Division 15 Mechanical IBS HVAC

A AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
DIVISION 15: MECHANICAL work

B.
HVAC WORKS
Section 15010:
Basic HVAC Requirements
Section 15030:
Electrical Requirements for Mechanical Works
Section 15040:
Builder's Work
Section 15125:
Pipe Expansion Joints
Section 15250:
HVAC Insulation
Section 15510:
HVAC Piping
Section 15540:
HVAC Pumps
Section 15650:
Air Cooled Helical Rotary Screw Chillers
Section 15700:
Closed expansion tank
Section 15830:
Fan Coil Units
Section 15850:
Air Handling Equipment
Section 15854:
Air Handling Units
Section 15891:
Metal Ductwork
Section 15910:
Ductwork Accessories
Section 15932:
Air Outlet and Inlets
Section 15970:
Automatic Control
Section 15990:
Testing, Adjusting, and Balancing
1
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division 15 Mechanical work
Division
ODAC
Section 15010
15 Mechanical work
Section 15010 - Basic HVAC Requirements

Part 1: General
1 01
A.
RELATED DOCUMENTS
Drawings and general provisions of Contract, including General and Supplementary
Conditions Division 1 Specification Sections, apply to this and the other sections of
the project specifications.
1 02
DESCRIPTION OF WORK
A.
The work specified in this Section consists of complete design, load calculations,
detailed engineering, supply, install, operate, commission and warranty for heating,
ventilating and air conditioning system, etc. to be indicated on the drawings and as
specified herein.
B.
Provide all labour, equipment and materials described on item A or mentioned in

the Specification, together with all items necessary for or incidental to the
completion of all work.
C.
All adjustments shall be made and the systems shall be turned over to the Owner
in proper working order.
D.
Work include but is not limited to the following:

1.
Air handling units.
2.
Chilled water pumps
3.
Fan coil units
4.
Split air conditioned units
5.
Roof-mounted exhaust.
6.
Sound attenuators.
7.
Air handling unit condensate drain pipe.
8.
Air supply, return and exhaust duct systems.
9.
Strainers.
AL FATEH UNIVERSITY
ODAC
Section 15010
10. Registers, linear diffusers, grilles, and diffusers.

11. Monitoring and control equipment.
12. Valve hangers, accessories and specialties.
13. Thermometers and gages.
14. Fire dampers, smoke dampers.
15. Complete systems for automatic temperature controls.
16. Motors and controllers.
17. Testing, balancing and adjusting of all systems.
E.
Symbols: Except as otherwise indicated, refer to the ASHRAE Handbook of

Fundamentals for definitions of symbols used on the drawings to show
mechanical work.
F.
Heating building & indoor conditions

The mechanical work, when adjusted for summer operations, shall be able to
produce conditioning to maintain the followings indoor ambient conditions in the
total of air conditioned occupied spaces, under the following conditions relative
humidity:
1.
conditioned areas
F1.
45% + 5% RH
Design Conditions and Temperature Design Contol:

Summer:
DBT
WBT
Winter:
F2.
22 + 1 Dgree C
10 oC
45 oC
24 oC
Master Datum
A master Datum for the Contract will be defined at the Site by the
engineers representative. The contractor shall ensure that this master
datum and any temporary survey monuments he may establish are
protected any interferences.
F3.
Climatic Conditions
The maximum average temperature is 45 oC. Occurring in July.
o
The minimum average temperature is 10

January.
Temperature throughout the year ranges between above

minimum and maximum average.
All areas
Offices and meeting rooms
2
C. Occurring in
NC 35
NC 25
AL FATEH UNIVERSITY
ODAC
Section 15010
Noise levels emitted from air intakes and exhausts shall not exceed 30
NC measured at 10 m from the building.
G.
Manufacturers Representative: The Contractor shall procure the services of

factory-trained representatives to assist in equipment testing, adjusting and startup where specified in a Section of the Specifications covering a particular piece of
equipment.
1 03 SUMMARY
A.
This Section specifies the basic requirements for HVAC installations and includes
requirements common to more than one section of Division 15.
1 04
QUALITY ASSURANCE
A.
Manufacturers Recommendations: Where installation procedures or any part

thereof are required to be in accordance with the recommendations of the
manufacturer of the material being installed, or as requested by the Engineer,
printed copies of these recommendations shall be furnished to the Engineer prior
to installation. Installation of the item will not be allowed to proceed until the
recommendations are received. Failure to furnish these recommendations can be
cause for rejection of the material.
B.
Multiple Units: When two or more units of materials or equipment of the same type
or class are required, these units shall be products of one manufacturer.
C.
Factory testing for locally manufactured/assembled equipment is to comply with

the relevant standards recommendations and to be witnessed by the Engineer.
D.
Factory testing for equipment obtained from abroad is to be witnessed by the

Engineer. Factory testing shall be for at least the number of equipment indicated
below. The units that will be tested shall be selected by the Engineer. Witness test
is to comply with the relevant standards recommendations. Submit report including
all testing items, testing procedures and relevant standards. The following
equipment shall be tested at factory:
-
Pump unit,
Air Handling Units,
Fan coil units
one unit.
three units.
three units.
1 05 STANDARD SPECIFICATIONS
A.
In addition to the requirements shown or specified, comply with the latest current
applicable standards, specifications or codes published by the following
organizations:
AGA
American Gas Association.
AGGIH American Conference of Government Industrial Hygienists.
AMCA Air Moving and Conditioning Association.
ANSI
American National Standard Institute.
ARI
Air Conditioning and Refrigeration Institute.
ASHRAE
American Society of Heating, Refrigeration and Air
3
AL FATEH UNIVERSITY
ODAC
Section 15010
ASME
ASTM
AWS
BS
DIN
FM
IBR
ISO
MSS
NBS
NEMA
NFPA
OSHA
SMACNA
UL
Conditioning Engineers.
American Society of Mechanical Engineers.
American Society for Testing and Materials.
American Welding Society.
British Standards.
Deutsches Institut fur Normalisierung.
Factory Mutual.
Institute of Boiler and Radiator Manufactures.
Internation standardization Organization.
Manufacturers Standardizatio Society of the Valve and
Fittings Industry, Inc.
National Bureau of Standards.
National Electrical Manufacturers Association.
National Fire Protection Association.
Occupational Safty and Health Association.
Sheet Metal and Air Conditioning Contractor,s.
Underwritters Laboratories Inc.
1 06 ENGINEERS DRAWINGS
A.
Engineers Drawings are diagrammatic and are not to be scaled. Measurements are
to be made from established bench marks.
B.
Engineers Drawings are to serve as working drawings for Contractors shop

drawings. Since the layout of equipment, accessories, specialties, ducting and piping
systems are diagrammatic, they do not necessarily indicate every required valve,
fitting, trap, transition, or similar items required for a complete installation. Provide
such items as are required for proper and complete installation of the work.
C.
No portion of the work requiring a shop drawing or sample submission is to be

commenced until submission has been reviewed by the Engineer. All such portions
of the work are to be in accordance with reviewed shop drawings and samples.
D.
Check all architectural, structural, electrical, plumbing, and fire fighting drawings in
laying out work to verify adequacy of space in which work is to be installed. Notify
the Engineer where space appears inadequate.
1 07 SHOP DRAWINGS
A.
Two months prior to commencement of work, submit to the Engineer for review and
approval, detailed, dimensioned shop drawings.
B.
Shop drawings are to be new drawings prepared by the Contractor and are not to be
reproductions or tracings of the Engineers Drawings.
In preparing shop drawings, establish lines and levels for the work specified and
check the drawings to avoid interference with structural features and other works.
C.
D.
Shop drawings are to show to-scale dimensions of equipment, pipes, ducts, etc. in
plan and elevation with clearances and relation of same to space assigned.
E.
Immediately call to the attention of the Engineer any interferences and/or space
limitations for clarification in writing.
F.
Shop drawings are to include floor layouts drawing to a minimum scale of 1/100 with
Mechanical Rooms layout to a minimum scale of 1/50, showing all equipment and
piping to be installed. For critical areas, provide section drawings to a minimum scale
4
AL FATEH UNIVERSITY
ODAC
Section 15010
of 1/50.
1 08 COORDINATION DRAWINGS
A.
Shop drawings are to include a set of composite coordination drawings, in plan and
sections, showing major elements, components, and systems of HVAC equipment
and materials in relationship with other systems, installations, and other building
components. Drawings to be to an accurate scale of 1/50 or larger.
B.
Prepare floor plans, elevations, sections, and details to conclusively coordinate and
integrate all installations. Show space requirements for installation and access.
Indicate locations where space is limited, and where sequencing and coordination of
installations are of importance to the efficient flow of the Work, including, but not
necessarily limited to, the following:
1. Proposed locations of piping, duct work, equipment, and materials. Include the
following:
a. Planned piping layout, including valve and specialty locations and valve stem
movement.
b. Planned duct system layout, including elbow radii and duct accessories.
c.
Clearances for installing and maintaining insulation.
d. Clearances for servicing and maintaining equipment, including space for

equipment disassembly required for periodic maintenance.
e. Equipment service connections and support details.
f.
Exterior wall and foundation penetrations.
g. Fire-rated wall and floor penetrations.

h. Sizes and location of required concrete pads and bases.
i.
Sizes and locations of access panels and doors.
2. Scheduling, sequencing, movement, and positioning of large equipment into the

building during construction.
3. Floor plans, elevations, and details to indicate penetrations in floors, walls, and
ceilings and their relationship to other penetrations and installations.
4. Reflected ceiling plans to coordinate and integrate installations, air outlets and
inlets, light fixtures, communication systems components, sprinklers, and other
ceiling-mounted items.
1 09 RECORD DOCUMENTS
A.
Prepare record documents and marked-up drawings to indicate revisions made

during the progress of the Work. Indicate the following installed conditions:
1. Ductwork mains and branches, size and location, for both exterior and interior;
locations of dampers and other control devices; filters, boxes, and terminal
5
AL FATEH UNIVERSITY
ODAC
Section 15010
units requiring periodic maintenance or repair.

2. Mains and branches of piping systems, with valves and control devices located
and numbered, concealed unions located, and with items requiring
maintenance located (i.e., strainers, expansion joints, tanks, etc.). Valve
location diagrams, complete with valve tag chart Refer to Division 15 Section
Mechanical Identification.
3. Equipment locations (exposed and concealed), dimensioned from prominent
building lines.
4. Approved substitutions, Contract Modifications, and actual equipment and
materials installed.
B.
Mark Specifications to indicate accepted substitutions; Change Orders; actual

equipment and materials installed.
1 10 MAINTENANCE MANUALS
A.
Prepare maintenance manuals in accordance with Division 1 Section PROJECT

CLOSEOUT . In addition the following information for equipment items:
1. Brief description of each system and piece of equipment with basic operating
features. Include descriptive literature of equipment and components with
manufacturers name, model number, and capacity rating. Include description
of function, normal operating characteristics and limitations, performance
curves, engineering data and tests, and complete nomenclature and
commercial numbers of replacement parts.
2. Manufacturers printed operating procedures to include start-up, break-in, and
routine and normal operating instructions; regulation, control, stopping,
shutdown, and emergency instructions; and summer and winter operating
instructions.
3. Maintenance procedures for routine preventative maintenance and
troubleshooting, disassembly, repair, and reassembly; aligning and adjusting
instructions.
4. Servicing requirements and instructions.
5. Manufacturers list of general spare parts for every piece of equipment, with
unit prices.
6. Manufacturers list of recommended spare parts for one year of operation for
every piece of equipment, with unit prices.
7. Detailed and simplified one line, colour coded flow diagram of each system
with tag number, location and function of each valve and instrument.
8. Detailed and simplified colour coded as-installed wiring diagrams of motor
controllers and automatic controls with tag number, location of each instrument
and electrical device with description of sequence of operation and interlocks.
B.
Provide six copies of the operation and maintenance instruction manuals for HVAC
systems, in bound booklet form.
6
AL FATEH UNIVERSITY
C.
1 11
ODAC
Section 15010
Submit in draft form for review and approval prior to final issue and at least four
weeks in advance of completion date of the system.
SUBMITTALS
A.
General: Follow the procedures specified in relevant section in Division 1 Section

SUBMITTALS.
B.
Equipment and Materials Lists: Approximately 30 days after award of Contract,

submit lists of equipment and materials, with names of proposed manufacturers
and drawings of interrelated items. All submissions are to show submission dates.
C.
Samples: Submit to the Engineer for approval samples of materials as requested.

Samples of workmanship are also to be performed as required by the Engineer.
D.
Manufacturers Literature: Submit manufacturer descriptive literature, data sheets,

and shop and installation drawings of equipment and materials, showing type,
arrangement, component parts, installation dimensions, operating clearances,
weights, materials, construction, and performance information. The performance is
to include capacities, rpm, bhp, pressure drop, design and operating pressure,
temperatures, and similar data. Complete electrical data and characteristics,
including power conditions, power requirements, motor, drive, testing information,
and identifying types and numbers, are to be included. Where pertinent. Electrical
diagrams are to be provided.
E.
Submit manufacturers certified drawings, templates and installation instructions for

all equipment showing operating weights, weight distribution, location of vibration
isolation mounts, size and location of anchor bolts, drainage and other openings,
and other pertinent data to assist in design of bases and supports.
F.
Mark clearly in ink catalogues, pamphlets and manufacturers drawings for proper
identification of item proposed and indicate, with reasons, deviations from the
Specification and the Drawings.
Submit for approval in letter form, materials not covered by drawings e.g. pipes,
fittings and incidentals giving ratings and names of manufacturers.
G.
H.
No equipment or materials are to be purchased or delivered to Site until the

required submittals have been approved.
I.
Submit a listing of spare parts for all HVAC equipment, as recommended by the
manufacturer, for keeping in stock, including sources of supply. Spare parts list
shall be for two years and to be submitted with the bid documents.
J.
During the progress of the work, submit shop drawings, to 1/20 or 1/10 scale, as
required by the Engineer and as specified.
1 12 SUBSTITUTION OF EQUIPMENT AND MATERIALS

A.
Reference to equipment or material by name, make or catalogue number and lists

of approved manufacturers are to be interpreted as establishing a standard of
quality and performance and are not intended to eliminate equivalent products of
other manufacturers.
B.
Equipment Selection: Equipment of greater or larger power, dimensions,

7
AL FATEH UNIVERSITY
ODAC
Section 15010
capacities, and ratings may be furnished provided such proposed equipment is

approved in writing and connecting mechanical and electrical services, circuit
breakers, conduit, motors, bases, and equipment spaces are increased. No
additional costs will be approved for these increases, if larger equipment is
approved. If minimum energy ratings or efficiencies of the equipment are specified,
the equipment must meet the design requirements and commissioning
requirements.
1 13
A.
1 14
EQUIPMENT NAMEPLATES
Each piece of equipment is to have a conspicuous certified nameplate,
permanently attached at factory, printed or stamped with name of manufacturer,
product name, model number, serial number, date of manufacture, capacity,
operating and power characteristics, performance rating or duty, pressure,
temperature or other limitations, labels of tested compliance, and similar essential
data. Nameplates are to be in an accessible location.
SEQUENCING AND SCHEDULING
A.
Coordinate HVAC equipment installation with other building components and

trades.
B.
Arrange for chases, slots, and openings in building structure during progress of
construction to allow for HVAC installations.
C.
Coordinate the installation of required supporting devices and set sleeves in

poured-in-place concrete and other structural components as they are constructed.
D.
Sequence, coordinate, and integrate installations of HVAC materials and

equipment for efficient flow of the work. Coordinate installation of large equipment
requiring positioning prior to closing in the building.
E.
Coordinate connection of electrical services.
F.
Coordinate requirements for access panels and doors where HVAC items requiring
access are concealed behind finished surfaces. (Access panels and doors are
specified in Division 8 Section Access Doors.
G.
Coordinate installation of identifying devices after completing covering and painting

where devices are applied to surfaces. Install identifying devices prior to installing
acoustical ceilings and similar concealment.
1 15
COORDINATION WITH OTHER TRADES
A.
Cooperate with other trades to permit their work to be installed satisfactorily and
with minimum interference or delay.
B.
Coordinate space requirements with other trades, where work will be installed in
close proximity to and may interfere with work of other trades. Coordinate space
requirements in shafts, chases, double partitions and hung ceilings.
C.
Furnish to other trades templates, patterns, setting out plans and shop details
8
AL FATEH UNIVERSITY
ODAC
Section 15010
necessary for proper installation and coordination of adjacent work.
1 16
WARRANTIES
A.
Refer to Project General Requirement relevant sections for procedures and

submittal requirements for warranties.
B.
All work is to be guaranteed for a period of one year dated from the final
acceptance of the work by the Owner unless specific components have longer
warranty periods.
C.
Repairs or replacements made under the guarantee shall bear an additional one
year guarantee dated from the final acceptance of the repair or replacement.
D.
Provide complete warranty information for each item to include product or

equipment; date of beginning of warranty or bond; duration of warranty or bond;
and names, addresses, and telephone numbers and procedures for filing a claim
and obtaining warranty services.
E.
The guarantee is to cover perfect mechanical operation of systems, acceptable

noise and vibration levels, reasonable consumption of power, fuel and water.
F.
If during the guarantee period any equipment or material proves defective or any
part of a system fails to function properly, equipment is to be replaced and defects
and malfunctions corrected as directed by the Engineer, and perfect attainment of
temperatures and humilities within specified design conditions.
G.
If during the guarantee period any piece of equipment is replaced or rebuilt, the
guarantee period for this equipment is to be extended for a new period equal to the
original guarantee period.
H.
During the guarantee period, provide necessary skills and labor to assure proper
operation and to provide regular and preventive maintenance for equipment and
controls, on a continuous 24 hour basis.
I.
Act promptly to correct problems arising in operation of equipment or system.
J.
Provide Owner with monthly inspection certificates of equipment, record findings

on a check list and certify that each piece of equipment has been examined, is
operating as intended and has been maintained as by manufacture.
K.
Spare parts for normal wear and tear during guarantee period are to be provided
by Contractor.
Part 2 Products (Not Applicable)

Part 3 - Execution
3 01
DELIVERY, STORAGE, AND HANDLING

9
AL FATEH UNIVERSITY
ODAC
Section 15010
A.
Deliver products to the project properly identified with names, model numbers,
types, grades, compliance labels, and other information needed for identification.
B.
In addition to the specific requirements for delivery, storage, and handling of

materials and equipment specified in the respective Division 15 Sections, the
following are general requirements that must be adhered to:
1. Deliver and store materials and equipment in manufacturers original packing,
shipping containers, crating, shipping skids, etc. Avoid crushing or bending
containers.
2. Handle materials and equipment carefully to prevent damage, breakage,
denting or scoring.
3. Protect stored materials and equipment from the weather, dirt, fumes, water,
construction debris, and physical damage from construction traffic.
4. When possible, store inside, under cover, and in a clean dry place. When not
stored in original containers separate and cover with clean dust sheets or
polythene.
5. Where necessary by manufacturers requirements, store materials and/or
equipment at recommended temperatures and humilities to prevent damage.
6. Where it is only possible to store outside, elevate above grade, and enclose with
durable, waterproof wrapping.
7. Do not stack containers or store in such manner that may cause damage.
8. Store equipment on level surface to prevent twisting.
9. Prevent contact with cement or lime.
10. Do not pack in straw unless delivered in this manner from manufacturer
11. Comply with manufacturers rigging and installation instructions for unloading
and moving to final location.
12. Do not install damaged materials or equipment, remove from Site and replace
with new.
3 02
ROUGH-IN
A.
Verify final locations for rough-ins with field measurements and with the
requirements of the actual equipment to be connected.
B.
Refer to equipment specifications in other Sections for rough-in requirements.
303
HVAC INSTALLATIONS
A.
Coordinate HVAC equipment and materials installation with other building

components, and other trades.
B.
Verify all dimensions by field measurements.
C.
Arrange for and provide templates or detailed dimensions for chases, slots, and
10
AL FATEH UNIVERSITY
ODAC
Section 15010
openings in the floors, walls, partitions, and other building components, to allow for
HVAC installations.
D.
Coordinate the installation of required supporting devices and sleeves to be set in

poured-in-place concrete and other structural components, as they are
constructed. Provide supplemental steel required for supporting or hanging of
HVAC equipment.
E.
Sequence, coordinate, and integrate installations of HVAC materials and

equipment for efficient flow of the Work. Give particular attention to large
equipment requiring positioning prior to closing-in the building.
F.
Coordinate the cutting and patching of building components to accommodate the

installation of HVAC equipment and materials.
Where mounting heights are not detailed or dimensioned, install HVAC services
and overhead equipment to provide the maximum headroom possible.
G.
H.
Install HVAC equipment to facilitate servicing, maintenance and repair or

replacement of equipment components. Connect equipment for ease of
disconnecting, using unions or flange connections, with minimum of interference
with other installations. Extend grease fittings to an accessible location.
I.
Coordinate the installation of HVAC materials and equipment above ceilings with
suspension system, light fixtures, and other installations.
J.
Install systems, materials, and equipment to conform with approved submittal data,
including coordination drawings, to greatest extent possible. Conform to
arrangements indicated by the Contract Documents, recognizing that portions of
the Work are shown only in diagrammatic form. Where coordination requirements
conflict with individual system requirements, refer conflict to the Engineer.
K.
Install systems, materials, and equipment level, parallel and perpendicular to other
building systems and components, where installed exposed in finished spaces.
except where otherwise indicated.
L.
Arrange for and provide templates or detailed dimensions for the installation of
access panels or doors where work is concealed behind finished surfaces. Access
panels and doors are specified Division 8 Section ACCESS DOORS. Identify
access doors to indicate location of concealed work.
M.
Install systems, materials, and equipment giving right-of-way priority to piping

systems required to be installed at a specified slope.
N.
Provide all electrical field wiring between components of packaged equipment

shipped loose in accordance with the requirements of Division 16.
3 04 CUTTING AND PATCHING

A.
Perform cutting and patching in accordance with Division 1 Section CUTTING

AND PATCHING. In addition to the Requirements Specifications in this section,
the following requirements apply.
B.
Protection of Installed Work: During cutting and patching operations, protect

adjacent installations.
11
AL FATEH UNIVERSITY
C.
ODAC
Section 15010
Perform cutting, fitting, and patching of HVAC equipment and materials required to:
1. Uncover Work to provide for installation of ill-timed Work.
2. Remove and replace defective Work.
3. Remove and replace Work not conforming to requirements of the Contract
Documents.
4. Remove samples of installed Work as specified for testing.
5. Install equipment and materials in existing structures.
6. Upon written instructions from the Engineer, uncover and restore Work to
provide for Engineer observation of concealed Work.
D.
Cut, remove and legally dispose of selected HVAC equipment, components, and
materials as indicated, including but not limited to removal of HVAC piping, and
other HVAC items made obsolete by the new Work.
E.
Protect the structure, furnishings, finishes, and adjacent materials not indicated or
scheduled to be removed.
F.
Provide and maintain temporary partitions or dust barriers adequate to prevent the
spread of dust and dirt to adjacent areas.
G.
Patch existing finished surfaces and building components using new materials
matching existing materials and experienced Installers. Installers qualifications
refer to the materials and methods required for the surface and building
components being patched. Refer to Division 1 Section DEFINITIONS AND
STANDARDS for definition of experienced Installer.
H.
Patch finished surfaces and building components using new materials specified for
the original installation and experienced Installers. Installers qualifications refer to
the materials and methods required for the surface and building components being
patched. Refer to Division 1 Section DEFINITIONS AND STANDARDS for
definition of experienced Installer.
I.
Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other surfaces
necessary for HVAC installations. Perform cutting by skilled mechanics of the
trades involved.
J.
Repair cut surfaces to match adjacent surfaces.
3 05 INSERTS AND SLEEVES

A.
Inserts in concrete for supports are to be as specified in other HVAC Specification

sections.
B.
Layout the work in accordance with approved shop drawings. Furnish and set in
place, in advance of placing of slabs or construction of walls, all inserts and
sleeves necessary complete the Work.
C.
Ducts Sleeves: Where ducts pass through walls and partitions, provide sheet metal
12
AL FATEH UNIVERSITY
ODAC
Section 15010
sleeves and pack tight between duct and opening with fiber glass. The exposed
side of ductwork is to have galvanized 40 mm angle iron closure around duct. The
angle irons are to be secured to the wall construction.
3 06 EQUIPMENT BASES AND SUPPORTS

A.
All floor mounted equipment and apparatus are to be provided with necessary
concrete pedestals, bases, pads, curbs and anchor blocks as shown or required.
Provide anchor bolts, slab inserts, supports, cradles, saddles, hangers and sleeves
as may be required or necessary for proper support or attachment to the building
structure for all piping, conduit, equipment and apparatus.
B.
Concrete pads are to be 100 mm high unless otherwise indicated, with steel
reinforcing and necessary bolts, anchors, etc. Where concrete pad is set directly
on concrete floor, provide dowels in floor to tie base to floor. Coordinate size,
locations, anchor bolts, etc.
C.
Construct concrete equipment bases of dimensions indicated, but not less than
100 mm larger than supported unit in both directions. Follow supported equipment
manufacturers setting templates for anchor bolt and tie locations.
D.
Use 20.7 MPa, 28-day compressive strength concrete and reinforcement as

specified Division 3 Section CAST IN PLACE CONCRETE..
3 07 ERECTION OF METAL SUPPORTS AND ANCHORAGE

A.
Cut, fit, and place miscellaneous metal supports accurately in location, alignment,
and elevation to support and anchor HVAC materials and equipment.
B.
Field Welding: Comply with AWS Dl.l Structural Welding Code Steel.
3 08 GROUTING
A.
Use non shrink, nonmetallic grout to ASTM C 1107, Grade B, specifications.

1. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-cement
grout, non staining, non corrosive, non gaseous, and recommended for interior
and exterior applications.
2. Design Mix: 34.50MPa, 28-day compressive strength.
3. Packaging: Premixed and factory-packaged.
B.
Clean surfaces that will come into contact with grout.
C.
Provide forms for placement of grout, as required.
D.
Avoid air entrapment when placing grout.
E.
Place grout to completely fill equipment bases.

13
AL FATEH UNIVERSITY
ODAC
Section 15010
F.
Place grout on concrete bases to provide a smooth bearing surface for equipment.
G.
Place grout around anchors.
H.
Cure placed grout according to manufacturers printed instructions.
3 09 PROTECTION OF WORK
A.
Keep all pipe openings closed by means of plugs or caps to prevent the entrance
of foreign matter, and cover all equipment and apparatus as required to protect
them against dirt, water, chemical or mechanical damage both before and after
installation.
B.
Any equipment or apparatus damaged prior to final acceptance of the Work are to
be restored to its original condition or replaced.
3 10 ELECTRICAL EQUIPMENT ROOM PRECAUTIONS

A.
No ductwork or piping for heating, refrigeration or any other piping systems not
included as part of the electrical work will be allowed to be installed in any switch
gear room, transformer vault, telephone room or electric closet.
B.
In Mechanical Rooms, where piping runs over motor control centers or other
electrical equipment, provide a sheet metal shield or gutter. Submit shop drawings
showing proposed shielding at each location.
3 11 PAINTING AND FINISHING

A.
Refer to Division 9 Section PAINTING for field painting requirements.
B.
Damage and Touch Up: Repair marred and damaged factory-painted finishes with
materials and procedures to match original factory finish.
3 12 CLEANING
A.
Refer to Division 1 Section CLEANING, for general requirements for finial

cleaning.
B.
Refer to Division 15 Section, Testing, Adjusting, and Balancing for requirements

for cleaning fill, strainers, and HVAC system prior to final acceptance.
a.
A.
B.
INITIAL OPERATION OF SYSTEMS
After installation is complete, operate systems for time required to complete

specified Testing, and Adjusting, Balancing to demonstrate performance in
accordance with design requirements and to provide instruction and training of
Owners designated personnel.
Obtain approval of commencement date.
b.
NOISE AND VIBRATION

14
AL FATEH UNIVERSITY
ODAC
Section 15010
A.
Equipment is to operate without objectionable noise or vibration under all

conditions of load. Noise and/or vibration noticeable outside a room in which
moving equipment is installed, or annoyingly noticeable inside the room, will be
considered objectionable.
B.
Noise level resulting from equipment and heard in the same building or nearby
buildings is not to exceed 40 decibels as measured with a standard sound level
meter on the A scale.
C.
Conditions considered objectionable are to be corrected by approved means and

as directed.
D.
Noise is to be corrected by the addition of sound attenuators in ducts, internal duct

lining, and installation of sound barriers or dampeners on walls and/or ceilings of
equipment rooms or by other method to produce satisfactory noise levels.
E.
Vibration control is to be accomplished by the use of approved vibration isolators

applied and installed in accordance with manufacturers instructions.
c.
TRAINING
A.
Instruct and train Owners designated personnel in the operation and maintenance
of every part, device and piece of equipment in the systems, with emphasis on
proper start-up and shut-down procedures, preventive maintenance and lubrication
procedures with recommended lubricants, overhaul and maintenance methods,
adjustment and calibration of instruments and controls, use of special tools and
safe practices.
B.
All expenses for training Owners personnel is to be at Contractors own account.
15
AL FATEH UNIVERSITY
ODAC
Section 15030
Division (15) Mechanical Work

Section 15030- Electrical Requirements for HVAC
works
PART 1 - GENERAL
1.01 RELATED DOCUMENTS
A.
Separate electrical components and materials required for field

installation and electrical connections are specified.
B.
Motor control centers and motor control panels are specified under
Division 16.
1.02 SCOPE OF WORK

A.
This Section specifies the basic requirements for electrical components

which are an integral part of packaged HVAC equipment. These
components include, but are not limited to factory installed motors,
starters, and disconnect switches furnished as an integral part of
packaged HVAC equipment.
B.
Specific electrical requirements (i.e. horsepower and electrical

characteristics) for HVAC equipment are specified within the individual
equipment specification sections, or are scheduled on the Drawings.
1.03 CODES AND STANDARDS

A.
Electrical components of HVAC equipment to conform to the following

codes and standards:
NEMA Standards MG1: Motors and Generators
NEMA Standards ICS 2: Industrial Control Devices, Controllers, and
Assemblies
NEMA Standard 250: Enclosed Switches
National Electrical Code (NFPA 70)
1.04 SUBMITTALS
A.
No separate submittal is required. Submit product data for motors,

starters, and other electrical components with submittal data required for
the equipment for which it serves, as required by the individual
equipment specification sections.
1.05 QUALITY ASSURANCE
1
AL FATEH UNIVERSITY
A.
ODAC
Section 15030
Electrical components and materials to be UL labeled.
PART 2 PRODUCTS
2.01 MOTORS
A.
The requirements specified in the paragraphs below are basic

requirements for simple or common motors. For special motors, more
detailed and specific requirements are specified in the individual
equipment specifications.
B.
Torque Characteristics. to be sufficient to satisfactorily accelerate the

driven loads.
C.
Motor Sizes to be large enough so that the driven load will not require
the motor to operate in the service factor range.
D.
2-Speed Motors to have two separate windings on poly-phase motors.
E.
Temperature Rating to be rated for 40 oC environment with maximum 50

o
C temperature rise for continuous duty at full load (Class A insulation).
F.
Starting Capability: Frequency of starts to be as indicated by automatic

control system. Frequency of starts to be not less than 5 evenly timespaced starts per hour for manually controlled motors. Time delay
starting requirements are specified in the individual equipment
specifications.
G.
Service Factor to be 1.15 for poly-phase motors and 1.35 for single
phase motors.
H.
Motor Construction to be NEMA Standard No. 48 or 54. Use driven

equipment manufacturers standards to suit specific application.
Frames: NEMA Standard No. 48 or 54. Use driven equipment
manufacturers standards to suit specific application.
I.
J.
Bearings to be ball or roller bearings with inner and outer shaft seals; regraspable, except permanently sealed when motor is normally
inaccessible for regular maintenance; and designed to resist thrust
loading where belt drives or other drives produce lateral or axial thrust in
motor. For fractional horsepower, light duty motors, sleeve type bearings
are permitted.
K.
Enclosure Type: To be open drip-proof motors for indoor use where

satisfactorily housed or remotely located during operation; guarded dripproof motors where exposed to contact by employees or building
occupants; weather protected type I for outdoor use, and type II where
not housed.
L.
Overload Protection: To be built-in thermal overload protection and,

where indicated, internal sensing device suitable for signaling and
stopping motor at starter.
M.
Noise Rating: Quiet.
N.
Efficiency: Energy Efficient motors to have a minimum efficiency as

scheduled in accordance with IEEE Standard 112, test method B. If
2
AL FATEH UNIVERSITY
ODAC
Section 15030
efficiency than average standard industry motors:, in accordance with

IEEE Standard 112, test method B.
O.
Nameplate to indicate the full identification of manufacturer, ratings,

characteristics, construction, special features and similar information.
2.02 STARTERS, ELECTRICAL DEVICES, AND WIRING

A.
B.
Motor Starter Enclosures to be NEMA 12, general purpose enclosures

with padlock ears, except in outdoor or wet locations where they are to
be NEMA 3R with conduit hubs, or units in hazardous locations where
they are to have NEC proper class and division.
Type and Size of Motor Starter to be as recommended by motor
manufacturer and the driven equipment manufacturer for applicable
protection and start-up condition.
C.
Manual Switches to have pilot lights and extra positions for multi-speed
motors.
D.
E.
Overload Protection to be provided.

