ANSWER 3: Celestial Chocolates - Layout A

Celestial Chocolates

Table 1: Numb
laboratory, trip
Work Centres

Refrig

Counter

Sink

Storage

Refrig

12

Counter

Sink

15

Storage

Stove

Stove
5

0
2

Table 2: Exisiting Layout (Metres)

Refrig

Storage
2

Sink
3

Stove
2

Counter
2

Table 3: Distance Matrix (Metres)

To
From

Refrig

Counter

Sink

Storage

Refrig 1

Stove
5

7 Note the Pink cells should be defined as equal to the corresponding Green cells

2 For instance AC = CA.

Counter 2

Sink 3

Storage 4

Stove 5

5
5

Table 4: Total Cost Matrix (metres moved per day

1

Refrig

108

30

28

Counter

45

16

21

16

Sink

20

60

12

Storage

49

10

Stove

14

16

20

Total cost =

469 (metres/day)

Checksum

469 (metres/day)

Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1

Total_cost = SUM(Total_Cost_Matrix)

ANSWER 3: Celestial Chocolates - Layout A for Twice cooked Chocolates

Celestial Chocolates

Table 1: Numb
laboratory, trip
Work Centres

Refrig

Counter

Sink

Storage

Refrig

12

Counter

Sink

15

Storage

Stove

15

Stove
5

16

0
2

Table 2: Exisiting Layout (Metres)

Refrig

Storage
2

Sink
3

Stove
2

Counter
2

Table 3: Distance Matrix (Metres)

To
From

Refrig

Counter

Sink

Storage

Refrig 1

Stove
5

7 Note the Pink cells should be defined as equal to the corresponding Green cells

2 For instance AC = CA.

Counter 2

Sink 3

Storage 4

Stove 5

5
5

Table 4: Total Cost Matrix (metres moved per day

1

Refrig

108

30

28

Counter

45

16

21

32

Sink

20

60

12

Storage

49

10

Stove

30

16

20

Total cost =

501 (metres/day)

Checksum

501 (metres/day)

Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1

Total_cost = SUM(Total_Cost_Matrix)

ANSWER 3: Celestial Chocolates - Layout B

Celestial Chocolates

Table 1: Numb
laboratory, trip
Work Centres

Refrig

Counter

Sink

Storage

Refrig

12

Counter

Sink

15

Storage

Stove

Stove
5

0
2

Table 2: Exisiting Layout (Metres)

Refrig

Storage
2

Sink
3

Stove
1

Counter
2

Table 3: Distance Matrix (Metres)

To
From

Refrig

Counter

Sink

Storage

Stove

Refrig 1

Note the Pink cells should be defined as equal to the corresponding Green cells
For instance AC = CA.

Counter 2

Sink 3

Storage 4

Stove 5

4
4

Table 4: Total Cost Matrix (metres moved per day

1

Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
4

Refrig

96

30

32

Counter

40

12

18

16

Sink

20

45

12

Storage

42

Stove

14

16

Total Cost

413

Checksum

413 (feet/day)

Total_cost = SUM(Total_Cost_Matrix)

ANSWER 3: Celestial Chocolates - Layout B for Twice Cooked Chocolates

Celestial Chocolates

Table 1: Numb
laboratory, trip
Work Centres

Refrig

Counter

Sink

Storage

Refrig

12

Counter

Sink

15

Storage

Stove

15

Stove
5

16

0
2

Table 2: Exisiting Layout (Metres)

Refrig

Storage
2

Sink
3

Stove
1

Counter
2

Table 3: Distance Matrix (Metres)

To
From

Refrig

Counter

Sink

Storage

Stove

Refrig 1

Note the Pink cells should be defined as equal to the corresponding Green cells
For instance AC = CA.

Counter 2

Sink 3

Storage 4

Stove 5

4
4

Table 4: Total Cost Matrix (metres moved per day

1

Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
4

Refrig

96

30

32

Counter

40

12

18

32

Sink

20

45

12

Storage

42

Stove

30

16

Total Cost

445

Checksum

445 (feet/day)

Total_cost = SUM(Total_Cost_Matrix)

ANSWER 3: Celestial Chocolates - Layout C (U Shaped Layout)

Celestial Chocolates

Table 1: Numb
laboratory, trip
Work Centres

Refrig

Counter

Sink

Storage

Refrig

12

Counter

Sink

15

Storage

Stove

Stove
5

0
2

Table 2: New U shaped Layout (Metres)

U shaped layout
Refrig

Counter
1
2

Sink
1

Storage

Stove

Table 3: Distance Matrix (Metres)

To
From

Refrig

Counter

Refrig 1

Sink
3
2

Counter 2

Storage

Note the Pink cells should be defined as equal to the corresponding Green cells

Stove

For instance AC = CA.

Sink 3

Storage 4

Stove 5

2
2

Table 4: Total Cost Matrix (metres moved per day

1

Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
4

Refrig

24

24

Counter

10

16

Sink

16

15

16

Storage

14

Stove

14

Total Cost

191

Checksum

191 (metres/day)

Total_cost = SUM(Total_Cost_Matrix)

ANSWER 3: Celestial Chocolates - U Shaped Layout for Twice Cooked Chocoloate

Celestial Chocolates

Table 1: Numb
laboratory, trip
To
Work Centres
From

Refrig

Counter

Sink

Storage

Stove

Refrig

Counter

12

16

Sink

15

Storage

Stove

15

2
4

Table 2: New U shaped Layout (Metres)

U shaped layout
Refrig

Counter
1
2

Table 3: Distance Matrix (Metres)

1
To

From

Storage

Refrig

Counter

Sink

Storage

Stove

Refrig 1

For instance AC = CA.

Sink 3

Storage 4

Stove 5

2
2

Table 4: Total Cost Matrix (metres moved per day

2

Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
4

Refrig

24

24

Counter

10

32

Sink

16

15

16

Storage

14

Stove

30

Total Cost

223

Checksum

223 (metres/day)

Stove

Note the Pink cells should be defined as equal to the corresponding Green cells

Counter 2

Sink

Total_cost = SUM(Total_Cost_Matrix)