5

Cooling
Systems

52

Cooling Systems

Cooling Systems
Chillers
Packaged Chillers
Condenser Water Systems
Secondary Chilled Water Circuits

5
5
5
5

3
4
7
11

Static Cooling

5 15

Heat Pump Systems

Examples

5 21

1 Large Building Cooling System

5 25

Cooling Systems Chillers

53

Chillers
Chillers are controlled by Chiller Controllers. Two versions are
available, the 3T variant for simple installations, Air Cooled
Condensers etc and the 6R* version which has more
comprehensive features, and may contain the System
Housekeeping Function - see General Introduction section.
Chiller Controllers are Demand Driven from the zones of the
building that they serve; you will need at least one Zone
Controller in order to make the Chillers run. Chiller Controllers
may need Submodules registered to them to extend their
control abilities to match your application.
* 6R Chiller Controller available Q2 2000

Chillers and Primary Pumps

Chiller
controller
Type 3T

Changeover
submodule

Chiller Controller 3T controls 2 Chillers and single Primary Pump

or 3 Chillers with no pump
Use Changeover submodule for Twin Pump set A

54

Cooling Systems Chillers

Packaged Chillers
Types of Control
Sequenced control of a number of packaged chillers based on
Return Chilled Water Temperature. As the Return
Temperature rises, indicating more load in the building, more
packaged chiller stages are added to the sequence. Chiller
Flow temperature and all Flow and Pressure interlocks are
controlled by the chillers own packaged controls.
Set CMDE parameter to 1 in 3T Controller for this mode.
Occupancy status will be determined from the Demand
signals sent by the Energy Consumer and Distributor
modules and/or Volt Free Contact input.
Demand-Driven Control of a number of packaged chillers
based on Demand signals from the building; as more demand
is signalled by the Energy Consumer and Distributor
modules, so more chiller stages are enabled. Chiller Flow
temperature and all flow and pressure interlocks are
controlled by the chillers own packaged controls
Set CMDE parameter to 0 in 3T Controller for this Mode
Occupancy Control based on Building Occupancy derived
from the Energy Demand signals and/or Volt Free Contact
input - use the MIND, MNAV and MNOC parameters to
determine Occupancy Status and use Occupation Switch
output on the 3T Controller

Sensors
if you are controlling the Return Temperature, you must fit a
Return Temperature sensor. Otherwise, sensors are optional,
for monitoring purposes
3T Chiller Controllers have 2 sensor inputs; one for Flow,
and one for Return temperature
6R Chiller Controllers have 4 sensor inputs; Flow and Return
Temperature, plus a spare channel and a fourth input for
Outside Temperature if this is the System Housekeeping
module

Cooling Systems Chillers

55

Inputs (3T)
can use Volt-free contact wired to sensor input to force 3T
Chiller Controller into Occupancy - a Demand signal that
will enable the chillers as an OR function with any
Demand signals being received from other modules
can use Volt-free contact wired to sensor input of 3T Chiller
Controller as a flow-proving input from a flow switch to
prevent chillers running unless flow is proved; normally this
is a back-up to a hardwired scheme provided by the chillers
own controls

Inputs (6R)
the 6R Chiller Controller has 2 inputs for Fault or Status
monitoring
alternatively one input may be used for flow-proving or
occupancy input as per the 3T - see above

Outputs Chillers and single pumps

3T Chiller Controllers have 3 Triac Outputs for enabling up
to 3 packaged chillers in sequence - CTU/DIN/3T/209
or 2 packaged chillers in sequence and Chilled Water pump
enable - CTU/DIN/3T/208
6R Chiller Controllers have 4 Relay outputs for enabling up
to 4 packaged chillers in sequence, and 2 Relay outputs to
enable Chilled and Condenser Water Pumps

Twin Pumpsets
Chilled Water Pumpsets may be controlled using a
Changeover Submodule registered to the Chiller Controller
must fit at least one VFC status signal to indicate pump is
running n.b.. it must be a status signal, trip signals will not
work
either a flow switch across each pump, or a single one for the
pump pair

56

Cooling Systems Chillers

Cooling Systems Condenser Water

Condenser Water Systems

Condenser Water Pumps, Cooling Tower Fans and Tower
Bypass Valves are controlled by Submodules registered to a
Chiller Controller (6R version only).

