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2015,27(1):1-23
DOI: 10.1016/S1001-6058(15)60452-8
Introduction
CFD capabilities continue to advance at ever-faster speed and ever-more-impressive accomplishments,
as recently reviewed for ship hydrodynamics by Stern
et al.[1]. None-the-less CFD is slow in its adaptation by
industry since most users are at universities and R&D
laboratories[2]. However, slowly-but-surely CFD is
transforming engineering design as the build-and-test
design spiral approach transforms to the simulation
based design (SBD) approach offering innovative outof-the-box 21st century design concepts with improved safety, energy and economy. First generation SBD
capability has focused more on functionality than high
fidelity and exascale computing requiring significant
advancements to achieve the next generation SBD capability for fully resolved, fully coupled, sharp-interface, multi-scale, multi-phase, multi-disciplinary turbulent ship flow including fluid structure interactions
* Biography: STERN Frederick (1949-), Male, Ph. D.,
Professor
Fig.1 Free surface deformation around ship hull for fixed static
condition
Numerical methods include finite difference discretization on body-fitted curvilinear grids, with high
order upwind schemes for the convection terms and
second-order centered for the viscous terms. The temporal terms are discretized using a second-order back-
ward difference Euler scheme. Since the solver is designed for high-Reynolds number flows, the transport
and re-initialization equations are weakly elliptical
and thus pentadiagonal line solvers in an alternate-direction-implicit (ADI) scheme are used. A MPI-based
domain decomposition approach is used, where each
decomposed block is mapped to one processor. The
resulting algebraic equation is solved with the PETSc
toolkit using block Jacobi incomplete factorization
(ILU) pre-conditioners and bi-conjugate gradients stabilized (BCGSL). All equations of motion are solved
in a sequential form and iterated to achieve convergence within each time step.
Extension of CFDShip-Iowa Version 4.5 to
Version 5.5 with a fully coupled two-phase flow solver using the volume-of-fluid (VOF) method is in
progress. The approach includes implementing the highly accurate geometric VOF interface tracking method developed for V6, developing fully-coupled twophase flow solver, implementing cavitation and mixture models for air/water/vapor three-phase interaction,
and developing capabilities for the necessary applications. The numerical methods, HPC, and SBD functional areas are similar to Version 4.5. The VOF method
has been implemented into V5.5 to replace the level
set method for the interface tracking and incorporated
into the single phase flow solver. The current version
of the code works with single-phase flow solver,
multi-block grids, turbulence, and full 6DOF motions
without overset grids. Figure 1 shows free surface deformation around the Numerette Planing Hull for
fixed static condition.
2.2 V6.1, 6.2 and 6.3 modeling, numerical methods,
HPC
The next-generation high-fidelity SBD tools,
CFD Ship-Iowa V6, are already under development
for milestone achievement in increased capability focusing on orders of magnitude improvements in accuracy, robustness, and exascale HPC capability.
In Version 6.1, Cartesian grids are used with immersed boundary methods for complicated geometries[5], and the level set based ghost fluid method is
used for sharp interface treatment and fully two-phase
coupling with the VOF method for interface tracking.
Extension to orthogonal curvilinear grids was made in
V6.2[6] with enhanced technologies for the interface
modeling[7,8] and similar numerical methods and HPC
capabilities as V6.1.
A finite-difference method is used to discretize
the governing equations on a non-uniform staggered
grid, in which the velocity components are defined at
the cell face centers. All other variables are defined at
the cell centers. Time advancement is based on the
semi-implicit four-step fractional step method. The
diagonal diffusion terms are advanced with the second-order CrankNicholson method and the other
vanced turbulence and propeller models for improvements in the CFD predictions of static and dynamic
PMM maneuvers. Overall, the average error for captive maneuvering simulation was 13.6%D . The largest
error values were generally observed for pure yaw and
static rudder simulations. For linear derivatives, the
average error was much larger for yaw moment
(40% D) than sway force (15% D ) . For nonlinear derivatives, the average error value was about 40%D .
Free running maneuvering simulations were reported
for limited cases in the SIMMAN 2008 workshop.
The maneuvering simulation included standard maneuver test cases such as turning circle and zigzag.
The results showed 6%D error for trajectories for turning maneuver prediction while larger errors
(13% D) were obtained for zigzag maneuver. The grid
sizes were from 0.4 M to 14.9 M points for these simulations. For most SIMMAN 2008 computations,
the propulsion was implemented as an axisymmetric
body force distributed in the propeller disk. The body
force was specified in a non-iterative manner in which
the ship wake on the body force was neglected. Recently, Wu et al.[12] used Yamasaki propeller model coupled with the RANS code to give a model that interactively determines propeller-hull interaction without
requiring detailed modeling of the propeller geometry.
