Professional Documents
Culture Documents
Catalysis Today
journal homepage: www.elsevier.com/locate/cattod
Energy Research Centre of the Netherlands (ECN), Biomass & Energy Efciency, P.O. Box 1, 1755 ZG Petten, The Netherlands
Avantium Chemicals B.V., Zekeringstraat 29, 1014 BV Amsterdam, The Netherlands
a r t i c l e
i n f o
Article history:
Received 9 January 2013
Received in revised form 30 May 2013
Accepted 1 July 2013
Available online 19 August 2013
Keywords:
Biomass
Wheat straw
Alcoholysis
Glucopyranoside
Glucoside
Furans
a b s t r a c t
The acid-catalysed alcoholysis of wheat straw has been studied in 95% methanol and 94% ethanol (w/w)
in the presence of various amounts of H2 SO4 and compared to the alcoholysis of wheat straw-derived
organosolv pulp and commercially available celluloses. Substrate liquefaction and the product distribution were found to depend mainly on the temperature and the amount of H2 SO4 added compared to the
acid neutralisation capacity (ANC) of the substrate. The process was optimised for the one-step conversion of wheat straw into methyl glucosides, dened as the sum of and anomers. The maximum total
methyl glucosides yield from wheat straw was 56 mol-% based on initial glucan after 120 min methanolysis at 175 C and 40 mM H2 SO4 . Concurrently, furfural was formed at 40 mol-% yield based on initial xylan.
The solid residue consisted of mainly acid insoluble (pseudo)lignin, humins and minerals. Switching to
ethanol resulted in a shift from glycosides to furfural, 5-(alkoxymethyl)-2-furfural and levulinates. Addition of MgCl2 , as well as substituting H2 SO4 by HCl led to poorer biomass liquefaction and lower glucosides
yield presumably due to consumption of protons under the typical reaction conditions. Alcoholysis of
delignied, cellulose-enriched pulp obtained via organosolv fractionation resulted in higher glucosides
yields and more concentrated product streams, as higher glucan loadings are possible and undesired
side-reactions are minimised. Furthermore, organosolv fractionation prior to alcoholysis allows for the
separation and valorisation of the lignin fraction. The glucosides can be separated, e.g. by means of chromatography, and may be converted into furan building blocks, for example for the production of plastic
precursors, such as 2,5-furandicarboxylic acid.
2013 Elsevier B.V. All rights reserved.
1. Introduction
A growing world population and its persistent drive for increasing the standard of living and the growing needs for mobility are
putting a large claim on the natural resources. It is commonly
believed that resources such as clean water, food, energy and raw
materials will become scarce in the foreseeable future. Worries
about running out of natural resources have been from all ages, but
has never led to insurmountable problems due to the adaptability and ingenuity of men. These days, declining known oil and gas
reserves are a major topic in international discussions. In the light
of anthropogenic global warming an obvious switch to alternative fossil carbon sources for energy production and petrochemical
building blocks is not recommendable.
In many instances, a petrochemical building block can be
substituted by natural alternatives. In this light, the U.S. Department of Energy published two reports identifying promising
hemicellulose derivatives. Their presence may lead to a loss of sugars due to undesired condensation reactions. Alternatively, prior
to alcoholysis the biomass can be fractionated. Organosolv fractionation enables separation of the three main constituents of
lignocellulosic biomass, viz. lignin, hemicellulose and cellulose
[24,25]. The pulp can be used for the production of alkyl glucosides, whereas the lignin and hemicelluloses can be valorised
separately. When performing alcoholysis on delignied pulp, undesired side-reactions are expected to be minimised, the sugar yields
increased and more concentrated product streams will be possible
compared to alcoholysis on the whole biomass. Whereas methanol
seems the solvent of choice in alcoholysis of hexose-containing
material, ethanol is interesting when starting with lignocellulosic
biomass, due to the higher lignin solubility [26]. Besides, ethanol
is considered less toxic and can easily be obtained from renewable
resources. Moreover, in acid catalysed alcoholysis at elevated temperature the use of ethanol is preferred over methanol because of
its lower tendency to form dialkylether [27].
Previously, H2 SO4 , HCl, and MgCl2 have been compared and
tested as catalyst in organosolv fractionation of wheat straw in
ethanol/water (60% ethanol, w/w) [25]. Herein, the effect of the
acid catalysts was found to be primarily due to their effect on the
pH of the organosolv liquor rather than the type of anion. H2 SO4 was
found to be a weaker acid than HCl in 60% (w/w) aqueous ethanol.
