor head

14

Designation

Cover to anchor head

Order No.

0070.01000028
TPA-FS 14,0-37

[t]

2,5 t

5,0 t

10,0 t

26,0 t

k
[mm]

10

10

15

15

80

35

20

TPA-FS 14,0-46

00029

80

35

20

460

TPA-FS 22,0-50

00030

80

35

26

500

TPA-FS 22,0-62

00031

80

35

26

620

Other anchor lengths are available to order


Subject to alteration

SPREAD ANCHOR TPA-FS


Load capacity, installation dimensions for large-area or thick-walled precast elements

Concrete strength bw 15 N/mm


Load
group

Designation

Required reinforcement: minimum standard reinforcement


Anchor
length

Permitted load

Minimum distances from edge


er
for b W
15 N/mm

5,0

10,0

26,0

[mm]

[t]

[mm]

[mm]

[mm]

[mm]

110

0,7

35

35

35

280

TPA-FS 1,4 - 11

110

1,4

70

50

40

380

TPA-FS 2,0 - 13

130

2,0

90

60

50

455

TPA-FS 2,0 - 16

160

2,0

70

50

40

665

TPA-FS 2,5 - 15

150

2,5

100

75

60

525

TPA-FS 2,5 - 20

200

2,5

75

55

45

700

TPA-FS 3,0 - 16

160

3,0

110

80

60

560

TPA-FS 3,0 - 20

200

3,0

85

60

50

700

TPA-FS 4,0 - 18

180

4,0

150

100

80

630

TPA-FS 4,0 - 24

240

4,0

100

75

60

840

TPA-FS 5,0 - 18

180

5,0

190

140

110

630

TPA-FS 5,0 - 24

240

5,0

150

100

80

840

TPA-FS 7,5 - 26

260

7,5

220

170

125

910

TPA-FS 7,5 - 30

300

7,5

190

140

110

1050

TPA-FS 10,0 - 30

300

10,0

275

200

175

1050

TPA-FS 10,0 - 37

370

10,0

220

160

125

1295

TPA-FS 14,0 - 37

370

14,0

400

280

225

1295

TPA-FS 14,0 - 46

460

14,0

300

220

175

1610

TPA-FS 22,0 - 50

500

22,0

450

340

300

1750

TPA-FS 22,0 - 62

620

22,0

400

280

225

2170

e
r
e
r

Minimum thickness of precast unit


d = Anchor length
k = Cover to anchor head
= Concrete cover in acc.
to DIN 1045

t=d+k+

ez

e z

er
for b W
35 N/mm

TPA-FS 0,7 - 11

[t]
2,5

er
for b W
25 N/mm

Minimum spacing
between centres
ez

0,5

Anchor orientation only


as illustrated.
link dia. 8

Mesh
reinforcement
131 mm/m, crosswise

When the load is towards


the narrow edge (face end),
a reinforcement for angled
pull must be designed and
installed in acc. to DIN 1045.

e
z

e
r

er

ez

er

15

SPREAD ANCHOR TPA-FS


Load capacity, Installation dimensions for thin-walled precast elements

Without angled pull


reinforcement

With angled pull reimnforcement

100% Fperm

100% Fperm

F
80%

F
80%

F 30 30

F 30 30

80%

1 Angled pull at 30 < b 60 without angled pull


reinforcement only permissible when:
bW 15 N/mm + 3-fold min. thickness of unit
bW 25 N/mm + 2,5-fold min. thickness of unit
bW 35 N/mm + 2-fold min. thickness of unit
d
(Minimum thickness of unit: e = 2 er)

er er

ez /2

ez /2

2 Where concrete strength bW 23 N/mm Fperm


can be taken as 100%.

Position the angled pull reinforcem.


as closely to the recess former as possible

3 Angle of b > 60 due to cable spread are


impermissible!

Observe the reinforcement data on page I7.

Concrete strength bW 15 N/mm

Load
group

Designation

[t]

2,5

5,0

26,0

16

Anchor
length
d
[mm]

Spacing between Min. thickness of precast unit (2 er)


where bW
anchor centres
15 N/mm 25 N/mm 35 N/mm
ez
[mm]
[mm]
[mm]
[mm]

100 % Fperm
Pull
(b 30)
[t]

80 % Fperm

Angle pull
(b > 30)
[t]

TPA-FS
TPS-FS
TPA-FS
TPA-FS

0,7 - 11
1,4 - 11
1,4 - 16
2,0 - 13

110

330

70

60

50

0,7

0,6

110

330

90

70

70

1,4

1,1

160

480

80

60

60

1,4

1,1

130

390

110

90

90

2,0

1,6

TPA-FS
TPA-FS
TPA-FS
TPA-FS
TPA-FS
TPA-FS
TPA-FS

2,0 - 16
2,0 - 21
2,5 - 15
2,5 - 20
2,5 - 25
3,0 - 16
3,0 - 20

160

480

100

80

80

2,0

1,6

210

630

90

70

70

2,0

1,6

150

450

120

80

80

2,5

2,0

200

600

110

80

70

2,5

2,0

250

750

100

80

70

2,5

2,0

160

480

120

100

100

3,0

2,4

200

600

110

90

90

3,0

2,4

TPA-FS 3,0 - 28
TPA-FS 4,0 - 18
TPA-FS 4,0 - 24
TPA-FS 4,0 - 32
TPA-FS 5,0 - 18
TPA-FS 5,0 - 24
TPA-FS 5,0 - 40
TPA-FS 7,5 - 26
TPA-FS 7,5 - 30
TPA-FS 7,5 - 42
TPA-FS 10,0 - 30

280

840

100

80

80

3,0

2,4

180

540

140

120

100

4,0

3,2

240

720

130

110

100

4,0

3,2

320

960

120

100

100

4,0

3,2

180

540

180

140

140

5,0

4,0

240

720

160

120

120

5,0

4,0

400

1200

140

100

100

5,0

4,0

220

660

180

140

100

5,3

4,2

260

780

160

130

100

5,3

4,2

340

1020

140

100

100

5,3

4,2

300

900

280

200

160

10,0

8,0

370

1110

240

160

160

10,0

8,0

520

1560

200

140

120

10,0

8,0

370

1110

300

250

200

14,0

11,2

TPA-FS 10,0 - 37
TPA-FS 10,0 - 52
TPA-FS 14,0 - 37
TPA-FS 14,0 - 46
TPA-FS 22,0 - 50
TPA-FS 22,0 - 62

460

1380

240

200

160

14,0

11,2

500

1500

400

300

250

22,0

17,6

620

1860

300

250

250

22,0

17,6

SPREAD ANCHOR TPA-FS


Reinforcement at anchor zone for thin-walled precast elements

Reinforced zone
3-fold anchor length d
b

Edge reinforcement

sh

Me

L1

en

em

rc
nfo

rei

Length of slot-in link

Always insert angled pull link


oppos. the direction of the load.

Slot-in link, (positioned as closely to anchor as possible)

Angled pull reinforcement

LQ = overall length
(approx. 2 x length of leg)

Concrete strength b W 15 N/mm


Pull ( b 30)
Load
group

Load
range

[t]

[t]

2,5

0,7
1,4
2,0
2,5
3,0
4,0
5,0
7,5
10,0
14,0
22,0

5,0

10,0
26,0

Mesh reinf.*
both sides
crosswise
[mm/m]

Slot-in link *

Angled pull ( b > 30)

n dia. ... x L1
[mm]

Edge
Mesh reinf.*
reinforcem.* both sides
crosswise
[mm/m]
[mm]

131

constructive

constructive

131

2 dia. 6 x 400

constructive

131

2 dia. 6 x 500

131

Slot-in links *

Edge
reinforcem.*

Angle pull
reinforcement *
n dia. ... x L Q
[mm]

n dia. ... x L 1
[mm]

[mm]

131

4 dia. 6 x 300

dia. 8

dia. 6 x 450

131

4 dia. 6 x 400

dia. 8

dia. 6 x 900

constructive

131

4 dia. 6 x 500

dia. 8

dia. 8 x 950

2 dia. 8 x 600

constructive

131

4 dia. 8 x 600

dia. 10

dia. 8 x 1200

131

2 dia. 8 x 700

constructive

131

4 dia. 8 x 700

dia. 10

dia. 10 x 1150

131

2 dia. 8 x 800

constructive

131

4 dia. 8 x 800

dia. 12

dia. 10 x 1500

131

2 dia. 10 x 800

constructive

131

4 dia. 10 x 800

dia. 12

dia. 12 x 1550

188

4 dia. 10 x 800

dia. 10

188

4 dia. 10 x 800

dia. 12

dia. 14 x 2000

188

6 dia. 10 x 1000

dia. 12

188

6 dia. 10 x 1000

dia. 14

dia. 16 x 2300

257

6 dia. 10 x 1000

dia. 14

257

8 dia. 10 x 1000

dia. 14

dia. 20 x 2600

257

8 dia. 10 x 1200

dia. 14

257

8 dia. 10 x 1200

dia. 16

dia. 28 x 3450

No angled pull reinforcement is needed :


- for concrete strength of b W 15 N/mm2 + 3-fold minimum thickness of units
- for concrete strength of b W 25 N/mm2 + 2,5-fold minimum thickness of units
- for concrete strength of b W 25 N/mm2 + 2-fold minimum thickness of units