Magnetic Starters to be maintained contact push buttons and pilot lights,
properly arranged for single speed or multi-speed operation as indicated.
F.
Trip-Free Thermal Overload Relays to be provided on each phase.
G.
Interlocks, Pneumatic Switches and Similar Devices to be as required for

coordination with control requirements of Division-15 Building
Management System section.
H.
Built-in 120 Volts Control Circuit Transformer to be fused from line side,
where service exceeds 240 volts.
I.
Externally Operated Manual Reset to be provided.
J.
Under-Voltage Release Protection to be provided.
K.
Motor Connections to be flexible conduit, except where plug-in electrical

cords are specifically indicated.
2.03 CAPACITORS
A.
Features: To be individual unit cells; all welded steel housing; each

capacitor internally fused; non-flammable synthetic liquid impregnate;
craft tissue insulation; and aluminum foil electrodes.
B.
KVAR size to be as required to correct motor power factor to 90 percent

or better. To be installed on all motors 1 horsepower and larger that
have an uncorrected power factor of less than 85 percent at rated load.
2.04 DISCONNECT SWITCHES

A.
Fusible Switches to be fused, each phase; general duty; horsepower

rated; quick-make, quick-break mechanism; dead front line side shield;
solder less lugs suitable for copper or aluminum conductors; spring
reinforced fuse clips; electro silver plated current carrying parts; hinged
doors; operating lever arranged for locking in the OPEN position; are
quenchers; capacity and characteristics as indicated.
3
AL FATEH UNIVERSITY
B.
ODAC
Section 15030
Non-Fusible Switches to be for equipment 2 horsepower and smaller; to

be horsepower rated; toggle switch type; quantity of poles and voltage
rating as indicated. For equipment larger than 2 horsepower, switches to
be the same as fusible type.
2.05 VARIABLE FREQUENCY DRIVE

A.
Furnish complete variable frequency drives as specified herein for the

fans and pumps designated to be variable speed. All standards and
optional features shall be included within the VFD enclosure (e.g. the
variable speed drive should have automatic by-pass facilities) unless
otherwise specified. VFD enclosure shall be NEMA MC 1 with inlet air
filters. Drive shall be mounted on a floor stand.
B.
The VFD shall convert three-phase, 50 hertz utility power to adjustable

voltage and frequency, three phase power for step less motor speed
control from 10% to 100% of the motors 50 hertz speed. Input voltage
shall be as specified on the drawing schedules.
C.
The VFD shall include a converter and an inverter section. The converter
section shall convert fixed frequency and voltage AC utility power to DC
voltage. All VFDs shall include input line reactors or an isolation
transformer as required.
D.
The inverter section of the VFD shall invert the DC voltage into a quality
output wave-form, with adjustable voltage and frequency for step less
motor speed control. The VFD shall maintain a constant V/Hz ratio.
E.
The VFD and options shall be tested to ANSI/UL.508. The complete

drive, including all specified options, shall be listed by a nationally
recognized testing agency such as UL or ETL.
Power line noise shall be limited to a voltage distortion factor and line
notch as defined in IEEE 519 1981 Edition Guide for Harmonic Control
and Reactive Compensation of Static Power Converters. The total
voltage distortion shall not exceed 5 percent.
F.
G.
The VFD shall not emit radiated RFI in excess of the limitations set forth
in the FCC Rules and Regulations, FCC Part 15 for Class A computing
devices. The VFD shall carry a FCC compliance label. PWM type drives
shall include RFI filters.
H.
Motor noise as a result of the VFD shall be limited to 3 db over across

the line operation, measured at 1 meter from the motors centre line.
I.
The VFDs full load amp rating shall meet or exceed NFPA 70, NEC
Table 430-150.
Protective Features:
J.
1. Individual motor overload protection for each motor controlled.

2. Protection against input power under-voltage, over-voltage, and phase
loss.
3. Protection against output current overload and instantaneous overcurrent.
4. Protection against over-temperature within the VFD enclosure.
5. Protection against over-voltage on the DC bus.
4
AL FATEH UNIVERSITY
ODAC
Section 15030
6. Protect VFD from sustained power of phase loss. Under-voltage trip

activates automatically when line voltage drops more than 10 percent
below rated input voltage.
7. Automatically reset faults due to under-voltage, over-voltage, phase
loss, or over-temperature.
8. Protection against output short circuit and motor winding shorting
to case faults, as defined by UL 508.
9. Status lights or digital for indication of individual fault conditions.
10. Controller capable of operating without a motor or any other
equipment connected to the drive output to facilitate start-up and
troubleshooting.
11. Input line reactors shall be provided to minimize harmonics
introduced to the AC line and to provide additional protection to AC
line transients.
K.
Interface Features:
1. Door mounted Hand/Off/Auto selector switch to start and stop the VFD.
In the Auto position, the VFD will start/stop from the controller. In the
Hand position, the VFD will run regardless of the remote contact
position.
2. Manual speed control capability.
3. Local/Remote selector switch. In the Remote position, motor speed is
determined by the follower signal. In the local position, motor speed is
determined by the manual speed control.
4. Power/On light to indicate that the VFD has tripped on a fault condition.
5. Digital meter with sector switch to indicate percent speed and percent
load.
6. A set of form-C, dry contacts to indicate when the VFD is in the Run
mode.
7. A set of form-C, dry contacts to indicate when the VFD is in the Fault
mode.
8. A 0 to 10 Vdc output signal to vary in direct proportion to the
controllers speed.
9. VFD to have terminal strip and N.C. safety contacts such as free stats,
smoke alarms, etc. VFD to safety shut down in drive or bypass mode
when contacts open.
L.
Adjustments:
1.
Maximum speed, adjustable 15 to 100 percent base speed.
2.
Acceleration time, adjustable 3 to 60 seconds.
3.
Deceleration time, adjustable 3 to 60 seconds with overrides circuit to

prevent nuisance trips if decal time is set too short.
5
AL FATEH UNIVERSITY
M.
ODAC
Section 15030
4.
Current limit, adjustable 0 to 105 percent.
5.
Overload trip set point.
6.
Offset and gain to condition the input speed signal.
Service Conditions:
1. Ambient temperature, 0 to 50 degrees C.
2. 0 to 95 percent relative humidity, none condensing.
3. Elevation to 3,300 feet (1,000 meters) without derating.
4. AC line voltage variation, -10 to +10 percent of nominal.
N.
Special Features: The following special features shall be included in the

VFD enclosure. The unit shall maintain its UL to ETL listing.
1. Manual by-pass shall provide all the circuitry necessary to transfer the
motor from the VFD to the power line, or from the line to the controller.
The by-pass circuitry shall be mounted in a separate section of the
VFD enclosure. Motor overload protection shall be provided in both
drive and by-pass modes.
2. A door interlocked, pad lockable drive disconnect switch shall be
provided to disconnect power from the VFD only (the disconnect shall
be clearly marked as such).
3. A motor circuit protector, MCP, shall be provided as a means of
disconnecting all power to both the VFD and by-pass circuits as well as
provided short circuit and locked rotor protection to the motor while in
the by-pass mode.
4. The disconnect and by-pass functions may be accomplished via
disconnects, contractors and overloads, or with a four position
Drive/Off/Line/Test switch with motor starter and by-pass.
O.
Quality Assurance:
1. To ensure quality and minimize infantile failures at the job site, the
complete VFD shall be tested by the manufacturer. The VFD shall
operate a dynamometer at full load and the load and speed shall be
cycled during the test.
2. All optional features shall be functionally tested at the factory for proper
operation.
P.
Submittals:
1. Submit manufacturers performance data including dimensional
drawings, customer connection drawings, power circuit diagrams,
installation and maintenance manuals, warranty description, VFDs,
FLA rating, certification agency file numbers and catalogue information.
PART 3 EXECUTION (NOT APPLICABLE)
6
AL FATEH UNIVERSITY
ODAC
Section 15030
END OF THE SECTION
7
AL FATEH UNIVERSITY
ODAC
Section 15040

SECTION 15040-BUILDERS WORK
PART 1 - GENERAL
1 01
A.
1 02
RELATED DOCUMENTS
Division 1 Specification Sections apply to work of this section.
SCOPE OF WORK
A.
Builders Work in connection with all HVAC works such as equipment bases and
supports, cutting and patching of walls and slabs for passage of pipes and ducts,
reattaching, fixing of pipe hangers and supports to structures, scaffolding,
rigging, hoisting, water proofing, cleaning and painting are to be provided as
specified under this Section.
B.
Materials are to conform to requirements included Division 3 Specification.
PART 2 -PRODUCTS
201
SUNDRIES
A.
Escutcheon Plates to be nickel plated, split ring type, sized to match pipe that it
is to conceal. Plates for pipes passing through sleeves which extend above
floor surfaces to be deep recessed type to conceal sleeve.
B.
Flashing Sleeves: coated cast iron, caulking type, size specifically to fit pipe
and as manufactured by Josam, No. 1840 or approved equal.
C.
Hangers and Supports Fasteners: power driven masonry expansion bolts with
steel threaded studs or internally threaded studs and couplings as required.
PART 3 - EXECUTION
301
A.
B.
EQUIPMENT BASES AND SUPPORTS

Shop Drawings: submit for approval showing dimensions, arrangement and
size of reinforcement and locations of anchor bolts.
Foundations For Rotating And Reciprocating Equipment at ground level to be
carried independently to solid ground or rock and isolated from floor slab with
50 mm thick layer of cork board and mastic filler to prevent transmission of
vibration.
C.
Equipment on Intermediate Floors or Roof: mount on its support on vibration

isolators. Alternatively, support is to include substantial layer of corkboard
between it and structure to reduce transmission of vibration to a minimum.
D.
Vibration Isolation Mounts: position in accordance with weight distribution of

equipment and as recommended by manufacturer of equipment or mounts.
Secure embedded mounts during concreting.
1
AL FATEH UNIVERSITY
ODAC
Section 15040
E.
Align And Level Equipment on bases and supports over entire length and width
and shim where necessary to facilitate leveling.
F.
Concrete Bases and Supports to be 150 mm larger all around than equipment,
of height to suit equipment and with top edge chamfered. Plaster and paint or
finish as adjacent and surrounding flooring.
G.
Anchor Bolts: set in oversized sleeves with washers and nuts at bottom. Bolts
to project at least 6 mm above nuts when equipment is fixed to allow for
shimming. Secure during concreting.
H.
Suspended Cradles And Wall Brackets: test to sustain a load eight times actual
operating weight of equipment supported.
3 02
A.
HANGERS AND SUPPORTS

FASTENERS: install in accordance with manufacturers instructions.
1. Fasteners to penetrate 6 to 8 times shank diameter.
2. Embedded Attachments: fix during concreting.
3. Test fasteners in ceilings and walls to sustain a load eight times operating
weight of piping, or equipment supported.
B.
Additional Framing: provide where structure is inadequate to give suitable

support. Design is to be approved.
a. PIPES PASSING THROUGH WALLS AND SLABS

A.
Structural Members: do not cut without approval. Any approved cutting to be

done only as directed.
B.
Sleeves to be provided for all pipes passing through walls, floors and roofs.
Locate before walls etc. are constructed and fasten securely to prevent
displacement during construction. Plug ends during construction.
C.
Sleeves to terminate flush with finished walls and ceilings and to project 20 mm
above finished floors and 250 mm above rough concrete of roof.
D.
Escutcheon Plates to be provided for all exposed uninsulated pipes passing

through walls, floors and ceilings.
b. JOINERY
A.
Access Doors: provide in false ceilings, walls or other construction to permit

access to equipment, controls, etc. requiring periodic operation, inspection or
maintenance.
c. WATER PROOFING
A.
Openings In External Walls, Roofs And Walls Below Ground to be made water
tight with sleeves, caulking, caulking fittings and flashings. Openings in
external walls, particularly at and below ground level and in roofs to be plugged
and caulked with oakum and lead between pipe and sleeve.
2
AL FATEH UNIVERSITY
ODAC
Section 15040
B.
Waterproofed Construction: method of installing work piercing waterproofed

construction to be subject to review and approval.
C.
Pipes through Roofs to be further waterproofed with metal flashing fixed to pipe
with flashing sleeve and extended under roof waterproofing membrane 300
mm all round. (See Division 7 for Sheet Metal Flashings).
d. CLEANING AND PAINTING

A.
B.
Clean equipment, material, ductwork and piping etc. inside and outside by
effective and approved methods to remove loose mill scale, blisters, sand,
plaster, paint droppings. Debris, dirt, oil, grease, labels and all foreign matter.
Clean and brush work in stages as directed before painting or concealing.
Surfaces to Be Painted: clean with wire brush and cleaning solution. Do not
apply paint to wet or damp surfaces.
C.
Black Steel Piping including flanges, bolts, nuts, cast iron valves and
accessories, valve wheels and all ferrous parts are to be painted with two coats
of zinc chromate primer whether or not they are to be insulated. When bare or
exposed to view, they are to be further painted with two coats of approved oil
paint.
D.
Piping run in trenches, shafts, underground or outdoors, including flanges,

bolts, nuts, valves and all ferrous parts to be painted with two coats of zinc
chromate primer and two coats of heavy bituminous solution paint.
E.
Ductwork: paint inside or outside with one coat dull black fire resistant paint
where visible through registers and grilles.
F.
Areas in ceiling spaces visible from occupied spaces above open grilles (ceiling
plenum) shall be painted black including ducts, pipes, conduits, slab and
insulation.
G.
Hangers And Supports including clamps, rods, bolts, nuts etc. to be painted
with two coats of zinc chromate primer and where exposed to view with two
additional coats of approved oil paint.
H.
Damaged Surfaces of equipment to be restored to original condition by

cleaning and painting as directed.
I.
Unfinished Surfaces to be painted as directed.
J.
Hot Surfaces to be painted with approved heat resistant paint.
K.
Apply Paint in strict accordance with manufacturers instructions and

recommendations.
3
AL FATEH UNIVERSITY
ODAC
Section 15125

Section 15125 - Pipe Expansion Joints
PART 1 - GENERAL
1 01
RELATED DOCUMENTS
a. Drawings and project general provisions of the Contract, including the
General and Supplementary Conditions apply to this Section.
1 02
SUMMARY
a. This Section includes pipe expansion joints, guides, and anchors for
mechanical piping systems.
1 03
PERFORMANCE REQUIREMENTS
a. Compatibility: Provide pipe expansion joints, pipe alignment guides, and
pipe anchors suitable for piping system fluids. materials, working
pressures, and temperatures.
b.
1 04
Fabricate and install expansion and anchor system capable of

sustaining forces generated by gravity, thermal movement, and seismic
events
SUBMITTALS
a. General: Submit the following according to the Conditions of the
Contract.
b.
Product data for each type of pipe expansion joint and pipe alignment
guide specified.
c.
Pipe expansion joint schedule showing manufacturers figure number,

size, location, and features for each required expansion joint.
d.
Assembly-type shop drawings for each type of pipe expansion joint,

pipe alignment guide, and anchor, indicating dimensions, weights,
required clearances, and methods of component assembly.
e.
Welder certificates signed by Contractor certifying that welders

comply with requirements specified under the Quality Assurance
Article.
Maintenance data for each type pipe expansion joint specified to
include in the Operating and Maintenance Manuals
f.
1 05
QUALITY ASSURANCE
a. Qualify welding processes and welding operators according to
AWSD1.1 Structural Welding Code Steel.
1
AL FATEH UNIVERSITY
b.
ODAC
Section 15125
Certify that each welder has satisfactorily passed AWS qualification

tests for welding processes involved and, if pertinent, has undergone
recertification.
Qualify welding processes and welding operators according to ASME
Boiler and Pressure Vessel Code, Section IX, Welding and Brazing
Qualifications.
PART 2 - PRODUCT
2 01
MANUFACTURERS
a. Available Manufacturers: Subject to compliance with requirements,
manufacturers offering products that may be incorporated in the work
include but are not limited to the following or approved equal:
Metal-Bellows, Packless-Type Pipe Expansion Joints:

a.
b.
c.
d.
e.
f.
g.
h.
i.
Adsco Manufacturing Corp.

Anamet, Inc.
Badger Industries, Inc.
Hyspan Precision Products, Inc.
Keflex, Inc.
Metraflex Co.
Pathway Bellows, Inc., Dover Corp.
Piping Technology& AProducts, Inc. Proco Products, Inc.
Senior Flexonics Inc., Expansion Joint Div.
Expansion-Compensator, Packless-Type Pipe Expansion Joints:

a.
b.
c.
d.
e.

Keflex, Inc.
Metraflex Co.
Rubber-Sphere, Packless-Type Pipe Expansion Joints:

a.
Garlock Mechanical Packing Div., Colt Industries.
b.
General Rubber Corp.
c.
Keflex, Inc.
d.
MG Piping Products Co.
e.
Mason Industries, Inc.
f.
Mercer Rubber Co.
g.
Metraflex Co.
h.
Proco Products, Inc.
i.
j.
Vibration Mountings & Controls, Inc.
Slip-Type Pipe Expansion Joints:

a.
b.

Advanced Thermal Systems, Inc.
Ball-Type Pipe Expansion Joints:

a.

2
AL FATEH UNIVERSITY
ODAC
Section 15125
b. Barco Div. Marison Industries.
Coupling, Grooved-Piping-Type Pipe Expansion Joints:

a.
Grinnell Corp., Pipe Supports Div.
b. Gustin-Bacon Div., Tyler Pipe Subsid., Tyler Corp.
c. Stockham Valves k Fittings, Inc.
d. Victaulic Company of America.
Slip-Joint, Grooved-Piping-Type, Pipe Expansion Joints:

a. Victaulic Company of America.
Pipe Alignment Guides:

a.
b.
c.
d.
e.
f.
g.
2 02
2 03
Ads co Manufacturing Corp.

B-Line Systems, Inc.
Grinnell Corp., Pipe Supports Div.
Keflex, Inc.
Metraflex Co.
PIPE EXPANSION JOINTS, GENERAL

a.
Capability: Absorb 200 percent of maximum piping expansion between

anchors.
b.
Pipe expansion joint pressure ratings shall be compatible with piping

system where system pressures require PN 16 or 225 psi components.
This applies to all the following joint types.
PACKLESS-TYPE PIPE EXPANSION JOINTS

a. Metal-Bellows Pack less-Type Pipe Expansion Joints: Pressure rated for
1200 kPa minimum; conform to the standards of Expansion Joint
Manufacturers Association, Inc. (EJMA); with end fittings and external tie
rods for limiting maximum travel. Features include the following:
Copper Piping Systems: shrouds. Steel Piping Systems: shrouds.

ply phosphor-bronze bellows and brass 2 ply stainless-steel bellows
and carbon-steel
b.
Expansion-Compensator Packless-Type Pipe Expansion Joints:

Pressure rated for 414 kPa minimum for low-pressure systems and
for 1200 kPa minimum for high-pressure systems. Include 2 ply
phosphor bronze bellows, brass shrouds, and end fittings for copper
piping systems and 2 ply stainless-steel bellows, carbon-steel
shrouds, and end fittings for steel piping systems. Include internal
guides, antitorque device, and removable end clip for proper
positioning.
c.
Rubber-Sphere Packless-Type Pipe Expansion Joints: Single-sphere

type, fabric-reinforced butyl rubber with full-faced integral flanges,
external control rods, and internal reinforcing. Include steel
retaining rings drilled to match flange bolt holes over entire

surface of flanges. Pressure rating is 1200 kPa minimum at
3
AL FATEH UNIVERSITY
ODAC
Section 15125
116 deg C minimum.

d.
2 04
Rubber-Sphere Packless-Type Pipe Expansion Joints: Double-sphere

type, fabric-reinforced butyl rubber with full-faced integral flanges,
external control rods, and internal reinforcing. Include steel retaining
rings drilled to match flange bolt holes over entire surface of flanges.
Pressure rating is 1200 kPa minimum at 116 deg C minimum.
SLIP-TYPE PIPE EXPANSION JOINTS

I. Carbon-steel packing-type expansion joint designed for repacking under
pressure. Include limit stops, flanged or weld ends to match piping
system.
Joint Packing: Asbestos-free polytetrafluoroethylene (PTFE)

compound.
Pressure Rating: 1725 kPa minimum at 204 deg C minimum.
2 05
BALL-TYPE PIPE EXPANSION JOINTS

a. General: Designed for 360 degree (6.3rad) rotation and minimum of 30
degree (0.52rad) angular deflection for sizes 150 mm and smaller and 15
degree (0.26rad) for sizes 200 mm and larger.
b.
Carbon steel and comply with ASME Boiler and Pressure Vessel
Code and ASME B31.9 Building Services Piping for materials and
design of pressure containing parts and bolting.
2 06
Packing: Asbestos-free composition.

Pressure Rating: 1725 kPa minimum at 204 deg C minimum.
Factory Test: Test before shipment with steam at working pressure of
piping system with no leaks.
GROOVED-PIPING-TYPE PIPE EXPANSION JOINTS

a. Coupling: ASTM A 53, cut-grooved, short, steel-pipe nipples, and ductileiron or malleable-iron shouldered couplings. Include removable ties to
holdjoint compressed or expanded during piping fabrication. Include
suitable gasket materials for piping system.
b.
2 07
Slip-Joint: ASTM A 53, steel-pipe body; polytetrafluoroethylene (PTFE),

modified-polyphenylene-coated steel-pipe slide; and ductile-iron or
malleable- iron housing. Include suitable gasket material for piping
system.
PIPE ALIGNMENT GUIDES

I. Factory-fabricated cast semi steel or heavy fabricated steel, consisting of
bolted two-section outer cylinder and base. Include two-section guiding
spider that bolts tightly to the pipe.
2 08
Alignment Guide Lengths: As required for indicated travel.
MISCELLANEOUS MATERIALS
4
AL FATEH UNIVERSITY
ODAC
Section 15125
a. Structural Steel: ASTM A 36/A 36M, steel plates, shapes, and bars, black
and galvanized.
b.
Bolts and Nuts: ASME B18.10 or ASTM A 183, steel, hex-head, traand
nuts.
c. Washers: ASTM F 844, steel, plain, flat washers.

d.
Power-Actuated Fasteners: Attachments with pull-out and shear
capacities appropriate for supported loads and building materials where
used.
e. Concrete: Portland-cement mix, (20.7 MPa).
f.
Cement: ASTM C 150, Type I.

Fine Aggregate: ASTM C 33, sand.
Coarse Aggregate: ASTM C 33, crushed gravel.
Water: Potable.
Grout: ASTM C 1107, Grade B, no shrink, nonmetallic.
Characteristics include post-hardening volume-adjusting dry

hydraulic- cement-type grout that is no staining, noncorrosive,
nongaseous and is recommended for both interior and exterior
applications.
Design Mix: (34.5 MPa), 28 day compressive strength.
Water: Potable.
Packaging: Premixed and factory-packaged.
PART 3 - EXECUTION
3 01
EXAMINATION
a. Examine substrates and conditions under which pipe expansion
joints, pipe alignment guides, and pipe anchors are to be installed.
Do not proceed until unsatisfactory conditions have been
corrected.
3 02
PIPE EXPANSION JOINT INSTALLATION

a. Install pipe expansion joints according to manufacturers written
instructions. B. Align expansion joints to avoid end-loading and
tensional stress.
3 03
FABRICATED-TYPEPIPEEXPANSION
COMPENSATION INSTALLATION
a. Install pipe expansion loops cold-sprung in tension or compression as
required to absorb 50 percent of total compression or tension that will be
produced during anticipated change in temperature.
b.
Connect risers to mains with at least 5 pipe fittings including tee in

main.
5
AL FATEH UNIVERSITY
c.
ODAC
Section 15125
Connect risers to terminal units with at least 4 pipe fittings including

tee in riser.
3 04
PIPE ALIGNMENT GUIDE INSTALLATION

a. Install pipe alignment guides on piping that adjoins pipe expansion joints.
3 05
b.
Install pipe alignment guides on piping that adjoins pipe expansion

loops.
c.
Install pipe alignment guides on piping elsewhere as indicated.
d.
Secure pipe alignment guides to building substrate.
PIPE ANCHOR INSTALLATION

a. Install pipe anchors at proper locations to prevent stresses from
exceeding those permitted by ASME B31.9 and to prevent transfer of
loading and stresses to connected equipment.
b. Fabricate and install anchors by welding steel shapes, plates, and bars to
piping and to structure. Comply with ASME B31.9 and with AWS D 1.1.
3 06
c.
Construct concrete pipe anchors of poured-in-place concrete of

dimensions indicated.
d.
Where pipe expansion joints are indicated, install pipe anchors

according to expansion unit manufacturers written instructions to
control movement to compensators.
e.
Pipe Anchor Spacings: Where not otherwise indicated, install pipe

anchors at ends of principal pipe runs, at intermediate points in pipe
runs between expansion loops and bends. Preset anchors as
required to accommodate both expansion and contraction of piping.
f.
Use grout to form flat bearing surfaces for pipe expansion joints, pipe
alignment guides, and pipe anchors that are installed on or in
concrete.
PAINTING
a. Touching Up: Clean field welds and abraded areas of shop paint and
paint, exposed areas immediately after erecting hangers and supports.
Use same materials as used for shop painting. Comply with SSPC-PA 1
requirements for touching up field-painted surfaces.
Apply by brush or spray to provide a minimum dry film thickness of

2.0 mils (0.05 mm).
b.
Touching Up: Cleaning and touchup painting of field welds, bolted

connections, and abraded areas of shop paint on miscellaneous metal
is specified.
c.
Galvanized Surfaces: Clean welds, bolted connections, and abraded

areas and apply galvanizing-repair paint to comply with ASTM A 780.
6
AL FATEH UNIVERSITY
ODAC
Section 15125
END OF SECTION
7
AL FATEH UNIVERSITY
ODAC
Section 15250

SECTION 15250 HVAC INSULATION
PART 1 - GENERAL
1 01 RELATED DOCUMENTS
A.
Drawings and general provisions of Contract, including General and

Supplementary Conditions and Division 1 Specification Section, apply to this
Section.
1 02 SUMMARY
A.
This Section includes pipe, duct, and equipment insulation.
B.
Related Sections: The following sections contain requirements that relate to

this section:
1. Division 15 Section Metal Ductwork for duct lining.
1 03 DEFINITIONS
A.
Hot Surfaces: Normal operating temperatures of 38 deg C or higher.
B.
Cold Surfaces: Normal operating temperatures less than 24 deg C .
C.
Thermal Resistivity: r-values represent the reciprocal of thermal conductivity

(k-value). Thermal resistivitys are expressed by the temperature difference in
degrees C between two exposed faces required to cause one Watt to flow
through one square meter of material, in one hour, at a given mean
temperature.
1 04 SUBMITTALS
A.
General: Submit the following in accordance with Conditions of Contract and

Project General Requirement Specification Sections.
B.
Product data for each type of mechanical insulation identifying k-value,

thickness, and accessories.
C.
Samples of each type of insulation and jacket. Identify each sample describing
product and intended use. Submit the following sizes of sample materials:
1. Board and Block Insulation: 305 mm square section.
2. Pre-Formed Pipe Insulation: 305 mm long, 50 mm NPS.
1 05 QUALITY ASSURANCE
A.
Fire Performance Characteristics: Conform to the following characteristics for

insulation including facings, cements, and adhesives, when tested according to
ASTM E 84, by UL or other testing or inspecting organization acceptable to the
0
AL FATEH UNIVERSITY
ODAC
Section 15250
authority having jurisdiction. Label insulation with appropriate markings of

testing laboratory.
1. Exterior Insulation: Flame spread rating of 75 or less and a smoke
developed rating of 150 or less.
B.
Field-Constructed Mock-Up: Before installation, erect mock-up of size and at

locations indicated to demonstrate workmanship quality. Include method of
attachment and finishing for each.
1. Interior and exterior equipment.
2. Interior and exterior duct systems.
3. Interior and exterior piping systems.
4. Retain and protect mock-ups during construction as a standard for judging
completed unit of Work.
5. Accepted mock-ups may become part of completed unit of Work.
1 06 SEQUENCING AND SCHEDULING

A.
Schedule insulation application after testing of piping and duct systems.
B.
Schedule insulation application after installation and testing of any heat trace
tape.
PART 2 - PRODUCTS
2 01 MANUFACTURERS
A.
Available Manufacturers: Subject to compliance with requirements,

manufacturers offering products that may be incorporated in the Work include,
but are not limited to, the following:
1. Glass Fiber:
a. Certain Teed Corporation.
b. Knout Fiberglass GmbH.
c.
Manville.
d. Owens-Corning Fiberglas Corporation.

e. USG Interiors, Inc. - Thermafiber Division.
2. Calcium Silicate:
a.
Manville.
b.
Owens-Corning Corporation.
3. Expands closed cell:

a.
Armstrong Arm flex or equal.
1
AL FATEH UNIVERSITY
ODAC
Section 15250
2 02 GLASS FIBER
A.
Material: Inorganic glass fibers, bonded with a thermosetting resin.
B.
Jacket: All-purpose, factory-applied, laminated glass-fiber-reinforced, flameretardant Kraft paper and aluminum foil having self-sealing lap.
C.
Board: ASTM C 612, Class 2, semi-rigid jacketed board.