Yamasaki model is based on a potential theory formulation, in which the propeller is represented by bound
vortex sheets on the propeller disk and free vortices
shed from them downstream of the propeller. Wu et
al.[12] showed the Yamasaki propeller model could
predict successfully the asymmetric wake field. In addition, the propeller rpm was predicted with less than
0.5%D error for Yamasaki compared to 12%D for
Fig.3 The grid topology and propeller vortices for KVLCC2 free running simulations with fully discretized propeller
Fig.5 The predicted transom free surface and vortex structures for turning maneuver simulation
Fig.7 Overall vortical structures predicted by CFDShip-Iowa URANS (a2, b2) and DES (a3, b3) predictions on adapted 84M grid for
5415 with bilge keels
Overall, the simulations showed large errors for predicted forces, moments and motions compared with the
experimental data. Later, it was found the longitudinal
positions of the two ships in the experiments were not
10
Fig.10 WAM-V hydrodynamic modeling for CFD simulations in regular head waves compared with EFD sea trials in random seas
Fig.11 WAM-V 2-post testing (a) and 6-post suspension simulation (b) using CFD results as inputs. Comparison of payload accelerations is shown (c) for 6-post simulation (white) and 2-post test data (grey)
reported correctly. Therefore, the simulations were repeated with the revised conditions but the errors were
still large and thus more studies should be conducted
to evaluate the experimental setup. In addition, the accuracy of the axisymmetric body-force propeller
model for propulsion in shallow water should be investigated.
3.4 Advanced hull forms and fluid-structure interaction: ACV/SES, WAM-V, planing hulls
CFD studies of advanced hull forms impose significant challenges due to complex and multi-disciplinary modeling requirements, very high speeds introducing different physics than conventional ships, and
difficulties in validation studies due to limitations in
model testing and limited measurements in sea trials.
Modeling requirements are different for specific hulls,
e.g., fluid-structure interactions (FSIs) including
multi-body dynamics (MBD) for suspension systems
and finite element (FE) modeling for flexible hulls.
ACV/SES capabilities are implemented in
CFDShip-Iowa including cushion models, seal models,
air-flow over the above water seals and superstructure,
decoupled cushion cavity flow, waterjet propulsion
with side forces and yaw moments induced by nozzle
rotations and reverse buckets, and air-fan propulsion
model. Validation simulations are carried out for a
combined SES/ACV ship (T-Craft) for captive tests in
11
12
13
Fig.17 Average, min and max of EFD (experimental fluid dynamics) strain with its expected value (EV) and standard deviation (STD)
at peak compared with CFD/FE predicted strain for sea state 3 most probable wave condition and Fr = 2.9
14
Fig.18 Vortical structures with Q - criterion (left) and energy spectra of the streamwise velocity in the shear layer (right)
15
circular cylinder for ITTC ocean engineering workshop test cases. The simulations are conducted using
CFDShip-Iowa V6.2, covering sub- to super-critical
though more cases in the critical and post-critical regime are desirable. The LES CLRMS is close to the most
reliable data for sub-, critical and super-critical Re .
The angle of separation is close to the experiments for
sub- and critical Re , but substantially under predicted
for super-critical Re . The base suction pressure shows
good agreement with the experiments for sub- and
super-critical Re , but is under predicted for critical
Re . The largest difference is for critical Re , where
the drag drops sharply with small changes in Re resulting in large changes in CD between facilities and likely simulations. The grid resolution, convection scheme, and the effect of upstream disturbance ubiquitous in experiments, but missing in the simulations,
are most likely responsible for the under-predicted separation angle for the critical Re .
4.2 Wave run-up
CFD simulations of wave run-up around single/
multiple truncated vertical cylinder(s) for ITTC ocean
engineering workshop tests cases were conducted by
16
Fig.20 EFD and CFD comparison of mean wave field for single cylinder cases
Fig.21 Mean and 1st harmonic amplitude of the wave field cases
Yoon et al.[36]. The simulations were conducted in regular head waves for various wave conditions including / D = 4.7 and / D = 21.9 with 1/30, 1/16
and 1/10. Sensitivity studies are conducted for the effects of grid distribution, domain size and turbulence
17
Fig.22 Flow charts of three different strong coupling schemes in one time step for fluid-structure
18
te step with a non-inertial reference frame (NIRF) attached to a solid body and no iterative loop is involved. The improved efficiency and reduced algorithm
complexity is evident. The next step of development
will be combination of this new scheme with an efficient two-phase flow solver for ultra-scale simulations
of 6DOF motions in naval architecture and ocean engineering. It should be pointed out that the development of wall models in immersed boundary methods
is necessary if high Reynolds number flows are the
target application and a reasonable approximation of
the turbulent boundary layers is required.
19
5.3 Cavitation
Cavitation degrades the performance of lifting
surfaces found on ships, such as propeller blades and
rudders and may cause erosion. Past computational
models have generally been homogenous mixture models, which average the effects of many bubbles, or
discrete bubble models, which model only a limited
number of bubbles. In Michael et al.[46] a new sharp
interface cavitation model was described within the
framework of CFD Ship-Iowa V6.2. The interface is
advected using a volume of fluid method with the addition of an additional velocity due to phase change.