* Yield strength 500 N/mm


Tensile strength 550 N/mm

17

SPREAD ANCHOR TPA-FS


Load capacity, installation dimensions for erecting and turning

Concrete strength b W
Load
group

15 N/mm

Designation

5,0

10,0
26,0

Permitted
load

Erecting and
turning reinforcement

Minimum distances from edge


and between centres
2
for bW 15 N/mm

dia.
[mm]

Transport

[t]

[t]

Erecting

ez
[mm]

0,7 - 11
1,4 - 16
2,0 - 21
2,5 - 25
3,0 - 28

100

700

600

0,70

0,56

0,35

100

700

10

700

1,40

1,12

0,70

100

800

10

750

2,00

1,60

1,00

100

875

12

800

2,50

2,00

1,25

150

950

12

850

3,00

2,40

1,50

TPA-FS 4,0 - 32
TPA-FS 5,0 - 40
TPA-FS 7,5 - 42
TPA-FS 10,0 - 52
TPA-FS 14,0 - 46
TPA-FS 22,0 - 62

150

1050

14

950

4,00

3,20

2,00

150

1435

16

1000

5,00

4,00

2,50

250

1470

20

1200

7,50

6,00

3,75

300

1820

20

1500

10,00

8,00

5,00

525

1800

25

1800

14,00

11,20

7,00

710

2200

28

1800

22,00

17,60

11,00

TPA-FS
TPA-FS
TPA-FS
TPA-FS
TPA-FS

Lw 1
[mm]

Transport

er
[mm]

[t]

2,5

Required reinforcement: minimum standard reinforcement

[t]

Anchor orientation
must be as illustrated
er
er

The horizontal legs of the erecting


and turning reinforcement are located
directly within the outermost position
of the reinforced area.

0,5 e
z
0,5 e
z spa
c

ing t

Lw

o th

e ne

xt an

chor

h = depends on the
component thickness

90
Reinforcement steel: Yield strength 500 N/mm,
tensile strength 550 N/mm
1
Lw = Length before bending
Bending radius acc. to DIN 1045

18

dia.

TWO HOLE ANCHOR TPA-FZ


Anchor dimensions
Load group 2,5 t (1,4 t - 2,5 t)
Designation

Order No.

a
[mm]

b
[mm]

c
[mm]

d
[mm]

TPA-FZ 1,4-9

0070.02000002

30

14

90

TPA-FZ 2,0-9

00003

30

14

90

TPA-FZ 2,5-9

00004

30

14

10

90

a
[mm]

b
[mm]

c
[mm]

d
[mm]
120

Load group 5,0 t (3,0 t - 5,0 t)


Designation

Order No.

0070.02000005
TPA-FZ 3,0-12

40

18

10

TPA-FZ 4,0-12

00006

40

18

12

120

TPA-FZ 5,0-12

00007

40

18

15

120

a
[mm]

b
[mm]

c
[mm]

d
[mm]

60

26

16

160

60

29

20

165

a
[mm]

b
[mm]

c
[mm]

d
[mm]
240

Load group 10,0 t (7,5 t - 10,0 t)


Order No.

TPA-FZ 7,5-16

0070.02000009

TPA-FZ 10-17

00010

Load group 26,0 t (12,5 t - 26,0 t)

How to order:

Designation

Selected anchor

Order No.

0070.02000011
TPA-FZ 14,0-24

Type
Load range
Anchor length in cm
TPA-FZ 7,5 - 16

80

35

20

TPA-FZ 22,0-30

00013

80

35

26

300

TPA-FZ 26,0-30

00012

120

65

30

300

Other anchor lengths are available to order


Subject to alteration

Order No.: 0070.020-00009

Cover to anchor head

Load group
Cover to
anchor head

Designation

[t]

2,5 t

5,0 t

10,0 t

26,0 t

k
[mm]

10

10

15

15

19

TWO HOLE ANCHOR TPA-FZ


Load capacity, installation dimensions

Without angled pull


reinforcement
b

100% Fperm

With angled pull reinforcement


b

100% Fperm

80%
Fperm

F
80%
Fperm

F 30 30

F 30 30

80% 2
F Fperm

1 Angled pull at 30 < b 60 without angled pull


reinforcement only permissible when:
bW 15 N/mm + 3-fold min. thickness of unit
bW 25 N/mm + 2,5-fold min. thickness of unit
d
bW 35 N/mm + 2-fold min. thickness of unit
(Minimum thickness of unit: e = 2 er)

er er

ez /2

ez /2

2 Where concrete strength bW 23 N/mm, Fperm


can be taken as 100%.

Position the angled pull reinforcem.


as closely to the recess former as possible

3 Angle of b > 60 due to cable spread are impermissible!

Observe the reinforcement data on page 2I.

Concrete strength b W
Load
group

Designation

[t]

2,5

5,0

10,0
26,0

20

15 N/mm

Anchor
length
d
[mm]

Spacing between
anchor centres
ez
[mm]

Minimum thickness
of precast unit
(2 x e r )
[mm]

100% Fperm
Pull
( b 30)
[t]

80% Fperm
Angled pull
( b > 30)
[t]

TPA-FZ 1,4 - 9
TPA-FZ 2,0 - 9
TPA-FZ 2,5 - 9

90

500

80

1,4

1,1

90

600

90

2,0

1,6

90

600

100

2,5

2,0

TPA-FZ 3,0 - 12
TPA-FZ 4,0 - 12
TPA-FZ 5,0 - 12
TPA-FZ 7,5 - 16
TPA-FZ 10,0 - 17
TPA-FZ 14,0 - 24

120

650

100

3,0

2,4

120

700

110

4,0

3,2

120

750

120

5,0

4,0

160

1200

130

7,5

6,0

165

1200

140

10,0

8,0

240

1500

160

14,0

11,2

TPA-FZ 22,0 - 30
TPA-FZ 26,0 - 30

300

1500

180

22,0

17,6

300

1500

200

26,0

20,8

TWO HOLE ANCHOR TPA-FZ


Reinforcement in anchor zone

Reinforced zone for meshes


3-fold anchor length
Edge reinforcement

~ LZ/2

re

L1

sh

Me

~ 0,7 x LZ/2

en

em
orc
inf

Length of slot-in link

Additional reinforcement tail for pull

30
LZ

Slot-in link, positioned as closely to anchor as possible


Additional reinforcement tail for pull

Angled pull reinforcement


as close as possible to recess former
(see also page I7 for position)

L Q = overall length
(approx. 2 x length of leg)

Concrete strength b W 15 N/mm 2


Angled pull ( b > 30)

Pull ( b 30)
Load Mesh reinf.*
range both sides
crosswise
[mm/m]
[t]
1,4
2,0
2,5
3,0
4,0
5,0
7,5
10,0
14,0
22,0
26,0

Slot-in links *
n dia. ... x L1
[mm]

Edge
reinf.*
[mm]

Edge
Add. reinf.
Mesh reinf.* Slot-in links *
for pull *
both sides
reinforcem.*
n dia. ... x L1
n dia. ... x LZ
crosswise
[mm]
[mm]
[mm/m]
[mm]

131
131

2 dia. 6 x 400 constructive 1 dia. 10 x 650

131
131
131

2 dia. 8 x 600 constructive 1 dia. 12 x 1000


2 dia. 8 x 700 constructive 1 dia. 14 x 1000

131
131
131

2 dia. 10 x 800

dia. 10

1 dia. 20 x 1750

4 dia. 10 x 800

dia. 12

1 dia. 25 x 1850

131
131
131

4 dia. 10 x 1000

dia. 14

1 dia. 28 x 2350

4 dia. 12 x 1200

dia. 14

1 dia. 28 x 3000

6 dia. 12 x 1200

dia. 14

2 dia. 28 x 3050

2 dia. 6 x 500 constructive 1 dia. 12 x 800

2 dia. 8 x 700 constructive 1 dia. 16 x 1200


2 dia. 8 x 800 constructive 1 dia. 16 x 1500

Add. reinf.
for pull *
n dia. ... x LZ
[mm]

Angled pull
reinforcem.*
dia. ... x LQ
[mm]

131
131

4 dia. 6 x 400

dia. 8

1 dia. 10 x 650

dia. 6 x 900

4 dia. 6 x 500

dia. 8

1 dia. 12 x 800

dia. 8 x 950

131
131
131

4 dia. 8 x 600

dia. 10

1 dia. 12 x 1000

dia. 8 x 1200

4 dia. 8 x 700

dia. 10

1 dia. 14 x 1000

dia. 10 x 1150

4 dia. 8 x 800

dia. 12

1 dia. 16 x 1200

dia. 10 x 1500

131
131
131

4 dia. 10 x 800

dia. 12

1 dia. 16 x 1500

dia. 12 x 1550

4 dia. 10 x 800

dia. 12

1 dia. 20 x 1750

dia. 14 x 2000

6 dia. 10 x 1000

dia. 14

1 dia. 25 x 1850

dia. 16 x 2300

131
131
131

8 dia. 10 x 1000

dia. 14

1 dia. 28 x 2350

dia. 20 x 2600

8 dia. 10 x 1200

dia. 16

1 dia. 28 x 3000

dia. 25 x 3000

8 dia. 12 x 1200

dia. 16

2 dia. 28 x 3050

dia. 28 x 3450

* Yield strength: 500 N/mm, tensile strength: 550 N/mm


1

No angled pull reinforcement is needed:


- for concrete strength of b W 15 N/mm2 + 3-fold minimum thickness of units
- for concrete strength of b W 25 N/mm2 + 2,5-fold minimum thickness of units
- for concrete strength of b W 25 N/mm2 + 2-fold minimum thickness of units

For other concrete strengths, the length L Z of the


additional reinforcement tail for pull may be reduced
in relation to the permissible bond stress
(bW = 25 N/mm2 : x 0,8; bW = 35 N/mm2 : x 0,65).
Please consult us if the concrete strength is lower or if
lightweight concrete is used

21

ERECTION ANCHOR TPA-FA


Anchor dimensions

Load group 2,5 t (0,7 t - 2,5 t)


Designation

Order No.