1. Thermal Conductivity: 0.034 W/m.OC maximum, at 24
temperature.
D.
C mean
2. Density: 32 Kg/m3 minimum.

Blanket: ASTM C 553, Type II, Class F-l, jacketed flexible blankets.
1. Thermal Conductivity: 0.039 W/m.OC maximum, at 24
temperature.
C mean

E.
Preformed Pipe Insulation: ASTM C 547, Class 1, rigid pipe insulation,

jacketed.
1. Thermal Conductivity: 0.033 W/m.OC maximum at 24
temperature.
C mean

F.
Adhesive: Produced under the UL Classification and Follow-up service.

1. Type: Non-flammable, solvent-based.
2. Service Temperature Range: Minus 29 to 82 OC.
G.
Vapor Barrier Coating: Waterproof coating recommended by insulation

manufacturer for outside service.
2 03 EXPANDED CLOSED CELL INSULATION

A.
Expanded closed cell flexible piping insulation for use on pipes up to 150 mm
inside pipe size.
1. Insulation thickness up to 25 mm
2. Thermal conductivity: 0.39 W/m OC @ 24 OC
3. Water vapor transmission 1.16 x 10 kg/(s.m.Pa)
4. Insulation shall comply with the following standards ASTM C 534, ASTM D
1056, NFPA 90 A, 90 B, 255, UL 94 and 723.
2 04 CALCIUM SILICATE
A.
Material: ASTM C 533, Type I; inorganic, hydrous calcium silicate, nonasbestos fibrous reinforcement; incombustible.
B.
Form: Molded flat block, curved block. Grooved block, and preformed pipe
sections as appropriate for surface.
2
AL FATEH UNIVERSITY
ODAC
Section 15250
C.
Thermal Conductivity: 0.076 W/m. C at 260 C .
D.
Dry Density: 240 Kg/m3 maximum.
E.
Compressive Strength: 414 kPa minimum at 5 percent deformation.
F.
Fire Performance Characteristics: Provide materials identical to those whose

fire performance characteristics have been determined, per test method
indicated below, by UL or other testing and inspecting organization acceptable
to authorities having jurisdiction.
1. Test Method: ASTM E 84.
2. Flame Spread: 0.
3. Smoke Developed: 0.
2 05 ADHESIVES
A.
Lagging Adhesive: MIL-A-3316C, non-flammable adhesive in the following

Classes and Grades:
1. Class 1, Grade A for bonding glass cloth and tape to unraced gla ~s fiber
insulation, sealing edges of glass fiber insulation, and bonding lagging
cloth to unfenced glass fiber insulation.
2. Class 2, Grade A for bonding glass fiber insulation to metal surfaces.
2 06 ACCESSORIES AND ATTACHMENTS

A.
Glass Cloth and Tape: Woven glass fiber fabrics, plain weave, presized a
minimum of 8 ounces per sq. yd.
1. Tape Width: 100 mm.
2. Cloth Standard: MIL-C-20079H, Type I.
3. Tape Standard: MIL-C-20079H, Type II.
B.
Bands: 19 mm wide. in galvanized steel: 0.13 mm (0.005) thick.
C.
Wire: 16 gage, soft-annealed stainless steel.
D.
Corner Angles: 28 gage, 25 mm by 25 mm aluminum, adhered to 50 mm x 50

mm kraftpaper.
E.
Anchor Pins: Capable of supporting 20 pounds each. Provide anchor pins and
speed washers of sizes and diameters as recommended by the manufacturer
for insulation type and thickness.
2 07 SEALING COMPOUNDS
A.
Vapor Barrier Compound: Water-based, fire-resistive composition.

1. Water Vapor Presence: 0.08 perm maximum.
3
AL FATEH UNIVERSITY
ODAC
Section 15250
2. Temperature Range: Minus 29 to 82 OC.
B.
Weatherproof Sealant: Flexible-elastomeric-based, vapor-barrier
sealant
designed to seal metal joints.

1. Water Vapor Presence: 0.02 perm maximum.
2. Temperature Range: Minus 45 to 121 OC.
3. Color: Aluminum.
PART 3 - EXECUTION
3 01 PREPARATION
A.
Surface Preparation: Clean, dry, and remove foreign materials such as rust,
scale, and dirt.
3 02 INSTALLATION, GENERAL
A.
Refer to schedules at the end of this Section for materials, forms, jackets, and
thicknesses required for each HVAC system.
B.
Select accessories compatible with materials suitable for the service. Select
accessories that do not corrode, soften, or otherwise attack the insulation or
jacket in either the wet or dry state.
C.
Install vapor barriers on insulated pipes, ducts, and equipment having surface
operating temperatures below 15.6 deg C.
D.
Apply insulation material, accessories, and finishes according to the

manufacturers printed instructions.
E.
Install insulation with smooth, straight, and even surfaces.
F.
Seal joints and seams to maintain vapor barrier on insulation requiring a vapor
barrier.
G.
Seal penetrations for hangers, supports, anchors, and other projections in

insulation requiring a vapor barrier.
H.
Seal Ends: Except for flexible elastomeric insulation, taper ends at 45 degree
angle and seal with lagging adhesive. Cut ends of flexible and seal with
adhesive.
I.
Apply adhesives and coatings at manufacturers recommended coverage-pergallon rate.
J.
Keep insulation materials dry during application and finishing.
K.
Items Not Insulated: Unless otherwise indicated do not apply insulation to the
following systems, materials, and equipment:
1. Factory-insulated plenums, casings, terminal boxes, and filter boxes and
sections.
2. Flexible connectors for ducts and pipes.
4
AL FATEH UNIVERSITY
ODAC
Section 15250
3. Vibration control devices.

4. Testing laboratory labels and stamps.
5. Nameplates and data plates.
3 03 PIPE INSULATION INSTALLATION, GENERAL

A.
Tightly butt longitudinal seams and end joints. Bond with adhesive.
B.
Stagger joints on double layers of insulation.
C.
Apply insulation continuously over fittings, valves, and specialties, except as

otherwise indicated.
D.
Apply insulation with a minimum number of joints.
E.
Apply insulation with integral jackets as follows:

1. Pull jacket tight and smooth.
2. Cover circumferential joints with butt strips, at least 80 mm wide, and of
same material as insulation jacket. Secure with adhesive and outward
clinching staples along both edges of butt strip and space 100 mm on
center.
3. Longitudinal Seams: Overlap seams at least 38 mm . Apply insulation with
longitudinal seams at bottom of pipe. Clean and dry surface to receive selfsealing lap. Staple laps with outward clinching staples along edge at 100
mm on center.
4. Exception: Do not staple longitudinal laps on insulation applied to piping
systems with surface temperatures at or below 1.7 deg C .
5. Vapor Barrier Coatings: Where vapor barriers are indicated, apply on
seams and joints, over staples, and at ends butt to flanges, unions, valves,
and fittings.
6. At penetrations in jackets for thermometers and pressure gages, fill and
seal voids with vapor barrier coating.
7. Repair damaged insulation jackets, except metal jackets, by applying
jacket material around damaged jacket. Adhere, staple, and seal. Extend
patch at least 50 mm in both directions beyond damaged insulation jacket
and around the entire circumference of the pipe.
F.
Roof Penetrations: Apply insulation for interior applications to a point even with
the top of the roof flashing. Seal with vapor barrier coating. -Apply insulation for
exterior applications butted tightly to interior insulation ends. Extend metal
jacket for exterior insulation outside roof flashing at least 50 mm below top of
roof flashing. Seal metal jacket to roof flashing with vapor barrier coating.
G.
Interior Walls and Partitions Penetrations: Apply insulation continuously

through walls and partitions, except fire-rated walls and partitions. Apply an
aluminum jacket with factory-applied moisture barrier over insulation. Extend
50 mm from both surfaces of wall or partition. Secure aluminum jacket with
metal bands at both ends. Seal ends of jacket with vapor barrier coating. Seal
around penetration with joint sealer. Refer to the relevant Section in Thermal
5
AL FATEH UNIVERSITY
ODAC
Section 15250
and Moisture Protection Specification.

H.
Fire-Rated Walls and Partitions Penetrations: Terminate insulation at

penetrations through fire-rated walls and partitions. Seal insulation ends with
vapor barrier coating. Seal around penetration with firestopping or fire-resistant
joint sealer. Refer to the relevant Section in Thermal and Moiture Protection
Specification.
I.
Floor Penetrations: Terminate insulation underside of floor assembly and at

floor support at top of floor.
J.
Flanges, Fittings, and Valves Interior Exposed and Concealed: Coatpipe

insulation ends with vapor barrier coating. Apply premolded, precut, or fieldfabricated segments of insulation around flanges, unions, valves, and fittings.
Make joints tight. Bond with adhesive.
1. Use same material and thickness as adjacent pipe insulation.
2. Overlap nesting insulation by 50 mm or 1 pipe diameter, which ever is
greater.
3. Apply materials with adhesive, fill voids with mineral fiber insulating
cement. Secure with wire or tape.
4. Insulate elbows and tees smaller than 80 mm pipe size with premolded
insulation.
5. Insulate elbows and tees 80 mm and larger with premolded insulation or
insulation material segments. Use at least 3 segments for each elbow.
K.
6. Cover insulation, except for metal jacketed insulation, with 2 layers of

lagging adhesive to a minimum thickness of 1.6 mm, Install glass cloth
between layers. Overlap adjacent insulation by 50 mm in both directions
from joint with glass cloth and lagging adhesive.
Hangers and Anchors: Apply insulation continuously through hangers and
around anchor attachments. Install saddles, shields, and inserts as specified in
HVAC Specification Section Hangers and Supports. For cold surface piping,
extend insulation on anchor legs a minimum of 305 mm and taper and seal
insulation ends.
1. Inserts and Shields: Cover hanger inserts and shields with jacket material
matching adjacent pipe insulation.
3.1
3.2
GLASS FIBER PIPE INSULATION INSTALLATION

A.
Bond insulation to pipe with lagging adhesive.
B.
Seal exposed ends with lagging adhesive.
C.
Seal seams and joints with vapor barrier compound.
CALCIUM SILICATE PIPE INSULATION INSTALLATION

A.
Secure insulation with stainless-steel bands spaced at 305 mm intervals.
B.
Apply 2 layer insulation with joints tightly butted and staggered at least 76 mm.
Secure inner layer with 16 gage soft-annealed stainless-steel wire spaced at
305 mm intervals. Secure outer layer with stainless-steel bands at 305 mm
6
AL FATEH UNIVERSITY
ODAC
Section 15250
intervals.
C.
Finishing: Apply a skim coat of mineral fiber, hydraulic-setting cement to
surface of installed insulation. When dry, apply flood coat of lagging

adhesive and press on 1 layer of glass cloth or glass tape. Overlap edges at
least 25 mm, Apply finish coat of lagging adhesive over glass cloth or tape.
Thin finish coat to achieve smooth finish.
D.
Metal Jacket: Where indicated, apply metal jacket over finished insulation as
specified in this Section for installation of metal jackets.
3 04 EQUIPMENT INSULATION INSTALLATION. GENERAL

A.
Install board and block materials a dimension of 305 mm and a maximum

dimension of 1220 mm.
B.
Groove and score insulation materials as required to fit closely possible to the
equipment and to fit contours of equipment. Stagger end joints.
Insulation Thicknesses Greater than 50 mm: Install insulation in multiple layers
with staggered joints.
C.
D.
Bevel insulation edges for cylindrical surfaces for tight joint.
E.
Secure sections of insulation in place with wire or bands spaced at 230 mm

centers, except for flexible elastomeric cellular insulation.
F.
Protect exposed corners with corner angles under wires and bands.
G.
Removable Insulation: Install insulation on components that require periodic

inspecting, cleaning, and repairing for easy removal and replacement without
damage to adjacent insulation.
H.
Finishing: Except for flexible elastomeric cellular insulation, apply 2 coats of

vapor barrier compound to a minimum thickness of 1.6 mm. Install a layer of
glass cloth embedded between layers.
3 05 GLASS FIBER EQUIPMENT INSULATION INSTALLATION

A.
Secure insulation with anchor pins and speed washers.
B.
Space anchors at maximum intervals of 460 mm in both directions and not

more than 79 mm from edges and joints.
C.
Apply a smoothing coat of insulating and finishing cement to finished insulation.
3 06 DUCT INSULATION
A.
Install block and board insulation as follows:

1. Adhesive and Band Attachrnent: Secure block and board insulation tight
and smooth with at least 50 percent coverage of adhesive. Install bands
spaced 305 mm apart. Protect insulation under bands and at exterior
corners with metal corner angles. Fill joints, seams, and chipped edges
with vapor barrier compound.
2. Speed Washers Attachment: Secure insulation tight and smooth with
speed washers and welded pins. Space anchor pins 460 mm apart each
way and 76 mm from insulation joints. Apply vapor barrier coating
7
AL FATEH UNIVERSITY
ODAC
Section 15250
compound to insulation in contact, open joints, breaks, punctures, and

voids in insulation.
B.
Blanket Insulation: Install tight and smooth. Secure to ducts having long sides
or diameters as follows:
1. Smaller than 610 mm Bonding adhesive applied in 150 mm wide
transverse strips on 305 mm centers.
2. 610 mm and Larger: Anchor pins spaced 305 mm apart each way. Apply
bonding adhesive to prevent sagging of the insulation.
3. Overlap joints 76 mm.
4. Seal joints, breaks, and punctures with vapor barrier compound.
a. JACKETS
A.
Foil and Paper Jackets (FP): Install jackets drawn tight. Install lap or butt strips
at joints with material same as jacket. Secure with adhesive. Install jackets with
38 mm laps at longitudinal joints and 76 mm wide butt strips at end joints.
1. Seal openings, punctures, and breaks in vapor barrier jackets and exposed
insulation with vapor barrier compound.
B.
Interior Exposed Insulation including MERs and Penthouses: Install continuous

aluminum jackets.
C.
Exterior Exposed Insulation: Install continuous aluminum jackets and seal all
joints and seams with waterproof sealant.
D.
Install metal jacket with 50 mm overlap at longitudinal and butt joints. Overlap
longitudinal joints to shed water. Seal butt joints with weatherproof sealant
recommended by insulation manufacturer. Secure jacket with stainless-steel
draw bands 305 mm on center and at butt joints.
b. APPLICATIONS
A.
B.
General: Materials and thicknesses are specified in schedules at the end of this
Section.
Interior, Exposed Piping Systems: Unless otherwise indicated, insulate the
following piping systems:
1. Refrigerant suction.
C.
Interior, Concealed Piping Systems: Unless otherwise indicated, insulate the

D.
Exterior, Exposed Piping Systems: Unless otherwise indicated, insulate the

E.
Exterior, Concealed Piping Systems: Unless otherwise indicated, insulate the

8
AL FATEH UNIVERSITY
ODAC
Section 15250
F.
Duct Systems: Unless otherwise indicated, insulate the following duct systems:
1. Exterior exposed supply and return ductwork.
2. Interior exposed and concealed supply fans, air handling unit casings
and outside air plenums.
c. PIPE INSULATION SCHEDULES

A.
General: Abbreviations used in the following schedules include:

1. Field-Applied Jackets: P - PVC, K - Foil and Paper, A - Aluminum, SS Stainless Steel.
2. Pipe Sizes: NPS - Nominal Pipe Size.
INTERIOR REFRIGERANT SUCTION (2 TO 38 DEG C) EXPOSED AND CONCEALED

PIPE SIZES (NPS)
MATERIALS
THICKNESS
IN mm
13 TO 32
40 TO 100
130 TO 250
300 TO 900
Elastomeric
Elastomeric
GLASS FIBER
GLASS FIBER
15
15
40
40
VAPOR
BARRIER
REQ,D
NO
NO
NO
NO
FIELDAPPLIED
JACKET
NONE
NONE
NONE
NONE
EXTERIOR REFRIGERANT SUCTION (2 TO 38 DEG C) EXPOSED AND CONCEALED

PIPE SIZES (NPS)
MATERIALS
THICKNESS
IN mm
13 TO 32
40 TO 100
130 TO 250
300 TO 900
GLASS FIBER
GLASS FIBER
GLASS
GLASS FIBER
50
50
65
65
VAPOR
BARRIER
REQ,D
YES
YES
YES
YES
FIELDAPPLIED
JACKET
(P)(A)(SS)
(P)(A)(SS)
(P)(A)(SS)
(P)(A)(SS)
d. DUCT SYSTEMS INSULATION SCHEDULE

EXTRIOR CONCEALED HVAC SUPPLY AND RETURN DUCTS AND
PLENUMS.
MATERIALS
FORM
THICKNESS
IN mm
GLASS FIBER
GLASS FIBER
BOARD-RECT.
PIPE-ROUND
40
40
VAPOR
BARRIER
REQ,D
YES
YES
FIELDAPPLIED
JACKET
NONE
NONE
EXTRIOR EXPOSED HVAC SUPPLY AND RETURN DUCTS AND PLENUMS.

MATERIALS
FORM
THICKNESS
IN mm
GLASS FIBER
RIGID BOARD
50
VAPOR
BARRIER
REQ,D
YES
FIELDAPPLIED
JACKET
YES
9
AL FATEH UNIVERSITY
ODAC
Section 15250
INTERIOR EXPOSED HVAC SUPPLY FANS, AIR HANDLING UNITS, CASINGS,

AND PLENUMS.
MATERIALS
FORM
THICKNESS
IN mm
GLASS FIBER
BOARD
50
VAPOR
BARRIER
REQ,D
YES
FIELDAPPLIED
JACKET
NONE
END OF THE SECTION
10
ODAC
Section 15510

SECTION 15510-HVAC PIPING
PART 1 GENERAL
A.

Supplementary Conditions, and Division 1 Specification Sections apply to this
section.
B.
The following Division 15 Sections apply to this Section:
1. Basic HVAC Requirements.

2. Pipes and Pipe Fittings.
3. Valves.
4. Hangers and Supports.
1 02 SUMMARY
A.
This Section includes piping systems for hot water heating,

chilled water cooling, condenser water, make-up water for these
systems, blow-down drain lines, and condensate drain piping.
Piping materials and equipment specified in this Section include:
1. Pipes, fittings, and specialties;
2. Special duty valves;
3. Hydronic specialties.
B.
Related Sections: The following sections contain requirements

that relate to this Section:
1. Division 2 Section Earthwork for trenching and backfilling materials and
methods for underground piping installations.
2. Division 7 Section Joint Sealers for materials and methods for sealing
pipe penetrations through basement walls, and fire and smoke barriers.
3. Division 15 Section Valves for gate, globe, ball, butterfly, and check
valves.
4. Division 15 Section Meters and Gages for thermometers, flow meters,
and pressure gages.
5. Division 15 Section Mechanical Identification
identification of hydronic piping system.
for
labeling
and
6. Division 15 Section HVAC Insulation for pipe insulation.

7. Division 15 Section HVAC Pumps for pumps, motors, and accessories
for hydronic system.
8. Division 15 Section Building Management System for temperature
control valves and sensors.
1
ODAC
Section 15510
9. Division 15 Section Testing, Adjusting, and Balancing for procedures for

hydronic system testing, adjusting and balancing.
1 03 DEFINITIONS
A.
Pipe sizes used in this Specification are Nominal Pipe Size (NPS).
1 04 SUBMITTALS
A.
Product Data, including rated capacities of selected models, weights (shipping,

installed, and operating), furnished specialties and accessories, and installation
instructions for each hydronic specialty and special duty valve specified.
1. Furnish flow and pressure drop curves for diverting fittings and calibrated
plug valves, based on manufacturers testing.
B.
Maintenance Data for hydronic specialties and special duty valves, for inclusion
in operating and maintenance manual specified in HVAC Specification Section
Basic HVAC Requirements.
C.
Welders certificates certifying that welders comply meet the quality

requirements specified in Quality Assurance below.
D.
Certification of compliance with ASTM and ANSI manufacturing requirements

for pipe, fittings, and specialties.
E.
Reports specified in Part 3 of this Section.
F.
Contractor shall submit full piping stress analysis calculations to Engineer for
review.
A.
Regulatory Requirements: comply with the provisions of the following:
1. ASME B 31.9 Building Services Piping for materials, products, and

installation. Safety valves and pressure vessels shall bear the appropriate
ASME label.
2. Fabricate and stamp air separators and compression tanks to comply with
ASME Boiler and Pressure Vessel Code.
3. ASME Boiler and Pressure Vessel Code, Section IX, Welding and Brazing
Qualification for qualifications for welding processes and operators.
B.
Independent testing agency to tests and piping systems.

A.
Coordinate the size and location of concrete equipment pads. Cast anchor bolt
inserts into pad. Concrete, reinforcement, and form work requirements are
specified in Concrete Work.
2
B.
ODAC
Section 15510
Coordinate the installation of pipe sleeves for foundation wall penetrations.
PART 2 - PRODUCTS
A.

manufacturers offering hydronic piping system products which may be
incorporated in the work include, but are not limited to, the following:
1. Calibrated Plug Valves:
a.
Bell & Gossett ITT; Fluid Handling Div.
b.
Taco, Inc.
2. Pump Discharge Valves:

a.
Amtrol, Inc.
b.
Armstrong Pumps, Inc.
c.
3. Safety Relief Valves:

a.
Amtrol, Inc.
b.
c.
Spirax Sarco.
4. Pressure Reducing Valves:

a.
Amtrol, Inc.
b.
c.
5. Air Vents (manual and automatic):

a.
Armstrong Machine Works.
b.
c.
Hoffman Specialty ITT; Fluid Handling Div.
6. Air Separators:
a.
Amtrol, Inc.
b.
c.
7. Compression Tanks:
a.
Amtrol, Inc.
b.
c.
3
ODAC
Section 15510
8. Diaphragm-Type Compression Tanks:

a.
Amtrol, Inc.
b.
9. Chemical Feeder:
a.
Culligan USA.
b.
York-Shipley, Inc.
10. Diverting Fittings:

a.
Amtrol, Inc.
b.
c.
11. Dielectric Water way Fittings:

a.
Victaulic Company of America.
12. Dielectric Unions:

a.
Perfection Corp.
b.
Watts Regulator Co.
13. Y-Pattern Strainers:

a.
Armstrong Machine Works.
b.
Hoffman Specialty ITT; Fluid Handling Div.
c.
14. Basket Strainers:

a.
Crane Co.
b.
Spirax Sarco.
c.
15.
Grooved Piping Systems:
a.
Victaulic.
b.
Grinell Central.
2 02 PIPE AND TUBING MATERIALS

A.
General: Refer to Part 3 Article PIPE APPLICATIONS for identification of

where the below materials are used.
B.
Grooved Pipe: Carbon Steel, A-53B/A-106B/A-120. Roll grooved for size up to

and including 100 mm pipes and roll or cut grooved ends as appropriate to pipe
material, wall thickness, pressure, size and method of jointing. Tools to secure
piping, couplings and fittings must be made by the same manufacturer to
ensure compatibility.
4
ODAC
Section 15510
Grooved end piping systems and fittings in mechanical rooms, risers and main
loops.
C.
Steel Pipe: BS 1387, medium class, seamless, medium, black steel pipe chilled
water pipes are threaded for pipes less than and up to 50 mm, above 50 mm to
be roll grooved up to 150 mm and cut grooved for pipe above 150 mm, grooved
ends suitable for mechanical couplings. BS 3601, seamless, black steel pipe,
cut grooved ends suitable for mechanical couplings ends for pipes above 200
mm, Schedule 40. And schedule 80 for pipe sections with a static head of 50 m
or more.
D.
Galvanized Steel Pipe: to BS 1387 medium class galvanizing to be tested to BS

1387 Appendix A.
E.
PVC Pipes: to BS 3505 Class E.
F.
Copper pipes seamless solid drawn half hard in straight length to BS 2871 Part
1, Table X for above ground piping.
2 03 FITTINGS
A.
Malleable-Iron Threaded Fittings: ANSI B16.3, Class 150 and Class 300,
standard patterns, for threaded joints. Threads shall conform to ANSI B1.20.1.
B.
Steel Flanges and Flanged Fittings: ANSI B16.5, including bolts, nuts, and
gaskets of the following material group, end connection and facing:
1.
Material Group: 1.1.
2.
End Connections: Butt-Welding.
3.
Facings: Raised face.
C.
Unions: ANSI B16.39 malleable-iron, Class 150 and Class 300, hexagonal
stock, with ball-and-socket joints, metal-to-metal bronze seating surfaces;
female threaded ends. Threads shall conform to ANSI B1.20.1.
D.
Dielectric Unions: Threaded or soldered end connections for the pipe materials
in which installed; constructed to isolate dissimilar metals, prevent galvanic
action, and prevent corrosion.
E.
Flexible Connectors: Stainless steel bellows with woven flexible bronze wire
reinforcing protective jacket; minimum 1035 kPa or 2070 kPa working pressure
according to system pressure, maximum 121 deg C operating temperature.
Connectors shall have flanged or threaded end connections to match
equipment connected; and shall be capable of 19-mm misalignment.
F.
Grooved Pipe Jointing: Pipes shall be joined via grooved coupling (Victaulic
Style 07 Zero Flex or approved equal) with angle pad design Victaulic style 77
or 75 shall be used where system flexibility is required at pumps, and
mechanical equipment to reduce vibration, noise and to accommodate for
thermal expansion and contraction. All couplings shall be cast of ductile iron
conforming to ASTM A-536, Grade 65-45-12 or malleable iron conforming to
ASTM A-47 Grade 32510. Housing shall be enamel coated or hot dip
galvanized.
G.
Grooved Pipe Gaskets: Grade E EPDM compound conforming to ASTM D2000, UL listed classified to ANSI/NSF 61for water supply systems. Gaskets
5
ODAC
Section 15510
shall be selected per manufacturers recommendations according to service

application. All gaskets must be made by the same source for compatibility of
couplings and fittings.
H.
Grooved fitting and Coating: shall be cast of ductile iron conforming to ASTM
A-536 Grade 65-45-12 with grooved or shouldered ends for direct connection
into the grooved pipe system.
I.
Hole cut branch outlets shall be Victaulic style 920, 921, 927, 929 Mechanical
T branch connections or equal with locating collar emerging into the hole.
2 04 GENERAL DUTY VALVES

A.
General duty valves (i.e., gate, globe, check, ball, and butterfly valves) are
specified in HVAC Specification, Section Valves. Special duty valves are
specified below by their generic name; refer to Part 3 Article VALVE
APPLICATION for specific uses and applications for each valve specified.
2 05 SPECIAL DUTY VALVES