The use of MgCl2 was found to enhance fractionation and enzymatic digestibility of the resulting pulp, however, to a lesser extent
than both acid catalysts.
In this study cellulose containing material is processed in acidied methanol and ethanol, targeting maximum total glucosides
yields. Herein, no difference is made between the yields of the
and anomer of the glucosides; both anomers can be used simultaneously as precursor for the formation of furan-derivatives. The
effect of substrate, catalyst concentration, temperature and reaction time are studied, as well as the effect of HCl and MgCl2 addition.
2. Experimental
2.1. Materials
Wheat straw was selected as a representative lignocellulosic
biomass substrate, because it is an abundant agricultural residue in
Europe. The wheat straw used in this study was dried winter wheat
straw grown in the vicinity of Delftzijl, the Netherlands, and cut to
<2 cm pieces. The average moisture content was 8% (w/w) dry
biomass. The bulk composition of the wheat straw was: 8.4% water
extractives, 2.0% ethanol extractives, 36.9% glucan, 19.9% xylan,
1.9% arabinan, 0.7% galactan, 0.2% mannan, 0.1% rhamnan, 16.7%
acid-insoluble lignin, and 1.1% acid-soluble lignin. The ash content
was 6.1%. The elemental composition of the biomass was 44.3% carbon, 42,7% oxygen, 5.4% hydrogen, 2.2% silicium, 0.2% potassium,
0.2% calcium (other elements <0.1%) [25]. All percentages are based
on dry biomass weight. The straw was stored dry in closed bags at
room temperature until use. The material was used without further
treatment.
Cellulose-enriched lignocellulosic pulp (68.9%, w/w glucan;
7.9%, w/w xylan, 15.7%, w/w acid-insoluble lignin, and 0.4%, w/w
acid-soluble lignin) was obtained from organosolv pulping of wheat
straw [28]. For this, the wheat straw was mixed with 50% (w/w)
aqueous ethanol in a ratio of 10 L/kg dry biomass and the slurry
was heated to 210 C while being mixed. The reactor was kept
isothermal for 90 min and then cooled to below 40 C. After organosolv treatment, the product was ltered. The solid fraction was
washed with 50% (w/w) aqueous ethanol and dried in vacuo at
50 C. The pulp was stored in closed vessels until further use.
As lignin and hemicellulose-free reference samples Avicel PH-101
time and acid concentration were varied as well, thus taking into
account combined effects. The reaction conditions are summarised
in Table 1.
After cooling, the product was centrifuged and the liquid
was analysed with a combination of HPLC, HPAEC and GCMS
techniques as described in Section 2.3. The solid residue was
washed, dried and weighed to calculate the pulp yield or liquefaction efciency. The resulting pulps of the top-three performing
experiments in terms of glucosides yield were analysed for their
composition and the amount of non-converted glucan was determined according to the methods described in Section 2.3. Based
on the combined results of glucosides yield, pulp yield and pulp
composition, a set of process conditions was dened and taken as
the starting point for further optimisation to yield a maximum of
methyl glucosides from wheat straw.
2.2.3. Optimising glucosides yield
Based on the screening experiments a set of condition was
dened in terms of processing temperature, incubation time and
added acid dose. A set of optimisation experiments was carried
out in reactor B with 30 g wheat straw (as received) in 95% (w/w)
methanol (11 L/kg dry weight) at xed temperature, ranging from
175 to 190 C, and a H2 SO4 concentration, ranging from 25 to
40 mM. After 105 min at temperature the sampling line was ushed
with 5 mL and consequently a 5 mL sample was drained from the
reactor and quenched in ice water to stop the reaction and condense
the product mixture. This was repeated at a 15 min interval until
4 samples were isolated per set of conditions. The liquid samples
were analysed for methyl glucosides by HPAEC-PAD, as described
in Section 2.3. The set of conditions yielding the highest amount of
methyl glucosides in the sampling experiments were veried single
batch experiment, to eliminate possible effects of volume changes
and a different cooling transient as a result of the sampling in the
optimisation experiments.
2.2.4. Effect of ethanol and chloride
The usability of ethanol for the production of glucosides from
wheat straw was evaluated qualitatively by comparing the results
of ethanol alcoholysis at 200 C and 30 mM H2 SO4 with those
obtained after methanolysis under similar conditions. The effect of
chloride on the alcoholysis of wheat straw was tested by the addition of 50, 100 and 200 mM MgCl2 and, in a separate series replacing
30 mM H2 SO4 by 60 mM HCl. The MgCl2 experiments were carried
out in 95% (w/w) methanol at 180 C in the absence and presence of
H2 SO4 . The HCl experiments were performed in 94% (w/w) ethanol
at 200 C. All results were compared to a H2 SO4 reference.