0070.030TPA-FA 1,4-20
00001
TPA-FA 2,5-23

00002

a
[mm]

c
[mm]

d
[mm]

g
[mm]

55

200

45

55

10

230

45

a
[mm]

c
[mm]

d
[mm]

g
[mm]

70

12

270

70

70

15

290

70

a
[mm]

c
[mm]

d
[mm]

g
[mm]

95

15

320

90

95

20

390

90

a
[mm]

c
[mm]

d
[mm]

g
[mm]
90

Load group 5,0 t (3,0 t - 5,0 t)


Designation

Order No.

0070.03000003
TPA-FA 4,0-27
TPA-FA 5,0-29

00004

Load group 10,0 t (7,5 t - 10,0 t)


Designation

Order No.

0070.03000005
TPA-FA 7,5-32
00006
TPA-FA 10,0-39

How to order:
Selected anchor

Load group 26,0 t (12,5 t - 26,0 t)

Type
Load range
Anchor length in cm

Designation

Order No.

0070.03000007
TPA-FA 12,5-50

TPA-FA 4,0 - 27

148

20

500

TPA-FA 17,0-50

00008

148

25

500

90

TPA-FA 22,0-50

00009

148

30

500

90

Order No.: 0070.030-00003


Subject to alteration

Cover to anchor head

Load group
Cover to
anchor head

22

k1

[t]

2,5 t

5,0 t

10,0 t

26,0 t

k
[mm]

10

10

15

15

k1
[mm]

UNILATERAL ERECTION ANCHOR TPA-FE


Anchor dimensions

Load group 2,5 t (0,7 t - 2,5 t)


Designation

Order No.

0070.040TPA-FE 1,4-20
00001
TPA-FE 2,5-23

a
[mm]

c
[mm]

d
[mm]

g
[mm]

40

200

42,5

40

10

230

42,5

a
[mm]

c
[mm]

d
[mm]

g
[mm]

55

12

270

50,5

55

15

290

50,5

a
[mm]

c
[mm]

d
[mm]

g
[mm]

80

15

320

78

80

20

390

78

a
[mm]

c
[mm]

d
[mm]

g
[mm]
88,5

00002

Load group 5,0 t (3,0 t - 5,0 t)


Designation

Order No.

0070.04000003
TPA-FE 4,0-27
TPA-FE 5,0-29

00004

Load group 10,0 t (7,5 t - 10,0 t)


Designation

Order No.

0070.04000005
TPA-FE 7,5-32
00006
TPA-FE 10,0-39

How to order:
Load group 26,0 t (12,5 t - 26,0 t)

Selected anchor

Designation

Type
Load range
Anchor length in cm

Order No.

0070.04000007
TPA-FE 12,5-50

TPA-FE 5,0 - 29

115

20

500

TPA-FE 17,0-50

00008

115

25

500

88,5

TPA-FE 22,0-50

00009

115

30

500

88,5

Order No.: 0070.040-00004


Subject to alteration
k

Cover to anchor head

Load group
Cover to
anchor head

k1

[t]

2,5 t

5,0 t

10,0 t

26,0 t

k
[mm]

10

10

15

15

k1
[mm]

23

ERECTION ANCHOR TPA-FA AND UNILATERAL ERECTION ANCHOR TPA-FE


Load capacity, installation dimensions

Transport
b

Erection
100% Fperm

100% Fperm

F
80%
Fperm

15
50%
Fperm

F 30 30

ez /2

Where concrete strength bw 23


Fperm can be taken as 100%.

Angle of b > 60 due to cable spread are


not allowed!

Insert the erection reinforcement in the


anchor notches

50%
F Fperm

F
*)

15

*)

N/mm2
d

*) only Type TPA-FA


allows erection on
both sides

er er

Observe the reinforcement data on page I5.

Concrete strength bw 15 N/mm2


Load
group

[t]

[t]

2,5

1,4
2,5
4,0
5,0
7,5
10,0

5,0
10,0
26,0

24

Load
range

12,5
17,0
22,0

Anchor
length

Spacing between
anchor centres

d
[mm]

ez
[mm]

200
230

Minimum thickness
of precast element
(2 x e r )

Transport

Pull
( b 30)
100% Fperm
[t]

Transport

Angled pull
( b > 30)
80% Fperm
[t]

Erection

TPA-FE
[mm]

TPA-FA
[mm]

700

90

100

1,4

1,1

800

120

120

2,5

2,0

1,3

270

950

140

150

4,0

3,2

2,0
2,5

50% Fperm
[t]
0,7

290

1000

140

160

1200

160

175

5,0
7,5

4,0

320

6,0

3,8

390

1500

200

200

10,0

8,0

5,0

500

1500

240

240

14,0

11,2

7,0

500

1500

300

300

17,0

13,6

8,5

500

1500

360

360

22,0

17,6

11,0

ERECTION ANCHOR TPA-FA AND UNILATERAL ERECTION ANCHOR TPA-FE


Reinforcement in anchor zone

Anchor orientation must be as illustrated


er

er

e z spacing to the next anchor

0,5 e z

Lw

dia.

h = depends on the
thickness of the unit

90

The horizontal legs of the erecting


and turning reinforcement are located
directly within the outermost position
of the reinforced area.

Concrete strength b W 15 N/mm


Load group
[t]

2,5
5,0
10,0
26,0

Load range

[t]

Lw = Length before bending


Reinforcement steel *
Bending radius acc. to DIN 1045
2

Erecting reinforcement *
dia. ... x LW
[mm]

1,4
2,5
4,0
5,0
7,5
10,0

dia. 10 x 700

12,5
17,0
22,0

dia. 25 x 1500

dia. 12 x 800
dia. 14 x 950
dia. 16 x 1000
dia. 20 x 1200
dia. 20 x 1500

Erecting reinforcement on both sides also acts as angled pull


reinforcement. No additional angled pull reinforcement is
required.
Without additional reinforcement for pull:
Meshes, slot-in links and edge reinforcement as for TPA-FS.
With additional reinforcement for pull:
Meshes, slot-in links and edge reinforcement as for TPA-FZ.

dia. 25 x 1800
dia. 28 x 1800

* Yield strength: 500 N/mm, tensile strength: 550 N/mm

For other concrete strength, the length LW of the erecting reinforcement may be reduced in relation to the permissible composite
2
2
stresses (b W = 25 N/mm : x 0,8; b W= 35 N/mm : x 0,65).

25

FLAT FOOT ANCHOR TPA-FF


Anchor dimensions

Load group 2,5 t (0,7 t - 2,5 t)

Load groups 2,5 t - 5,0 t

a
c

FF 7

Designation

Order No.

TPA-FF 0,7-6

0070.07000001

TPA-FF 1,4-6

00002

TPA-FF 2,0-7
TPA-FF 2,5-7

a
[mm]

c
[mm]

e
[mm]

30
30

65

70

65

00003

70

30

70

00004

80

30

10

75

94

a
[mm]

c
[mm]

d
[mm]

e
[mm]

2,5 FR

d
[mm]

Load group 5,0 t (3,0 t - 5,0 t)

Designation

Order No.

TPA-FF 3,0-9

0070.07000005

40

10

90

100

TPA-FF 4,0-11

00006

40

12

110

100

TPA-FF 5,0-12

00007

40

15

125

105

c
[mm]

d
[mm]

e
[mm]

Load groups 10,0 t - 26,0 t

Load group 10,0 t (7,5 t - 10,0 t)


Designation

0070.070-

a
[mm]

7,5-17

00009

60

16

170

120

TPA-FF 10,0-20

00010

60

20

200

120

TPA-FF

a
c

Order No.

FF 22
12,5 FR

Load group 26,0 t (12,5 t - 26,0 t)


Designation

0070.070-

a
[mm]

c
[mm]

d
[mm]

e
[mm]

TPA-FF 12,5-22

00011

80

16

220

200

TPA-FF 17,0-27

00012

80

20

270

200

TPA-FF 22,0-31

00013

80

26

310

200

Order No.

How to order
Selected anchor:

Cover to anchor head

Type
Load range
Anchor length in cm
TPA-FF 4,0 - 11
Order No.: 0070.070-00006

[t]
Load group
Cover to
k
Anchor head [mm]

26

2,5 t

5,0 t

10,0 t

26,0 t

10

10

15

15

Other anchor lengths are available to order


Subject to alteration

FLAT FOOT ANCHOR TPA-FF


Reinforcement in anchor zone
Minimum thickness of precast element
d = Anchor length
k = Cover to anchor head
= Concrete cover in acc. DIN 1045

t=d+k+

Reinforcement steel *
12,5 FR

FF 22

z
L

dia.