A.
Calibrated Plug Valves: 860 kPa and 1720 kPa water working pressure
according to system pressure, 121 deg C maximum operating temperature,
bronze body, plug valve with calibrated orifice. Provide with connections for
portable differential pressure meter with integral check valves and seals. Valve
shall have integral pointer and calibrated scale to register degree of valve
opening. Valves 50 mm and smaller shall have threaded connections and 65
mm and larger shall have flanged connections.
B.
Pump Discharge Valves: 1200 kPa and 1720 kPa working pressure according
to system pressure, 149 deg C maximum operating temperature, cast-iron
body, bronze disc and seat, stainless steel stem and spring, and Teflon
packing. Valves shall be straight or angle pattern as indicated. Features shall
include non-slam check valve with spring-loaded weighted disc, and calibrated
adjustment feature to permit regulation of pump discharge flow and shutoff.
C.
Pressure Reducing Valves: diaphragm operated, cast-iron or brass body valve,

with low inlet pressure check valve, inlet strainer removable without system
shut-down, and noncorrosive valve seat and stem. Select valve size, capacity,
and operating pressure to suit system. Valve shall be factory-set at operating
pressure and have the capability for field adjustment.
D.
Safety Relief Valves: 860 kPa and 1720 kPa working pressure according to
system Pressure and 121 deg C maximum operating temperature; designed,
manufactured, tested, and labeled in accordance with the requirements of
Section IV of the ASME Boiler and Pressure Vessel Code. Valve body shall be
cast-iron, with all wetted internal working parts made of brass and rubber.
Select valve to suit actual system pressure and kCal capacity.
E.
Combined Pressure/Temperature Relief Valves: diaphragm operated, cast-iron

or brass body valve, with low inlet pressure check valve, inlet strainer
removable without system shut-down, and noncorrosive valve seat and stem.
Select valve size, capacity, and operating pressure to suit system. Valve shall
be factory-set at operating pressure and have the capability for field
adjustment. Safety relief valve designed, manufactured, tested, and labeled in
accordance with the requirements of Section IV of the ASME Boiler and
Pressure Vessel Code. Valve body shall be cast-iron, with all wetted internal
6
ODAC
Section 15510
working parts made of brass and rubber; 860 kPa working pressure and 121
deg C maximum operating temperature. Select valve to suit actual system
pressure and kCal capacity. Provide with fast fill feature for filling hydronic
system.
F.
Automatic Flow Control Valves: Class 150 and Class 300, cast iron housing,
stainless steel operating parts; threaded connections for 50 mm and smaller,
flanged connections for 65 mm and larger. Factory set to automatically control
flow rates within plus or minus 5 percent design, while compensating for system
operating pressure differential. Provide quick disconnect valves for flow
measuring equipment. Provide a metal identification, tag with chain for each
valve, factory marked with the zone identification, valve model number, and
rate flow in m3/hr.
G.
Triple Duty Valve: heavy duty cast iron body, angle or straight pattern type
designed to perform the functions of an isolating valve, non-slam check valve,
and calibrated balancing valve, suitable for a working pressure 2070 kPa rating
and temperature of 120 deg C. Valve shall be similar to ITT Bell and Gossett
model Nos. 3D/3DS or approved equal.
H.
Suction Diffuser: heavy duty cast iron angle type body with stainless steel
replaceable straightening vanes extending the full length of the orifice cylinder.
Suction diffuser shall be provided with disposable fine mesh strainer and
adjustable support foot to carry weight of suction pipe, suitable for a working
pressure 2070 kPa rating.
2 06 HYDRONIC SPECIALTIES
A.
Manual Air Vent: bronze body and nonferrous internal part; 1035 kPa working
pressure according to system pressure, see Part 3 Execution, 3.01 Pipe
Application, 107 deg C operating temperature; manually operated with
screwdriver or thumbscrew; and having 3 mm discharge connection and 15 mm
inlet connection.
B.
Automatic Air Vent: designed to vent automatically with float principle; bronze
body and nonferrous internal parts; 1035 kPa or 2070 kPa working pressure
according to system pressure, 115 deg C operating temperature; and having 6
mm discharge connection and 15 mm inlet connection.
C.
Diaphragm-Type Compression Tanks: size and number as indicated; construct

of welded carbon steel for 860 kPa or 2070 kPa working pressure according to
system pressure size for overall static pressure of the complex building plus 0.5
bar, 190 deg C maximum operating temperature. Separate air charge from
system water to maintain design expansion capacity, by means of a flexible
diaphragm securely sealed into tank. Provide taps for pressure gage and air
charging fitting, and drain fitting. Support vertical tanks with steel legs or base;
support horizontal tanks with steel saddles. Tank, with taps and supports, shall
be constructed, tested, and labeled in accordance with ASME Pressure Vessel
Code, Section VIII, Division1.
D.
Air separator: welded black steel; ASME constructed and labeled for minimum
2070 kPa water working pressure and 190 deg C operating temperature;
perforated stainless steel air collector tube designed to direct released air into
compression tank; tangential inlet and outlet connections; screwed connections
up to and including 50 mm NPS; flanged connections for 40 mm NPS and
above; threaded blowdown connection; sized as indicated for full system flow
capacity.
7
E.
ODAC
Section 15510
Chemical Feeder: bypass type chemical feeders of 18.9 liters (5 U.S. gallon)
capacity, welded steel construction; 860 kPa or 1720 kPa working pressure
according to system pressure; complete with fill funnel and inlet, outlet, and
drain valves.
Chemicals shall be specially formulated to prevent accumulation of scale and
corrosion in piping system and connected equipment, developed based on a
water analysis of make-up water.
F.
Y-Pattern Strainers: 860 kPa or 1720 kPa working pressure according to

system pressure cast-iron body (ASTM A 126, Class B), flanged ends for 65
mm and larger, threaded connections for 50 mm and smaller, bolted cover,
perforated Type 304 stainless steel basket, and bottom drain connection.
G.
Basket Strainers: 860 kPa or 1720 kPa working pressure according to system
pressure; high tensile cast-iron body (ASTM A 126, Class B), flanged end
connections, bolted cover, perforated Type 304 stainless steel basket, and
bottom drain connection.
PART 3 EXECUTION
3 01 PIPE APPLICATIONS
A.
Install steel pipe with threaded joints and fittings for 50 mm and smaller, and
with welded joints for 65 mm and larger.
1. Black seamless steel pipe: chilled/heating water, expansion line.
2. Galvanized steel welded pipe for condensate drainage piping except in
Housing.
3. Copper pipe for refrigerant lines.
4. PVC condensate drainage in Housing.
5. Use Victaulic type valves where mechanical couplings are use in piping
system.
3 02 PIPING INSTALLATIONS
A.
Locations and Arrangements: Drawings (plans, schematics, and diagrams)

indicate the general location and arrangement of piping systems. Locations
and arrangements of piping take into consideration pipe sizing and friction loss,
expansion, pump sizing, and other design considerations. So far as practical,
install piping as indicated.
B.
Use fittings for all changes in direction and all branch connections.
C.
Install exposed piping at right angles or parallel to building walls. Diagonal runs
are not permitted, unless expressly indicated.
D.
Conceal all pipe installations in walls, pipe chases, utility spaces, above
ceilings, below grade or floors, unless indicated to be exposed to view.
E.
Install piping tight to slabs, beams, joists, columns, walls, and other permanent
elements of the building. Provide space to permit insulation applications, with
25 mm clearance outside the insulation. Allow sufficient space above
removable ceiling panels to allow for panel removal.
8
ODAC
Section 15510
F.
Locate groups of pipes parallel to each other, spaced to permit applying

insulation and servicing of valves.
G.
Install drains at low points in mains, risers, and branch lines consisting of a tee
fitting, 20 mm ball valve, and short 20 mm threaded nipple and cap.
H.
Exterior wall penetrations: Seal pipe penetrations through exterior walls using
sleeves and mechanical sleeve seals. Pipe sleeves smaller than 150 mm shall
be steel; pipe sleeves 150 mm and larger shall be sheet metal.
I.
Fire barrier penetrations: Where pipes pass through fire rated walls, partitions,
ceilings, and floors, maintain the fire rated integrity. Refer to THERMAL AND
PROTECTION Sections for special sealers and materials.
J.
Install piping at a uniform grade of 0.2% upward in the direction of flow.
K.
Make reductions in pipe sizes using eccentric reducer fitting installed with the
level side up.
L.
Install branch connections to mains using Tee fittings in main with take-off out
the bottom of the main, except for up-feed risers, which shall have take-off out
the top of the main line.
M.
Install unions in pipe 50 mm and smaller, adjacent to each valve, at final

connections each piece of equipment, and elsewhere as indicated. Unions are
not required on flanged devices.
N.
Install dielectric unions to join dissimilar metals.
O.
Install flanges on valves, apparatus, and equipment having 65 mm and larger

connections.
P.
Install flexible connectors at inlet and discharge connections to pumps and

other vibration producing equipment.
Q.
Install strainers on the supply side of each control valve, pressure regulating
valve and elsewhere as indicated. Install nipple and ball valve in blow down
connection of strainers 50 mm and larger.
R.
Anchor piping to ensure proper direction of expansion and contraction

Expansion loops and joints are indicated on the Drawings and specified in
HVAC Specification Section Pipe Expansion Joints.
3 03 HANGERS AND SUPPORTS

A.
General: Hangers, supports, and anchors devices are specified in HVAC

Specification section Hangers and supports. Conform to the table blow for
maximum spacing of supports:
B.
Install the following pipe attachments:

1. Adjustable steel clevis hangers for individual horizontal runs less than 6m in
length.
2. Adjustable roller hangers and spring hanger for individual horizontal runs 6m
or longer.
9
ODAC
Section 15510
3. Pipe rollers complete MSS Type 44 for multiple horizontal runs, 6m or

longer, supported on a trapeze.
4. Spring hangers to support vertical runs.
C.
D.
Install hangers with the following minimum rod sizes and maximum spacing:
PIPE SIZE
MM NPS
MAX SPAN
M
MINIMUM ROD SIZE

MM
25
40
50
80
100
125
150
200
250
300
2.1
2.7
3.0
3.6
4.2
4.9
5.2
5.8
6.7
7.0
9.5
9.5
9.5
12.7
15.9
15.9
19.0
22.2
22.2
22.2
Support vertical runs at each floor.
3 04 PIPE JOINT CONSTRUCTION

A.
Threaded Joints: Conform to ANSI B1.20.1, tapered pipe threads for field cut
threads. Join pipe fittings and valves as follows:
1. Note the internal length of threads in fittings or valve ends, and proximity
of internal seat or wall, to determine how far pipe should be threaded into
joint.
2. Align threads at point of assembly.
3. Apply appropriate tape or thread compound to the external pipe threads
(except where dry seal threading is specified).
4. Assemble joint wrench tight. Wrench on valve shall be on the valve end
into which the pipe is being threaded. Do not use pipe with threads, which
are corroded or damaged. If a weld opens during cutting or threading
operations, that portion of pipe shall not be used.
B.
Welded Joints: Comply with the requirement in ASME Code B31.9, Building
Services Piping.
C.
Flanged Joints: Align flanges surfaces parallel. Assemble joints by sequencing

bolt tightening to make initial contact of flanges and gaskets as flat and parallel
as possible. Use suitable lubricants on bolt threads. Tighten bolts gradually and
uniformly using torque wrench.
D.
Victaulic couplings per section Pipe & Pipe fittings (15060)
3 05 VALVE APPLICATIONS
10
A.
ODAC
Section 15510
General Duty Valve Applications: The Drawings indicate valve types to be

used. Where specific valve types are not indicated the following requirements
apply:
1. Shut-Off Duty Valves: Use gate, ball, and butterfly.
2. Throttling Duty valves: Use globe, ball and butterfly.
3. Install shut-off duty valves at each branch connection to supply mains, at
supply connection to each piece of equipment, and elsewhere as
indicated.
4. Install throttling duty valves at each branch connection to return mains, at
return connection to each piece of equipment, elsewhere as indicated.
B.
Install calibrated plug valves on the outlet of each heating or cooling element
and elsewhere as required to facilitate system balancing.
C.
Install drain valves at low points in mains, risers, branch lines, and elsewhere
as required for system drainage.
D.
Install check valves on each pump discharge and elsewhere as required to

control flows direction.
E.
Install pump discharge valves with stem in upward position; allow clearance
above stem for check mechanism removal.
F.
Install safety relief valves on hot water generators, and elsewhere as required
by ASME Boiler and Pressure Vessel Code. Pipe discharge to floor without
valves. Comply with ASME Boiler and Pressure Vessel Code Section VIII,
Division 1 for installation requirements.
G.
Install pressure reducing valves on hot water generators, and elsewhere as

required to regulate system pressure.
3 06 HYDRONIC SPECIALTIES INSTALLATION

A.
Install manual air vents at high points in the system, at heat transfer coils, and
elsewhere as required for system air venting.
B.
Install automatic air vents at high points in the system, at heat transfer coils,
and elsewhere as required for system air venting.
C.
Install inline air separators in pump suction lines. Run piping to compression
tank with 2 percent upward slope towards tank. Install drain valve on units 50
mm and larger.
D.
All piping specialties must be pressure rated to the system in which they are
installed.
3 07 FIELD QUALITY CONTROL

A.
Preparation for testing: Prepare hydronic piping in accordance with ASME B

31.9 and as follows:
11
ODAC
Section 15510
1. Leave joints including welds uninsulated and exposed for examination

during the test.
2. Provide temporary restraints for expansion joints, which cannot sustain the
reactions due to test pressure. If temporary restraints are not practical,
isolate expansion joints from testing.
3. Flush system with clean water. Clean strainers.

4. Isolate equipment that is not to be subjected to the test pressure from the
piping. If a valve is used to isolate the equipment, its closure shall be
capable of sealing against the test pressure without damage to the valve.
Flanged joints at which blinds are inserted to isolate equipment need not
be tested.
5. Install relief valve set at a pressure no more than 1/3 higher than the test
pressure, to protect against damage by expansion of liquid or other source
of overpressure during the test.
B.
Testing: Test hydronic piping as follows:

1. Use ambient temperature water as the testing medium. Another liquid may
be used if it is safe for workmen and compatible with the piping system
components.
2. Use vents installed at high points in the system to release trapped air while
filling the system. Use drains installed at low points for complete removal of
that liquid.
3. Examine system to see that equipment and parts that cannot withstand test
pressures are properly isolated. Examine test equipment to ensure that it is
tight and that low-pressure filling lines are disconnected.
4. Subject piping system to a hydrostatic test pressure, which at every point in
the system is not less than 1.5 times the design pressure. The test
pressure shall not exceed the maximum pressure for any vessel, pump,
valve, or other component in the system under test. Make a check to verify
that the stress due to pressure at the bottom of vertical runs does not
exceed either 90 percent of specified minimum yield strength, or 1.7 times
the SE value in Appendix A of ASME B31.9, Code For Pressure Piping,
Building Services Piping.
5. After the hydrostatic test pressure has been applied for at least 10 minutes,
examine piping, joints, and connections for leakage. Eliminate leaks by
tightening, repairing, or replacing components as appropriate and repeat
hydrostatic test until there are no leaks.
3 08 ADJUSTING AND CLEANING

A.
Clean and flush hydronic-piping systems. Remove, clean, and replace strainer
screens.
B.
Mark calibrated nameplates of pump discharge valves after hydronic system

balancing has been completed, to permanently indicate final balanced
position.
C. Chemical Treatment: provide a water analysis prepared by the chemical

treatment supplier to determine the type and level of chemicals required for
prevention of scale and corrosion. Perform initial treatment after completion of
system testing.
12
ODAC
Section 15510
3 09 COMMISSIONING
A.
Fill system and perform initial chemical treatment.
B.
Check expansion tanks to determine that they are not air bound and that the
system is completely full water.
C.
Before operating the system perform these steps:
1. Open valves to full open position. Close coil bypass valves.

2. Remove and clean strainers.
3. Check pump for proper direction of corrects improper wiring.
4. Set automatic fill valves for required system pressure.
5. Check air vents at high points of systems and determine if all are installed
and operating freely (automatic type) or to bleed air completely (manual
type).
6. Set temperature controls so all coils are calling for full flow.
7. Check operation of automatic bypass valves.
8. Check and set operating temperatures of boilers, chillers, and cooling
towers to design requirements.
9.
Lubricators bearings.
END OF THE SECTION
13
ODAC
Section 15540

SECTION 15540 - HVAC PUMPS
PART 1 GENERAL
A.
Drawings and general provision of the Contract, including General and

Supplementary Conditions, and Division 1 apply to this Section.
1 02 SUMMARY
A.
This Section includes the following categories of HVAC pumps for hydraulic
systems:
1. End suction centrifugal pump.
B.
Related sections: The following Sections contain requirements that relate to

this section:
1. Division 15 Section Meters and Gages for thermometers and pressure
gages, connector plugs, and devices.
2. Division 15 Section Electrical Requirements for HVAC Specifications for
pump motors.
3. Division 15 Section Vibration Control for inertia pads, isolation pads,
spring supports, spring hangers, and flexible pipe connectors.
4. Division 15 Section Building Management System for interlocks wiring
between pumps, and between pumps and field-installed control devices.
5. Division 16 Sections for power-supply wiring, field-installed disconnects
required electrical devices, and motor controllers.
6. Division 16 Section Variable Frequency Drivers.
1
ODAC
Section 15540
1 03 PERFORMANCE REQUIREMENTS
A.
Pumps Pressure Ratings: At least equal to systems maximum operating

pressure at points where installed, but not less than specified.
1 04 SUBMITTALS
A.
General: Submit each item in this Article according to the Conditions of the
Contract, and division 1 Specification Sections.
B.
Product data including certified performance curves and rated capacities of

selected models weights (shipping, installed, and operating), furnished
specialties, and accessories. Indicated pumps operating point on curves.
C.
Shop drawings showing pump layout and connections. Include setting

drawings with templates, directions for installation of foundation and anchor
bolts, and other anchorages.
D.
Wiring diagrams detailing wiring for power, signal, and control systems and
differentiating between manufacturer-installed wiring and field-installed wiring.
E.
Maintenance data for pumps to include in the operation and maintenance

manual specified in division 1. Include startup instructions.
F.
Variable frequency drives.
A.
Regulatory Requirements: Comply with provisions of the following:

1. ASME B31.9 Building Services Piping for piping materials and
installation.
2. Hydraulic Institutes Standards for Centrifugal, Rotary & Reciprocating
Pumps for pump design, manufacture, testing, and installation.
3. UL 778 Standard for Motors Operated Water Pumps for construction
requirements. Include UL listing and labeling.
4. NEMA MG 1 Standard for Motors and Generators for electric motors.
Include NEMA listing and labeling.
5. NFPA 70 National Electrical Code for electrical components and
installation.
B.
Single-Source Responsibility: Obtain each category of pumps from 1 source

and by a single manufacturer.
2
ODAC
Section 15540
1 06 DELIVERY, STROAGE, AND HANDLING

A.
Store pumps in dry location.
B.
Retain shipping flange protective covers and protective coatings during

storage.
C.
Protect bearings and couplings against damage from sand, grit, and other
foreign matter.
D.
Extended Storage Longer than 15 Days: Dry internal parts with hot air or
vacuum-producing device. Coat internal parts with light oil, kerosene, or
antifreeze after drying. Dismantle bearings and couplings; dry; coat with acidfree, heavy oil; tag; and store in dry location.
E.
Comply with pump manufacturers rigging instructions.
PART 2 PRODUCTS
2 01 MANUFACTURERS
A.

manufacturers offering products that may be incorporated in the Work include,
but are not limited to, the following:
1. Armstrong Pumps, Inc.
2. Grundfos Pumps Corp.
3. ITT Fluid Technology Corp.; Bell & Gossett Div.
4. Peerless Pumps.
5. Patreson, Inc.
202
PUMPS, GENERAL
A.
General: Factory assembled and tested.
B.
Base-Mounted Pumps: Include pump casings that allow removal and

replacement of impellers without disconnecting piping.
C.
Types, Sizes, Capacities, and Characteristics: As indicated.

3
203
ODAC
Section 15540
D.
Motors: NEMA MG 1, general purpose, continuous duty, Design B,

except Design C where required for high starting torque. Furnish single, multiple-, or variable-speed motors, with type of enclosures and
electrical characteristics indicated. Include built-in thermal-overload
protection and grease-lubricated ball bearings. Select each motor to be
non-overloading over full range of pump performance curve. Provide
variable frequency drives on CHW secondary pumps as scheduled.
E.
Factory Finish: Manufacturers standard paint applied to factoryassembled and-tested units before shipping.
F.
Manufacturers Preparation for Shipping: Clean flanges and exposedmachined metal surfaces and treat with anticorrosion compound after
assembly and testing. Protect flanges, pipe openings, and nozzles with
wooden flange covers or with screwed-in plugs.
END SUCTION CENTRIFUGAL PUMP

A.
Type: Horizontal, base mounted, end suction, single stage, centrifugal

type, directly connected to motor through a heavy duty flexible coupling,
with heavy gauge coupling guard.
B.
Base: Pump and motor are to be mounted on a common cast iron

adequately reinforced against deflection, with drip rim, drain tapping,
bolt holes and grouting hole.
C.
Bearings: Pumps rotating element to be supported by two heavy duty

grease lubricated ball bearings mounted in heavy iron frame with
adequate supports to the base for maximum rigidity.
D.
Pump Casing: High tensile strength close grain cast iron with smooth
waterways, register fitted and bolted to bearing frame for permanent
alignment. It is to be fitted with bronze wear rings, and with tapped and
plugged bottom drain and top vent connections.
E.
Pump Casing shall be rated for a minimum working pressure of 2070.
F.
Impeller: Bronze, enclosed type, fitted to shaft with a key and locked in
place.
G.
Shaft: One-piece stainless steel, sized to carry axial and radial thrust
with minimum deflection.
H.
Mechanical Seal: Ni-resist face, carbon washer and stainless steel

metal parts.
I.
Electric Motor: Totally enclosed, fan cooled, squirrel cage, induction

type, with permanently lubricated and sealed ball bearings.
4
ODAC
Section 15540
204
SEPARATELY COUPLED, DOUBLE-SUCTION
PUMPS
A.
Description: Base-mounted, centrifugal, separately coupled, doublesuction, single-stage, bronze-fitted, axially split case design; rated for
2070 kPa minimum working pressure and a continuous water
temperature of 107 0C, with mechanical seals. Include impeller mounted
between bearings and the following:
1. Casing: Cast iron, with ASME B16.1, Class 125 flanged pipe
connections. Include threaded tappings at inlet and outlet flange
connections, vent valve at top of volute, and threaded drain plug at
bottom of volute.
2. Impeller: ASTM B 584, cast bronze, statically and dynamically
balanced, closed, double suction, and keyed to shaft.
3. Wearing Rings: Replaceable, bronze casing ring.
4. Shaft and Sleeve: Stainless Steel shaft bronze sleeve.
5. Pump Shaft Bearings: Grease-lubricated ball bearings contained in
cast-iron housing.
6. Seals: Mechanical type. Include carbon-steel rotating ring,
stainless-steel spring, ceramic seat, and flexible bellows and
gasket.
7. Seals: Stuffing-box type. Include at least 4 rings of graphiteimpregnated braided yarn with bronze lantern ring between center
2 graphite rings, and bronze packing gland.
8. Coupling: Flexible, capable of absorbing torsional vibration and
shaft misalignment. Include flexible-spacer type, with flange and
sleeve section that can be disassembled and removed without
removing pump or motor, where indicated.
9. Coupling Guard: Steel, removable, and attached to mounting
frame.
10. Mounting Frame: Welded-steel frames and cross members, factoryfabricated from ASTM A 36 (ASTM A 36M) channels and angles.
Fabricate for mounting pump casing, coupling guard, and motor.
Grind welds smooth before application of factory finish. Field-drill
motor mounting holes for field-installed motors.
11. Motor: Secured to mounted frame, with adjustable alignment.
5
205
ODAC
Section 15540
PRESSURIZATION UNIT
A.
Specifications:
1. The unit shall be floor mounting and shall be packaged with
diaphragm or bladder type expansion vessel to provide a complete
factory assembled pressurization system;
2. The unit shall include mains break tank fitted with ball valve and
overflow connection supplying water to the pressurizing pumps;
3. A closed differential pressure switch that controls the duty pumps
shall monitor pressure. and feeding water into the system as
required to maintain the pressure;
4. Twin pump units incorporate a second pressure control which
operates thc stand by pump if the duty pump fails to maintain
pressure;
5. A small diaphragm or bladder type vessel shall be fitted to provide a
pressure cushion and prevent unnecessary pump starts;
6. High and low pressure alarm switches shall be incorporated within
the unit together with the necessary electrical controls;
7. The unit shall be supplied complete, fully pre-piped and internally,
pre-wired. requiring only mains water inlet, overflow and system
connections;
8. Plastic break tank with ball valve and overflow;
9. Pressurization pumps, with impeller and wear plate/cover in copper
alloy, stainless steel shaft, carbon /ceramic mechanical seal;
10. Induction motor with thermal protector (single phase units),class F
insulation, IP44 (minimum)enclosure, ball bearings (sealed for life);
11. High quality sheet steel enclosure powered coat finish;
12. Visible system pressure gauges;
13. Pump control and low/high pressure alarm switches fitted internally;
14. Interconnecting copper pipe work with pump non-return valve;
15. Complete with all internal wiring and pipe work;
6
ODAC
Section 15540
16. The expansion tank shall be hydrostatically tested at factory to 1

times of the design working pressure;
17. The tank shall be painted at the factory with durable enamel paint
on the outside and the adequate treatment against corrosion on the
inside;
18. Manual/ Off/Auto switch;
19. Main disconnect switch;
20. Remote audible alarm of low water level, duty pump failed, and
excessive pump operation;
21. Muting facility for remote audible alarm, and
22. BMS compatible with monitoring of the following from BMS: Status
of each pump, low water level, duty pump failed, excessive pump
operation, alarms.
B.
Approved Supplier:
1. Taco (USA, or Canda);
2. Pullen (UK), and
3. Pillinger (UK) or equally approved.
2 06 GENERAL-DUTY VALVES
A.
Refer to Division 15, Section Valves for general-duty gate, ball,

butterfly, globe, and check valves.
PART 3 EXECUTION
3 01
EXAMINATION
7
ODAC
Section 15540
A.
Examine areas, equipment foundations, with Installer present, for

compliance with requirements for installation and other conditions
affecting performance of pumps.
B.
Examine roughing-in for piping systems to verify actual location of

piping connections before pump installation.
C.
Examine foundations and inertia bases for suitable conditions where

pumps are to be installed.
D.
Do not proceed until unsatisfactory conditions have been corrected.
3 02
INSTALLATION
A.
Install pumps according to manufactures written installation and

alignment instruction.
B.
Install pumps in locations indicated and arranged to provide access for

periodic maintenance, including removal of motors, impellers,
couplings, and accessories.
C.
Support pumps and piping separately so that piping is not supported by

pumps.
D.
Set base-mounted pumps on concrete foundation. Disconnect coupling

valves before setting. Do not reconnect couplings until alignment
operations have been completed.
1. Support pump base plate on rectangular metal blocks and shims, or
on metal wedges with small taper, at points near foundation bolts to
provide a gap of 19mm to 38mm between pump base and
foundation for grouting.
E.
3 03
Provide VFD on secondary chilled water pumps.
ALIGNMENT
A.
Align pump and motor shafts and piping connections after setting them
on foundations, after grout has been set and foundation bolts have
been tightened, and after piping connections have been made.
B.
Comply with pump and coupling manufacturers written instructions.
C.
Adjust alignment of pump and motor shafts angular and parallel

alignment by 1 of 2 methods specified in the H.I.s Standards for
Centrifugal, Rotary & Reciprocating Pumps, Instructions for
Installation, Operation and Maintenance.
8
D.
After alignment is correct, tighten foundation bolts evenly but not too
firmly. Fill base plate completely with nonshrink, nonmetallic grout, with
metal blocks and shims or wedges in place. After grout has cured, fully
tighten foundation bolts.
E.
Alignment Tolerances: According to manufacturers recommendations.
3 04
CONNECTIONS
A.
General: Install shutoff valve and strainer on pump suction and check
valve and shutoff valve on pump discharge, except where other
arrangement is indicated.
B.
Connect piping to pumps as indicated. Install valves that are the same
size as piping connecting to pumps.
C.
Install suction and discharge pipe sizes equal to or greater than the
diameter of pump nozzles.
D.
Install flexible connectors on suction and discharge sides of basemounted pumps and where indicated. Install between pump casing and
valves, except where other arrangement is indicated.
E.
Install thermometers where indicated.
F.
Install pressure pages on pump suction and discharge. Install at

integral pressure gage tappings where provided.
G.
Install electrical connections for power, controls, and devices.
H.
Electrical power and control wiring and connections are specified in

ELECTRICAL WORK Sections.
3 05
3 07
ODAC
Section 15540
FIELD QUALITY CONTORL

A.
Check suction piping connections for tightness to avoid drawing air into
pumps.
B.
Clean strainers.
C.
Set pump controls.
COMMISSIONING
9
A.
ODAC
Section 15540
Final Checks Before Startup: Perform the following preventive

maintenance operations and checks before startup:
1. Lubricate bearings.
2. Remove grease-lubricated bearing covers, flush bearings with
kerosene, and clean thoroughly. Fill with new lubricant according to
manufacturers recommendations.
3. Disconnect coupling and check motor for proper rotation that
matches direction marked on pump casing.
4. Check that pumps are free rotate by hand. Pumps for handling hot
liquids shall be free to rotate with pump hot and cold. Do not
operate pump if it is bound or even drags slightly until cause of
trouble is determined and corrected.
5. Check that pump controls are correct for required application.
B.
Starting procedure for pumps with shutoff power not exceeding safe
motor power:
1. Prime pumps, opening suction valve, closing drains, and preparing
pumps for operation.
2. Start motors.
3. Open discharge valves slowly.
4. Check general mechanical operation of pumps and motors.
C.
Refer to Division 15 Section Testing, Adjusting, and Balancing for

detailed requirements for testing, adjusting, and balancing hydraulic
systems.
END OF THE SECTION
10
ODAC
Section 15650

SECTION 15650-AIR COOLED HELICAL ROTARY
SCREW CHILLERS
PART 1 GENERAL
1 01 GENERAL REQUIREMENTS
A. The work of this Division shall be governed by the following documents:
1.
2.
3.
4.
5.
6.
7.
Conditions of Contract.
Instruction to Tenderness.
Form of Agreement.
General and Special Conditions of Contract.
Form of Tender.
Appendices.
Applicable Divisions.
B. Comply with requirements of Mechanical General Provisions Section 15010

and Mechanical Basic Materials and Methods Section 15050.
C. It is the Contractors responsibility to be fully aware of and comply with all of
the requirements of the above listed documents.
1 02 SCOPE OF WORK
A. Contractor shall supply and install air cooled helical rotary screw water
chillers complete in accordance with the requirements of the Contract
Documents. This section relates to the supply and installation of air cooled
helical rotary screw water chillers for the chilled water system.
B. The following elements are included under this section:
1. Packaged water chillers.
2. Controls and control panel
3. Local disconnect (isolator) for each chiller.
A. The manufacturers of all chillers supplied under this section must have at
least ten years experience in the manufacture of the specific equipments
being supplied.
B. Regulatory Requirements.
1. ARI Standard 550-90. Rotary Water Chilling Package.
1
ODAC
Section 15650
2. The evaporator chiller to be manufactured at the Trane factory in France.