Condenser Water Systems - Cooling Towers

Condenser
Water Circuit

Chilled Water
Circuit

57

58

Cooling Systems Condenser Water

Types of Control
Control of Chiller Stages is from the Chiller Controller
CLR/DIN/6R/.... Up to 4 stages of Chiller may be switched by
the Chiller Controller, with further stages available using
Cascade Submodules
Control of Chilled and Condenser Water Pumpset is via a
Changeover Submodule PCO/DIN/3T/... - single pumps can
be controlled by the Chiller Controller 6R itself. The Pumpset
will be enabled prior to the chillers starting and chillers can
be made to shut down on pump failure by setting ALRM
parameters in both modules

Condenser Water Systems - Cooling Towers

Cool demand
inputs from
plant

Chilled Water
PCO/DIN/3T/009

Condenser Water
PCO/DIN/3T/009

Cooling Tower Bypass

CTB/DIN/3T/205

Condenser Water and Cooling Tower

Control using Chiller Controller and
submodules

Cooling Tower Fans

CTF/DIN/3T/208

Cooling Systems Condenser Water

59

Control of Cooling Tower Bypass Valve is via a Actuator

Submodule CTB/DIN/3T/205 Control will be to a constant
Condenser Water Return Temperature
Control of Cooling Tower Fans is via a Actuator Submodule
CTF/DIN/3T/208 Control will be to a constant Cooling Tower
Pond Temperature. Tower fans can be single speed or have 2
or 3 speeds.

Sensors
Condenser Water Return Temperature sensor must be fitted
and wired to the Submodule controlling the Tower Bypass
Valve.
Cooling Tower Pond Temperature sensor must be fitted if
the Tower Fans are to be controlled; it must be wired to the
Submodule controlling the fans

Inputs
can use Volt-free contact from a level switch in the Tower
Pond wired to an input on the Submodule controlling the
Tower Fans; this will prevent the Condenser Water Pumps
running if there is no water in the Tower.

Twin Pumpsets
Condenser Water Pumpsets may be controlled using a
Changeover Submodule registered to the Chiller Controller
must fit at least one VFC status signal to indicate pump is
running, it must be a status signal, trip signals will not work
either a flow switch across each pump, or a single one for the
pump pair
flow failure will disable the Chillers and Tower Fans.

5 10

Cooling Systems

Cooling Systems Secondary Circuits

5 11

Secondary Chilled Water Circuits

Secondary Chilled Water Circuits are controlled by Secondary
Circuit Controllers. Two types of Secondary Circuit Controller
are available, either;
with Temperature Control, which is used for supplying
Variable Temperature (VT) or Constant Temperature (CT)
circuits with water at a higher temperature than the Primary
Circuit via a control valve, or controlling a CT circuit with
only a single pumpset or
with Pump Changeover, which is used for CT Circuits

Secondary Chilled Water Circuits

VT Circuit or CT Circuit
operating at a higher
temperature than
Primary Circuit

Secondary
Circuit
Controller
with
Temperature
Control

Zone Controller
Pump Changeover
Submodule

Chiller Controller

Fan Coil
Controllers
Secondary Circuit Controller
with Pump Changeover

5 12

Cooling Systems Secondary Circuits

without a valve, but with a twin pumpset. VT Circuits can
vary their Flow Temperature based on Demand signals
received from Energy Consumer or Distributor Modules.
All Secondary Circuit Controllers are Demand Driven; this
means that at least one Energy Consumer or Distributor
Module must be registered to the Secondary Circuit Controller
to make it run; alternatively, a Volt-Free Contact (VFC) may be
use to force the controller into Occupancy.

Secondary Chilled Water Circuits

Interconnect Ikon Diagram

Controlling
Pumpset
Controlling
Secondary Circuit
Temperature via
3-Port Valve

Controlling CT
Pumpsets feeding
Fan Coils

Cooling Systems Secondary Circuits

5 13

Types of control
for VT Circuits, setpoint is set by Zone Demand - use
VTU/DIN/3T/..
for VT Circuits with twin pumpsets, use a PCO/DIN/3T/007
Changeover Submodule registered to the Secondary Circuit
Controller
for CT Circuits with twin pumpset,
use CTU/DIN/PCO/3T/007
for CT Circuits with single pump, or that need VFC input
from a legacy system to generate a Cooling Demand, use
CTC/DIN/3T/201

Which Version?
to control or measure Secondary Circuit temperature, use
version with Temperature Control
to use a VFC as an Occupancy Input, use version with
Temperature Control
to control a Pump Pair with auto-changeover, use
Secondary Circuit with Pump Changeover - it has no sensor
inputs to measure temperature.