Where loads are acting towards the edge of the element,


insert angled pull reinforcement as for spread or two hole
anchors.

Position the additional


reinforcement bars as close to anchor as possible.

Required reinforcement: additional reinforcement acc. to table


* Yield strength: 500 N/mm, tensile strength: 550 N/mm
Load Load
group range

[t]

[t]

2,5

0,7
1,4
2,0
2,5

5,0

10,0
26,0

3,0
4,0
5,0
7,5
10,0
12,5
17,0
26,0

Designation

Anchor Minimum Minimum distance


Additional
length thickness between centres reinforcement *
of element
and from edge

t
[mm]

er
[mm]

ez
[mm]

65

80

140

280

65

80

140

280

70

90

150

300

d
[mm]

TPA-FF
TPA-FF
TPA-FF
TPA-FF
TPA-FF
TPA-FF
TPA-FF

0,7 - 6
1,4 - 6
2,0 - 7
2,5 - 7
3,0 - 9
4,0 - 11
5,0 - 12

TPA-FF 7,5 - 17
TPA-FF 10,0 - 20
TPA-FF 12,5 - 22
TPA-FF 17,0 - 27
TPA-FF 22,0 - 31

Perm. loads
Axial angled and transversal pull
at concrete strength bw when lifted:

L
[mm]

15 N/mm 2
[t]

200

0,7

0,7

250

1,4

1,4

1,4

300

1,8

2,0

2,0

dia.
[mm]

25 N/mm
[t]

30 N/mm
[t]

0,7

75

100

160

320

300

2,0

2,5

2,5

90

120

190

380

10

400

2,8

3,0

3,0

110

140

230

460

12

450

3,7

4,0

4,0

125

160

260

520

12

500

4,4

5,0

5,0

170

215

340

680

14

600

5,46

7,0

200

245

400

800

14

600

7,55

10,0

10,0

220

265

440

880

16

750

8,85

12,5

12,5

270

315

540

1080

16

900

12,03

17,0

17,0

310

355

620

1240

20

1100

14,80

22,0

22,0

7,5

27

PLATE ANCHOR TPA-FP


Anchor dimensions

Load group 2,5 t (0,7 t - 2,5 t)


Designation

Order No.

TPA-FP 1,4-5

0070.05000001

TPA-FP 2,5-8

00002

a
[mm]

c
[mm]

d
[mm]

e
[mm]

f
[mm]

30

55

80

30

10

80

80

a
[mm]

c
[mm]

d
[mm]

e
[mm]

f
[mm]

40

15

120

100

10

a
[mm]

c
[mm]

d
[mm]

e
[mm]

f
[mm]

60

20

160

140

12

Load group 5,0 t (3,0 t - 5,0 t)


Designation

Order No.

0070.05000003
TPA-FP 5,0-12

k
Load group 10,0 t (7,5 t - 10,0 t)

Cover to anchor head


Load group
[t]
Cover to
k
Anchor head [mm]

2,5 t

5,0 t

10,0 t

10

10

15

Designation

Order No.

TPA-FP 10-16

0070.05000004

Other load ranges and dimensions on request


Subject to alteration

Load capacity, installation dimensions, additional reinforcement for thin slabs and pipes
Concrete strength b W 15 N/mm
Load Load
group range

Designation

[t]

[t]

2,5

1,4
2,5

TPA-FP 1,4 - 5
TPA-FP 2,5 - 8

5,0
10,0

TPA-FP 5,0 - 12
TPA-FP 10,0 - 16

5,0
10,0

Required reinforcement: add. reinforcement as per table


* Yield strength: 500 N/mm, tensile strength: 550 N/mm
Anchor
length

Minimum spaces between Additional reinforcement *


centres and from edge

d
[mm]

er
[mm]

ez
[mm]

[mm]

L
[mm]

Permissible load for

at strength when lifted


b W 15 N/mm 2 b W 25 N/mm 2
[t]
[t]

55

115

230

200

1,12

1,4

80

165

330

10

300

2,0

2,5

120

240

480

12

450

4,0

5,0

160

330

660

16

600

8,0

10,0

Minimum thickness of element

t=d+k+

d = Anchor length
k = Cover to anchor head
= Concrete cover acc. to DIN 1045

28

e
e

z
Reinforcement steel *

dia.

GARAGE ANCHOR TPA-FG


Anchor dimensions

This anchor is designed for special applications, such as thin


floors of prefabricated garages. The plate anchor with
erection anchor head permits high angled pull for handling
units in areas with a very restricted access height. In the
case of axial and angled pull at < 45 (spread of cable
<90), the permissible loads as per the table must be
reduced by 50 %. The concrete strength must be at least
W 25 N/mm2.

k1

Cover to anchor head


Load group [t]
Cover to
k
anchor head
[mm]
k1

5,0

Load group 5,0 t


Designation
Order No.

10

TPA-FG 4,0-7

0070.06000001

a
[mm]

c
[mm]

d
[mm]

e
[mm]

f
[mm]

60

16

67

150

Subject to alteration

Load capacity, installation dimensions, additional reinforcement for prefabricated garages


Concrete strength b W 25 N/mm
Load
group

Load
range

[t]

[t]

5,0

4,0

Designation

TPA-FG 4,0 - 7

Required reinforcement: add. reinforcement as per table


* Yield strength: 500 N/mm, tensile strength: 550 N/mm
Anchor
length

Minimum spacing between


centres and from edge

Additional reinforcement *

d
[mm]

er
[mm]

ez
[mm]

dia.
[mm]

67

240

480

12

Permissible load

L
[mm]

(for b > 45)


[t]

450

4,0

b = cable angle,
when b < 45 see hints above

Minimum thickness of element


Anchor orientation only
as illustrated

t=d+k+

d = Anchor length
k = Cover to anchor head
= Concrete cover acc. to DIN 1045

t
dia.
e

r
e

z
e

r
Reinforcement steel *

29

DOUBLE ENDED COLUMN ANCHOR TPA-FD


Anchor dimensions

Load group 2,5 t (0,7 t - 2,5 t)


Designation

Order No. Column width


a
[mm]
[mm]

0070.080TPA-FD 2,5-23 00001


TPA-FD 2,5-28 00002

TPA-FD 2,5-33

00003

[mm]

[mm]

250

30

10

228

300

30

10

278

350

30

10

328

a
[mm]

c
[mm]

d
[mm]

Load group 5,0 t (3,0 t - 5,0 t)


Designation

Order No. Column width


[mm]
0070.080TPA-FD 5,0-23
250
00004

40

15

226

TPA-FD 5,0-28

00005

300

40

15

276

TPA-FD 5,0-33

00006

350

40

15

326

TPA-FD 5,0-38

00007

400

40

15

376

TPA-FD 5,0-43

00008

450

40

15

426

TPA-FD 5,0-48

00009

500

40

15

476

Load group 10,0 t (7,5 t - 10,0 t)


Designation

Order No. Column width


[mm]
0070.08000010
300
TPA-FD 7,5-26
00011
350
TPA-FD 7,5-31
00012
400
TPA-FD 7,5-36

How to order:
Selected anchor:

[mm]

[mm]

[mm]

60

16

262

60

16

312

60

16

362

TPA-FD 7,5-41

00013

450

60

16

412

TPA-FD 7,5-46

00014

500

60

16

462

TPA-FD 10,0-26

00015

300

60

20

262

TPA-FD 10,0-31

00016

350

60

20

312

TPA-FD 5,0 - 38

TPA-FD 10,0-36

00017

400

60

20

362

Order No.: 0070.080-00007

TPA-FD 10,0-41

00018

450

60

20

412

TPA-FD 10,0-46

00019

500

60

20

462

a
[mm]

c
[mm]

d
[mm]

400

80

16

362

450

80

16

412

Type
Load range
Anchor length in cm

Load group 26,0 t (12,5 t - 22,0 t)


Designation

Order No. Column width


[mm]

0070.08000020
TPA-FD 12,5-36
00021
TPA-FD 12,5-41

Cover to anchor head

Load group

[t]

2,5 t

5,0 t

10,0 t

26,0 t

Cover to
anchor head

k
[mm]

10

10

15

15

30

TPA-FD 12,5-46

00022

500

80

16

462

TPA-FD 17,0-36

00023

400

80

20

362

TPA-FD 17,0-41

00024

450

80

20

412

TPA-FD 17,0-46

00025

500

80

20

462

TPA-FD 22,0-41

00026

450

80

26

412

TPA-FD 22,0-46

00027

500

80

26

462

TPA-FD 22,0-56

00028

600

80

26

562

Other anchor lengths on request


Subject to alteration

DOUBLE ENDED COLUMN ANCHOR TPA-FD


Load capacity, reinforcement

Concrete strength: b W 15 N/mm


Reinforcement: Additional reinforcement as per table
Reinforcement

Load
group

The anchor is capped with the appropriate recess former at


both ends. The assembly of anchor and recess formers is
then pushed between the reinforcement bars and fastened
to the mould at both ends. The additional reinforcement
bars are then pushed through the holes of the anchor and
wired into place.
The diameter of the reinforcement tails is the same as for
the two hole anchor.