Construction to comply with MINES the French equivalent of the ASME
B51-M1978 Code.
3. ANSI/ASHRAE Standard 15-78. Safety Code for Mechanical
Refrigeration.
1 04 SUBMITTALS
A. Refer to the applicable division of the specifications for instructions.
B. Submission with Tender Documents.
1. Refer to Section 15010.
C. Submit shop drawings and product data indicating computerized unit
selection to meet the design criteria as well as the maximum cooling capacity
which can be obtained from the selected unit. Provide unit performance at
higher chilled water supply temperature as well as at part load operation.
1. Show on drawings:
a. Physical dimensions of unit.
b. Piping connection sizes and locations.
c. Valves.
d. Flow switches.
e. Thermostatic valves.
f.
Strainers.
g. Auxiliary Control.
h. Power wiring diagram.
i. Control wiring diagram plus ladder diagram.
j.
Equipment operating weight.
k. Weight distribution.
l. Type of refrigerant and weight of charge.
D. Submit evidence that a similar size and type multiple chiller system designed
for R-22/R134a refrigerant has been in successful operation for at least the
last 3 years.
E. Submit sound power levels of each machine at 1m distance for each octave
and at 100% load.
F. Spare Parts: Turn over to the Employer prior to the issue of Practical
Completion Certificate one set of Manufacturers recommended spare parts
for one year of operation.
2
ODAC
Section 15650
G. Submit certification that related components not furnished by chiller

manufacturer have been selected in accordance with his requirements.
H. Submit reports of shop tests.
1 05 DESI` CRITERIA
A. Provide air-cooled rotary screw chillers to operate at maximum building load
as noted in contract documentation and as scheduled in Section 15999
Schedule of Mechanical Equipment. A provision for a growth future chiller to
be located within an extended chiller compound shall be made as shown on
drawings.
B. The cooling of hermetic motor windings and other auxiliary equipment shall
not be considered as part of the unit output performance.
C. Units to be capable of operating in the U.A.E. outdoor environment having
ambient ranging from 5 C (41 F) to 50 C (122 F) ambient dry bulb
temperatures.
D. Chillers shall be completely factory assembled, piped, wired, and shipped

with refrigerant charge and oil charge. The only required field connections
shall be the system water piping, and the electrical power supply. They shall
be provided with lifting lugs.
E. Units shall include condenser, condenser fans and motors, evaporator, semi
hermetic screw compressor, control module, and starters for all motors.
F. All component shall be mounted on a continuous structural steel base resting
on vibration isolators. Isolators shall be proportioned for the loads at all points
under unit.
G. All chiller controls and starters are housed in a weatherproof and dustproof
enclosure with lockable door.
H. The system shall be designed and supplied for R-134a refrigerant operation.
I.
Chillers shall be able to operate under emergency power supply as shown on

electrical drawings.
Under mains power failure condition (allow 6 times a day) and subsequent
changeover to standby power, the re-start time shall not, under any
circumstances, exceed 30 minutes from last start on any one chiller. The
chiller manufacturer shall provide a proven and engineered proposal to
ensure this essential requirement is met.
J. The chiller shall operate from a 415V, 3 phase and neutral power supply
connected into the control panel.
K. The power supply cables and protective devices shall be rated as
recommended by the manufacturer.
3
ODAC
Section 15650
L. Chillers shall be model RTAA as manufactured by Societe Trane France, or

approved equivalent.
M. The Contractor shall price an alternative chiller configuration using R-22
chillers. The alternative price shall include for all electrical, mechanical,
structural and architectural modifications necessary to accommodate these
alternative chillers.
PART 2 PRODUCTS
2 01 REFRIGERATION UNITS
A. Provide outdoor packaged air-cooled helical rotary screw type water chillers
in accordance with the contract documents. Chillers to be a standard
catalogued product selected for high ambient (600C) temperature operation.
2 02 COMPRESSOR
A. Compressors shall be of the semi hermetic direct drive rotary screw type with
only three moving parts.
B. Automatic capacity control shall be through slide valve, capable of modulating
performance from 100% full load down to a part-load of 35 to 10% depending
on ambient temperature. It shall also be possible to manually modulate
performance by changing set points or operating parameters on the unit
control module.
C. Compressor motor shall be two-pole, low slip, squirrel cage induction type,
dynamically balanced, suitable for R-22 refrigerant operation. Unit mounted
motor starter shall be of the part winding type. Motor shall be refrigerant
cooled, and motor windings shall have solid state sensors in each phase to
provide current and thermal overload protection. Motor removal for service
shall be easily achieved without dis-assembling compressor.
D. The compressor motor power consumption shall not exceed 500kW, as
specified in the equipment schedules, at design conditions.
E. Lubrication to all moving parts shall be provided via differential pressure. Oil
cooler shall be refrigerant cooled.
F. Include oil filter, thermostatically operated oil heater, oil pressure relief valve,
sight glass and all sensors.
G. Compressor shall be factory tested in accordance with BS 3122 for vibration,
and shall be subjected to 120 % of rated speed for test purposes. Vibration
shall not exceed 25 microns at compressor housing axis.
2 03 EVAPORATOR
A. Evaporator of water chilling units shall be of the tube and shell design, with
refrigerant flowing through the tubes, while water flowing around the tubes, on
4
ODAC
Section 15650
the shell side. Evaporator shell shall be insulated with 19mm arm flex, and
shall be of carbon steel construction.
B. Water cooler shall be designed, tested and stamped in accordance with the
mines code for unfired pressure vessels. Refrigerant shell side shall be proof
tested at not less than 400 psi pressure. Water side maximum working
pressure shall be 200 psi, and shall be tested at 300 psi. .
C. Evaporator assembly shall be fitted with grooved steel pipe stub connections,
suitable for Victaulic couplings.
D. Cooler tubes shall be seamless copper (0.58mm wall thickness) rolled into
tube header sheets, with intermediate supports at 330mm spacing maximum.
E. Liquid refrigerant flow into the evaporator shall be controlled by electronic
expansion valve which contributes to the part load performance of the chillers
by minimizing superheat in the evaporator and allowing the chillers to run at
reduced condensing temperatures.
F. Evaporator shall have six (6) pass water arrangement for maximum heat
transfer efficiency. The maximum water pressure drop through the evaporator
shall not exceed 75 kPa. The waterside fouling factor shall not be less than
0.00025 sq. ft. deg. f. H/Btu per ARI 550-90.
G. Pipes insulation shall be in accordance with the provision of Section 15180.
2 04 AIR COOLED CONDENSER

A. The air cooled condensing section shall be an integral part of the machine,
factory piped and assembled with the refrigeration section on a continuous
structural steel base, following safety requirement of BS 4434 or equivalent.
B. Condenser coils shall be constructed of 14 fins/inch corrugated aluminum fins
mechanically bonded to 3/8 inch O.D. copper tubes.
C. Condenser coil shall be factory tested at 300 psi air pressure under water.
Coils shall include a liquid sub-cooling circuit for improved efficiency.
D. Condenser fans shall be propeller type, direct driven, low noise, and vertical
discharge, selected for quiet operation. Wire screens or guards shall be
provided on the discharge side. Fans shall be manufactured of high strength
composite material (polypropylene with fiberglass).
E. Condenser fan motors shall be totally enclosed air-cooled type, protected
against harmful deposits of dust and water jets (IP-55 protection). Motors
shall have class "F" insulation as per NEMA standards. Bearings shall be
totally sealed.
F. Condenser fins shall be of aluminum construction with a tropical protective
coating on coils and fins. The protective coating shall be backed by the
manufacturer and the authorized applicator with an unconditional five-year
warranty. Contractor shall also provide an unconditional five-year warranty on
the condenser coils and fins.
1. Surface Preparation.
5
ODAC
Section 15650
The fin coil surfaces shall be cleaned, degreased and the oxide film
removed in accordance with the recommendation of the coating
manufacturer or their licensee in order to be fully compatible with the
subsequently applied coatings.
2. Application.
A clean, safe environment and factory licensed technicians are required to
apply the coating system according to a specified, defined and tested
procedure. Applications shall be achieved through utilizing specially
designed equipment required to properly apply the coating system. The
coating can be factory or field applied. It is essential that the coating
system be applied uniformly over the entire fin and tube surfaces. The
coating system shall be such that derating of the coil is non-existent to
minimal (max. 3%).
Due to the specialized nature of the corrosion protection for finned heat
exchangers, it is essential that only qualified applicator be contracted for
this application. Coating should not have limitation on number of row and
fin density. The manufacturer or licensees trained technicians and
personnel only are qualified to apply these corrosion protection systems.
The entire units shall be prepared to the degree necessary only to obtain
access to the fin coils. Wiring and sensitive electrical components shall be
shielded during the cleaning and coating process.
3. Services.
a. The coating manufacturer must have local representatives in the
areas covered, with factory trained engineers and facilities for field
application of the coatings.
b. The coating manufacturer shall offer a guarantee of 5 years inclusive
of at least two yearly visits for inspection, cleaning and repair of
coating if required.
4. Coating Characteristics.
The most critical areas to be coated are the non-ferrous extended surface
heat extended surface heat exchangers (finned coils). Protection against
corrosion shall be provided by the following methods.
a. Degrease finned coils by removing shop soils, drawing and stamping
compounds and loose debris to assure proper preparation of surface
metal for coating adherence. Degreasing and cleaning materials to
meet ASTM-87749-7B.
b. Deoxidize, passivity and condition metal surfaces to retard corrosion
(particularly at the interface of the aluminum fin and copper tube
mechanical bond) and deposit corrosion protective phosphate salts
on the surfaces. Materials to meet recognized standards.
6
ODAC
Section 15650
c. Apply anodic corrosion protection to the substrate materials to meet

recognized standards.
d. Apply flexible final seal coat that prevents atmospheric contaminants
such as salt air, acid rain, alkaline vapors. It shall be applied to a
thickness recommended by the manufacturer for tropical
environment and shall not cause build up on the edge of the coil so
as to reduce air flow or heat transfer efficiency of the coil. Coating
should be selected depending upon operating and atmospheric
conditions at the recommendation of the manufacturer. Materials to
meet recognized standards.
2 05 CHILLER CONTROL MODULE

A. Each unit shall have micro-processor based unit control model (UCM-Cld),
located within dustproof and weather proof enclosure. The clear language
display can be accessed by operator without opening the control panel door.
B. The control module shall monitor and display suction and discharge pressure
of evaporator and condenser. Oil system operation (flow and control) are
monitored by the UCM-Cld and a diagnostic message is displayed when a
problem is detected.
C. The UCM shall provide four major functions:
1. Stand-alone control of chiller operation.
2. System and compressor motor protection.
3. Machine-operator communication capabilities at local level.
4. Interface with the Central Building Management System.
D. In controlling chiller operation, the UCM shall utilize a PID control algorithm
based on leaving chilled water temperature. However, it shall also account
for:
- Evaporating Temperature.
- Condensing Pressure.
- Compressor Motor Current.
In normal operation, the UCM shall modulate the compressor slide valve, in
response to deviation in the leaving chilled water temperature from its set
point. However, when one of the three additional parameters approaches its
set point limit, the UCM will correct its action on the compressor slide valve,
electronic expansion valve and condenser fans cycling in order to stabilize
machine operation, without tripping. This logic is designed to keep the chiller
on-line, operating safety as-long-as possible, without premature shut-down.
E. The UCM shall incorporate all the chiller safety controls, and shall be capable
of performing automatic safety shut-down, with manual or automatic reset,
upon sensing any of the following conditions:
7
ODAC
Section 15650
Loss in oil pressure.

Loss in evaporator water flow.
Low evaporator temperature.
High condenser pressure.
Compressor motor overload.
Power supply interruption.
Phase loss, unbalance or reversal.
Compressor surge condition.
In addition, the UCM shall monitor motor starting/running, and the time
between consecutive compressor motor starts (anti-recycle timing).
F. The UCM-CLD shall have user friendly clear language crystal screen to
display the various operating and setting menus accessible through a 16 key
touch pad. This allows the chiller operator and service personnel easy access
to all control settings and to other necessary information to operate and
trouble shoot the chiller. The 16 keys are divided into two groups, eight are
"MENU KEYS" and eight are "CONTROL KEYS".
G. The "CHILLER REPORT MENU" shall provide access to chiller status

(operating mode) and to the water temperatures and set points. Some of the
points indicated by the "OPERATING MODE" are:
-
Chiller stopped.
Chiller starting.
Chiller running at full load.
Chiller running inhibited.
Chiller locked out on a diagnostic condition.
Chiller shutting down.
H. The UCM shall allow, from through the "OPERATOR SETTINGS" &
"SERVICE SETTINGS", adjustment and programming of the following
parameters:
- Set-point source (local/remote).
- Leaving chilled water temperature set-point (local/remote).
- Design water temperature difference set-point.
- Start differential set-point.
- Current demand limit set-point (40-100%) (local/remote).
- Restarts inhibit time (anti recycle function).
I.
The UCM shall include parallel communication interface for communication

with the Building Management System. This shall provide uni-directional
remote monitoring and control of the following:
-
Remote start/stop of chillers from BMS, via dry contacts.

Remote control of leaving chilled water temperature set-point with reset
from BMS, by (4 - 20 MA) or (2 - 10V) analog input signal.
Remote current demand limiting from BMS, by (4 - 20 MA) or (2 - 10V)
analog input signal.
Remote indication of chiller status (ON/OFF) at BMS, via dry contacts.
Remote indication at BMS due to chiller common fault via dry contacts.
8
ODAC
Section 15650
Remote indication of "Maximum Chiller Capacity" status at BMS via dry

contact.
The UCM shall be fully compatible with the BMS.
2 STARTER PANEL
A. Starters for all motors shall be contained within IP65 enclosure, and shall be
factory prewired to motors. Panel shall include disconnect switch, three phase
overload protection, fused pilot safety circuits, three phase fused fans D.O.L.
starters, fused protected power transformers, door with mechanical interlock
power disconnect to disconnect system when door is opened. Panel shall
also include the part winding compressor motor starters.
3 WIRING
A. All power and control wiring shall conform to IEC-439, the requirements of
Division 16 and be accordingly sized and rated by the manufacturer for high
ambient application (50oC).
4 ACCEPTABLE MANUFACTURER
A. Chillers
1. Base Manufacturer.
Society Trane
Rue Du Fort. 88190 Golbey
France
Tel: 29.31.73.00
Fax: 29.31.12.29
Telex: 960 569 F
2. Acceptable Alternatives.
Carrier - USA.
York - USA.
Hitachi - Japan.
Or approve equal.
B. Aluminum fins and copper tubes protective coating:
Acceptable manufacturers:
- BLYGOLD
- Bronze Glow
- Heresies
PART 3 - EXECUTION
3 01 FACTORY TESTING
9
ODAC
Section 15650
A. Refer to section 15010 concerning costs of factory witness tests.

B. The manufacturer shall notify the Engineer 4 weeks in advance of factory
testing. The Employer and/or the Engineer shall be entitled to witness the
factory testing of one chiller as per manufacturers standard tests and the
provisions of this section.
C. All chillers shall be subject to a factory performance test simulating the actual
job site peak running individual components tests, carried out during
manufacturing.
D. The run test is intended to verify unit performance at simulated ambient
conditions (capacity, power draw, annunciator panel test, etc.) at 100% load
and three part load points.
E. The run test shall be conducted on all machines before leaving the factory.
Test certificates shall be submitted for all chillers for the Engineers approval
before shipment of the chillers.
3 02 INSTALLATION
A. Supply the services of a factory trained representative to supervise the
installation, field testing and initial start up of each chiller.
B. Adjust chiller in alignment on concrete foundations, sole plates and subbases. Level grout and bolt in place.
C. Arrange piping for easy dismantling to permit tube cleaning.
D. Provide suitable vibration isolation as recommended by manufacturer, in
accordance with section 15100 and guaranteed to prevent transmission of
vibration to building structure.
E. Arrange for all power wiring to electrical equipment panel by Division 16.
F. Provide all control wiring from unit to all remote control devices. Provide
connector modules at the Chiller for wiring of remote control devices and
BMS stations.
G. Arrange for wiring between building management system and chillers.
H. Supply initial charge of refrigerant and oil.
3 03 COMMISSIONING
A. Notify Engineer two weeks in advance of commissioning date.
B. Ensure that all chilled water systems are connected and that all pumps run
and control valves open to provide maximum cooling load.
10
ODAC
Section 15650
C. Start up each chiller individually and check refrigerant pressures, chilled water
pull down, oil pressure, condenser for operation and cycling. Check electric
power, current draw at start up, running amps, voltage of each phase.
Document all test results and have them certified by the Engineer.
D. Test demand limit control.
E. Noise criteria measurement/test.
F. Test all UCM functions locally and at BMS.
3 04 TRAINING PROGRAM
A. Allow for two week training program of Employers staff on site. This program
to provide the following:
1. Understanding of the equipment supplied.
2. Importance of daily checks and logging procedures via B.M.S.
3. Operating parameters.
4. Preventive maintenance.
5. Refrigeration circuitry.
6. Water side circuits.
7. Adjustments.
8. Oil circuit.
9. Changing oil.
10. Charging machine.
11. Leak tests.
12. Electric power distribution.
13. Controls and wiring.
14. Safeties.
15. Annunciator panel.
16. Troubles shooting.
17. Re-commissioning/start-up procedures.
3 05 TOOLS
A. Sub-contractor to provide two sets of tools as provided and/or recommended
by manufacturer and necessary to perform maintenance and service work
including but not limited to:
1. Wrenches, all sizes and types required to carry out preventive
maintenance.
2. Infra red refrigerant leak tester.
3. Regulators for refrigerant and nitrogen. One set each complete with gas
charging set and 10 meters hose.
4. Pressure gauges, one No. of each type.
3 06
OPERATING AND MAINTENANCE MANUALS
Refer to Division 1.
11
ODAC
Section 15650
END OF SECTION
12
ODAC
Section 15830

SECTION 15830-FAN COIL UNITS
PART 1 GENERAL
1 01
RELATED DOCUMENTS
A.
1 02
Drawings and general provision of the Contract, including General and

supplementary Conditions, and Division 1 Specification Section, apply
to work of this Section.
DESCRIPTION OF WORK
A.
Extent of terminal unit work is indicated by Drawings and schedules,

and by requirements of this section.
B.
Types of terminal units required for project include the following:

1. Fan-Coil units.
C.
Refer to other Division 15 sections for piping; ductwork; and testing,

adjusting and balancing of terminal units; not work of this section.
D.
Refer to Division 16 sections for the following work; not work of this
section.
1. Power supply wiring from power source to power connection on
terminal unit. Include starters, disconnects, and required electrical
devices, except where specified as furnished, or factory-installed, by
manufacturer.
2. Interlock wiring between electrically operated terminal units; and
between terminal units and field-installed control devices.
3. Interlock wiring specified as factory-installed is work of this section.
E.
Provide the following electrical work as work of this section, complying

with requirements of Division 16 sections.
1. Control wiring between field-installed controls, indicating devices,
and terminal unit control panels.
a.
1 03
Control wiring specified as work of Division 15 for Automatic

Temperature Controls is work of that section.
QUALITY ASSURANCE
A.
Manufacturers Qualifications: Firms regularly engaged in manufacture

of terminal units, of types sized required, whose products have been in
satisfactory use in similar service for not less than 10 years.
1
B.
ODAC
Section 15830
Codes and Standards:

1. ARI Compliance: Provide coil ratings in accordance with ARI
Standard 410 Forced-Circulation Air-Cooling and Air-Heating
Coils.
2. ASHRAE Compliance: Test coils in accordance with ASHRAE
Standard 33 Methods of Testing Forced Circulation Air Cooling and
Heating Coils.
3. ARI Compliance: Test and rate fan-coil units in accordance with ARI
Standard 440 Room Fan-Coil Air-Conditioners.
4. UL Compliance: Construct and install fan-coil units in accordance
with UL 883 Safety Standards for Fan Coil Units and Room Fan
Heater Units.
5. ARI Compliance: Test and rate ventilators in accordance with ARI
Standard 330 Unit Ventilators.
6. UL Compliance: Provide electrical components for terminal units
which have been listed and labeled by UL.
7. ETL and UL compliance required for water source heat pumps.
1 04
SUBMITTALS
A.
Product Data: Submit manufacturers specifications for terminal units

showing dimensions, capacities, ratings, performance characteristics,
gages and finishes of materials, and installation instructions.
B.
Wiring Diagrams: Submit manufacturers electrical requirements for

power supply wiring to terminal units. Submit manufacturers laddertype wiring diagrams for interlock and control wiring. Clearly differentiate
between portions of wiring that are factory-installed and portions to be
field-installed.
C.
Samples: Submit 3 samples of each type of cabinet finish funished.
D.
Maintenance data: Submit maintenance instructions, including

lubrication instructions, filter replacement, motor and drive replacement,
and spare parts lists. Include this data, product data, and shop drawings
in maintenance manuals. In accordance with requirements of Division 1.
1 05

A.
Handle terminal units and components carefully to prevent damage,

breaking, denting and scoring. Do not install damaged terminal units or
components; replace with new.
B.
Store terminal units and components in clean dry place. Protect from
weather, dirt, fumes, water, construction debris, and physical damage.
2
ODAC
Section 15830
C.
Comply with Manufacturers rigging and installation for unloading

terminal units, and moving them to final location.
D.
Manufacturers:
1. Trane.
2. Mammoth.
3. Mcquay
4. Dunham-Bush
5. Carrier
6. SKM
PART 2 PRODUCTS
2 01
FAN-COIL UNITS
A.
General: Provide fan-coil units having cabinet size, and in locations

indicated, and having accessories as scheduled. Include in basic unit
chassis, coils. Fanboard, drain pan assembly, fans, housing, motor,
filter, filter and insulation.
B.
Chassis: Construct chassis of galvanized steel with flanged edges.
C.
Insulation: Faced, heavy density glass fiber.
D.
Cabinet: Construct of 1.2 mm steel removable panels, 1.4 mm front.

Provide insulation over entire coil section. Clean cabient parts,
bonderzie, phosphatize, and flow-coat with baked-on primer.
E.
Coils: Construct of 16 mm seamless copper tubes mechanically bonded

to configured aluminum fins. Design for 2070 kPa working pressure,
and leak test at 2070 kPa under water.
F.
Drain Pans: Construct of galvanized steel. Insulate with polystyrene or

polyurethane insulation. Provide drain connection.
G.
Fans: Provide centrifugal forward curved double width wheels or

reinforced fiberglass, in galvanized steel fan scrolls. Fan should be
statically and dynamically balanced.
H.
Fan noise level should be within the specific values and shall be
selected to overcome external pressure in ducts.
I.
Motors: Provide motors with integral thermal overload protection. Run

test motors at factory in assembled unit prior to shipping. Provide
quickly detachable motor cords.
J.
Filters: Provide 25 mm thick throwaway type filters in fiberboard frames.
3
K.
ODAC
Section 15830
Accessories: Provide the following accessories as indicated and/or

scheduled:
1. Wall Boxes: Provide aluminum wall boxes with integral eliminators
insect screen.
2. Discharge Grille Panels: Provide 1.2 mm galvanized steel, stamped
integral grilles, with access doors.
3. Sub-Bases: Provide 1.2 mm steel sub-base, height as indicated.
4. Extended Oilers: Provide plastic motor oiler tubes extending to
beneath top discharge grille.
5. Recessing Flanges: Provide 1.2 mm steel flanges for recessing fancoil units into wall or ceiling.
6. Three speed fan switch and thermostat with change-over switch.
L.
Available manufactures: subject to compliance with requirements,

manufactures offering fan-coil units which may be incorporated in the
work include, but are not limited to the following:
1.
2.
3.
4.
5.
2 02
Carrier Corp.
Dunham-Bush, Inc.
McQuay Inc.
Trane (The) Co.
SKM
COILS (For Fan Coils)

A.
General: Provide coils of size and in location indicated, and of

capacities and having performance data as scheduled. Certify coil
capacities, pressure drops, and selection procedures in accordance
with ARI 410.
B.
Coils:
1. Fins: Construct of continuous aluminum or copper configured platefin type with full fin collars for accurate spacing and maximum fintube contact.
2. Tubes: Construct of copper tubing, expanded into fin collars for
permanent fin-tube bond and expanded into header for permanent
leak tight joint.
3. Headers: Construct of gray cast iron for coils 840 mm high and
smaller. Hydrostatically test to 2760 kPa before assembly. Construct
of round seamless copper tube for coils over 840 mm high.
4. Casings: Construct of 1.4 mm continuous coated galvanized steel
with fins recessed into channels to minimize air bypass.
5. Testing: Proof test coils at 2070 kPa, leak test at 1380 kPa under
water.
4
ODAC
Section 15830
PART 3 - EXECUTION
INSTALLATION OF FAN COIL
A.
General: Install coils as indicated, and in accordance with manufactures

installation instructions.
B.
Locate units as indicated, coordinate with other trades to correct recess

size for recessed units.
C.
Install piping as indicated.
D.
Protect units with protective covers during balance of construction.
INSTALLATION OF COIL
A.
General: Install coils as indicated, and in accordance with manufactures

installation instructions.
B.
Mount coils on steel supports to form banks or stacks as indicated,

brace, secure to air intake chamber. Place in location to permit
installation of bypass damper if required, provide steel baffles where
required to prevent by passing of air.
C.
Pitch coil casings for drainage, not less than 3 mm toward return
connections, except where drainage feature is included in coil design.
D.
Provide for each coil unit, water supply, return connection, strainer, gate
valves, automatic temperature regulating valve, balancing cocks, as
indicated.
ELECTRICAL WIRING
A.
General: Install electrical devices furnished by manufacturer but not

specified to be factory mounted. Furnish copy of manufactures wiring
diagram submittal to Electric Installer.
1. Verify that electrical wiring installation is in accordance with
manufactures submittal and installation requirements of Division 16
sections and NFPA 70.
ADJUSTING AND CLEANING

A.
General: After construction is completed, including painting, clean unit

exposed surfaces, vacuum clean terminal coils and inside of cabinets.
B.
Re-touch any marred or scratched surface of factory finished

cabinets, using finish materials furnished by manufactures.
5
C.
ODAC
Section 15830
Install new filter units for terminals after construction is complete,

replacing filters contaminated by construction dust.
END OF THE SECTION
6
Division 15 Mechanical Work
Section 15850

SECTION 15850-AIR HANDLING EQUIPMENT
PART 1 GENERAL
A.
Drawings and general provisions of contract, including general and

Supplementary conditions, and Division 1 Specification Section, apply
to this Section.
B.
Requirements of the followings Division 15 Section, a Basic HVAC

Requirements apply to this section.
1 02 SUMMARY
A.
This Section includes the followings types of air handling units:

1. Centrifugal fans for indoor installations.
2. Axial fans.
B.
Related Sections: the followings sections contain requirements that

relate to this section:
1. Division 7 Section Roof Specialties and Accessories for roof curbs
and equipment supports.
2. Division 15 Section Vibration control for vibration hangers and
supports.
3. Division 15 Section Central-Station Air handling Units for package
units that include fans.
4. Division 15 Section Building Management System for electric
control devices.
5. Division 15 Section Testing Adjusting, and Balancing for airhandling systems testing, adjusting, and balancing requirements
and procedures.
6. Division 16 Section Circuit and Motor Disconnects for disconnect
switches.
7. Division 16 Section Motor controller for motor starters.
8. Division 16 Section Motor Control Centers for starters and fusible
switches.
1
Section 15850
1 03 SUBMITTALS
A.
General: Submit the followings in accordance with conditions of contract

and Project General Requirements.
1. Product data for selected models,
accessories, and the followings:
including
specialties,
a.
Certified fan performance curves with system operating

conditions indicated.
b.
Certified fan sound power ratings.
c.
Motor ratings and electrical characteristics plus motor and fan

accessories.
d.
Materials gages and finishes, including color charts.
e.
Dampers, including housings, linkages, and operators.
2. Internal and external pressure drop calculations considering the

actually selected components and the ductwork shop drawings of
each air handling system.
3. Sound pressure level calculation proving evidence of compliance
with the requirement in HVAC Specification noise and vibration
under section 105010 of this specification, and with ASHRAE
Criteria for Acceptable HVAC Noise levels in rooms and with any
other applicable requirement specified elsewhere for a specific
application in the project.
4. Shop drawings from manufacture delailing equipment assemblies
and indicating dimensions, weights, required clearance,
components, and location and size of field connections.
5. Wiring diagrams that detail power, signal, and control wiring
Differentiate between manufacture installed wiring and fieldinstalled wiring.
6. Product certificates, signed by manufactures of air handling units,
certifying that their products comply with specified requirements.
7. Maintenance data for air-handling units, for inclusion in operating
and maintenance manual specified in HVAC Specification section
basic HVAC requirements.
A.
UL Compliance: Fans shall be designed, manufactured, and tested in

accordance with UL 705 Power Ventilators

B.
C.
Section 15850
NEMA Compliance: motors and electrical accessories shall comply with

NEMA standards.
Electrical Component standard: Components and installation shall
comply with NFPA 70 National Electrical Code.
1 05 DELIVERY, STORGE, AND HANDLING

A.
Lift and support units with the manufactures designed lifting or

supporting points.
B.
Disassemble and reassemble units as required for movement into the

final location following manufactures written instructions.
C.
Deliver fan units as a factory assembled unit to the extent allowable by

shipping limitations, with protective crating and covering.

A.
Coordinate the size and location of concrete equipment pads. Cast

anchor bolt inserts into pad.
B.
Coordinate the size and location of structure steel support members.
1 07 EXTRA MATERIALS
A.
Furnish one additional complete set of belts for each belt-driven fan.
PART 2 PRODUCTS
2 01 MANUFACTURERS
A.

manufacturers offering products that may be incorporated in the work
include but are not limited to, the following:
1. Centrifugal Fans:
a. Ammerman Company, Inc.
b. Bayley Fan Group.
c. Central Blower Co.
d. Cook (Loren) Co.
e. Greenheck Fan Corp.
f. Peerless-Winsmith, Inc.
g. Trane Co.
2. Vane Axial Fans:
a. Bayley Fan Cooup.
b. Peerless-Winsmith, Inc
c. Trane Co.
2 02 SOURCE QUALITY CONTROL

Testing Requirements: The following factory tests are required:
3
Section 15850
1. Sound power level rating: comply with AMCA standard 301 Method
for calculating Fan Sound Ratings from Laboratory test data. Test
fans in accordance with AMCA Standard 300 test code for sound
rating Fans shall be licensed to bear the AMCA certified sound
ratings seal.
2. Fan performance ratings: establish flow rate, pressure, power, air
density, speed of rotation, and efficiency by tests and ratings in
accordance with AMCA standard 210/ASHRAE Standard 51
Laboratory methods of Testing Fans for rating.
2 02 FANS, GENERAL
A.
General: Provide fans that are factory fabricated and assembled, factory
tested, and factory finished, with indicated capacities and
characteristics.
B.
Fans and Shafts: Statically and dynamically balanced and designed for
continuous operation at the maximum rated fan speed and motor.
1. Fan Shaft: Turned, ground, and polished steel designed to operate
at no more than 70 percent of the first critical speed at the top of the
speed range of the fans class.
C.
Belt Drives: Factory mounted, with final alignment and belt adjustment
made after installation.
1. Service Factor: 1.4.
D.
Belts: oil-resistant, nonsparking, and nonstatic.
E.
Motor and Fan Wheel Pulleys: Adjustable pitch for use with motors
through 15 HP; fixed pitch for use with motors larger than 15 HP. Select
pulley so that pitch adjustment is at the middle of the adjustment range
at fan design conditions.
1. Belt Guards: Provide steel belt guards for motors mounted on the
outside of the fan cabinet.
2. Two (twin) motors are to be provided to toilet exhaust fans.
F.
Shaft Bearings: Provide type indicated, having a median life Range

Life (AFBMA ( L50) of 200,000, calculated in accordance with AFBMA
standard 9 for ball bearings and AFBMA standard 11 for roller bearings.
G.
Factory Finish: The following finishes are required:

1. Sheet metal parts: prime coating prior to final assembly.
2. Exterior surface: baked-enamel finish coat after assembly.
H.
Smoke exhaust fans shall be rated for smoke. Fans shall be ferrous
construction with motors out of the air stream, belts and bearings
enclosed in ventilated tubes, belts shall be capable of with standing
exhaust smoke/ air temperature of 300 deg C for one hour.
Section 15850
2 03 CENTRIFUGAL FANS.
A.
General Description: Belt-driven centrifugal fans consisting of housing,

wheel, fan shaft, bearings, motor and disconnect switch, drive
assembly, and support structure.
B.
Housings: Fabricated from formed and reinforced galvanized steel

panels to form curved scroll housing with continuously welded or deeplocked seams and access doors or panels to allow access to internal
parts and components.
1. Inlet Cones: Spun metal.
2. Duct connections: Flanged.
3. Panel bracing: steel angle- or channel iron member supports for
mounting and supporting fan scroll, wheel, motor and accessories.
C.
D.
Fan Wheels: Single width single -inlet welded to cast steel hub and
spun steel inlet cone, with hub keyed to the shaft.
Fan Wheels: Double width double- inlet welded to cast steel hub
and spun steel inlet cone, with hub keyed to the shaft.
1. Blade Materials: Steel.
2. Blade type: backward-curved, airfoil type.
E.
Shaft bearings: grease-lubricated, self-aligning, pillow-block type, with

double spherical roller bearings with adapter mount and two-piece castiron housing.
F.
Accessories: the following accessories are required where indicated:

1. Scroll Housing Access Doors: Latch-type handles; flush-mounted for
uninsulated housing and raised-mounted for insulated housings.
2. Inlet vanes: radial vanes with linkage for manual or automatic
operation.
3. double-width fans inlet vanes: connected for single operator.
4. Inlet Screens: Heavy wire mesh screens, mounted inside of shaft
bearings.
5. Drain Connections: Threaded, 20 mm (3/4), capped nipple installed
at lowest point of housing.
6. Shaft Cooler: Metal disc between bearings and fan wheel, designed
to dissipate heat from shaft.
7. Spark-Resistant Construction: AMCA construction option A, B, or C
as indicated.
Section 15850
8. Shaft Seals: Air-tight seals installed around shaft on drive side of

single width fans.
2 04 VANEAXIAL FANS
A.
general Description: Belt-driven or direct as indicated, variable pitch or

adjustable pitch as indicated, vaneaxial fans wheel and housing,
strightening vane section, factory-mounted motor, an inlet cone section,
and accessories.
B.
Housing: Steel housing, 1.8 mm (14 gage) minimum, with inlet bell and
diffuser section.
1. Inlet and outlet Connections: Outer mounting frame and companion
flanges; inlet cone shall be welded to the fan raceway.
2. Guide vane section: Integral guide vanes downstream of the fan
wheel designed to straighten the airflow.
C.
Wheels: Cast-aluminum, axial flow type, with airfoil-shaped blades

mounted on cast-iron wheel plate to shaft with solid steel key.
D.
Fan hub and blade Bearing Assemblies: Cast aluminum, machined and
fitted with threaded bearing wells to receive blade bearing assemblies.
1. Blades: Replaceable, cast aluminum; factory-mounted and balanced to
the hub assembly.
2. Fan Shaft: Turned, ground, and polished steel.
3. Shaft Bearings: Prelubricated and sealed, self-aligning, pillow-blocktype ball bearings.
E.
Direct-Drive Units: Motor encased in housing out of air stream, factorywired to disconnect located on outside of fan housing.
F.
Belt-Drive Units: Provide enclosure around belts and sheaves.