The phase change component of the interface velocity
is modeled using a simplification of the RayleighPlesset equation computed through a volume source
term included semi-implicitly in the pressure Poisson
equation. A marching cubes method is used to compute the interface area in each computational cell and for
the determination of the phase at the cell and face centers. Figure 24(a) shows a time series of cavitation on
a 2-D NACA66 hydrofoil at a 6o angle of attack. The
details of the shedding process can be seen. Figure
20
24(b) shows the bubble growth, merging, and advection process in the simulation of the same foil in 3-D
shortly after cavitation inception. This type of high fidelity simulation offers the opportunity for deeper insight into the physics of cavitating flows.
6. Uncertainty quantification
Initial research focused on development and application of deterministic verification and validation
(V&V) methodologies and procedures for high-fidelity CFD simulations. Initial studies for validation methodologies[47] were subsequently extended to verification procedures for deterministic uncertainties stemming from iterative, grid and time-step convergence[48,49]. V&V methodologies and examples were
presented at the AVT-147 Symposium on Computational Uncertainty[50]. Recently, the research focus
moved to stochastic uncertainty quantification (UQ)
methods as an essential part of stochastic design optimization for real ocean environment and operations,
such as robust design optimization (RDO) and reliability based design optimization (RBDO). UQ research
was undertaken within NATO AVT 191 Application
of Sensitivity Analysis and UQ to Military Vehicle
Design. The objective was the development and validation of efficient UQ methods for application to realistic ship hydrodynamic problems. Non-intrusive UQ
methods were addressed with high-fidelity physicsbased CFD solvers. Evaluation metrics for efficient
UQ methods were developed, based on deterministic
and stochastic convergence criteria and validation versus numerical benchmark[51,52], and efficiency of overall UQ procedure by assessing the number of CFD simulations required to achieved prescribed error thresholds[53]. Numerical benchmarks were provided by
statistically convergent MC simulation with direct use
of CFD computations. UQ methods included metamodel-based Monte Carlo (MC) simulation, quadrature
formulas, and polynomial chaos methods. Applications covered unit studies and advanced industrial problems. Specifically, a unit problem for a NACA 0012
hydrofoil with variable Reynolds number was presented and assessed in Mousaviraad et al.[51]. The highspeed Delft catamaran (DC) advancing in calm water
with variable Froude number and geometry was presented and studied in Diez et al.[54]. DC in stochastic irregular and regular head waves (see Fig.25) with variable speed and geometry was assessed in He et al.[55].
A combination of UQ problems for the DC was selected from Diez et al.[54] and He et al.[55] and used for
further investigation in He et al.[56], focusing on the
polynomial chaos method, and Volpi et al.[53], focusing on dynamic metamodels.
In conclusion, stochastic UQ methods were
found mature for application to realistic stochastic optimization problems. Based on the evaluation metrics,
7. Future research
The oncoming exascale HPC era is to change our
21
approaches to grand scientific and engineering challenges and to transform modeling and simulation into a
specified discipline of predictive science. Current
mainstream RANS solvers for ship hydrodynamics are
expected to continue performing well for even larger
grids of up to a few billions of points. However, there
will be a threshold that further increase of grid size
cannot improve the results anymore because of the inherently limited RANS/DES turbulence models and
the widely-used lower-order discretization schemes.
High-fidelity, first-principles-based simulations with
unprecedented resolution can reveal vast unknown
temporal-spatial correlations in multi-scale and multiphysics phenomena that are beyond todays computing and experimental capabilities. With comprehensive V&V procedures, assisted by targeted physical experiments, and rigorous uncertainty quantification,
they are to revolutionize ship hydrodynamics research
and, along with optimization techniques, the ship design process for greatly reduced design cycles and cost
and much improved operation safety and economy.
Therefore, the next-generation, high-fidelity ship hydrodynamics solvers have to be developed aiming at
the oncoming exascale computing platforms, and addressing modeling issues, discretization schemes, and
HPC memory and scalability restraints at the same
time.
Acknowledgments
This work was supported by research Grants
from the Office of Naval Research (ONR), with Dr.
Patrick Purtell, Dr. Ki-Han Kim, Dr. Thomas Fu, Ms.
Kelly Cooper, Dr. Roshdy Barsoum, and Dr. Robert
Brizzolara as the program managers. The FSI studies
are performed in collaboration with Dr. Joachim
Grenestedt of Lehigh University. The WAM-V studies
are conducted in collaboration with Dr. Mehdi
Ahmadian of Virginia Technology University. The
planning hull studies are conducted in collaboration
with Dr. Carolyn Judge of USNA. The simulations
were performed at the Department of Defense (DOD)
Supercomputing Resource Centers (DSRCs) through
the High Performance Computing Modernization Program (HPCMP).
The user profile obtained by the 26th International Towing Tank Conference held in 2011 indicated
for ship hydrodynamics CFD: 65% universities and
model basins, 20% directly industry (shipbuilding or
engineering design companies), and 15% other. Respondents rated themselves as intermediate/advance
CFD engineers. In addition, most model-basin work is
for experimental testing not CFD as requested their
customers and likely biased by investments in experimental facilities. Ultimately, it depends on the customers at all levels and regulation agencies.
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