Designation

5,0

10,0

2 x dia z ...L

26,0

Permissible
column weight

for b W
2
25 N/mm
[t]

[mm]

[mm]

for b W
15 N/mm 2
[t]

TPA - FD 2,5 - 23

12

750

4,0

5,0

TPA - FD
TPA - FD
TPA - FD
TPA - FD
TPA - FD
TPA - FD
TPA - FD

12

750

4,0

5,0

12

750

4,0

5,0

16

1000

8,0

10,0

16

1000

8,0

10,0

16

1000

8,0

10,0

16

1000

8,0

10,0

16

1000

8,0

10,0

TPA - FD 5,0 - 48
TPA - FD 7,5 - 27
TPA - FD 7,5 - 32
TPA - FD 7,5 - 36
TPA - FD 7,5 - 41
TPA - FD 7,5 - 46
TPA - FD 10,0 - 26

16

1000

8,0

10,0

20

1200

12,0

15,0

20

1200

12,0

15,0

20

1200

12,0

15,0

20

1200

12,0

15,0

20

1200

12,0

15,0

25

1500

16,0

20,0

TPA - FD 10,0 - 31
TPA - FD 10,0 - 36
TPA - FD 10,0 - 41
TPA - FD 10,0 - 46
TPA - FD 12,5 - 36
TPA - FD 12,5 - 41
TPA - FD 12,5 - 46

25

1500

16,0

20,0

25

1500

16,0

20,0

25

1500

16,0

20,0

25

1500

16,0

20,0

25

1500

20,0

25,0

25

1500

20,0

25,0

25

1500

20,0

25,0

TPA - FD 17,0 - 36
TPA - FD 17,0 - 41
TPA - FD 17,0 - 46
TPA - FD 22,0 - 41
TPA - FD 22,0 - 46
TPA - FD 22,0 - 56

28

1600

27,2

34,0

28

1600

27,2

34,0

28

1600

27,2

34,0

28

2000

35,2

44,0

28

2000

35,2

44,0

28

2000

35,2

44,0

[t]
2,5

Reinforcement

2,5 - 28
2,5 - 33
5,0 - 23
5,0 - 28
5,0 - 33
5,0 - 38
5,0 - 43

dia.z

Base of column

Erecting

Column
width-

Observe load on edges


Top of
column

Installed position TPA-FD


Lifting

er

Note:
the larger the dimension er, the greater the load on the
anchor when erecting, but the lower the load on the edge
at the base of the column.

31

SANDWICH PANEL ANCHOR TPA-FX


Load capacity, Anchor dimensions, Edge distances, Reinforcement

2 x er

FH** FV

Additional reinforcement 1 **
(not supplied by HALFEN)
h1
dia.1**

90

dia.1
Reinforcing steel *
L w =Length before bending
h 1 Acc. to thickness of element,
but at least as per table below
** Only required if FH exists,
e.g. when positive production
Additional reinforcement 2
(not supplied by HALFEN)

dia. 2
How to order:
Selected anchor:
Type
Load range
Anchor length in cm
Version
TPA-FX 5,0 - 30 - fv
Order No.:

0070.090-00007

Reinforcing steel *

The specially designed sloping head of


the sandwich panel anchor type
TPA-FX can be inserted close to the
gravity axis in large precast concrete
sandwich-panels. The panel hangs
nearly upright during transportation
and installation. The head shape is
compatible with the FRIMEDA range
of TPA accessories.

30
l2

dia.2
Bending radius
acc. to DIN 1045

Concrete strength b W 15 N/mm2


Load group Permissible load [t]
FV
FH
[t]
2,5

2,5

0,8

5,0

5,0

1,8

10,0

7,5

2,6

10,0

10,0

3,5

26,0

17,0

5,0

Load group

Designation

5,0
10,0
10,0
26,0

TPA-FX 5,0-30
TPA-FX 7,5-35
TPA-FX 10,0-35
TPA-FX 17,0-40

[mm]

[mm]

[mm]

[mm]

n dia. ...x L1
[mm]

250

10

10

100

2 dia. 8 x

600

60

300

16

18

120

2 dia. 8 x

800

00003

00008

80

350

16

26

130

2 dia. 10 x 800

00004

00009

80

350

20

26

140

4 dia. 10 x 800

00005

00010

100

400

20

35

180

4 dia. 12 x 1200

Additional reinforcement 1 * 1
Lw

h1

[mm]

[mm]

[mm]

TPA-FX 2,5-25
TPA-FX 5,0-30
TPA-FX 7,5-35

10

600

14

700

16

800

TPA-FX 10,0-35
TPA-FX 17,0-40

20
20

Additional reinforcement 2 *
Cut length
dia.2
l2
[mm]

Recommended
recess former

[mm]

60

14

800

TPA-A1 2,5

80

16

1200

TPA-A1 5,0

100
120

25

1400

TPA-A1 10,0

900

25

1800

TPA-A1 10,0

1100

140

28

2500

TPA-A1 26,0

For adequate sufficient corrosion protection, we recommend the hot-galvanised version.

32

2 x e r Slot-in links for pull*

00007

* Yield strength: 500 N/mm, tensile strength: 550 N/mm


1

b2

00002

dia. 1
[t]
2,5

Finish:
a
black
hot-dip-galv. (fv)
Order No.
Order No.
[mm]
0070.0900070.09000006
00001
40
TPA-FX 2,5-25

Designation

All dimensions in mm
Subject to alteration

UNIVERSAL ANCHOR TPA-FU 1,25 - 12


Load capacity, anchor and installation dimensions, reinforcement
Erection and transport anchors have to be adapted to meet
the specific requirements of handling very thin precast
concrete units (e.g. balcony parapet panels). The FRIMEDA
universal anchor TPA-FU 1.25-12 has been designed for this
specific application, and is ideal for lifting, turning and
transporting units in the above situation.
Load Designation
group

[t]
1,25
1

Extra-small recess former TPA-A7,


specially for TPA-FU (see page 37)

TPA-FU 1,25 - 12

Order
No.

Minimum Permissible load at


spaces btw. concrete strength
centres and
b W 15 N/mm2
from the
edge
1
Erect.
and
turn.

0070.
100-

er
ez
[mm] [mm]

00001

30

[t]

[t]

[t]

240 1,25

1,0

0,65

1,25 t at er = 60 mm and ez = 480 mm

Recommended reinforcement
An additional reinforcement tail as in
the drawing on the left is essential for
distributing the loads in very thin
panels or on ones with only a singlelayer reinforcement.
For turning and erecting, a turning
reinforcement as shown below must
be incorporated.

Reinforcement steel *
dia. 8, cut length 700 mm

Matching ring clutch


TPA-R2 for TPA-FU
(see page 43)
0,5
ez

e
z

spac

ing t

o the

next

anch

or

Reinforcement steel *, dia. 8, cut length 600 mm


h = depending on thickness of element
Bending radius acc. to DIN 1045
Subject to alteration

* Yield strength: 500 N/mm, tensile strength: 550 N/mm

33

ANCHOR INSTALLATION
General Instructions

The anchors must be installed carefully in the interests of


efficient functioning and optimum safety.

The recess former A1 can easily be removed from the set


concrete unit if it is greased before concreting.

Use the available installation aids for all applications.

We recommend that the recess former should not be


nailed to the formwork if at all avoidable!

Floating installation

Mounting on the formwork (wood/steel)

Application for columns, beams, trusses, TT-slabs


Installation aid:
Holding plate H2

Open up recess former A1 2


insert anchor 1 , press
holding plate H2 3 into
recess former and press into
the wet concrete.

Mounting on the formwork (wood)

Installation aid:
Holding plate H1
Nail or screw the holding
plate H1 4 onto the formwork. Press on the recess
former A1 2 with inserted
anchor 1 .
4

34

Installation aid:
Holding bold S1 or S2

Drill through the formwork,


push through the holding bolt
S1 or S2 5 , screw into the
recess former A1 2 with
inserted anchor 1 , draw up
against formwork and tighten
with wing nut.

Mounting on the formwork (steel)

Installation aid:
Magnetic holding plate HM

Magnetic holding plate 6


grips the formwork. Press the
recess former A1 2 with
inserted anchor 1 onto pins.
2

RECESS FORMERS
Types TPA-A1, TPA-A2, TPA-A3

Recess former TPA-A1


Material:
Application:

Installation:
Special
attributes:

Plastic
for Spread-, Two hole-, Plate-, Flat foot-,
Columns-, Erection-, Sandwich panelanchor
Holding plate H1, H2, H4, HM;
Holding bold S1 or S2
High durability and good resistance
against formwork release oil.

Load group

2,5 t

Designation
Order No.