Sensors (versions with temperature control)

must fit flow sensor for VT applications if flow temperature
limits are important
if no sensor is fitted to Secondary Circuit with Temperature
Control, valve will be positioned according to Zone Demand
for CT Circuits, sensor can be fitted for monitoring purposes
even if there is no valve to control - set CMDE=0
can use Volt-free contact wired to sensor input to force CT
controller into Occupancy - a Demand signal that will cause
the controller to work to its Occupied setpoint and pass on a
Demand signal to cause the Chiller plant to run
Condensation Sensor input is available to inhibit Secondary
Circuit if Condensation is detected. This can be used with
Static Cooling systems as an alternative to Condensation
Detection per Zone

5 14

Cooling Systems Secondary Circuits

Inputs (versions with Pump Changeover)
must fit at least one VFC status signal to indicate pump is
running - it must be a status signal, trip signals will not work
either a flow switch across each pump, or a single one for the
pump pair
or auxiliary contact from pump motor starter, one per pump,
or one per pumpset

Valves
valves are Raise / Lower type; if 0-10V DC valves are used,
use Analogue Output Secondary Circuit Controller to give 010V dc outputs

Pumps
single pump controlled from output on Secondary Circuit
Controllers with Temperature Control
Twin Pumpsets are controlled by PCO/DIN/3T/007 - a
Changeover Submodule for Circuits controlled by
Secondary Circuit Controllers with Temperature Control,
or CTU/DIN/PCO/3T/007- a Secondary Circuit Controller
with built-in Pump Changeover function for CT pumpsets

Zone and CT Circuit Demand Signals

Secondary Circuits are Demand Driven
each VT Secondary Circuit must have at least one Consumer
or Distributor Module to send Energy Demand Signals The
VT setpoint, and whether the pumps will run or not, is
determined from this signal
more than one Zone Controller can be used per secondary
circuit; the highest or average Energy Demand signal will be
used to determine the VT setpoint and pump status.
CT Circuits must also have Energy Demand signals sent to
them in order to make them run. Often, CT circuits feed
multiple loads e.g. AHUs, Fan Coils
either each load must be controlled by a SeaChange Module
e.g. AHU Controller, Fan Coil Controller
or a Volt-free contact must be wired from the loads into the
Secondary Circuit Controller otherwise it will not
run.

Cooling Systems Static Cooling

5 15

Static Cooling Systems

Static Cooling Systems is the generic name given to Chilled
Ceiling and Chilled Beam systems, because instead of blowing
recirculated air across a coil to cool down a space, the space is
cooled directly by radiation and convection heat transfer from
the ceiling itself - Chilled Ceiling, or from convective elements
mounted at high level - Chilled Beams. In both cases, Chilled
Water, at a higher temperature than conventional blown-air
systems, and much larger volumes, is passed through coils in
the beam or ceiling panel.

Chilled Ceilings and Beams

Secondary Circuit
Controller with
Temperature Control

Changeover
Submodule

Intelligent
Actuator

Zone Controller

Intelligent
Condensation
Sensor

Zone Controller

5 16

Cooling Systems Static Cooling

Positioning of Temperature Sensors must be considered.
Return Air sensors, as used with Fan Coils, are useless, as
there is no return air path. Static Cooling air distribution is
often deliberately stratified, so it is important to measure the
temperature as close to people as is possible. SeaChange Zone
Controllers can be mounted anywhere in the space, even on a
desktop, and are wired to the network, not directly to the
controller which is controlling the valve, so wiring can be
taken into the raised floor infrastructure.
The only elements to be controlled in the ceiling are the Zone
Valves; here, the SeaChange Intelligent Actuator can be used;
this actuator mounts directly onto a valve body and contains a
SeaChange Actuator Submodule. The only wiring connection

Chilled Ceilings and Beams

Controlling Chilled
Water Temperature
via 3-Port Valve

Chilled Water
Pumpset

Actuators can be
set to cool type for
Chilled
Beams/Ceilings or
Heat type for
Radiator heating.

