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The open lineshaft bearing bushings are subject to abrasive wear when the
pumped liquid contains sand or other suspended solids. The open lineshaft
type does not have a possible contamination problem, which can exist with
the enclosed lineshaft type when drip oil or packed grease is used. Other
examples of product-lubricated pump constructions can be found in ANSI/HI
2.12.2.
The enclosed lineshaft bearing bushings are protected from pumped
abrasives and are lubricated by drip feed oil, packed grease or pressurized
water in the standard pump configurations. The shaft-enclosing tube is
provided to protect the shaft and bearing bushings from the liquid being
pumped and to provide a means for abrasive-free water, grease or oil to
lubricate the bearing bushings. A bypass port in the top of the bowl
assembly, not necessarily used on lower head or single-stage applications,
prevents the buildup of pressure in the shaft-enclosing tubes.
Mineral oil contamination of wells is a possible problem with enclosed
lineshaft; therefore, biodegradable oils are frequently used. Selecting proper
Vertical turbine pumps (VTPs) offer many unique advantages for many
applications. For instance, the vertical construction takes up little floor space;
priming problems can be avoided due to submersion of the impellers in
liquid; the first stage impeller can be lowered (by increasing the pit depth, if
necessary) to provide the desired NPSH margin; multistage construction and
midrange specific speeds offer high efficiencies; and modular construction
allows the pumps to be customized for many applications.
VTPs are available in deep well, wet pit (short setting or close-coupled),
canned, and submersible motor configurations. Accordingly, my September
2008 column on the advantages and cautions of using VTPs on water and
wastewater applications concentrated primarily on cavitation, vibration and
axial thrust, as well as how to avoid the associated field problems.
VTP bearings are found in the bowl assembly (in each bowl, suction case/bell
and possibly the discharge case) and in the column assembly (unless the
pump has a short setting or is driven by a submersible motor located below
the bowl assembly). Bowl bearings are normally made of a low-lead bronze
material, set against a 416 stainless steel bowl shaft without any replaceable
sleeves (see Fig. 1).
Open Lineshaft
Open column line shaft bearing construction is recommended for ease of
maintenance and/or whenever a special bearing material is required; it is not
recommended for longer settings greater than about 100 feet. Renewable
shaft sleeves or hard facing on the shaft are available for longer life, and
typical bearing spacing is 10 feet for well applications. However, for shorter
settings, the shaft size and spacing should be selected so that the shafting
will operate below its first critical speed (see Fig. 4). For example, at 1,800
RPM, the maximum bearing spacing for a 1 11/16 inch (1.69 inch) shaft
would be five feet.
Enclosed Column
In this configuration, an enclosing tube provides the lineshaft with protection
from the pumped liquid and ensures clean lubrication to the bearings prior to
startup, which is especially important for deeper settings (over about 100
feet). The lineshaft bearings are typically spaced at five-foot intervals to
support the lineshaft. An internal spiral groove allows the lubricant to flow
between the shaft and the inner face of the bearing, while the outside of the
bearing is threaded to connect the enclosing tube sections.
This construction minimizes maintenance of the column bearings in abrasive
services. The oil (or water) lubrication for the enclosed construction is
introduced at the surface. A tank attached to the discharge head provides oil
through a solenoid valve to the tension bearing in the stuffing box. It then
flows by gravity into the enclosing tube and through the bypass port in the
bowl assembly discharge case. Alternate lubricants such as clean water or
grease can also be used with enclosed lineshaft construction. Lubricating oils
are available that are acceptable for discharge into the pumped liquid, even
when it is intended for drinking water.
Bowl Assembly Bearings
Vespel bearings are also much like Teflon bearings but with improved
dimensional stability, and they are also available with a variety of fillers,
including Teflon and carbon. Rubber bearings are primarily used for open
lineshaft column applications and are very proficient at handling solids, as
long as they are not too sharp. However, they have poor lubricity and should
be wetted prior to startup, which could pose a problem with deep settings
(over about 100 feet), especially if the pump does not have a foot (check)
valve and it takes too long for the pumped liquid to reach the upper
bearings. Rubber bearings are seldom used for bowl bearings due to the
larger required running clearance. Finally, hardened surface metal bearings
are also available, such as chromium oxide and tungsten carbide, for
abrasive/solid applications, but they are expensive and also have poor
lubricity for handling air and/or vapors.
http://www.waterworld.com/articles/print/volume-29/issue12/departments/pump-tips-techniques/back-to-basics-how-to-improvevertical-turbine-pump-reliability-through-optimum-bearing-selection.html
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