2.3. Analyses
2.3.1. Summative composition of wheat straw and obtained solids
The ash content of the wheat straw was determined by calcination according to NREL/TP-510-42622 [29]. The elemental
composition was measured with an elemental analyser (Carlo Erba
Instruments FLASHEA1112, Wigan, UK) (C, H, N, and O), ion chromatography after bomb combustion (Cl), and inductively coupled
plasma atomic emission spectroscopy (ICP-AES) (other elements).
The further composition of the raw materials and obtained solid
residues, i.e. lignin, hemicellulose and cellulose, were analysed
using a modied hydrolysis protocol based on TAPPI methods T 222
and 249 [30]. In this, the solids were hydrolysed in subsequently
12 M H2 SO4 at 30 C for 1 h and 1.2 M at 100 C for 3 h. The amount
of solid residue, i.e. acid-insoluble lignin and ash, was determined
gravimetrically and the ash content herein was determined by calcination. The hydrolysate was analysed for acid-soluble lignin by
UVvis absorption spectroscopy at 205 nm and monomeric reducing sugars by HPAEC-PAD (see Section 2.3.2). In case of the wheat
Table 1
Glucan-based product yields after methanolysis of wheat straw.
Entry
Temperature ( C)
H2 SO4 (mM)
Glucosides (mol-%)c
Furans (mol-%)
Levulinates (mol-%)
1
2
3
4
5
6
200
200
200
200
200
200
30a
30a
30a
30a
30a
30a
10
20
30
40
50
84.2
72.8
33.7
14.9
15.5
20.1
96.8
96.0
61.7
6.0
1.6
0.1
0.0
0.2
23.3
37.7
d
d
0.0
0.1
0.7
7.1
3.0
2.5
0.0
0.0
0.7
15.3
26.4
40.4
7
8
9
10
11
12
13
200
200
180
180
170
160
160
30
60
60
120
120
120
120
30
30
30
30
50
50
150
15.1
18.0
29.5
22.9
20.3
32.6
22.4
6.0
d
d
28.4
15.9
d
d
41.0
29.2
35.2
43.9
44.4
30.6
33.2
6.2
3.0
d
2.9
3.3
d
d
18.6
26.4
d
7.0
12.6
d
d
a
b
c
d
Fig. 1. Methyl glucosides yield after 120 min (left) and 150 min (right).
experiments the amount of solvent changes, as a result of hydrolysis and condensation reactions, especially when dimethyl ether
(DME) is formed. At typical methanolysis conditions, methanol loss
due to the formation of dimethyl ether is estimated to be 520%
[32]. Net water will be produced and methanol will be consumed,
resulting in a lower volume and total weight of the solvent. Since
during sampling the amount of remaining liquid cannot be quantied, the yields are given in g per kg initial solvent. It should be
noted that sampling itself also slightly reduces the total amount
of solvent, affecting the glucosides concentration, especially after
multiple samplings. Consequently, the concentrations found for
longer incubation times will be relatively larger. The concentrations were corrected for the solvent loss due to sampling and the
results after 120 and 150 min incubation are depicted in Fig. 1.
The optimum yield per temperature follows the diagonal from
highest temperature and lowest acid concentration to the lowest
temperature and highest acid concentration. At less severe reaction
conditions, i.e. lower temperature and/or lower acid concentration
an increase in incubation time led to increased methyl glucosides
production, whereas more severe reaction conditions, i.e. higher
temperature and acid concentration, led to a decrease in yield
with increasing incubation time. The increase is explained by prevailing alcoholysis of the remaining glucan in time; the decrease
is a result of enhanced and dominating glucosides degradation,
yielding higher amounts of furans and, especially, levulinates. The
trend implies that an optimum can be found along, or in the
vicinity of the mentioned diagonal. Indeed, after 150 min the highest yield, 25.9 g/kg, was obtained at 185 C with 30 mM H2 SO4 .