Control of Chilled Beams

Using Intelligent Actuators

Cooling Systems Static Cooling

5 17

necessary is the 2-wire network, thus simplifying

wiring in the ceiling. Also re-zoning of the building after
Changing the floor plan can be achieved by re-registration
(pushing buttons) rather than re-wiring.
The other important problem to overcome is condensation
- Office Rain which can occur if Supply Air conditions drift
outside design - the Supply Air becomes too humid, or if a
plant failure allows the Chilled Water temperature to drop too
low. The onset of condensation is detected by a SeaChange
Condensation Sensor - an Intelligent Sensor which is
wired to the network, and clamps to the pipework or ceiling. It
is registered either to a Zone Controller for Zone-by-Zone
control or to a Secondary Circuit Controller to shut down a
whole circuit. If condensation is detected, the Zone or
Secondary Circuit closes down until the condition clears and
normal control is restored. Thus a simple form of Dew point
Control is achieved.

Types of control
Time and Temperature control of Cooling including
Optimum Start and Stop using a Zone Controller with
Intelligent Actuators registered to it - up to 8 per zone.
Use ZON/PTR/LCD/001 and ACD/VLV/LPR/001,2 or 3
depending on valve size - up to 40mm valves may be
controlled.
Time and Temperature control of Cooling and Heating
including Optimum Start using a Zone Controller with
Intelligent Actuators registered to it - up to 4 heating, 4
cooling per zone. The Intelligent Actuators can be set to
respond to heating or cooling Control Demand signals.

Office Rain
Condensation control can be added to the above schemes
using Condensation Sensors, wired to the network and
registered either to a Zone Controller - one sensor per Zone
or to a Secondary Circuit Controller - one sensor per circuit.
Use SEN/PR/CND/001.
Alternatively Condensation Sensor can be Registered to a
Secondary Circuit Controller which allows one Condensation
Sensor to cover a number of Control Zones

5 18

Cooling Systems Static Cooling

Zone Control
a Zone Controller is used to control the space temperature; it
provides temperature control, Optimum Start, Fabric
Protection and a user interface for setting Occupancy Times
and Setpoint.
Zone Controllers have integral sensors and have several
remote sensing options - see Data Sheet

Zone Demands to Main Plant

if the Secondary Circuit is controlled by a SeaChange
Secondary Circuit Controller, it will be Demand Driven; the
Zone Controllers will send their Cooling Demand signals to
the Secondary Circuit Controller which will enable
pumps/valves etc.

Cooling Systems Static Cooling

5 19

An Alternative Control Method for

Chilled Ceilings and Radiators using Fan Coil Controllers

Zone Controller sets

Occupancy, Optimum Start/Stop and Setpoint
for a number of Zones.

Condensation
Sensor

Room Sensor
SEN/PTR/ROM/001

Fan Coil Controller

FCU/DIN/4R/001

Optional Setpoint trim input

and Temperature Sensor
SEN/PTR/ROM/002

Chilled Ceiling and Radiator Control Using Fan Coil Controller

5 20

Cooling Systems Static Cooling

Alternative Control Method for Chilled Ceilings

using Fan Coil Controllers
a lower equipment cost may be achieved by using one fan
coil per zone and to supervise a number of these from a
Zone Controller
although Intelligent Actuators with a Zone Controller per
area can look more expensive from equipment cost alone, the
lack of wiring, panels and transformers often means that the
installed cost of Intelligent Actuator solutions is lower
note: Zone Controller is used for optimum start and fabric
protection and so must be located in a representative area for
temperature measurement or connected to a remote space
temperature sensor.

Alternative Control Method for Chilled

Ceilings using Fan Coil Controllers

Zone Controller Setpoint Supervises Fan Coil Controllers

for control of Chilled Ceilings and Heating Radiator Valves

Cooling Systems Heat Pumps

5 21

Heat Pumps
Heat Pumps can be either Terminal Units or Central Plant. An
example of Terminal Units would be Water-to-Air Reversible
Heat Pumps distributed around a building dumping energy
into a Condenser Water system. Such Terminal Units are
controlled by Fan Coil Controllers - see Fan Coil section.