1. Motor Mounting: Adjustable base
2. Sheaves: Adjustable.
3. Belts: Oil-resistant, nonsparking, and nonstatic.
G.
Accessories: The following accessories are required as indicated:

1. Companion Flanges: Rolled-steel flanges.
2. Inlet and Outlet Screens: Heavy wire mesh inlet screens on fans not
connected to ductwork.
6
Section 15850
3. Backdraft Dampers: Butterfly-style, for mounting with flexible

connection to the discharge of the fan, or direct-mounted to the
discharge diffuser section.
4. Stall Alarm Probe: A sensing probe capable of detecting fan operation
in stall and sending a signal to control devices. Control devices and
sequence of operation are specified in other HVAC Specification
sections.
5. Inlet Vanes: Adjustable; having peripheral control linkage operated
from outside of the air stream, bronze sleeve bearings on each end of
vane support, and provision for manual or automatic operation as
indicated.
6. Sound attenuator on inlet and outlet.
2 05 MOTORS
A.
Torque Characteristics: Sufficient to accelerate the driven loads

satisfactorily.
B.
Motor Sizes: Minimum sizes and electrical characteristics as indicated. If

not indicated, large enough so that the driven load will not require the
motor to operate in the service factor range.
C.
Temperature Rating: 90 deg. C maximum temperature rise at 40 deg. C

ambient for continuous duty at full load ( Class B Insulation).
D.
Service Factor: 1.15 for polyphase motor and 1.35 for single-phase
motors.
E.
Motor Construction: NEMA Standard MG 1, general purpose, continuous

duty, Design B. provide permanent-split capacitor classification motors
for shaft-mounted fans and capacitor start classification for belted fans.
1. Bases:
Adjustable.
2. Bearings: The following features are required:
a. Ball or roller bearings with inner and outer shaft seals.
b. Grease lubricated.
c. Designed to resist thrust loading where belt drives or other drives
produce lateral or axial thrust in motor.
3. Enclosure Type: The following features are required:
a. Open dripproof motors when satisfactorily housed or remotely
located during operation.
b. Guarded dripproof motors where exposed to contact by
employees or building occupants.
4. overload Protection: Built-in, automatic reset, thermal overload
protection.
5. Noise Rating: Quiet.
6. Efficiency: Energy-efficient motors shall have a minimum efficiency as
scheduled in accordance with IEEE Standard 112, test method B. if
7
Section 15850
efficiency not specified, motors shall have a higher efficiency than

average standard industry motors in accordance with IEEE standard
112, Test Method B.
7. Nameplate: indicate the full identification of manufacture, ratings,
characte, construction, and special fea.
F.
Starters, Electrical Devices, and wiring: electrical device and connection

are specified in Electrical Specification.
G.
Provide variable frequency drives on fan motors as scheduled and for

parking garage.
H.
Provide twin motor fans for toilet exhaust fans serving exhaust riser.
I.
Provide acid resistant coating and spark proof fan construction for
battery room fans.
PART 3 - EXECUTION
3 01 EXAMINATION
A.
Examine areas and conditions, with installer present, for compliance

with requirements for installation tolerances, housekeeping pads, and
other conditions affecting performance of fans.
3 02 INSTALLATION, GENERAL
A.
Examine fans level and plumb, in accordance with manufactures written

instructions. Support units as described below, using the vibration
control devices indicated.
1. Support floor-mounted units on concrete equipment bases using
neoprene pads. Secure units to anchor bolts installed in concrete
equipment base.
2. Secure roof-mounted fans to roof curbs with cadmium-plated
hardware.
3. Suspended units: suspend units from structural steel support frame
using threaded steel rods and vibration isolation springs.
B.
Arrange installation of units to provide access spaces around airhandling units for service and maintenance.
3 03 EQUIPMENT BASES
A.
Construct concrete equipment pads as follows:

1. Coordinate size of equipment bases with actual unit sizes provided.
Construct base 100 mm larger in both directions than the overall
dimension of the supported unit.
8
Section 15850
2. From concrete pads with framing lumber with from release

compounds. Chamfer top edge and corners of pad.
3. Install reinforcing bars, tied to frame, and place anchor bolts and
sleeves to facilitate securing units.
4. Place concrete and allow to cure before installation of units. Use
portland cement conforming to ASTM C 150, 27,500 kPa
compressive metal primer.
5. Clean exposed steel form in accordance with SSPC Surface
Preparation Specification SP2 or SP3 and apply 2 coats of rust
pressure metal primer.
3 04 CONNECTIONS
A.
Duct installation and connections are specified in other HVAC

Specification section. Make final duct connection with flexible
connections.
B.
Electrical connections: the following requirements apply:

1. Electrical power wiring is specified in Electrical Specification.

A.
Manufactures Field Inspection: arrange and pay for a factory-authorized

service representative to perform the following:
1. Inspect the field assembly of components and installation of fans
including ductwork and electrical connections.
2. Prepare a written report on findings recommended corrective
actions.
3 06 ADJUSTING, CLEANING AND PROTECTING

A.
Adjust damper linkage for proper damper operation.
B.
Clean unit cabinet interiors to remove foreign material and construction

dirt and dust. Vacuum clean fan wheel and cabinet.
3 07 COMMISSIONING
A.
Final Checks Before Start-Up: Perform the following operations and

checks before start-up:
1. Remove shipping blocking and bracing.
2. Verify unit is secure on mounting and supporting devices and that
connections for piping, ductwork, and electrical are complete. Verify
proper thermal overload protections is installed in motors, starters,
and disconnects.
3. Perform cleaning and adjusting specified in this section.
9
Section 15850
4. Disconnect fan drive from motor, verify proper motor rotation

direction, and verify fan wheel free rotation and smooth bearings
operations. Reconnect fan drive system, align belts, and install belt
guards.
5. Lubricate bearings, pulley, belts, and other moving parts with factoryrecommended lubricants.
6. Verify manual and automatic volume control and that fire and smoke
dampers in connected ductwork systems are in full-open position.
7. Disable automatic control operators.
B.
starting procedures for fans:

1. Energize motor: verify proper operation of motor, drive system, and
fan wheel. Adjust fan to indicated RPM.
2. Replace fan and motor pulleys as required to achieve design
conditions.
3. Measure and record motor electrical values for voltage and
amperage.
C.
Shut unit down and reconnect automatic control operators.
D.
Refer to Division 15 section Testing Adjusting, and Balancing for

procedures for air-handling-system testing, adjusting, and balancing.
END OF THE SECTION
10
Section 15854
Division
15 - Mechanical Work
Section
15854 - Air-Handling Units
Part 1: General
1 01
Related Documents
A.
Drawings and general provisions of the Contract, including General and

Supplementary Conditions, and Division 1 Specification Section, apply to this
Section.
B.
Requirements of the following Division 15 Sections apply to this section:

1. Basic HVAC Requirements.
2. Electrical Requirements for HVAC Works.
1 02
Summary
A.
This Section includes constant-volume, and variable volume central-station airhandling units with coils for indoor installations.
B.
Related Section: The following Sections contain requirements that relate to this
section:
1. Division 15 Section Vibration Control for inertia bases, isolation pads, and
vibration isolation hangers and supports.
2. Division 15 Section Mechanical Insulation for field-applied equipment
insulation.
3. Division 15 Section Air Filters for filters and housings not an integral part
of the central-station air-handling units specified in his Section.
4. Division 16 Section Circuit and Motor Disconnects for field-installed
disconnect switches.
5. Division 16 Section Motor Controllers for field-mounted alternating-current
starters.
6. Division 16 Section Motor Control Centers for motor control centers that
are used for centralizing or grouping controls in building projects.
103
Submittals
A.
General: Submit the following in accordance with Conditions of Contract and

Project General Specification Sections.
1. Product data for each central-station air-handling unit indicated,
including the following:
a.
Certified fan performance curves with system operating conditions

indicated.
b.
Certified fan sound power ratings.
c.
Certified coil performance ratings with system operating conditions

indicated.
Section 15854
d.
Motor ratings and electrical characteristics plus motor and fan

accessories.
e.
Materials gages and finishes.
f.
Filters with performance characteristics.
g.
Dampers, including housings, linkages, and operators.
2. Shop drawings from manufacturer detailing dimensions, required

clearances, components, and location and size of each field connection.
3. Coordination drawings for central-station air-handling units in
accordance with HVAC Specification Section Basic HVAC
Requirements.
4. Wiring diagrams detailing wiring for power and controls and
differentiating between manufacturer-installed wiring and field-installed
wiring.
5. Product certificates signed by manufacturers of central-station airhandling units certifying that their products comply with specified
requirements.
6. Field quality control test reports specified in Part 3 of this Section.
7. Maintenance data for central-station air-handling units for inclusion in
Operating and Maintenance Manual specified in Division 1 and Project
Division 15 Section Basic HVAC Requirements.
1 03 Quality Assurance
A.
NFPA Compliance: Central-station air-handling units and components shall be

designed, fabricated, and installed in compliance with NFPA Standard 90A
Standard for the Installation of Air Conditioning and Ventilating Systems.
B.
ARI Compliance: Central-station air-handling units and their components shall

be factory tested in accordance with the applicable portions of ARI 430
Standard for Central-Station Air-Handling Units.
1 03 01
A.
Lift and support units with the manufacturers designated lifting or supporting
points.
B.
Disassemble and reassemble units as required for movement into the final
location following manufacturers written instructions.
C.
Deliver central-station air-handling units as a factory-assembled unit to the

extent allowable by shipping limitations, with protective crating and covering.
1 03 02
SEQUENCING AND SCHEDULING
A.
Coordinate the size and location of concrete equipment pads. Cast anchor bolt
inserts into pad.
B.
Coordinate the size and location of structural steel support members.
1 03 03
Section 15854
EXTRA MATERIALS
A.
Furnish one additional complete set of filters for each central-station air-handling
unit.
B.
Furnish one additional complete set of belts for each central-station air-handling
unit.
C.
Furnish one additional gasket for each sectional joint of each central-station airhandling unit.
PART 2 PRODUCTS
2 01 MANUFACTURERS
A.

manufacturers offering products which may be incorporated in the Work
include, but are not limited to, the following:
1. McQuay Air Conditioning.
2. The Trane Co.
3. York International Corp.
4. SKM.
5. SAIVER (Italy)
2 01 MANUFACTURED UNITS
A.
General Description: Factory assembled, consisting of fans, motor and drive

assembly, coils, dampers, plenums, filters, drip pans, and mixing dampers.
B.
Type: Central-station air-handling units including in this project are of the

following types:
1.
C.
Draw-through.
Motor and Electrical Components: Refer to HVAC Specification Section

Electrical Requirements for HVAC Works.
2 02 CABINET
A.
Materials: Formed and reinforced galvanized steel panels, fabricated to allow

removal for access to internal parts and components, with joints between
sections sealed.
1. Medium- and high-pressure units shall be constructed with additional
bracing and supports. Units rated at 140 mm w.g. and higher shall be
connected to accessories sections with double-thickness neoprene-coated
flexible connection.
B.
Insulation: Comply with NFPA Standard 90A Standard for the Installation of Air
Conditioning and Ventilating Systems, for insulation.
1. Type: Coated, glass-fiber insulation, 25 mm thick and having a minimum
density of 24 kg per cu.m.
Section 15854
2. Location and Application: Factory applied with adhesive and mechanical

fasteners to the internal surface of section panels downstream from and
including the cooling coil section.
C.
Access Panels and Doors: Same materials and finishes as cabinet and
complete with hinges, latches, and gaskets.
1. Fan section shall have inspection and access panels and doors sized and
located to allow periodic maintenance and inspections.
D.
Single-Wall Drain Pans: Formed sections of galvanized sheet steel for fan coils.
Fabricate pans in sizes and shapes to collect condensate from cooling coils
(including coil piping connections and return bends) when units are operating at
the maximum cataloged face velocity across the cooling coil.
E.
Double-Wall Drain Pans: Formed sections of galvanized sheet steel. Fabricate

pans in sizes and shapes to collect condensate from cooling coils (including coil
piping connections and return bends) when units are operating at the maximum
cataloged face velocity across the cooling coil. Fill space between double-wall
construction with foam insulation and seal moisturetight.
1. Drain Connection: Both ends of the pan
2. Pan Top Surface stainless steel.
3. Units with stacked coils shall have an intermediate drain pan or a drain
trough to collect condensate from top coil.
2 03
FANS SECTION
A.

1. General: Sound power level ratings comply with AMCA Standard 301
Method for Calculating Fan Sound Ratings From Laboratory Test Data
and shall be the result of tests made in accordance with AMCA Standard
300 Test Code for Sound Rating. Fans shall be licensed to bear the
AMCA Certified Sound Ratings Seal.
2. Units fans performance ratings for low rate, pressure, power, air density,
speed of rotation, and efficiency shall be factory tested and ratings
established in accordance with AMCA Standard 210/ASHRAE Standard 51
Laboratory Methods of Testing Fans for Rating.
B.
Fan Section Construction: Fan section shall be equipformed steel channel base
for integral mounting of fan, motor, and casing panels. The fan scroll, wheel,
shaft, bearings, and motor shall be mounted on a structural steel frame with
frame mounted on base with vibration isolators.
C.
Fans and Shafts: Statically and dynamically balanced and designed for
continuous operation at the maximum rated fan speed and motor horsepower.
Fan wheel shall be double-width, double-inlet type with backward-curved airfoil
section blades. Airfoil wheels shall be steel painted with zinc chromate primer
and an enamel finish coat. Fan shaft shall be solid steel, turned, ground, and
polished. Fan wheels shall be keyed to the shaft. Variable-Pitch inlet guide
vanes are to be provided on variable-air volume type units.
Section 15854
D.
Shaft Bearings: Grease-lubricated ball bearings selected for 200,000 hours

average life, with grease fittings extended to an accessible location outside the
fan section.
E.
Fan Drives: Designed for a 1.4 service factor and factory mounted with final
alignment and belt adjustment made after installation.
1. Belt Drive: Motors and fan wheel pulleys shall be adjustable pitch for use
with motors up to and including 15 HP and fixed pitch for use with motors
larger than 15 HP.
2. Motors mounted on the outside of the fan cabinet shall have steel belt
guards.
2 04
MOTORS
A.
Torque Characteristics: Sufficient to accelerate the driven loads satisfactorily.
B.
Motor Sizes: Minimum size to be large enough so that the driven load will not
require the motor to operate in the service factor range.
C.
Temperature Rating: 90 deg C maximum temperature rise at 40 deg C ambient

for continuous duty at full load (Class B Insulation).
D.
Service Factor: 1.15 for polyphase motor and 1.35 for single-phase motors.
E.
Motor Construction: NEMA Standard MG 1, general purpose, continuous duty.

1. Bases: Adjustable.
2. Bearings: The following features are required:
a.
Ball or roller bearings with inner and outer shaft seals.
b.
Grease lubricated.
c.
Designed to resist thrust loading where belt drives or other drives

produce lateral or axial thrust in motor.
3. Enclosure Type: The following features are required:

a.
Open drip-proof motors where satisfactorily housed or remotely located

during operation.
b.
Guarded drip-proof motors where exposed to contact by employees or

building occupants.
4. Overload Protection: Built-in, automatic reset, thermal overload protection.

5. Noise Rating: Quiet.
6. Efficiency: Energy-efficient motors shall have a minimum efficiency as
scheduled in accordance with IEEE Standard 112, Test Method B. Motors
shall have a higher efficiency than average standard industry motors in
accordance with IEEE Standard 112, Test Method B.
7. Nameplate: Indicate the full identification of
characteristics, construction, and special features.
manufacturer,
ratings,

F.
2 05
Section 15854
Starters, Electrical Devices, and Wiring: Electrical devices and connections are
specified in Electrical Specification.
COILS
A.

1. Coil Performance Tests: Cooling and heating coils, except sprayed surface
coils, shall be factory tested for rating in accordance with ARI 410
Standard for Forced-Circulation Air-Cooling and Air-Heating Coils.
B.
Coil Sections: Common or individual insulated, galvanized steel casings for

heating and cooling coils. Coil section shall be designed and constructed to
facilitate removal of coil for maintenance and replacement and to assure full air
flow through coils.
1. Medium- and high-pressure units shall have double gaskets between
sections and coil connection penetration through casing sealed to minimize
leakage.
C.
Coils, General: Drainable, rigidly supported across the full face of the coil, and
pitched to allow drainage.
1. Fins: copper, constructed from flat plate with belled collars for tubes.
2. Tubes: seamless copper 15 mm inside diameter. Fins shall be 0.8 mm
minimum.
3. Coil Casing: galvanized steel thickness 14 gauge.
4. Headers for Water Coils: Steel, with connections for drain valve and air
vent and threaded piping connections.
5. Water Coil Tubulators: Bronze, spring-type, where required by coil
selection to achieve required capacity.
2 06
A.
DAMPERS
General: Leakage rate when tested in accordance with AMCA Standard 500Test Method for Louvers, Dampers and Shutters, shall not exceed 2 percent of
air quantity calculated at 10 meters per second face velocity through damper
and 100mm w.g. pressure differential.
1. Damper operators shall be electrically operated.
2. Damper operators are specified in HVAC Specification Section Building
Management System.
B.
Combination Filter/Mixing Box: Parallel-blade dampers in reinforced, galvanized

steel cabinet. Damper blades shall be galvanized steel be galvanized steel
mechanically fastened to steel operating rod. Connect operating rods for each
set of dampers together with a common linkage and interconnection linkages
so dampers operate simultaneously and in the opposite direction (one opens
when the other closes). Cabinet shall have support members to hold 50 mm
thick, pleated, flat permanent or throwaway filters. Mixing boxes shall have
hinged access panels or doors to allow removal of filters from both sides of unit.
207
Section 15854
FILTER SECTION
A.
Air Filters: Refer to Division 15 Section Air Filters for air filters required for airhandling units.
B.
General: Filters shall comply with NFPA Standard 90A Standard for the
Installation of Air Conditioning and Ventilating Systems.
C.
Permanent Filters: Cleanable-type filters in holding frames, 50 mm thick, with

aluminum media and galvanized steel frames. Airflow resistance with clean
media shall not exceeding 2.5 mm w.g. at face velocity of 2.5 meters per
second, and filter arrestance efficiency of 60 to 80 percent based on ASHRAE
Test Standard 52 Method of Testing Air-Cleaning Devices Used in General
Ventilation for Removing Particulate Matter.
D.
Bag Filter Section: to be standard double skinned bag section, provided with
stiffener bars for rigidity, with double skinned down stream access door,
provided with compartment lighting. Bag filter media 550 mm thick, fire resistant
fine-fibred all-glass medium 80-90% dust spot efficiency to ASHRAE 52-76,
combined to corrosion resistant framing, section to be provided with hanging
clips and glass inspection panel.
PART 3 EXECUTION
3 01
EXAMINATION
A.
Examine areas and conditions, for compliance with requirements for installation
tolerances, housekeeping pads, and other conditions affecting performance of
central-station air-handling units.
B.
Examine rough-in for hydronic, condensate drainage piping and electrical to

verify actual locations of connections prior to installation.
3 01 01
A.
INSTALLATION, GENERAL
Install central-station air-handling units level and plumb, in accordance with
manufacturers written instructions.
1. Support floor-mounted units on concrete equipment bases using neoprene
pads. Secure units to anchor bolts installed in concrete equipment base.
2. Suspended Units: Suspend units from structural steel support frame using
threaded steel rods and vibration isolation springs.
B.
3 02 02
A.
Arrange installation of units to provide access space around air-handling units

for service and maintenance.
EQUIPMENT BASES
Construct concrete equipment pads as follows:
Section 15854
1. Coordinate size of equipment bases with actual unit sizes provided.

Construct base 100 mm larger in both directions than the overall
dimensions of the supported unit.
2. Form concrete pads with steel channels conforming to ASTM A 36, size
and locations as indicated. Miter and corner and provide cross bracing.
Anchor or key to floor slab.
3. Form concrete pads with framing lumber with form release compounds.
Chamfer top edge and corners of pad.
4. Install reinforcing bars, tied to frame, and place anchor bolts and sleeves to
facilitate securing units.
5. Place concrete and allow to cure before installation of units. Use Portland
Cement conforming to ASTM C 150, 27, 500 kPa compressive strength,
and normal weight aggregate.
6. Clean exposed steel form in accordance with SSPC Surface Preparation
specifications SP 2 or SP 3 and apply 2 coats rust-preventative metal
primer.
3 02
CONNECTIONS
A.
Piping installation requirements are specified in other HVAC Specification

sections. The Drawings indicate the general arrangement of piping, valves,
fittings, and specialties. The following are specific connection requirements:
1. Arrange piping installations adjacent to units to allow unit servicing and
maintenance.
2. Connection piping to air-handling units with flexible connectors.
3. Connect condensate drain pans using 32 mm, Type M copper tubing.
Extend to the nearest equipment or floor drain. Construct deep trap at
connection to drain pan and install cleanouts at changes in direction.
B.
Duct installations and connections are specified in other HVAC Specification

sections. Make final duct connections with flexible connections.
C.
Electrical Connections: The following requirements apply:

1. Electrical power wiring is specified in Electrical Specification.
2. Temperature control wiring and interlock wiring is specified in HVAC
Specification Section Building Management Systems.
3. Grounding: Connect unit components to ground in accordance with the
National Electrical Code.
3 02 01
A.
FIELD QUALITY CONTROL

Manufacturers Field Inspection: Arrange and pay for a factory-authorized
service representative to perform the following:
Section 15854
1. Inspect the field assembly of components and installation of central-station

air-handling units including piping, ductwork, and electrical connections.
2. Prepare a written report on findings and recommended corrective actions.
3 02 02
ADJUSTING, CLEANING, AND PROTECTING
A.
Adjust water coil flow, with control valves to full coil flow, to indicated gpm.
B.
Adjust damper linkages for proper damper operation.
C.
Clean unit cabinet interiors to remove foreign material and construction dirt and
dust. Vacuum clean fan wheel, fan cabinet, and coils entering air face.
3 02 03
A.
COMMISSIONING
Final Checks Before Start-Up: Perform the following operations and checks
before start-up:
1. Remove shipping, blocking, and bracing.
2. Verify unit is secure on mountings and supporting devices and that
connections for piping, ductwork, and electrical are complete. Verify proper
thermal overload protection is installed in motors, starters, and disconnects.
3. Perform cleaning and adjusting specified in this Section.
4. Disconnect fan drive from motor and verify proper motor rotation direction
and verify fan wheel free rotation and smooth bearings operations.
Reconnect fan drive system, align belts, and install belt guards.
5. Lubricate bearings, pulleys, belts, and other moving parts with factoryrecommended lubricants.
6. Set outside-air and return-air mixing dampers to minimum outside-air
setting.
7. Comb coil fins for parallel orientation.
8. Install clean filters.
9. Verify manual and automatic volume control, and fire and smoke dampers
in connected ductwork systems are in the full-open position.
10. Disable automatic temperature control operators.
B.
Starting procedures for central-station air-handling units:

1. Energize motor, verify proper operation of motor, drive system, and fan
wheel. Adjust fan to indicated RPM.
a.
Replace fan and motor pulleys as required to achieve design conditions.
2. Measure and record motor electrical values for voltage and amperage .
C.
Shut unit down and reconnect automatic temperature control operators.