TPA-A1 2,5

0072.010-

a [mm]
b [mm]
c [mm]
d [mm]
Colour

5,0 t

10,0 t

26,0 t

TPA-A1 5,0 TPA-A1 10,0 TPA-A1 26,0

00001

00002

00003

00004

43

49

67

112

104

126

188

234

45

59

85

118

M8

M8

M 12

M 16

Orange

Black

Green

Blue

Recess former TPA-A2


Material:
Application:
Installation:
Load group
Designation

Rubber
for all anchors except erection and garage
anchors
by holding bold or holding plate H3
2,5 t
5,0 t
10,0 t
TPA-A2 2,5 TPA-A2 5,0 TPA-A2 10,0

Order No.
0072.020-

a [mm]
b [mm]
c [mm]

00001

00002

41

51

00003
70

102

126

184

47

59

84

Recess former TPA-A3


Locking
bracket

Material:
Application:
Installation:

Load group
Designation

Rubber
for garage anchors
by locking bracket

5,0 t
TPA-A3 5,0

Order No.
0072.030-

00001

a [mm]
b [mm]

115

c [mm]

50

54

Subject to alteration

35

RECESS FORMERS
Types TPA-A4, TPA-A5 and accessories

Recess formers TPA-A4 and TPA-A5


Recess former for permanent fixing to the mould. The head
of the anchor is jacketed in the foam strip TPA-Z01 and
secured in the recess former from outside by means of
wedge TPA-E01. To demould, simply remove the wedge.
TPA-A E01
Plastic recess former TPA-A4 (incl. TPA-A E01)
Load group
Designation
Order No.

2,5 t

5,0 t

TPA-A4 2,5

TPA-A4 5,0

00001

00002

0072.040-

a [mm]
b [mm]
c [mm]
d [mm]
Colour

10,0 t

26,0 t

TPA-A4 10,0 TPA-A4 26,0


00003

00004
112

37

48

70

102

126

184

252

45

59

84

118

M8

M8

M 12

M 16

Orange

Black

Green

Blue

Steel recess former TPA-A5 (incl. TPA-A E01)

TPA-A Z01
(foam)

Load group
Designation
Order No.

2,5 t

5,0 t

TPA-A5 2,5

TPA-A5 5,0

00001

0072.050-

10,0 t

26,0 t

TPA-A5 10,0 TPA-A5 26,0

00002

00003

00004

a [mm]
b [mm]
c [mm]

37

48

70

112

102

126

184

252

45

59

85

118

d [mm]

M8

M8

M 12

M 16

Foam strip TPA-A Z01


for recess formers TPA-A4, TPA-A5
Order No.

Load group

Designation

2,5 t

TPA-A Z01 2,5


TPA-A Z01 5,0
TPA-A Z01 10,0
TPA-A Z01 26,0

00006

Load group

Designation

Order No.

2,5 t

00002

10,0 t

TPA-A E01 2,5


TPA-A E01 5,0
TPA-A E01 10,0

26,0 t

TPA-A E01 26,0

00005

0072.1205,0 t
10,0 t
26,0 t

00007
00008
00009

Spare wedge TPA-A E01


for recess formers TPA-A4, TPA-A5
0072.1205,0 t

Subject to alteration

36

00003
00004

RECESS FORMERS
Types TPA-A7, TPA-A8 and TPA-A9

Recess former TPA-A7


Material:
Application:
Installation:
Note:
Load group
Designation

Plastic
Universal anchor TPA-FU
by holding plate H1
only for load group 1,25 t
1,25 t
TPA-A7 1,25

Order No.
0072.070-

a [mm]
b [mm]
c [mm]

00001
25
60
32

Recess former TPA-A8


Material:
Application:
Installation:

Note:
Load group
Designation
Order No.
0072.080-

Plastic
for anchors of load group 2,5 t
The TPA-A8 former consists of two
sections which are pushed together over
the anchor head and then secured to the
mould by means of a wedge that is
pushed through the two fixing tabs
Not reusable!
2,5 t
TPA-A8 2,5
00001

Recess former TPA-A9


Material:
Application:

Installation:
Note:

Load group
Designation

Plastic
especially suitable for TPA-FS, TPA-FZ,
TPA- FF and TPA-FD, not suitable for
TPA-FA, TPA-FE and TPA-FX
as TPA-A1
for recesses without protruding concrete
lugs.
2,5 t
TPA-A9 2,5

5,0 t

10,0 t

26,0 t

TPA-A9 5,0 TPA-A9 10,0 TPA-A9 26,0

Order No.
0072.090-

a
b
c
d

00001

00002

00003

[mm]

43

49

67

00004
112

[mm]

104

126

188

234

[mm]

45

59

85

118

[mm]

M8

M8

M 12

M 16

Orange

Black

Green

Blue

Colour

Subject to alteration

37

ANCHOR INSTALlATION
Holding plates for recess formers

Holding plate TPA-H1


for recess former TPA-A1
The holding plate TPA-H1 consists of a base with two studs
and four holes for nails. The plate can be nailed or welded
on to the formwork. For assembly, the recess former is fitted
on to the studs. The mould can then be easily removed
without taking the plate off.

(Version 1,25 t)

Load
Designation Order No.
group [t]
0073.0101,25
TPA-H1 1,25 00001
2,5
TPA-H1 2,5 00002
TPA-H1 5,0 00003
5,0
10,0
26,0

TPA-H1 10,0
TPA-H1 26,0

[mm]

[mm]

[mm]

[mm]

40

15

70

15

10
10

85

30

00004

125

45

12

00005

175

65

16

Holding plate TPA-H2


for floating installation of recess former TPA-A1
Load
Designation Order No.
group [t]
0073.020TPA-H2 2,5 00001
2,5
TPA-H2 5,0 00002
5,0
10,0
26,0

TPA-H2 10,0
TPA-H2 26,0

[mm]

[mm]

[mm]

[mm]

70

15

10

85

30

10

00003

125

45

12

00004

175

65

16

Holding plate TPA-H3


for recess former TPA-A2
Load
Designation Order No.
group [t]
0073.0302,5
TPA-H3 2,5 00001
5,0
TPA-H3 5,0 00002
10,0
TPA-H3 10,0 00003

[mm]

[mm]

[mm]

[mm]

100

50

120

60

170

80

12

Holding plate TPA-H4


for recessed installation of recess former TPA-A1
Load
Designation Order No.
group [t]
0073.0402,5
TPA-H4 2,5 00001
5,0
TPA-H4 5,0 00002
10,0
TPA-H4 10,0 00003

[mm]

[mm]

[mm]

[mm]

144

63

16

10

144

63

16

10

200

80

16

12

Subject to alteration

38

ANCHOR INSTALLATION
Holding plates and holding bolts for recess formers

Magnetic holding plate TPA-HM


for recess former TPA-A1
Load
Designation Order No.
group [t]
0073.05000001
TPA-HM 2,5
2,5
00002
TPA-HM 5,0
5,0

[mm]

[mm]

[mm]

[mm]

144

63

16

10

144

63

16

10

Threaded holding bolt TPA-S1


for recess former TPA-A1, TPA-A4, TPA-A5 and Holding plate TPA-H2

The threaded holding bolt TPA-S1 bolt is used for fastening


the recess former. It has a locked wing nut at its upper end.
An identical wing nut is mounted on the thread.

dia.

Order No.

dia.

0073.060-

[mm]

[mm]

TPA-S1- M8

00001

160

M8

TPA-S1- M8
TPA-S1-M12
TPA-S1-M16

00002

160

M8

00003

160

M 12

00004

180

M 16

Load group
[t]

Designation

2,5
5,0
10,0
26,0

Bayonet holding bolt TPA-S2


for recess former TPA-A1
The bayonet holding bolt TPA-S2 consists of a threaded bolt
with a pressed bayonet end. It is inserted in the bayonet
fitting of the recess former and turned 90 to lock. The
upper (locked) wing nut must then be at right angles to the
longitudinal direction of the recess former. The recess
former is secured to the mould by tightening the second
wing nut.
a

dia.

Load group
[t]

Designation

2,5

TPA-S2- M8
TPA-S2- M8
TPA-S2-M12
TPA-S2-M12

5,0
10,0
26,0

Order No.

dia.

0073.070-

[mm]

[mm]

[mm]

00001

160

11

M8

00001

160

11

M8

00002

180

16

M 12

00002

180

16

M 12

Subject to alteration

39

ACCESSORIES
Recess filler TPA-V1 / Cover plate TPA-V2 for anchor recess
Recess filler TPA-V1
(Polystyrene)

If precast concrete units are stored


outdoors for any length of time, we
recommend the use of our recess
fillers.

Fitting the recess filler


The recess filler is very easy to install.
It is simply fitted over the anchor and
pressed into the recess.

The polystyrene recess filler is used to


seal off or fill the anchor recess in the
precast concrete. It protects the
anchor against corrosion and prevents
water from collecting in the recess
(this could otherwise result in icing-up
in cold weather).
The recess filler can be used either as
a seal for transport and storage, or as
a permanent seal once assembly and
erection are completed. The recess
filler is supplied in the corresponding
four load groups and suitable for all
recess formers of the load group.
Recess filler TPA-V1
Load group
Designation
[t]

Cover plate TPA-V2

Order No.
0073.080-

2,5 t

TPA-V1 2,5

00001

5,0 t

TPA-V1 5,0

00002

10,0 t

TPA-V1 10,0

00003

26,0 t

TPA-V1 26,0

00004

The reusable plastic cover plate helps


prevent dirt, ice etc. collecting in the
anchor recess. It is easily fitted on the
anchor head and safely kept in the
anchor by means of two clips. It also
can be removed easily.

Cover plate TPA-V2

Load group
[t]

Designation

2,5 t - 5,0 t

TPA-V2 2,5 - 5,0

00001

150

70

TPA-V2 10,0

00002

260

130

10,0 t

Order No.

a [mm]

b [mm]

0073.090-

Subject to alteration

40

FRIMEDA TRANSPORT ANCHOR SYSTEM


Application

Removing the mould sections

Fitting the ring clutch

Assembly

Before lifting the precast concrete


unit, as many sections of the mould as
possible should be removed in order
to minimise adhesion to the mould.
Inadequate demoulding is the most
common cause of flaking of the
precast concrete unit or of anchor
failure. The forces acting on the lifting
system may be several times the
actual weight of the precast unit.