Heat Pumps
Central Plant

Heat Pump
Controller

2-pipe Changeover
Fan Coils

Changeover
Submodule
Secondary Circuit
Controllers with
Pump Changeover

2 Pipe Changeover Fan Coils work with Heat Pump Controller that
switches Plant between Heat and Cool modes

5 22

Cooling Systems Heat Pumps

Central Plant Heat Pumps typically feed a number of Terminal
Units; they are controlled by a Heat Pump Controller. An
example of Central Plant Heat Pumps are Air-to-Water Heat
Pumps which are feeding Hot or Chilled Water to a group of 2pipe Changeover Fan Coils which each have only one control
valve and coil which can heat or cool.
The Changeover from Heating to Cooling mode can be done
automatically, if the plant will allow; the Fan Coils send their
demand signals to the Heat Pump Controller, which assesses
which mode to run in and changes over if necessary. The Fan
Coils can monitor the Flow Temperature from the Heat Pump
via the network and can thus decide whether they are able to
heat or cool; if the medium is in the wrong mode i.e. they are
trying to heat the space, and the Heat Pump is delivering
Chilled Water, their valves will remain closed.
If the main plant needs manual intervention to switch from
Heating to Cooling, the Automatic Changeover function can be
ignored; a Volt-Free Contact from the manual changeover
switch can be wired as an input to force the Heat Pump
Controller into Heating or Cooling mode.
Another example of Central Plant Heat Pumps are Water-toAir Reversible Heat Pumps which feed a plenum; the plenum
feeds multiple VAV Terminal Units, often used in airconditioned apartments. Here again the Terminal Units can
dictate the mode of the Heat Pump - supplying either Hot or
Cold Air; the VAV Controllers monitor the plenum temperature
which is monitored by the Heat Pump Controller and
Broadcast over the network so all of the Terminal Units can
access this Temperature without any Interconnect being
specifically set up and so can control their air volumes
accordingly.
Usually the Heat Pump will come with its own built-in
controls for compressor cycling, reversing valve, defrost
control of outdoor unit etc. as appropriate. The SeaChange
Heat Pump Controller is designed to overlay these simple
controls to provide management of the Heat Pump.

Cooling Systems Heat Pumps

Heat Pumps
Central Plant

Zone A

Secondary CT
Pumps for Zone A

Zone B

Secondary CT
Pumps for Zone B

Central Heat Pump with Automatic Changeover

between Heating and Cooling Mode supplying
Changeover Fan Coil Units

5 23

5 24

Cooling Systems Heat Pumps

Types of Control
Temperature Control of the Heat Pump output is possible
using sequenced - staged outputs. A Flow Setpoint will be
determined from Fan Coil Demands; the Heating/Cooling
Mode and number of stages will be set to control to this
setpoint. Set SPTY parameter to 2 in Heat Pump Controller
Demand Control only; here the Heating/Cooling Mode and
number of stages will be set directly by the Fan Coil
Demands; the Heat Pumps own controls will control the flow
temperature. This is the usual method of control where the
Heat Pump has its own embedded Temperature Controller.
Set SPTY Parameter to 1 in Heat Pump Controller.

Sensors
must fit Primary flow sensor so that Terminal Units can
determine whether the Heat Pump is in the correct mode Heating or Cooling, for them to open their valves or not
can fit 2 additional sensors for Monitoring Purposes
must fit Outside Temperature Sensor if this is the System
Housekeeping Module

Inputs
can wire 2 Volt-Free Contacts as status or alarm monitoring
points
other input options available - contact SeaChange for details

Outputs
Relay Output for Heat/Cool select and 4 Relays to switch
Heating or Cooling Stages are provided
other Output configurations are possible - contact SeaChange
for details

Zone Demands
Heat Pump Controllers may be Demand Driven
to Demand-Drive the Heat Pump, one or many Terminal
Units, which are Energy Consumer Modules, must be
registered to the Heat Pump Controller
the Terminal Units Heating or Cooling Demand signals are
collated by the Heat Pump Controller
the maximum demand will set heating or cooling mode

Cooling Systems Example

5 25

Example
Large Building Cooling System
This example works in conjunction with examples in other
sections to describe a complete application for a large
Commercial Building. This part of the example describes the
Chilled Water services in the building.