The highest yield after 120 min was 26.2 g/kg, obtained at 180 C
with 35 mM H2 SO4 . Although the direction towards optimum reaction conditions is clear, no overall maximum glucosides yield was
found in this set of experiments. Therefore, the optimisation set
was extended along the diagonal by performing methanolysis
at 175 C with 35 and 40 mM H2 SO4 and at 180 C with 40 mM
H2 SO4 .The highest methyl glucosides yield was observed after
120 min at 175 C with 40 mM H2 SO4 (Table 2). Although an absolute maximum in methyl glucosides yield is still not unambiguously
established, based on the screening experiments (Table 1) it was
concluded that the optimum reaction conditions for this wheat
straw should be near 175 C and 40 mM H2 SO4 for a 120 min process
and that further optimisation will result in marginal improvements,
at best. The maximum yield was estimated at 27.9 g/kg or 55.5 mol%, assuming no weight changes in the solvent. The concluding pH
of the liquor was 1.5.
To validate the results, methanolysis was repeated using the
same reactor set-up at 175 C with 40 mM H2 SO4 without intermediate sampling using 30 g wheat straw in 238 g methanol 95%
(w/w). After 120 min at temperature the reactor was cooled to
Table 2
Optimisation of methyl glucosides yield from wheat straw in reactor B.
Temperature ( C)
H2 SO4 (mM)
175
175
180
175
175
180
120
120
120
150
150
150
35
40
40
35
40
40
26.4
27.9
23.2
24.9
25.3
21.8
below 40 C. The concluding pH of the liquor was 1.5 and the liquid
weight loss due to the consumption of methanol, by methanolysis and DME formation was less than 3%. The products yields were
corrected for the liquid mass loss and are depicted in Fig. 2. The
glucosides yield was 53.9 mol-% based on initial glucan, which is
in agreement with the data obtained in the optimisation series.
Other identied, glucan-derived products were glucose (3.7 mol-%),
HMF (0.2 mol-%), 5-(methoxymethyl)-2-furaldehyde (3.8 mol-%),
methyl levulinate (11.0 mol-%) and levulinic acid (1.0 mol-%).
The solid residue after alcoholysis was virtually free of unconverted xylan. The xylan in the wheat straw has preferentially been
converted into furfural, 40.6 mol-%. Other products were methylxylosides (17.9 mol-%) and xylose (1.4 mol-%).
Fig. 3. Products yield of wheat straw alcoholysis in methanol and ethanol at 200 C (reactor A).
is only slightly higher than that of wheat straw, 16.8% (w/w). Therefore, the larger part of the condensation products, if formed, seem
soluble in the resulting liquor.
3.4. Effect of chloride
for the celluloses and pH 1.8 for the pulp and wheat straw, support
this assumption.
Under studied conditions, the total glucosides molar yields from
organosolv pulp and untreated wheat straw were comparable, but
the furans and levulinates yields from pulp were signicantly lower
(Fig. 4). The relatively lower yields of furans and levulinates, as secondary products, do not correspond with the lower ANC found for
the pulp, 0.19 mol H+ /kg versus 0.26 mol H+ /kg for the wheat straw
at pH 2. At similar substrate loading, however, as a direct result
of the cellulose enrichment, the pulp led to signicantly higher
product concentrations. For example, the total ethyl glucosides
concentration in the liquor was twice as high. Higher glucosides
and/or furans concentrations are expected to result in increased
product losses due to condensation reactions, especially in the presence of (residual) lignin. Hereby, furans will be consumed and the
formation of levulinates will be reduced, resulting in a lower yield
for both compounds, as is observed for the pulp (Fig. 4). The amount
of solid residue obtained after alcoholysis of the pulp, 18.2% (w/w),
Table 3
Effect of MgCl2 and HCl on the alcoholysis of wheat straw.
T ( C)
Catalyst
Solvent (balance H2 O)
180
180
180
180
200
200
200
a
40 mM H2 SO4
40 mM H2 SO4 a
30 mM H2 SO4
60 mM HCl
100 mM HCl
95% methanol
95% methanol
95% methanol
95% methanol
94% ethanol
94% ethanol
94% ethanol
89.8
70.4
21.4
52.7
15.3
52.1
48.2
a
b
Furans (mol-%)
Levulinates (mol-%)
<0.1
0.4
44.6
3.4
31.9
3.2
4.7
b
0.2
2.8
0.8
19.3
1.4
2.0
b
0.1
10.9
0.2
10.3
<0.3
<0.3
10
[2] J.H. Holladay, J.F. White, J.J. Bozell, D. Johnson, Top value-added chemicals
from biomass, in: Vol. II Results of Screening for Potential Candidates from
Biorenery Lignin, US Department of Energy and Renewable Energy, Battelle,
2007.
[3] B. Kamm, P.R. Gruber, M. Kamm, Bioreneries, Industrial Processes and Products, Wiley-VCH, Weinheim, 2006.