To transport an element, the appropriate ring clutch for the load group is
inserted over the anchor head in the
concrete recess. The load ranges are
mismatch-proof.

A major advantage of the FRIMEDA


Rapid Lift System is that the slinging
devices (ring clutches) remain
attached to the crane hook, and do
not need to be transported by hand.
The ring clutch can be released
manually by pushing back the locking
bolt once the device is off-load.

Only matching components


will fit together!

Removing the recess formers

A
A

3, 0

Z
-5
,0

-5
,0 t

0
3,

Locking the ring clutch

Erecting slabs without tilting table

The ring clutch is positively locked by


a simple hand-operated movement of
the locking bolt. The resulting
connection is safe, and the ring clutch
is free to move in any direction. The
precast element can now be lifted out
of the mould and transported safely to
its point of storage.

The FRIMEDA Rapid Lift System can be


used to move flat-manufactured precast
units from a horizontal to a vertical
position. The direction of pull is at rightangles to the built-in anchor. To avoid
flaking of the concrete, the erection
anchor TPA-FA should be properly
embedded in the unit. The use of crossbeams when lifting is recommended, in
order to avoid torsional forces.

90

A
Z
-5
,0 t

To demould the recess former, two


rods are inserted in the holes in the
recess former, which is then levered
out by scissors action. This technique
will guarantee a long life time for the
recess former. Attempting to remove
the recess former using the tip of a
carpenter's hammer will destroy it.

0
3,

41

RING CLUTCHES
Ring clutch TPA-R1 with shackle for manual release

The ring clutch consists of a shackle


and a clutch head. The shackle is free
to move in any direction. The clutch
head incorporates a locking bolt
which fastens to the anchor in the
concrete cavity.

Load group [t]


Designation
Order No.
0071.010-

Corresponding
load ranges [t]
a [mm]
b [mm]
c [mm]

Four ring clutches are available, each


one suitable for three or four anchor
load ranges. (See test report for
confirmation of safety.)

d [mm]
e [mm]

26,0 t
2,5 t
5,0 t
10,0 t
TPA-R1 2,5 TPA-R1 5,0 TPA-R1 10,0 TPA-R1 26,0
00001

00002

00003

00004

0,7 - 2,5

3,0 - 5,0

5,3 - 10,0

12,5 - 26,0

265

330

425

605

27

36

50

72

80

100

140

209

70

86

112

160

50

71

90

120

Production date
The marking of the clutch heads is the
same for all types. It subsists of:
-Quality mark "FRIMEDA"
-Factory code,e.g. "81"
-Load capacity,e.g. "3,0-5,0 t" (Load
group)
Additionally, on the reverse side the
position of the locking bolt is signed
"A - Z" ("open - close").
The quality mark (F), the type designation (e.g. R1) and production date
(month/year) are imprinted on the
shackle (Type R1, F1 and F2) alternatively, on the aluminium clips of the
cable wires (Type R2 und R3). Example: "F - R1 - 10/93".
The ring clutches are clearly matched
to the anchors by compatible design
as well as by marking the anchor types
and load groups. Only matching
components will fit together.

Type
FRIMEDA Quality mark

Shackle
FRIMEDA
Quality mark

Clutch head
Locking bolt

Factory code

Load group (e.g. 3,0 - 5,0 t)

Lifting devices have to be checked


regularly according to instructions
on page 49.

Note
The values for load groups and load
ranges are given in metric tons [t].
1 t is equivalent to 10 kN.

42

We explicitly warn against to


combine our products with components of other producers. Function
and safety can only be guaranteed
when using the original FRIMEDA
clutches.

Subject to alteration

RING CLUTCHES
Ring clutch TPA-R2 / TPA-R3 with wire cables for manual release

Checking:

Ring clutch with wire cable TPA-R2


for load group 1,25/2,5/5,0/10,0 t

Ring clutches with wire cables are


subject to the same controls, i.e.
annual safety inspection by experts, as
all other lifting and handling systems.
Any damaged wire must be withdrawn from use in strict accordance
with the relevant accident prevention
regulations for lifting equipment.
Lifting devices have to be checked
regularly according to instructions
on page 49.
As the clutch head generally has a
much longer life than the pressed
cable loops, HALFEN can fit clutch
heads onto new cables if necessary.

Ring clutch with wire cable TPA-R3


for load group 26,0 t

Do not combine our products with


accessories from other manufacturers. HALFEN will only guarantee
the efficient operation and safety of
its ring clutches if used in conjunction with original cable loops.

Note:
The clutch head and the locking bolt
are the same as for type TPA-R1.

Load group [t]


Designation
0071.020Order No.
Corres. load ranges [t]
a [mm]
b [mm]
c [mm]
d [mm]

1,25 t

TPA - R2 1,25

2,5 t

TPA - R2 2,5

00001

00002

1,25

0,7 - 2,5

60
50

5,0 t

TPA - R2 5,0

26,0 t

TPA - R3 26,0

00004

00005

3,0 - 5,0

5,3 - 10,0

12,5 - 26,0

120

200

240

1570

90

100

140

160

210

195

295

325

480

dia. 8

dia. 14

dia. 18

dia. 22

dia. 32

Other cable loop dimensions on request

00003

10,0 t

TPA - R2 10,0

Subject to alteration

43

RING CLUTCHES
Ring clutch TPA-F1 with pneumatic remote-control release

Operating principle

Operating sequence

The pneumatically operated remotecontrol release mechanism has been


designed as an alternative to the
manual release for distances of more
than 10 metres.
On the pneumatic version, the locking
bolt is pulled back by compressed air.
A one-way cylinder is installed on the
clutch for this purpose. The compressed air (max. 7 bar) can be
supplied by any suitable source, e.g.
the site compressor or a portable unit.
The hand valve in the feed line to the
ring clutch can be opened by a key
(Totmanns safety handle system). Any
number of branches can be fitted
downstream of it, depending on the
number of ring clutches used.

The ring clutch is inserted in the


concrete recess and closed by actuating the locking bolt. The precast unit
can now be lifted. To disengage the
clutch, for example after installation
of concrete columns, compressed air
is fed via the hand valve to the
cylinder so that the locking bolt is
moved back to open the clutch. There
is no risk of unintentional release, as
the locking bolt remains closed in the
event of failure of the compressed air
supply. The system uses an air cylinder
which will not release the bolt if it is
holding a load greater than 0.2 t. The
hand valve admits the compressed air
supply only if the key is turned in the
direction of the arrow and held in the
open position.

As soon as the key is released, even if


still in the keyhole, the valve is closed
automatically. It is recommended that
the lines to the cylinders be installed
in the crane or crane jib, to ensure
satisfactory operation. If the
compressed air is fed to the precast
unit directly from ground level, the
hoses between the compressor and
remote control may only be
connected up when it is time to
release the clutch; e.g. when the
column is in position.

Ring clutches with remote-control


release have the same markings as
manual ring clutches.

Lifting devices have to be checked


regularly according to instructions
on page 49.

Ring clutch TPA-F1


with pneumatic
remote-control
release

Load group [t]


26,0 t
2,5 t
5,0 t
10,0 t
Designation
TPA-F1 2,5 TPA-F1 5,0 TPA-F1 10,0 TPA-F1 26,0
Order No.
0071.030-

00001

00002

00003

00004

Subject to alteration

44

RING CLUTCHES
Accessories for TPA-F1

11

12

Single lift

11

12

11

11

11

12

Double lift

11

12

12

11

11

6
1

10

12

No.

Four-point lift

Designation

12

Order No.
0071.070-

Single lift

Accessories needed for:


Double lift

Four-point lift

see page 44

Ring clutch complete

Hand valve
Key
Compressor
Quick-action hose coupling R 1/4"
As No. 5, but for hose on both sides
Thread plug R 1/4"
Coupling R 3/8"

00004

00005

00011

00002

00010

00003

00014

Coupling R 1/4"
4-way distributor
Hose clip
Fabric hose

00015

00001

00012

10

20

00013

As requested

As requested

As requested

3
4
5
6
7
8
9
10
11
12

45

RING CLUTCHES
TPA-F2 mit manual remote control by Bowden cable
Operating princple
The remote-control release disengages
the ring clutch from a safe distance of
up to 10 metres. The release mechanism consists basically of a Bowden
cable connected to the locking bolt of
the ring clutch. At the opposite end,
the release handle is locked in a tube
by means of a safety hook. All TPA-F2
clutch heads in the various load
groups have the same M27 thread,
i.e. the remote-control mechanism fits
any clutch head. The opening and
closing mechanism, comprising the
locking bolt, the shackle with indicator and the slide, are parts of the
complete clutch head.

Lifting devices have to be checked


regularly according to instructions
on page 49.

Operation of the manual remotecontrol


To disengage the ring clutch, the
handle is disengaged by pressing and
turning. Unintentional release is not
possible. For safety and efficiency
reasons, the locking bolt is closed by
hand. The remote device is designed
such that the locking bolt cannot be
closed at a distance.