D.
3 02 04
A.
Section 15854
Refer to Division 15 Section Testing, Adjusting, and Balancing for procedures

for air-handling-system testing, adjusting, and balancing.
DEMONSTRATION
Demonstration Services: Arrange and pay for a factory-authorized service
representative to train owners maintenance personal on the following:
1. Procedures and schedules related to start-up and shut down, troubleshooting,
servicing, preventative maintenance, and how to obtain replacement parts.
2. Familiarization with contents of Operating and Maintenance Manuals
specified in Division 15 Section Basic HVAC Requirements.
B.
Schedule training with at least 7 days advance notice.
END OF THE SECTION
10
ODAC
Section 15891
SECTION 15891
METAL DUCTWORK
PART 1 GENERAL
A.
Drawings and general provisions of contract, including General and

Supplementary Conditions, and Division 1 Specification Sections apply
to this Section.
1 02 SUMMARY
A.
This Section includes rectangular and round metal ducts and plenums
for heating, ventilating, and air conditioning systems in pressure classes
from minus 50 mm to plus 254 mm water gage.
B.
Related Section: The following sections contain requirements that relate

to this Section:
1. Thermal and Moisture Protection Section Joint Sealers for fireresistant sealants for use around duct penetrations and fire damper
installation in fire rated floors, partitions, and walls.
2. Division 8 Section Access Panels and Doors for wall and
ceiling- mounted access panels and doors for access to concealed
ducts.
3. Division 15 Section HVAC Insulation for exterior duct and plenum
insulation.
4. Division 15 Section Duct Accessories for flexible ducts, flexible
duct connectors, dampers, duct-mounted access panels and doors,
turning vanes, duct silencers, and hardware.
5. Division 15 Section Air Outlets and Inlets
6. Division 15 Section Air Terminals , for constant- volume control
boxes, variable- air-volume control boxes, and reheat boxes.
1
ODAC
Section 15891
7. Division 15 Section Building Management System for automatic

volume control dampers and operators.
8. Division 15 Section Testing, Adjusting, and Balancing
1 03 DEFINITIONS
A.
Sealing Requirements Definitions: For the purposes of duct systems

sealing requirements specified in this Section, the following definitions
apply:
1. Seams : A seam is defined as joining of two longitudinally (in the
direction of airflow) oriented edge of duct surface material occurring
between two joints. All other duct surface connections made on the
perimeter are deemed to be joints.
2. Joints: Joints include girth joints ; branch and subbranch intersections;
so-called duct collar taping; fitting subsections; louver and air terminal
connections to ducts; access door and access panel frames and
jambs; duct, plenum, and casing abutments to building structures.
1 04 SYSTEM PERFORMANCE REQUIREMENTS

A.
The duct system design, as indicated, has been used to select and size
air moving and distribution equipment and other components of the air
system. Changes or alterations to the layout or configuration of the duct
system must be specifically approved in writing. Accompany requests
for layout modifications with calculations showing that the proposed
layout will provide the original design results without increasing the
system total pressure.
1 05 SUBMITTALS
A.
General: Submit the following in accordance with Conditions of Contract

and General Requirements Specification Sections.
B.
Product data including details of construction relative to materials,

dimensions of individual components, profiles, and finishes for the
following items:
1. Duct Liner.
2. Sealing Materials.
3. Fire-Stopping Materials
2
C.
ODAC
Section 15891
Shop drawings from duct fabrication shop, drawn to a scale not smaller
than 1/50, in drawing sheets same size as the Contract Drawings,
detailing:
1. Fabrication, assembly, and installation details, including plans,
elevations, sections, details of components, and attachments to
other work.
2. Duct layout, indicating pressure classification and sizes in plan view.
For exhaust ducts system, indicate the classification of the materials
handled as defined in this Section.
3. Fittings.
4. Reinforcing details and spacing.
5. Seam and joint construction details.
6. Penetrations through fire-rated and other partitions.
7. Terminal unit, coil, and humidifier installations.
8. Hanger and Supports, including methods for building attachment,
vibration isolation, and duct attachment.
D.
Coordination drawings for ductwork installation in accordance with

Divisions 15 Section Basic HVAC Requirements . In addition to the
requirements specified in Basic HVAC Requirements show the
following:
1. Coordination with ceiling suspension members.
2. Spatial coordination with other system installed in the same space
with the duct systems.
3. Coordination of ceiling- and wall-mounted access doors and panels
required to provide access to dampers and other operating devices.
4. Coordination with ceiling-mounted lighting fixtures and air outlets
and inlets.
E.
Record drawings including duct system routing, fitting details,

reinforcing, support, and installed accessories and devices, in
accordance with HVAC Specification Section Basic HVAC
Requirements, General Requirements.
F.
Maintenance data for volume control devices, fire dampers, and smoke
damper, in accordance with HVAC Specification Section Basic HVAC
Requirements and General Requirements.
A.
NFPA Compliance: Comply with the following NFPA Standards:

3
ODAC
Section 15891
B.
NFPA 90 A, Standard for the Installation of Air Conditioning and

Ventilating Systems, except as indicated otherwise.
C.
NFP A 96, Standard for the Installation of Equipment for the removal
of Smoke and Grease-Laden Vapors for Commercial Cooking
Equipment, Chapter 3, Duct System , for kitchen hood duct systems,
except as indicated otherwise
1 07 DELIVERY, STORAGE, AND HANDLING

A.
Deliver sealant and fire-stopping materials to site in original unopened

containers or bundles with labels informing about manufacturer, product
name and designation, color, expiration period for use, pot life, curing
time, and mixing instructions for multi-component materials.
B.
Store and handle sealant fire-stopping materials in compliance with

manufacturers recommendations to prevent their deterioration or
damage due to moisture, high or low temperatures, contaminants, or
other causes.
C.
Deliver and store stainless steel sheets with mill-applied adhesive

protective paper, maintained through fabrication and installation.
PART 2 PRODUCTS
2 01 SHEET METAL MATERIALS
A.
Sheet Metal, General : Provide sheet metal in thickness indicated,

package and marked as specified in ASTM A 700.
B.
Galvanized Sheet Steel : Lock-forming quality, ASTM A 527, Coating

Designation G90. Provide mill phosphatized finish for exposed surfaces
of ducts exposed to view.
C.
Carbon Steel Sheets: ASTM A 366, cold-rolled sheets, commercial

quality, with oiled, exposed matte finish.
D.
Stainless Steel ; ASTM A 480, Type 316, sheet form, with No. 4 finish
on exposed surface for ducts exposed to view : Type 304, sheet form,
with No. 1 finish for concealed ducts.
E.
Reinforcement Shapes and Plates: Unless otherwise indicated, provide

galvanized steel reinforcing where installed on galvanized sheet metal
ducts. For stainless steel ducts provide reinforcing of compatible
materials.
F.
Tie Rods: Galvanized steel, 6 mm minimum diameter for 914 mm length

or less; 9.5 mm minimum diameter for length longer than 914 mm.
2 02 DUCT LINER
4
ODAC
Section 15891
A.
General: Comply with NFPA Standard 90 A and TIMA Standard AHC101.
B.
Minimum sound absorption coefficient to be as follows:

Thickness
NRC No. 6
Sound Absorption Coefficient at
mm
Rating
Frequencies in Cycles Per
Second
C.
125
250
500
1000 2000 4000
15
0.53 0.12 0.46 0.42 0.62 0.75 0.77
Materials: ASTM C 1071, Type II, with coated surface exposed to air
stream to prevent erosion of glass fibers. Coating shall consist of matt
facing of clear or black neoprene.
1. Thickness: 15 mm.
2. Density: 24 kg/m3 minimum.
3. Thermal Performance: K-Factor equal to 0.035 W/m. symbol 176/f
at a mean temperature of 24 deg C
4. Fire Hazard Classification: Flame spread rating of not more than 25
without evidence of continued progressive combustion and a smoke
developed rating of no higher than 50, when tested in accordance
ASTM C 411.
5. Liner Adhesive: Comply with Standard 90 A and ASTM C 916.
6. Mechanical Fasteners: Galvanized steel, suitable for adhesive
attachment, mechanical attachment, or welding attachment to duct.
Provide fasteners that do not damage the liner when applied as
recommended by the manufacturer, that do not cause leakage in the
duct, and will indefinitely sustain a 2.3 kg tensile dead load test
perpendicular to the duct wall.
a.
Fastener Pin Length: As required for thickness of insulation, and

without projecting more than 3 mm into the air stream.
b.
Adhesive For Attachment of Mechanical Fasteners: Comply with

the Fire Hazard Classification of duct liner system.
2 03 SEALING MATERIALS
A.
Joint and SEAM Sealants, General; The term sealant used here is not
limited to materials of adhesive or mastic nature, but also includes tapes
and combinations of open weave fabric strips and mastics.
B.
Joint and Steam Tape: 50 mm wide, glass-fiber-fabric reinforced.
5
ODAC
Section 15891
C.
Joint and Seam Sealant: One-Part, nonsag, solvent-release-curing,

polymerized buty sealant complying with FS TT-S-001657, Type I;
formulated with a minimum of 75 percent solids.
D.
Flanged Joint Mastics: One-part, acid-curing, silicone elastomeric joint

sealants, complying with ASTM C 920, Type S, Grade NS, Class 25,
Use O.
2 04 FIRE-STOPPING
A.
Fire-Resistant Sealant: Provide two-part, foamed-in-place, fire-stopping

silicone sealant formulated for use in a through-penetration fire-stop
system for filling openings around duct penetrations through walls and
floors, having fire-resistance ratings indicated as established by testing
identical assemblies per ASTM E 814 by Underwriters Laboratory, Inc.
or other testing and inspecting agency acceptable to authorities having
jurisdiction.
B.
Available Products : Subject to compliance with requirements, products

that may be incorporated in the Work include, but are bot limited to, the
following:
1. Dow Corning Fire Stop Foam ; Dow Corning Crop.
2. Pensil 851 ; General Electric Co.
2 05 HANGERS AND SUPPORTS

A.
Building Attachments: Concrete inserts, powder actuated fasteners, or

structural steel fasteners appropriate for building materials. Do not use
powder actuated concrete fasteners for lightweight aggregate concretes
or for slabs less than 100 mm thick.
B.
Hangers: Galvanized sheet steel, or round, uncoated steel, threaded

rod.
1. Hangers Installed In Corrosive Atmospheres: Electro-galvanized, allthread rod or hot-dipped-galvanized rod with threads painted after
installation.
C.
D.
2. Straps and Rod Sizes: Conform with Table 4-1 in SMACNA HVAC
Duct Construction Standard for sheet steel width and gage and steel
rod diameters.
Duct Attachments: Sheet Metal screws, blind rivets, or self-tapping
metal screws; compatible with duct materials.
Trapeze and Riser Supports: Steel shapes conforming to ASTM A 36.
6
ODAC
Section 15891
1. Where galvanized steel ducts are installed, provide hot-dippedgalvanized steel shapes and plates
2. For stainless steel ducts, provide stainless steel support materials.
3. For aluminum ducts, provide stainless steel support materials, except
where materials are electrolytically separated from ductwork.
2 06 RECTANGULAR DUCT FABRICATION

A.
General: Except as otherwise indicated, fabricate rectangular ducts with

galvanized sheet steel, in accordance with SMACNA HVAC Duct
Construction Standards, Tables 1-3 through 1-19, including their
associated detail. Conform to the requirements in the referenced
standard for metal thickness, reinforcing types and intervals, tie rod
applications, and joint types and intervals.
1. Fabricate rectangular ducts in lengths appropriate to reinforcement
and rigidity class required for pressure classification.
2. Provide materials that are free from visual imperfections such as
pitting, seam marks, roller marks, stains, and discolorations.
B.
Fabricate kitchen hood exhaust ducts with 1.6 mm ( 16 gage ), carbon

steel sheets for concealed duct and 18 gage stainless steels for
exposed ducts. Weld and flange seams and joints. Construct ducts
liquid tight with continuous external weld for all seams and joints. Where
ducts are not self draining back to the equipment, provide low point
drain pocket with copper drain pipe to sanitary sewer. Access doors or
panels shall be of the same material and thickness of the duct with
gaskets and sealants that are rated 815 OC and shall be greasetight.
Conform to NFPA Standard 96.
C.
Wet Air Exhaust Ducts and Accessories: Ducts for lundary, scullery
hood, cart washers shall be 1.3 mm ( 18 gauge ) stainless steels made
liquid tight with continuous external weld for all seams and joints.
Provide neoprene gaskets at flanged connections. Where ducts are not
self draining back to the equipment, provide low point drain pocket with
copper drain pipe to sanitary sewer. Provide access door inside of duct
at drain pockets.
D.
Battery exhaust ducts provide PVC pipe for ductwork
E.
Static Pressure Classifications: Except where otherwise indicated,

construct duct systems to the following pressure classifications:
1. Supply Ducts:
76 mm water gage.
2. Return Ducts :
50 mm water gage, negative pressure.
3. Exhaust Ducts: 50 mm water gage, negative pressure.

F.
Crossbreaking or Cross Beading: Crossbreak or bead duct sides that

are 483 mm and larger and are 1 mm or less, with more than 1 sq.m of
7
ODAC
Section 15891
unbraced panel area, as indicated in SMACNA HVAC Duct

Construction Standard, Figure 1-4, unless they are lined or are
externally insulated.
2 07 RECTANGULAR DUCT FITTINGS

A.
Fabricate elbows, transitions, offsets, branch connections, and other

duct construction in accordance with SMACNA HVAC Metal Duct
Construction Standard, Figures 2-1 through 2-10.
2 08 SHOP APPLICATION OF LINER IN RECTANGULAR

DUCTS
A.
Adhere a single layer of indicated thickness of duct liner with 90 percent

coverage of adhesive at liner contact surface area. Multiple layers of
insulation to achieve indicated thickness is prohibited.
B.
Apply a coat of adhesive to liner facing in direction of airflow not

receiving metal nosing.
C.
Butt transverse joints without gaps and coat joint with adhesive.
D.
Fold and compress liner in corners of rectangular ducts or cut and fit to
assure butted edge overlapping.
E.
Longitudinal joints in rectangular ducts shall not occur except at corners

of ducts, unless the size of the ducts and standard liner product
dimensions make longitudinal joints necessary.
1. Apply and adhesive coating on longitudinal seams in ducts exceeding
12.7 meters per second air velocity.
F.
Secure liner with mechanical fasteners 100 mm from corners and at

intervals not exceeding 305 mm transversely around perimeter; at 76
mm from transverse joints and at intervals not exceeding 457 mm
longitudinally.
G.
Secure transversely oriented liner edges facing the air stream with
metal nosings that are either channel or Z profile or are integrally
formed from the duct wall at the following locations:
1. Fan discharge.
2. Intervals of lined duct preceding unlined duct.
3. Upstream edges of transverse joints in ducts.
H.
Secure insulation liner with perforated sheet metal liner of the same
gage specified for the duct, secured to ducts with mechanical fasteners
that maintain metal liner distance from duct without compressing
8
ODAC
Section 15891
insulation. Provide 2.4 mm diameter perforations, with an overall open

area of 23 percent.
I.
Terminate liner with duct buildouts installed in ducts to attach dampers,

turning vane assemblies, and other devices. Fabricated buildouts (metal
hat sections) or other buildout means are optional; when used, secure
buildouts to the duct wall with bolts, screws, rivets, or welds. Terminated
liner at fire dampers at connection to fire damper sleeve through fire
separation.
2 09 ROUND DUCT FABRICATRION

A.
General: Basic Round Diameter as used in this article is the diameter

of the size of round duct. Except where interrupted by fittings, provide
round ducts in lengths not less than 3.7 meters.
B.
Round Ducts: Fabricated round supply ducts with spiral lockseam

construction, except where diameters exceed 1830 mm. Fabricate ducts
having diameters greater than 1830 mm with longitudinal butt-welded
seams. Comply with SMACNA HVAC Duct Construction Standards,
Table 3-2 for galvanized steel gages.
C.
Double Wall ( Insulated ) Ducts: Fabricate double wall insulated

ducts with and outer shell, insulation, and an inner liner as specified
below. Dimensions indicated on internally insulated ducts are nominal
inside dimensions.
1. Thermal Conductivity: 0.27 Btu/sq.ft./deg F/inch thickness at 75 deg F
mean temperature.
2. Outer shell: Base outer shell gage on actual outer shell dimensions.
Provide outer shell lengths 50 mm longer than inner shell and insul,
and in gages specified above for single wall.
3. Insulation : Unless otherwise indicated, provide 25 mm thick fiberglass insulation. Provide insulation end where internally insulated duct
connects to single-wall duct or noninsulated components. The
insulation end shall terminate the insulation and reduce the outer shell
diameter to the inner liner diameter.
4. Perforated Inner Liner: Construct round inner liners with perforated
sheet metal of the gages listed below. Provide 2.4mm diameter
perforations, with an overall open area of 23 percent.
a.
76 to203 mm : 0.5 mm with standard spiral construction.
b.
229 to 1067 mm : 0.5 mm with single rib spiral construction.
c.
1118 to 1524 mm : 0.6 mm with single-rib spiral construction.
d.
1575 to2235 mm : 0.9 mm with standard spiral construction.
9
ODAC
Section 15891
5. Maintain concentricity of liner to outer shell by mechanical means. Retain

insulation from dislocation by mechanical means.
2 10 ROUND AND FLAT OVAL SUPPLY AND EXHAUST

FITTINGS FABRICATION
A.
90 Degree Tees and Laterals and Conical Tees: Fabricate to conform to

SMACNA HVAC Duct Construction Standards, Figures 3-4 and 3-5
and with metal thickness specified for longitudinal seam straight duct.
B.
Diverging-Flow Fittings: Fabricate with a reduced entrance to branch

taps with no excess material projecting from the body onto branch tap
entrance.
C.
Elbows: Fabricate in die-formed, gored, pleated, or mitered construction.

Fabricate the bend radius of die-formed, gored, and pleated elbows 1.5
times the elbow diameter. Unless elbow construction type is indicated,
provide elbows meeting the following requirements :
1. Mitered Elbows: Fabricate mitered elbows with welded construction

in gages specified below.
a.
Mitered Elbows Radius and Number of Pieces: Unless otherwise

indicated, construct elbow to comply with SMACNA HVAC Duct
Construction Standards , Table 3-1.
b.
Round Mitered Elbows : Solid welded and with metal thickness

listed below for pressure classes from minus 50 mm to plus 50
mm:
c.
1. 76 to 660 mm
: 0.7 mm.
2. 686 to 914 mm
: 0.9 mm.
3. 940 to 1370 mm
: 1.0 mm.
4. 1320 to 1525 mm
: 1.3 mm.
5. 1575 to 2134 mm
: 1.6 mm.
Round Mitered Elbows: Solid welded and with metal thickness

listed below for pressure classes from 50 mm to 254 mm :
1. 76 to 356 mm
: 0.7 mm.
2. 381 to 660 mm
: 0.9 mm.
3. 686 to 1270 mm
: 1.0 mm.
10
2.
ODAC
Section 15891
4. 1320 to 1524 mm
: 1.3 mm.
5. 1575 to 2134 mm
: 1.6 mm.
Round Elbow- 200 mm and Smaller : Die-formed elbows for 45

and 90degree elbows and pleated elbows for 30, 45, 60, and 90
degrees only. Fabricate nonstandard bend angle configurations or
13 mm diameter, e.g. 89 and 114 mm elbows with gored
construction.
3. Round Elbow- 229 Through 356 mm : Gored or pleated elbows for

30, 45, 60, and 90 degrees, except where space restrictions require
a mitered elbow. Fabricate nonstandard bend angle configurations
or 13 mm diameter e.g. 241 and 267 mm elbows with gored
construction.
4. Round Elbows Larger Than 356 mm and All Flat Oval Elbows :
Gored elbows, except where space restrictions require a mitered
elbow.
5. Die-Formed Elbows for Sizes Through 200 mm and All Pressures: 1
mm with 2-piece welded construction.
6. Round Gored Elbows Gages : Same as for nonelbow fittings
specified above.
7. Pleated Elbows Sizes Through 356 mm and Pressures Through 526
mm 0.6 mm.
D.
Double-Wall (Insulated) Fittings: Fabricate double wall insulated fittings

with an outer shell, insulation, and an inner liner as specified below.
Dimensions indicated on internally insulated ducts are nominal inside
dimensions.
1. Thermal Conductivity: 0.27 Btu/sq.ft/ deg F /inch thickness at 75 deg.
F mean temperature..
2. Outer Shell: Base outer shell gage on actual outer shell dimensions.
Provide outer shell lengths 2 longer than inner shell and insulation.
Gages for outer shell shall be same as for uninsulated fittings specified
above.
3. Insulation: Unless otherwise indicated, provide 25 mm thick fiber-glass
insulation. Provide insulation ends where internally insulated duct
connects to single-wall duct or noninsulated components. The
insulation end shall terminate the insulation and reduce the outer shell
diameter to the nominal single-wall size.
11
ODAC
Section 15891
4. Perforated Inner Liner: Construct round inner liners with perforated

sheet metal of the gages listed below. Provide 2.4 mm diameter
perforations, with an overall open area of 23 percent.
a. 76 to 864 mm
: 0.7 mm.
b. 889 to 1473 mm
: 0.9 mm.
c. 1524 to 2235 mm
: 1.0 mm.
1. Maintain concentricity of liner to outer shell by mechanical means.
Retain insulation from dislocation by mechanical means.
PART 3 EXECUTION
3 01 DUCT INSTALLATION, GENERAL
A.
Duct System Pressure Class: Construct and install each duct system
for the specific duct pressure classification indicated.
B.
Install ducts with the fewest possible joints.
C.
Use fabricated fittings for all changes in directions, changes in size and
shape, and connections.
Install couplings tight to duct wall surface with projections into duct at
connections kept to a minimum.
D.
E.
Locate ducts, except as otherwise indicated, vertically and horizontally,

parallel and perpendicular to building lines ; avoid diagonal runs. Install
duct systems in shortest route that does not obstruct useable space or
block access for servicing building and its equipment.
F.
Install ducts close to walls, overhead construction, columns, and other

structural and permanent enclosure elements of building.
G.
Provide clearance of 25 mm where furring is shown for enclosure or

concealment of ducts, plus allowance for insulation thickness, if any.
H.
I.
Install insulated ducts with 25 mm clearance outside of insulation.

Conceal ducts from view in finished and occupied spaces by locating in
mechanical shafts, hollow wall construction, or above suspended
ceilings. Do not encase horizontal runs in solid partitions, except as
specifically shown.
J.
Coordinate layout with suspended ceiling and lighting layouts and

similar finished work.
K.
Electrical Equipment Spaces : Route ductwork to avoid passing through

transformer vaults and electrical equipment spaces and enclosures.
L.
Non-Fire Rated Partition Penetrations : Where ducts pass interior

partitions and exterior walls, and are exposed to view, conceal space
between construction opening and duct or duct insulation with sheet
12
ODAC
Section 15891
metal flanges of same gage as duct. Overlap opening on 4 sides by at

least 38 mm.
3 02 UNDERSLAB DUCT INSTALLATIONS:

A.
Verify undamaged conditions of duct prior to enclosure with fill

encasement.
B.
Install underslab ducts in accordance with SMACNA HVAC Metal

Duct Construction Standards, Figures 3-11 and 3-12, and as indicated.
C.
Protect ducts from damage by powered vibrators and other equipment

used in placement of concrete on or around ducts.
D.
Provide temporary protection for duct openings.
3 03 KITCHEN HOOD EXHAUST DUCT INSTALLAITONS

A.
Provide for thermal expansion of ductwork through 1093 deg C

temperature range.
B.
Install without dips or traps that may collect residues, except where
traps have continuous or automatic residue removal.
C.
Install access openings at each change in-direction and at 15 m

intervals. Locate on sides of duct 38 mm minimum from bottom, and fit
with grease-tight covers of same material as duct.
D.
Do not penetrate fire-rated assemblies.
E.
Black steel ducts ( carbon steel ).
3 04 LAUNDRY EXHAUST DUCT INSTALLATIONS

A.
Install laundry and dishwasher exhaust duct systems in accordance with

SMACNA HVAC Duct Construction Standards , latest edition, figure 221.
B.
Stainless steel ductwork.
3 05 SEAM AND JOINT SEALING

A.
General : Seal duct seams and joints as follows:

13
ODAC
Section 15891
B.
Pressure Classifications Greater Than 76 mm Water Gage: All

transverse joints, longitudinal seams, and duct penetrations.
C.
Pressure Classification 50 and 76 mm Water Gage : All transverse

joints and longitudinal seams.
Pressure Classification Less Than 50 mm Water Gage: Transverse
joints only.
D.
E.
Seal externally related prior to insulation installation.
3 06 HANGING AND SUPPORTING

A.
Ingrid round and rectangular, metal duct with support systems indicated
in SMACNA HVAC Duct Construction Standards, Tables 4-1 through
4-3 and Figures 4-1 through 4-8.
B.
Support horizontal ducts within 0.6 m of each elbow and within 1.2 m of
each branch intersection.
C.
Support vertical ducts at a maximum interval of 4.9 m and at each floor.
D.
Upper attachments to structures shall have an allowable load not

exceeding of the failure (proof test) load but are not limited to the
specific methods indicated.
E.
Install concrete insert prior to placing concrete.
F.
Install powder actuated concrete fasteners after concrete is placed and

completely cured.
3 07 CONNECTIONS
A.
Equipment Connections: Connect equipment with flexible connectors in

accordance with HVAC Specification Section Duct Accessories
B.
Branch Connections: Comply with SMACNA HVAC Duct Construction

Standards, Figures 2-7 and 2-8.
C.
Outlet and inlet Connections: Comply with SMCNA HVAC Duct

Construction Standards, Figure 2-19.
D.
Terminal Units Connections: Comply with SMACNA HVAC Duct

Construction Standards, Figure 2-19.
14
ODAC
Section 15891

A.
Leakage Tests are not required for duct systems constructed to 75 mm

W.G. or lower.
B.
Disassemble, reassemble, and seal segments of the systems as

required to accommodate leakage testing, and as required for
compliance with test requirements.
C.
Conduct tests, in the presence of the Engineer, at static pressures equal

to the maximum design pressure of the system or the section being
tested. If pressure classifications are not indicated, test entire system at
the maximum system design pressure. Do not pressurize systems
above the maximum design operating pressure. Give 7days advanced
notice for testing.
D.
Determine leakage from entire system or section of the system by

relating leakage to the surface area of the test section.
E.
Maximum Allowable Leakage: As described in ASHRAE 1989

Handbook, Fundamentals Volume, Chapter 32, Table 6 and Figure
10. Comply with requirements for leakage classification 6 for pressure
classifications greater than 75 mm water gage and less than and equal
to 254 mm water gage.
F.
Remake leaking joints as required and apply sealants to achieve

specified maximum allowable leakage.
G.
Leakage Test: Perform volumetric measurements and adjust air

systems as describe in ASHRAE 1987 HVAC Systems and
Applications Volume, Chapter 57 and ASHAE Fundamentals
Volume, Chapter 13, Division 15 Section Testing, Adjusting, and
Balancing.
3 09 ADJUSTING AND CLEANING:

A.
Adjust volume control devices as required by the testing and balancing

procedures to achieve required air flow. Refer to Division 15 Section
Testing, Adjusting, and Balancing for requirements and procedures for
adjusting and balancing air systems.
B.
Vacuum ducts systems prior to final acceptance to remove dust and

debris.
END OF THE SECTION

15
ODAC
Section 15910

SECTION 15910-DUCTWORK ACCESSORIES
PART 1 GENERAL
1 01 ELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions, apply to this Section.
1 02
SUMMARY
A. This Section includes the following:
1.
Back draft dampers.
2.
Manual volume control dampers.
3.
Fire and smoke dampers.
4.
Actuators.
5.
Duct silencers.
6.
Turning vanes.
7.
Duct-mounted access doors and panels.
8.
Flexible connectors.
9.
Flexible ducts.
10. Accessories hardware.

B. Related Sections: The following Sections contain requirements that
relate to this Section:
1 03
1.
Division 8 Section Access Doors for ceiling-and wall-mounted

access panels and doors.
2.
Division 15 Section Air Outlets and Inlets for diffusers, registers,

and grilles.
3.
Division 15 Section Air Terminals for constant and variable air volume units.
4.
Division 15 Section Building Management System for electric

dampers actuators.
5.
Division 16 Section Fire Alarm Systems for duct-mounted fire and

smoke detectors.
SUBMITTALS
A. General: Submit following in accordance with Conditions of Contract.
B. Product data including details for materials, dimensions of individual
1
ODAC
Section 15910
components, profiles, and finishes for the following items.

1.
Back draft dampers.
2.
Manual volume control dampers.
3.
Fire and smoke dampers.
4.
Duct-mounted access panels and doors.
5.
Duct silencers.
6. Flexible ducts.
C. Shop drawings from manufacturer detailing assemblies. Include
dimensions, weights, loadings, required clearances, method of field
assembly, components, and location and size of each field connection.
Detail the following:
Special fittings and volume control damper installation (both manual
and automatic) details.
Fire and smoke damper installations, including sleeves and ductmounted access door and panel installations.
D. Product Certifications: Submit certified test data on dynamic insertion
loss; self-noise power levels; and airflow performance data, static
pressure loss, and dimensions and weights.
1 04
QUALITY ASSURANCE
A. NFPA Compliance: Comply with the following NFPA Standards:
NFPA 90A, Standard for the Installation of Air Conditioning and Ventilating Systems.
NFPA 90B, Standard for the Installation of Warm Air Heating and Air
Conditioning Systems.
1 05
EXTRA MATERIALS
A. Furnish extra materials matching products installed as described below,
packaged with protective covering for storage and identified with labels
describing contents. Deliver extra materials to Owner.
1.
Fusible Links: Furnish quantity equal to 10 percent of amount installed.
PART 2 PRODUCTS
2 01
BACKDRAFT DAMPERS
A. Description: Suitable for horizontal or vertical installation.
B. Frame: 1.3 mm (18 gage) galvanized steel, with welded corners and
mounting flange.
C. Blade Seals: Neoprene.
D. Blade Axles: Galvanized steel.
E. Tie Bars and Brackets: Galvanized steel.
F. Return Spring: Adjustable tension.
2
ODAC
Section 15910
G. Chain Operator: 4.6 m long galvanized-steel sash chain pulley.

H. Wing-Nut Operator: Galvanized steel, with 6 mm galvanized-steel rod.
2 02
MANUAL VOLUME CONTROL DAMPERS

A. General: Provide factory-fabricated volume-control dampers, complete
with required hardware and accessories. Stiffen damper blades to
provide stability under operating conditions. Provide locking device to
hold single-blade damper components to seal duct consistent with
pressure class. Provide end bearings or other seals for ducts with
pressure classifications of 76 mm or higher. Extend axles full length of
damper blades. Provide bearings at both ends of operating shaft.
B. Standard Volume Control Dampers: Multiple or single-blade, parallel or
opposed-blade design as indicated, standard leakage rating, with
linkage outside of air stream, and suitable for horizontal or vertical
applications.
2 03
1.
Steel Frames: Hat-shaped, galvanized-steel channels, minimum of

1.6 mm, and with mitered and welded corners, Provide frames with
flanges where indicated for attaching to walls. Provide flangeless
frames where indicated for installation in ducts.
2.
Roll-Formed Steel Blades: 1.6 m (16 gage) galvanized steel.
3.
Blade Axles: Galvanized steel.
4.
Tie Bars and Brackets: galvanized steel.
FIRE DAMPERS
A. General: UL labeled according to UL Standard 555 Standard for Fire
Dampers.
B. Fire Rating: 1-1/2 or 3 hours, as indicated.
C. Frame: Type B with frame and blade designed to cause no obstruction
to airflow in the open position; fabricated with roll-formed, 1 mm,
galvanized-steel; with mitered and interlocking corners.
D. Mounting Sleeve: Factory-installed or field-installed galvanized steel.
Minimum Thickness: 1.6 mm thick, and length to sit application.
Exceptions: Omit sleeve where damper frame width permits direct attachment of perimeter mounting angles on each side of the wall or floor,
and thickness of damper frame meets sleeve requirements.
E. Mounting Orientation: Vertical or horizontal.
F. Blades: Roll-formed, interlocking, 1 mm galvanized steel. In place of
interlocking blades, provide full-length, 1 mm, galvanized-steel blade
connectors.
G. Horizontal Dampers: Include a blade lock and stainless steel negated
closure spring.
H. Fusible Link: Replaceable, 74 deg C rated.
2 04
CEILING FIRE DAMPERS

A. General: UL Listed and labeled; comply with the construction details for
the tested floor/roof-ceiling assemblies as indicated in the UL Fire
Resistance Directory.
B. Frame: 1 mm, rectangular or round, galvanized steel; style to suit ceiling
3
ODAC
Section 15910
construction.
C. Blades: 0.9 mm galvanized steel with no asbestos refractory insulation.
D. Fusible Link: Replaceable, 74 deg C rated.
2 05
SMOKE DAMPER
A. General: UL-labeled according to UL standard 555S, standard for
leakage rated dampers shall also be UL-labeled for 1-1/2 hour rating
according to UL standard 555 standard for fire dampers
B. Fusible link: replaceable, 74 deg C rated.
C. Frame and blades: 1.6 mm (16 gage) galvanized steel.
D. Mounting sleeve: factory-installed, 1.3 mm galvanized steel, length to
suit wall or floor application.
2 06 ACTUATOR
A. Damper motors: provide motors for smooth modulating or 2-position action.
1.
Permanent-split capacitors or shaded-pole motors: provide
with oil-immersed and sealed gear trains.
2.
Spring-return motors: equip with an integral spiral-spring mechanism where indicated. Enclose entire spring mechanism in
a removable housing designed for service or adjustments.
Size for running torque rating of 150 inch-pounds and breakaway torque rating of 150 inch-pounds.
3.
Outdoor motors and motors in outside air intakes: equip with
O-ring gaskets designed to make motors weatherproof.
4.
Non-spring return motors: for dampers larger than 2.3 sq.m.;
size motor for running torque rating of 150 inch-pounds and
breakaway torque rating of 300 inch-pounds.
5.
2-position motor: 230 V, single phase.
6.
Modulating, spring return motor: 230 V, single phase.
2 07 DUCT SILENCERS
A. General: provide factory-fabricated and-tested round or rectangular silencer with performance characteristics and physical requirements as
indicated.
B. Fire Performance: Adhesives, sealers, packing material and accessory
materials shall have fire rating not exceeding 25 for flame spread and
50 for smoke developed when tested according to ASTM E 84 standard test method for surface burning characteristics of building materials.
C. Rectangular units: fabricate casing with a minimum of 0.9 mm solid
sheet metal for outer casing and 0.6 mm perforated sheet metal for inner casing.
D. Round units: provide casings with sheet metal thickness for the casing
diameters as listed below:
1.
Up to 610 mm
:
0.9 mm
2.
610 to 1016 mm
:
1.0 mm
4
3.
4.
5.
6.
ODAC
Section 15910
1067 to 1320 mm
:
1.3 mm
1370 to 1525 mm
:
1.6 mm
Casing fabricated of spiral lock seam duct may be 2 gages lighter than that indicated.
Interior partitions and baffles: at least 0.9 mm, and designed for
minimum aerodynamic losses.
E. Sheet metal perforations: 3 mm diameter for inner casing and baffle

sheet metal.
F. No fibrous acoustic fill material: moisture-proof, no fibrous material
meeting the acoustic performance requirements.
G. Fabricate silencers to form rigid units that will not pulsate, vibrate, rattle,
or otherwise react to system pressure variations.
1.
Do not use nuts, bolts and sheet metal screws for unit assemblies.
2.
Lock form and seal or continuously weld joints.
3.
Suspended units: provide factory installed suspension hooks
or lugs attached to the frame in quantities and spaced to prevent deflection or distortion.
4.
Reinforcement: provide cross angles or trapeze angles for rigid suspension.
H. Source quality control: perform the following factory tests:
1.
Acoustic performance: test silencers with airflow in both directions through silencer, according to ASTM E 477, Method of
Testing Duct Liner Materials and Prefabricated Silencers for
Acoustical and Airflow Performance.
2.
Record acoustic rating, including dynamic insertion loss and
self-noise power levels for both forward flow (air and noise in
same direction) and reverse flow (air noise in opposite directions) with an air flow of at least 10 m/s face velocity.
3.
Leak test: test units for air tightness at 200 percent of the associated fan static pressure or 6-inch W.G. static pressure,
whichever is greater.
2 08 TURNING VANES
A. Fabricate turning vanes according to SMACNA HVAC duct construction
standards, figures 2-2 through 2-7.
B. Manufactured Turning Vanes: Fabricated of 38 mm wide, curved blades
set at 19 mm on center, support with bars perpendicular to blades set at
50 mm on center, and set into side strips suitable for mounting in ducts.
C. Acoustic Turning Vanes: Fabricate of airfoil-shaped aluminum extrusions with perforated faces and fiber glass fill.
2 09
DUCT-MOUNTED ACCESS DOORS AND PANELS