[4] O. Casanova, S. Iborra, A. Corma, Journal of Catalysis 265 (2009) 109116.
[5] P. Walt, G.V. Vladimir, Advanced Synthesis & Catalysis 343 (2001)
102111.
[6] G.-J. Gruter, E. Jong de, Biofuels Technology 1 (2009) 1117.
[7] Y. Romn-Leshkov, C.J. Barrett, Z.Y. Liu, J.A. Dumesic, Nature 447 (2007)
982986.
[8] M. Watanabe, Y. Aizawa, T. Iida, T.M. Aida, C. Levy, K. Sue, H. Inomata, Carbohydrate Research 340 (2005) 19251930.
[9] B. Girisuta, J.P.B.M. Janssen, H.J. Heeres, Chemical Engineering Research and
Design 84 (2006) 339349.
[10] J. Zakzeski, R.J.H. Grisel, A.T. Smit, B.M. Weckhuysen, ChemSusChem 5 (2012)
430437.
[11] J.B. Binder, R.T. Raines, Journal of the American Chemical Society 131 (2009)
19791985.
[12] R.-J. van Putten, J.C. van der Waal, E. de Jong, C.B. Rasrendra, H.J. Heeres, J.G. de
Vries, Chemical Reviews 113 (2013) 14991597.
[13] C. Fan, H. Guan, H. Zhang, J. Wang, S. Wang, X. Wang, Biomass and Bioenergy
35 (2011) 26592665.
[14] R. Karinen, K. Vilonen, M. Niemel, ChemSusChem 4 (2011) 10021016.
[15] C. Rasrendra, I. Makertihartha, S. Adisasmito, H. Heeres, Topics in Catalysis 53
(2010) 12411247.
[16] S. Dutta, S. De, M. Alam, M.M. Abu-Omar, B. Saha, Journal of Catalysis 288 (2012)
815.
[17] V. Degirmenci, E.A. Pidko, P.C.M.M. Magusin, E.J.M. Hensen, ChemCatChem 3
(2011) 969972.
[18] S. Lima, P. Neves, M.M. Antunes, M. Pillinger, N. Ignatyev, A.A. Valente, Applied
Catalysis A 363 (2009) 9399.
[19] Y. Su, H.M. Brown, X. Huang, X. d. Zhou, J.E. Amonette, Z.C. Zhang, Applied
Catalysis 361 (2009) 117122.
[20] G.J.M. Gruter, F. Dautzenberg, patent PCT WO 2007104514 (Sep 2007).
[21] M. Bicker, D. Kaiser, L. Ott, H. Vogel, Journal of Supercritical Fluids 36 (2005)
118126.
[22] K. Garves, Journal of Wood Chemistry and Technology 8 (1988)
121134.
[23] X. Hu, C. Lievens, A. Larcher, C.-Z. Li, Bioresource Technology 120 (2011)
1010410113.
[24] X. Zhao, K. Cheng, D. Liu, Applied Biochemistry and Biotechnology 82 (2009)
815827.
[25] W.J.J. Huijgen, A.T. Smit, J.H. Reith, H. Den Uil, Journal of Chemical Technology
and Biotechnology 86 (2011) 14281438.
[26] E. Muurinen, Organosolv Pulping. A Review and Distillation Study Related to
Peroxyacid Pulping, University of Oulo, Oulo, Finland, 2000, PhD thesis.
[27] M. Mascal, E.B. Nikitin, ChemSusChem 3 (2010) 13491351.
[28] J. Wildschut, A.T. Smit, J.H. Reith, W.J.J. Huijgen, Bioresource Technology 135
(2013) 5866.
[29] National Renewable Energy Laboratory (NREL), Chemical analysis
and testing laboratory analytical procedures, Golden, CO, USA, 2009,
http://www.nrel.gov/biomass/analytical procedures.html.
[30] Technical Association of the Pulp and Paper Industry (TAPPI) Standard Test
Methods. Norcross, GA, USA, 2009; http://www.tappi.org/2009
[31] European Committee for Standardization. CEN/TS 14429: Characterization
of wasteleaching behaviour testsinuence of pH on leaching with initial
acid/base addition, 2005.
[32] T.A. Semelsberger, R.L. Borup, Journal of Power Sources 152 (2005)
8796.
[33] L. Paszner, H.J. Cho, TAPPI Journal 72 (1989) 135142.
[34] Hawkes, Journal of Chemical Education 73 (1996) 516517.