Load group [t]

The flexible tube can withstand reasonable tension and compression loads,
so that the precast unit can easily be
handled. The ring clutches of all the
load groups can be used with any of
the manual remote-control releases of
lengths 2.5 m, 5.0 m, 7.5 m and
10.0m.

2,5 t

5,0 t

10,0 t

26,0 t

Designation
Cable length

TPA-F2 2,5

2,5 m

00001

00005

00009

00013

5,0 m

00002

00006

00010

00014

7,5 m

00003

00007

00011

00015

10,0 m

00004

00008

00012

00016

TPA-F2 5,0 TPA-F2 10,0 TPA-F2 26,0


Order No. 0071.040-

Ring clutch TPA-F2


with manual remote control

Subject to alteration

46

RING CLUTCHES
Component parts for TPA-F2

All clutch heads in the various load


groups have an M27 inner connecting
thread, making it possible to connect
the remote-control mechanism to
cables of different lengths and various
clutch heads. For this reason, and also
to reduce storage space requirements,
the remote-control mechanism
components can also be ordered
separately.

In common with all lifting devices,


remote-control mechanisms must be
checked regularly by an expert (see
Page 49). Worn locking bolts can be
replaced by HALFEN at the works, but
no other type of repair is permitted.

Clutch unit TPA-F2-KUP


Load group

Designation

[t]
2,5
5,0
10,0
26,0
3

TPA-F2-KUP- 2,5
TPA-F2-KUP- 5,0
TPA-F2-KUP-10,0
TPA-F2-KUP-26,0

Pull cable unit TPA-F2-SZE

Order No.

Length

0071.08000001

[m]

00002

5,0

00003

7,5

00004

10,0

2,5

Designation

TPA-F2-SZE- 2,5
TPA-F2-SZE- 5,0
TPS-F2-SZE- 7,5
TPS-F2-SZE-10,0

Order No.
0071.08000005
00006
00007
00008

Release handle and tube TPA-F2-GRI


Load group

Designation

[t]
all
Load groups

Order No.
0071.080-

TPA-F2-GRI

00009

Subject to alteration

47

RING CLUTCH
Application / Misuse

1. Engaging

2. Lifting

3. Releasing

Insert the ring clutch in the recess in


the concrete and close the locking
bolt or the slide manually, pushing it
to the limit position. Then start the
lifting operation.

The ring clutch can be subjected to


loads in any direction (do not exceed
the load limits of the anchors!).
Angled pull of up to 60 due to the
use of a spreader is permissible.

Manual ring clutch: push back the


bolt by hand. The ring clutch is now
free.

Open
locking bolt
Close
locking bolt

Lift out

Insert

Misuse of the FRIMEDA ring clutch


If the shackle is beneath the clutch
head when subjected to the load, it
may lock in the position illustrated.
The round shackle will then become
bent when the load is raised.

If the shackle is pulled towards the


top surface of the slab when subjected to the load, it may become bent
on the edge of the slab

In the upper position, the shackle may


lock within the clutch housing. A narrow lifting cable angle will cause the
shackle to become bent. The problem
can be overcome by turning the shackle through approx. 45 (lower drawing).

Shackle bends at this


point, damaging the
anchor or slab

rce

Dircetion of fo

No

Permissible
Shackle locks in
this position

Yes
Shackle cannot lock
in this position

48

RING CLUTCHES
Checking lifting devices / spare parts

In common with all lifting devices, the operating safety of ring clutches must be checked at least once a year by an expert for
an operational safety. There is no fixed time period for the withdrawal from use of a FRIMEDA Ring clutch. Any deformation
of a locking bolt means that an overload of at least three times the permitted load has occurred. Worn locking bolts can be
exchanged; no other repairs are permitted. We explicitly warn against the mixing of different companys products. The integrity of the wire ring clutch can only be guaranteed when using the original wire cables or approved replacements installed by
HALFEN. To check FRIMEDA Ring clutches the following criterions have to be observed:
Locking bolt

Clutch head

Wire cables (TPA-R2/R3)

Ring clutches with worn or bent


locking bolts must be taken out of
use. Tolerances on dimensions acc. to
table below.

If the clutch head is deformed or the


mouth opening is enlarged, the ring
clutch has to be withdrawn and can
not be repaired. Tolerances on dimensions as shown in the table below.

Wire cables should be checked for the


following defects:
- Kinking and buckling
- One braid broken
- Slackening of the outermost exposed
layer on free length
- Crushing on free lengths
- Crushing at the eyes contact point
with more than 4 ruptured wires on
braided cables, or more than 10
ruptured wires on cablelaid rope
- Corrosion marks
- Damage or severe wear to the cable
connector or cable-end connector
- High number or ruptured wires
The cable must be taken out of use if
the following numbers of ruptured
wires are found:

Load group
[t]
1,25
2,5
5,0
10,0
26,0

Nominal
dimension d

Minimum
dimension d

[mm]

[mm]

8 +0,4/-0,6
13 +0,7/-0,4
16,5 +0,7/-0,4
23,5 +0,8/-0,4
32 +0,9/-0,5

7
12

Load group
[t]

15,5

1,25

22,5

2,5

31

Nominal
dimension e

Maximum
dimension e

[mm]

[mm]

7 0,12
12 0,5
18 + 0,5/-1,0
22 0,5
34 + 2,0/-1,0

5,0
10,0
26,0

8
13,5
19,5
23,5
37

Replacement locking bolt for ring


clutches TPA-R1, TPA-R2 and TPA-R3
Load group
[t]
1,25
2,5
5,0
10,0
26,0

Designation

00002
00003
00004
00005

Replacement locking bolt for ring


clutches TPA-F1 and TPA-F2
Load group

Designation

[t]

10,0

TPA-F-ERE- 2,5
TPA-F-ERE- 5,0
TPA-F-ERE-10,0

26,0

TPA-F-ERE-26,0

2,5
5,0

No. of visible ruptured wires


over a length of
3d
6d
30d
4
6
16
Braided cable

Order No.

0071.06000001
TPA-R-E1- 1,25

TPA-R-E1- 2,5
TPA-R-E1- 5,0
TPA-R-E1-10,0
TPA-R-E1-26,0

Cable type

Order No.
0071
.06000006

Shackle (TPA-R1)

d = cable diameter

Clutches with visible signs of damage


or excessive wear must be withdrawn
immediately. Tolerances on dimensions acc. to table below.

Load group

Nominal
dimension f

Minimum
dimension f

[t]

[mm]

[mm]

2,5

14
20
26
40

5,0
10,0
26,0

13
19
25
38,5

00007
00008
00009

Checking of the wire cables has to


include for signs of slipping between
the cable and the swaged clamp.
Acids, alkaline fluids and other aggressive media, that can cause corrosion,
must be kept away from the wire
cables. Crane hooks must have a large
radius. Sharp-edged hooks or hooks
with small cross-section, and therefore
small radii, can lead to unacceptable
damage of the of the wire cables. As
the clutch head usually has a longer
service life than the wire loop, clutch
heads with worn wire cables can be
exchanged by HALFEN.

49

Order form for FRIMEDA Ring clutches, anchors and accessories


To be copied for use

Date of order:

Customer:

Halfen GmbH & Co. KG


International Distribution
Liebigstr. 14 D-40764 Langenfeld
Phone: +49 (0) 2173-970-831
Fax:
+49 (0) 2173-970-849
e-Mail: export@halfen-deha.de
Re: Drawing No.:

Address for delivery:

Account No.:

Desired date of delivery:

Item Quantity

Designation

Order No.

b = bright (standard version)


fv = hot-galvanised
gv = electroplated
(standard for TPA-FU, for all other types on request)
A 4 = Stainless steel A 4 = W 1.4571/ 1.4401 (on request)

50

Version

Remarks

Item price [/Unit]

CONTACT
HALFEN-DEHA Worldwide

HALFEN-DEHA is represented in more than 35 countries worldwide.


Please contact our International Distribution department, if you wish to
receive information about the HALFEN-DEHA foreign representatives:
Halfen GmbH & Co. KG
International Distribution
Liebigstr. 14
D-40764 Langenfeld
GERMANY

Phone:
Fax:

+49 (0) 2173-970-831


+49 (0) 2173-970-849

export@halfen-deha.de
e-Mail:
Internet: www.halfen-deha.com

INTERNET
www.halfen-deha.com

Products Contacts worldwide Catalogues News Download


Practice About HALFEN-DEHA

NOTES REGARDING THIS CATALOGUE:


Technical and design changes reserved
The information in this publication is based on state-of-the-art technology at the time of publication. We reserve the right to
make technical and design changes at any time. HALFEN-DEHA shall not accept liability for the accuracy of the information in
this publication or for any printing errors.

The HALFEN-DEHA Quality Management System is certified for the locations in Gemany, Switzerland
and Poznan (Poland) according to DIN EN ISO 9001/2000, Certificate No. QS-281 HH.

2004 HALFEN-DEHA Vertriebsgesellschaft mbH,


applies also to copying in extracts
2.000 04/04
TE - 002 - 04/04

HALFEN-DEHA Vertriebsgesellschaft mbH Liebigstrae 14 40764 Langenfeld GERMANY


Telephone: + 49 (0) 2173-970-0 Telefax: + 49 (0) 2173-970-849 www.halfen-deha.com

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