Large Building Cooling Systems - Example 1

CT Circuit
feeding
AHUs

CT Circuit
feeding
Fan Coils

Two Chillers feeding multiple

Secondary Circuits with
Pump Changeover

5 26

Cooling Systems Example

Chillers
2 packaged Chillers with their own integral controls, with
provision for external enable signal
Chiller Controller type 3T has provision for up to 3 stages of
Chiller in sequence
the System Housekeeping function is being performed by the
Boiler Controller - see Heating Section

Sensors
can fit two sensors to the Chiller Controller for monitoring
purposes, normally Flow and Return sensors
Set CMDE=0

Primary Pumps
Twin Primary Pumpset is controlled from Changeover
Submodule registered to the Chiller Controller. Status signals
are required, not Trip signals.
Use PCO/DIN/3T/009

Secondary Pumps
both CT Circuits have a Twin Pumpset ; these are controlled
by Secondary Circuit Controllers with Pump Changeover
CTU/DIN/3T/PCO/009

Energy Demands
the Secondary Chilled Water circuits are Demand Driven;
they must have Cooling Demand Signals fed to them from
other SeaChange Modules or the pumpset will not run,
which in turn will mean that the Chillers and Primary Pumps
will not run. See AHU and Fan Coil section for further details
every Cooling load on each circuit must be represented by a
SeaChange Module. If this is not possible, for instance, if the
Fan Coils were not controlled by SeaChange but by a legacy
system then an alternative approach must be adopted:

Legacy Systems
the CT Circuits can be controlled by Secondary Circuit
Controllers with Temperature Control - CTU/DIN/3T/201
- the temperature control feature would not be used, with
Changeover Submodules PCO/DIN/3T/007 registered to them.
The CTU with temperature control has an input to which a
Volt-Free Contact can be wired to force CT Controller into
Occupancy

Cooling Systems Example

5 27

Equipment List
1
1
2

2
2

CLR/DIN/3T/208
PCO/DIN/3T/007
CTU/DIN/3T/PCO/009

Chiller Controller for 2 stages of chiller

Changeover Submodule for Primary Pumps
Secondary Circuit Controller with Pump
Changeover function
Air Handling Units
See AHU Section
Fan Coils
See Fan Coil Section
PSU/DIN/500S/230V/TER System Power Supply - note; number and type
of PSUs needs to be considered for the system
as a whole - see System Design section
SEN/PR/IMM/001
Immersion Sensor (optional)
for Chiller Flow and Return Temperatures
SEN/BP
Pocket for Immersion Sensor (optional)
Clamp On sensors also available

5 28

Cooling Systems Example 1

Interconnect Diagram
Cooling Demand signals are generated by AHU Controllers
and FCU Controllers - Energy Consumer Modules - not
shown here, see AHU and Fan Coil sections. These signals
also contain Occupancy Status information.
The Secondary Circuit Controllers collate the Cooling
Demands from the AHU and Fan Coil Controllers and send a
CT Demand signal to the Chiller Controller where it is used
to set the Primary Flow temperature.
The Chiller Controller commands its Changeover
Submodule to run the pumps whenever the Chiller is
running.

Large Building - Example

Cooling Demand
signals from
AHUs - see AHU
section

Chillers
Chilled Water
pumpset feeding
AHUs

Primary Chilled
Water pumpset
Cooling Demand
signals from Fan Coils
- see Fan Coil section
Chilled Water
pumpset feeding
Fan Coils

Chillers feeding 2 CT Circuits for Fan Coils and AHUs

Cooling Systems

5 29

Configuration Parameter Settings

Automatically set during Registration
CLSC Parameters in the Secondary Circuit Controllers will
be automatically set to 2, to point the Heating Demand
signal at the Chiller Controller, which has address C2. The
CLSC parameters in the AHU Controllers will be set to 3, and
the CLSC Parameters in the Fan Coil Controllers will be set to
4 to point to the relevant Secondary Circuit Controllers C3
and C4 respectively.
Parameters that must be set manually
no other parameters have to be adjusted
Examples of Parameters that may need to be set manually
the Secondary Circuit Controllers have a grace time
associated with the Changeover function to allow time for
flow switches to make contact after pumps have started.
This can be adjusted on parameter DLAY
Pump Exercise Routine can be enabled. Set MXDYin
Changeover submodule to number of without running before
pump is exercised for MNON Period in mins
Pump Delay Time Parameter CLDY (Default=0) can be set to
+2 mins to bring Pumps on before Chillers