A. General: refer to the access door materials schedule below for frame
and door thickness, number of hinges and locks, and locations of locks.
5
ODAC
Section 15910
Provide construction and air tightness suitable for duct pressure class.
2...1 ACCESS DOOR MATERIALS SCHEDULE

DUCT
PRESSURE
CLASS
50 mm &
LESS
76 mm
100250 mm
S:
T:
B:
B.
C.
D.
E.
DOOR
SIZE
INCHES
300 X 300
400 X 500
600 X 600
300 X 300
400 X 500
600 X 600
300 X 300
400 X 500
600 X 600
NUMBE
R
OF
HINGES
2
2
3
2
2
3
2
3
3
NUMBER
OF
LOCKS
1-S
2-S
3-S
1-S
1-S, 1-T, 1-B
2-S, 1-T, 2-B
1-S, 1-T, 1-B
2-S, 1-T, 1-B
2-S, 2-T, 2-B
1..1
F
RAME
24
22
22
22
20
20
20
20
18
METAL
GAGE
DOOR
26
24
22
22
20
20
20
18
18
SIDE
TOP
BOTTOM
Frame: Galvanized sheet steel. Provide with bend-over tabs and foam
gaskets.
Door: Double-wall, galvanized sheet metal construction with insulation
with insulation fill and thickness, number of hinges and locks as indicated for duct pressure class. Provide vision panel where indicated.
Provide 25 mm butt hinge or piano hinge and can latches.
Seal around frame attachment to duct and door to frame with neoprene
of foam rubber seals.
Insulation: 25 mm thick fiber glass or polystyrene foam board.
2 10 FLEXIBLE CONNECTORS
A. General: Flame-retarded or noncombustible fabrics, coating, and
adhesives
Complying with UL Standard 181, Class 1.
B. Conventional, indoor system flexible connectors fabric: Glass fabric
double coated with polychloroprene.
1.
Minimum Weight: 26 oz. Per sq yd.
2.
Tensile strength: 480 ib per inch in the warp and 360 ib per
inch in the filling.
C. Conventional, outdoor system flexible connectors fabric: glass fabric
double coated with Du Ponts HYPALON or other synthetic-rubber weatherproof coating resistant to the suns ultraviolet rays and ozone environment.
1.
Minimum Weight: 26 oz. per sq yd.
2.
Tensile strength: 530 ib per inch in the warp and 440 ib per
inch in the filling.
6
1..2
BACK
26
26
26
26
26
24
26
24
24
ODAC
Section 15910
D. Clamping collar for flexible connection to be 30 mm wide by 1.5 mm

thick galvanized sheet steel.
2 11 FLEXIBLE DUCTS
A. General: comply with YL 181 class 1.
B. Flexible ducts uninsulated: spiral-wound steel spring with flameproof
viny 1sheathing.
C. Flexible ducts insulated: factory fabricated, insulated, round duct,
with an outer jacket enclosing 38 mm thick, glass fiber insulation around
a continuous inner liner.
1.
reinforcement: steel-wire helix encapsulated in the inner liner
2.
outer jacket: polyethylene film.
3.
Inner liner: polyethylene film.
D. Flexible duct clamps: stainless steel band with cadmium-plated hex
screw to tighten band with a worm-gear action. Provide in sizes from 76
to 457 mm to suit duct size.
2 12 ACCESSORIES HARWARE
A. Instrument test hotels: cast iron or cast aluminum to suit duct material,
including screw cap and gasket and a flat mounting gasket. Size to
allow insertion of pitot tube and other testing instruments and provide in
length to suit duct insulation thickness.
B. Splitter Damper Accessories: zinc-plated damper blade bracket, 6 mm,
zinc-plated operating rod, and a duct-mounted, ball-joint bracket with
flat rubber gasket and square-head set screw.
C. Adhesives: High strength, quick setting, neoprene based, waterproof
and
D. Resistant to gasoline and grease.
PART 3 EXECUTION
3 01
EXAMINATION
A. Examine areas and conditions for compliance with requirements for installation tolerances and other conditions affecting performance of duct
accessories.
3 02
INSTALLATION
A. Install
duct
accessories
according
to
manufactures
installation
7
ODAC
Section 15910
instructions and applicable portions of details of construction as shown

in SMACNA standard.
B. Flexible connections provide: between ductwork and air handling
equipment and where indicated. Securely fasten to duct and seal with
special sealing compound. Slip flexible connection over a 100 mm long
matching sheet metal sleeve in the duct and clamp to duct with
clamping collar. Secure clamping collar to duct with galvanized bots and
nuts.
C. Install volume control dampers in lined duct with methods to avoid
damage to liner and to avoid erosion of duct liner.
D. Install multi-blade type volume control damper when width of damper
blade is over 300 mm.
E. Provide test holes at fan inlet and outlet and elsewhere as indicated.
F. Install fire and smoke dampers according to the manufactures ULapproved printed instructions.
G. Single blade pivot type fire dampers to be used in both vertical or horizontal duct.
H. Rectangular multi-blade type fire dampers to be used in horizontal
ducts only.
I.
Install fire and smoke dampers according to the manufactures ULapproved printed instructions.
J. Install fusible links in fire dampers.

K. Label access doors according to Division 15 section mechanical identification.
3 03 ADJUSTING
A. Adjust duct accessories for proper settings.
B. Adjust fire and smoke dampers for proper action.
C. Final positioning of manual dampers is specified in Division 15 section
Testing Adjusting, and Balancing
END OF SECTION 15910
8
ODAC
Section 15932

SECTION 15932-AIR OUTLETS AND INLETS
PART 1 GENERAL
A.

Supplementary Conditions, and Division 1 Specification Sections apply
to work of this section.
1 02 DESCRIPTION OF WORK
A.
Extent of air outlets and inlets work is indicated by Drawings and

schedules, and by requirements of this Section.
B.
Types of outlets and inlets required for project include the following:
1. Ceiling air diffusers.
2. Linear air diffusers
3. Exhaust grille
4. fresh air intake.
5. Louver grille.
C.
Refer to other Division 15 sections for ductwork and duct accessories

required in conjunction with air outlets and inlets; not work of this
section.
D.
Refer to other Division 15 sections for balancing of air outlets and inlets;
not work of this section.
A.
Manufacturers Qualifications: Firms regularly engaged in manufacturer

of air outlets and inlets of types and capacities required, whose products
have been in satisfactory use in similar service for not less than 10
years.
B.
Codes and Standards:

1. ARI Compliance: Test and rate air outlets and inlets in accordance
with ARI 650 Standard for Air Outlets and Inlets.
2. ASHRAE Compliance: Test and rate air outlets and inlets
accordance with ASHRAE 70 Method of Testing for Rating the Air
Flow Performance of Outlets and Inlets.
1
ODAC
Section 15932
3. NFPA Compliance: Install air outlets and inlets in accordance with

NFPA 90A Standard for the Installation of Air Conditioning and
Ventilating Systems.
1 04 SUBMITTALS
A.
Product Data: Submit manufacturers technical product data for air

outlets and inlets including the following:
1. Schedule of air outlets and inlets indicating drawings designation,
room location, number furnished, model number, size, and
accessories furnished.
2. Data sheet for each type of air outlet and inlet, and accessory
furnished; indicating construction, finish, and mounting details.
3. Performance data for each type of air outlet and inlet furnished,
including aspiration ability, temperature and velocity traverses; throw
and drop; and noise criteria ratings. Indicate selections on data.
B.
Samples: 3 samples of each type of finish furnished.
C.
Shop Drawings: Submit manufacturers assembly-type shop drawing for

each type of air outlet and inlet, indicating materials and methods of
assembly of components.
D.
Maintenance Data: Submit maintenance data, including cleaning

instructions for finishes, and spare parts lists. Include this data, product
data, and shop drawings in maintenance manuals; in accordance with
Project General Requirements.
1 05 PRODUCT DELIVERY, STORAGE AND HANDLING

A.
Deliver air outlets and inlets wrapped in factory-fabricated fiber-board

type containers. Identify on outside of container type of outlet or inlet
and location to be installed. Avoid crushing or bending and prevent dirt
and debris from entering and settling in devices.
B.
Store air outlets and inlets in original cartons and protect from weather
and construction work traffic. Where possible, store indoors; when
necessary to store outdoors, store above grade and enclose with
waterproof wrapping.
PART 2 PRODUCTS
2 01 GENERAL
A.
NOISE LEVEL: size air outlets for minimum noise levels, not to exceed
40 dB at specified air quantity, as measured on the A-scale of a
standard noise level meter unless specified otherwise.
2
ODAC
Section 15932
B.
Gaskets: felt or sponge rubber, to be fitted at factory on all air outlets to

prevent air leakage and dust streaking of walls and ceilings.
C.
All Screws used in fixing air outlets to be chrome or cadmium plated.
2 02 CEILING AIR DIFFUSERS

A.
General: Except as otherwise indicated, provide manufacturers standard

ceiling air diffusers where shown; of size, shape, capacity and type
indicated; constructed of materials and components as indicated, and as
required for complete installation.
B.
Performance: Provide ceiling air diffusers that have, as minimum,

temperature and velocity traverses, throw and drop, and noise criteria
ratings for each size device as listed in manufacturers current data.
Select to give required throw to nearest wall. Terminal velocity is not to
exceed 0.5 m/s at specified air quantity. Velometer velocities through
diffuser are not to exceed 3.8 meters per second. Ceiling diffusers are to
deliver air for cooling at 14 deg. C below room temperature and for
heating at 33 deg. C above room temperature without causing
objectionable conditions.
C.
Ceiling Compatibility: provide diffusers with border styles that are

compatible with adjacent ceiling systems, and that are specifically
manufactured to fit into ceiling module with accurate fit and adequate
support. Refer to general construction drawings and specifications for
types of ceiling systems which will contain each type of ceiling air
diffuser.
D.
Types: Provide ceiling diffusers of type, capacity, and with accessories

and finishes as specified.
1. Diffuser Faces:
a.
Round: Round housing, core of concentric rings, round duct

connection.
b.
Square: Square housing, core of square concentric louvers, or

round duct connection.
c.
Rectangular: Rectangular housing, core of rectangular concentric

louvers, round duct connection.
d.
Perforated: Round, square, or rectangular housing covered with

removable perforated panel in frame. Conceal air pattern devices
above panel.
e.
Linear: Extruded aluminum continuous slot, single or multiple,

volume control blades on each slot. Air supply pattern is to be
adjustable through 180 degrees from diffuser face with two way
3
ODAC
Section 15932
capability from multiple slots. Noise level is not to exceed 25 NC

at specified air quantity.
f.
Triangular: Custom made triangular louvers with round duct

connection per architectural requirements.
2. Diffuser Mountings:
a.
Flush: Diffuser housing above ceiling surface with flush perimeter

flange and gasket to seal against ceiling.
b.
Snap-In: Diffuser housing sized to fit between ceiling concealed

suspension runners, and snap into runners.
c.
Linear Diffuser to be surface mounting type, without screw holes,

suitable for ceiling or side wall air supply and for air return.
supplied in standard lengths up to 1500 mm.
3. Diffuser Patterns:
a.
Adjustable: Manual adjustable core with concentric rings or

louvers, fully adjustable for horizontal to vertical air flow.
b.
1 Way: Fixed louver face for 1-direction air flow, direction

indicated on drawings.
c.
2 Way: Fixed louver face for 2-direction air flow, directions

d.

e.

4. Diffuser Dampers:
a.
Opposed Blade (O-B): Adjustable opposed blade damper

assembly, key operated from face of diffuser.
5. Diffuser Accessories:
a.
Equalizing Deflectors: Adjustable parallel blades in frame for

straightening air flow.
b.
Plaster Ring: Perimeter ring designed to act as a plaster stop and

diffuser anchor.
c.
Extractor: Curved blades mounted on adjustable frame to

produce air scooping action in duct at diffuser take-off.
d.
Operating Keys: Tools designed to fit through diffuser face and

operate volume control device and/or pattern adjustment.
4
e.
ODAC
Section 15932
Factory supplied plenum for linear diffusers internally insulated

with 12 mm thick duct insulation.
6. Diffuser Finishes:
E.
a.
Aluminum Enamel: Air-dried aluminum enamel prime finish.
b.
Color Enamel: Semi-gloss color enamel prime finish. Color to be

as directed by the Engineer.
c.
Extruded Aluminum Anodize: Aluminum etched and anodized,

covered with clear lacquer finish.
d.
Stainless Steel: 18 gauge, all welded 304 stainless steel

construction stain polished finish.

manufacturers offering diffusers which may be incorporated in the work
1. Anemostat Products Div.; Dymanics Corp. Of America.
2. Titus Products Div.; Philips Industries, Inc.
3. Tuttle & Bailey; Div. Of Interpace Corp.
4. Trox.
5. Grada.
6. Water Loo.
2 03 LOUVER GRILLE
A.
General: Provide manufacturers standard grilles of size, shape, capacity

and type indicated; constructed of materials and components as
indicated, and with accessories as required for complete installation:
1. Louver Grille Materials:
a.
Aluminum construction: Manufactures

aluminum frame and adjustable blades
standard
extruded
B.
Performance: provide grilles that have, as minimum, temperature and

velocity traverses, throw and drop, and noise criteria ratings for each
size device and listed in manufactures current data.
C.
Wall compatibility: provide grilles with border styles that are compatible
with adjacent wall systems, and that are specifically manufactured to fit
into wall construction with accurate fit and adequate support.
D.
Return Air Grilles: fixed blade type with blades set at 45 degree
deflection parallel to long dimensions. Grille net free area is to be not
5
ODAC
Section 15932
less than 70 % of gross face area. Size for face velocities to be as

follows:
Grille Location
E.
Velocity Over Gross Area
Above occupied zone
3.0 4.0 m/s
Near floor level
2.0 3.0 m/s
Door or wall louver
1.0 1.5 m/s
Available Manufactures: subject to compliance with requirements,

manufactures offering registers and grilles which may be incorporated in
the work include, but are not limited to, the following:
1. Anemostat Products Div.; Dynamics Corp. of America.
2. Carnes Co.; Div. of Wehr Corp.
3. Titus Products Div.; Philips Industries, Inc.
4. Grada International.
5. Best Choice Industries.
2 04 LOUVERS
A.
General: except as otherwise indicated, provide manufactures standard

louvers where shown; of size, shape, capacity and type indicated;
constructed of materials and components as indicated, and as required
for complete installation.
B.
Performance: Provide louvers that have maximum free area, and

minimum pressure drop of each type as listed in manufactures current
data.
C.
Substarte Compatibility: Provide louvers with frame and sill styles that are
compatible with adjacent substart, and that are specifically manufactures
to fit into construction openings with accurate fit and adequate support,
for weatherproof installation.
D.
Materials: galvanized heavy gauge formed steel consisting of 100mm

wide stationary blades set at a 45-degree angle inside a channel frame.
Assembly to be pre-bonderized steel, with grey coat hard baked enamel
finish.
E.
Louver Screens: on inside face of exterior louvers, provide 13mm square

mesh anodized aluminum wire bird screens mounted in removable
extruded aluminum frames.
F.
Available Manufactures: subject to compliance with requirements,

manufacturers offering louvers which may be incorporated in the work
6
1.
2.
3.
4.
5.
6.
ODAC
Section 15932
Industrial Louvers, Inc.

Louvers & Dampers, Inc.
Penn Ventilator Co., Inc.
Ruskin Mfg. Co.
Snder (E.G) Co., Inc.
Grada Inetrnational.
PART 3 EXCUTION
3 01 INSPECTION
A.
Examine areas and conditions under which air outlets and inlets are to
be installed. Correct unsatisfactory conditions.
3 02 INSTALLATION
A.
General: Install air outlets and inters in accordance with manufactures

written instructions and in accordance with recognized industry practices
to insure that products serve intended function.
B.
Coordinate with other work, including duct work and duct accessories,
as necessary to interface installation of air outlets and inlets with other
work.
C.
Locate ceiling air diffusers, Louver, and grilles, as indicated on general

construction Reflected Ceiling Plans. Unless otherwise indicated,
locate units in center of acoustical ceiling module.
D.
Outlets Installed Directly On Ducts: fit to appropriate sheet metal flange

formed integrally from duct and fix with sheet metal screws.
E.
Outlets Installed in Walls or Furred-In Drop Ceilings: fit to appropriate

wooden frame provided around opening. Fix to frame with chrome
plated or cadmium plated wood screws. Provide duct collar to finish
flush with external surface of frame and nail to frame to make tight
connection. Frame to be size to be completely concealed by air outlet
flange.
F.
Ceiling Diffusers: do not locate near columns or other obstructions or

very near to side walls, to avoid causing objectionable draughts, unless
they are specifically selected to suit the application, such as one-way,
two-way or three-way blow.
G.
Stainless Steel Diffusers: shall serve the swimming pool area.
H.
Triangular Custom Made Diffusers: shall be per architectural

requirements and serve the lower ground floor public areas.
3 03 SPARE PARTS
7
A.
ODAC
Section 15932
Furnish to Owner, with receipt, 3 operating keys for each type of air
outlet and inlet that require them.
END OF THE SECTION
8
ODAC
Section 15970

SECTION 15970-AUTOMATIC CONTROL
PART 1 GENERAL
A.
Drawing and general provisions of contract, including general and the

supplementary conditions, and Division 1 Specification Section, apply
to this section.
1 02 DDC CONTROLLER
A.
Stand-alone Controllers shall be microprocessor-based with a minimum

word size of 32 bits. They shall also be multi-tasking, multi-user, real-time
digital control processors consisting of modular hardware with plug-in
enclosed processors, communication controllers, power supplies and
input/output point modules. Controller size shall be sufficient to fully meet
the requirements of this specification and the attached point list.
B.
Each DDC Controller shall have sufficient memory, a minimum of 1

megabyte, to support its own operating system and databases, including:
1. Control processes
2. Energy management applications
3. Alarm management applications including custom alarm messages for
each level alarm for each point in the system.
4. Historical/trend data for points specified
5. Maintenance support applications
6. Custom processes
7. Operator I/O
8. Dial-up communications
9. Manual override monitoring
C.
Each DDC Controller shall support:

1. Monitoring of the following types of inputs, without the addition of
equipment outside the DDC Controller cabinet:
a. Analog inputs
1. 4-20 mA
2. 0-10 Vdc
3. Thermistors
4. 1000 ohm RTDs
5. PT1000
6. LG-Ni 1000
7. PT100
8. 0-20mA
1
ODAC
Section 15970
b. Digital inputs
1. Dry contact closure
2. Pulse Accumulator
3. Voltage Sensing
2. Direct control of pneumatic and electronic actuators and control
devices. Each DDC Controller shall be capable of providing the
following control outputs without the addition of equipment outside the
DDC Controller cabinet:
a. Digital outputs (contact closure)
1. Contact closure maintained
2. Contact closure pulsed
3. Contact closure staged
b. Analog outputs
1. 0-20 psi
2. 4-20 mA
3. 0-10 Vdc
D.
Each DDC Controller shall have a minimum of 20% spare capacity for
future point connection. The type of spares shall be in the same
proportion as the implemented I/O functions of the panel, but in no case
shall there be less than two spares of each implemented I/O type. Provide
all processors, power supplies and communication controllers complete
so that the implementation of a point only requires the addition of the
appropriate point input/output termination module and wiring.
1. Provide sufficient internal memory for the specified control sequences
and have at least 25% of the memory available for future use.
E.
DDC Controllers shall provide at least two RS-232C serial data

communication ports for operation of operator I/O devices such as
industry standard printers, operator terminals, modems and portable
operators terminals. DDC Controllers shall allow temporary use of
portable devices without interrupting the normal operation of permanently
connected modems, printers or terminals.
F.
As indicated in the point I/O schedule, the operator shall have the ability to
manually override automatic or centrally executed commands at the DDC
Controller via local, point discrete, on-board hand/off/auto operator
override switches for digital control type points and gradual switches for
analog control type points. These override switches shall be operable
whether the panel processor is operational or not.
1. Switches shall be mounted either within the DDC Controllers keyaccessed enclosure, or externally mounted with each switch keyed to
prevent unauthorized overrides.
2. DDC Controllers shall monitor the status of all overrides and inform the
operator that automatic control has been inhibited. DDC Controllers
shall also collect override activity information for reports.
2
ODAC
Section 15970
G.
DDC Controllers shall provide local LED status indication for each digital
input and output for constant, up-to-date verification of all point conditions
without the need for an operator I/O device. Graduated intensity LEDs or
analog indication of value shall also be provided for each analog output.
Status indication shall be visible without opening the panel door.
H.
Each DDC Controller shall continuously perform self-diagnostics,

communication diagnosis and diagnosis of all panel components. The
DDC Controller shall provide both local and remote annunciation of any
detected failures, low battery conditions or repeated failure to establish
communication.
I.
Isolation shall be provided at all peer-to-peer network termination, as was

all field point terminations to suppress induced voltage transients
consistent with IEEE Standards 587-1980.
J.
In the event of the loss of normal power, there shall be an orderly

shutdown of all DDC Controllers to prevent the loss of database or
operating system software. Non-volatile memory shall be incorporated for
all critical controller configuration data and battery backup shall be
provided to support the real-time clock and all volatile memory for a
minimum of 72 hours.
1. Upon restoration of normal power, the DDC Controller shall
automatically resume full operation without manual intervention.
2. Should DDC Controller memory be lost for any reason, the user shall
have the capability of reloading the DDC Controller via the local RS232C port, via telephone line dial-in or from a network workstation PC.
1 03 DDC CONTROLLER RESIDENT SOFTWARE FEATURES

A.
General:
1. All necessary software to form a complete operating system as
described in this specification shall be provided.
2. The software programs specified in this Section shall be provided as
an integral part of DDC Controllers and shall not be dependent upon
any higher level computer for execution.
B.
Control Software Description:

1. The DDC Controllers shall have the ability to perform the following
pre- tested control algorithms:
a.
b.
c.
d.
e.
Two-position control
Proportional control
Proportional plus integral control
Proportional, integral, plus derivative control
Control loop tuning
3
ODAC
Section 15970
2. Control software shall include a provision for limiting the number of

times each piece of equipment may be cycled within any one-hour
period:
3. The system shall provide protection against excessive demand
situations during start-up periods by automatically introducing time
delays between successive start commands to heavy electrical
loads.
4. Upon the resumption of normal power, each DDC Controller shall
analyze the status of all controlled equipment, compare it with
normal occupancy scheduling and turn equipment on or off as
necessary to resume normal operations.
C.
DDC Controllers shall have the ability to perform any or all the following
energy management routines:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Time-of-day scheduling.
Calendar-based scheduling.
Holiday scheduling
Temporary schedule overrides
Start-Stop Time Optimization
Automatic Daylight Savings Time Switchover
Night setback control
Enthalpy switchover (economizer)
Peak Demand Limiting
Temperature-compensated duty cycling
Fan speed/CFM control
Heating/cooling interlock
Hot water reset
Chilled water reset
Chiller sequencing
a. All programs shall be executed automatically without the need
for operator intervention and shall be flexible enough to allow
user customization.
D.
DDC Controllers shall be able to execute custom, job-specific processes

defined by the user, to automatically perform calculations and special
control routines:
1. It shall be possible to use any of the following in a custom process:
a.
b.
c.
d.
e.
f.
g.
Any system measured point data or status

Any calculated data
Any results from other processes
User-defined constants
Arithmetic functions (+, -, *, /,square root, exp, etc.)
Boolean logic operators (and/or, exclusive or, etc.)
On-delay/off-delay/one-shot timers
2. Custom processes may be triggered based on any combination of

the following:
4
a.
b.
c.
d.
e.
f.
ODAC
Section 15970
Time interval
Time-of-day
Date
Other processes
Time programming
Events (e.g., point alarms)
3. A single process shall be able to incorporate measured or calculated

data from any and all other DDC Controllers on the network. In
addition, a single process shall be able to issue commands to points
in any and all other DDC Controllers on the network:
4. Processes shall be able to generate operator messages and
advisories to operator I/O devices. A process shall be able to directly
send a message to a specified device or cause the execution of a
dial-up connection to a remote device such as a printer or pager.
5. The custom control programming feature shall be documented via
English language descriptors.
E.
Alarm management shall be provided to monitor and direct alarm

information to operator devices. Each DDC Controller shall perform
distributed, independent alarm analysis and filtering to minimize operator
interruptions due to non-critical alarms, minimize network traffic and
prevent alarms from being lost. At no time shall the DDC Controllers
ability to report alarms be affected by either operator or activity at a PC
workstation, local V/O device or communications with other panels on
the network.:
1. All alarm or point change reports shall include the points English
language description and the time and date of occurrence.
2. The user shall be able to define the specific system reaction for each
point. Alarms shall be prioritized to minimize nuisance reporting and
to speed operator response to critical alarms. A minimum of six
priority levels shall be provided for each point. Point priority levels
shall be combined with user definable destination categories (PC,
printer, DDC Controller, etc.) to provide full flexibility in defining the
handling of system alarms. Each DDC Controller shall automatically
inhibit the reporting of selected alarms during system shutdown and
start-up. Users shall have the ability to manually inhibit alarm
reporting for each point.
3. Alarm reports and messages will be directed to a user-defined list of
operator devices or PCs.
4. In addition to the points descriptor and the time and date, the user
shall be able to print, display or store a 200 character alarm
message to more fully describe the alarm condition or direct operator
response.
a. Each DDC Controller shall be capable of storing a library of at
least 50 alarm messages. Each message may be assignable to
any number of points in the Controller.
5
ODAC
Section 15970
5. In dial-up applications, operator-selected alarms shall initiate a call to

a remote operator device.
F.
A variety of historical data collection utilities shall be provided to

manually or automatically sample, store and display system data for
points as specified in the I/O summary.:
1. DDC Controllers shall store point history data for selected analog
and digital inputs and outputs:
a. Any point, physical or calculated may be designated for trending.
Any point, regardless of physical location in the network, may be
collected and stored in each DDC Controllers point group. Two
methods of collection shall be allowed either by a pre-defined
time interval or upon a pre-defined change of value. Sample
intervals of 1 minute to 7 days shall be provided. Each DDC
Controller shall have a dedicated RAM-based buffer for trend
data and shall be capable of storing a minimum of 25000 data
samples.
2. Trend data shall be stored at the DDC Controllers and uploaded to
the workstation when retrieval is desired. Uploads shall occur based
upon either user-defined interval, manual command or when the
trend buffers are full. All trend data shall be available for use in 3rd
party personal computer applications.
3. DDC Controllers shall also provide high resolution sampling
capability for verification of control loop performance. Operatorinitiated automatic and manual loop tuning algorithms shall be
provided for operator-selected PID control loops as identified in the
point I/O summary. Provide capability to view or print trend and
tuning reports.
a. In automatic mode, the controller shall perform a step response
test with a minimum one-second resolution, evaluate the trend
data, calculate the new PID gains and input these values into the
selected LOOP statement.
b. For troubleshooting in manual mode, the operator shall be able
to select variables to override default values. Calculated PID
gains shall then be reviewed before they are inserted into the
select LOOP statement.
c. Loop shall be capable of being initiated either locally at the DDC
Controller, from a network workstation or remotely using dial-in
modems. For all loop tuning functions, access shall be limited to
authorized personnel through password protection.
G.
DDC Controllers shall automatically accumulate and store run-time

hours for digital input and output points as specified in the point I/O
summary.
1. The totalization routine shall have a sampling resolution of one
minute or less.
6
ODAC
Section 15970
2. The user shall have the ability to define a warning limit for run-time
totalization. Unique, user-specified messages shall be generated
when the limit is reached.
H.
DDC Controllers shall automatically sample, calculate and store

consumption totals on a daily, weekly or monthly basis for user-selected
analog and digital pulse input type points as specified in the point I/O
summary.
1. Totalization shall provide calculation and storage of accumulations of
up to 99,999.9 units (e.g., KWH, gallons, BTU, tons, etc.).
minute or less.
3. The user shall have the ability to define a warning limit. Unique,
user- specified messages shall be generated when the limit is
reached.
I.
DDC Controllers shall have the ability to count events such as the
number of times a pump or fan system is cycled on and off. Event
totalization shall be performed on a daily, weekly or monthly basis for
points as specified in the point I/O summary.
1. The event totalization feature shall be able to store the records
associated with a minimum of 9,999.9 events before reset (e.g.,
KWH, gallons, BTU, tons, etc.).
minute or less
3. The user shall have the ability to define a warning limit. Unique,
user- specified messages shall be generated when the limit is
reached.
1.1
PORTABLE OPERATORS TERMINAL (POT)

A.
Provide two portable operator terminals with a minimum LCD display of

80 characters by 25 lines and a full-featured keyboard. The POT shall
be handheld and plug directly into individual distributed control panels as
described below. Provide a user-friendly, English language prompted
interface for quick access to system information, not codes requiring
look-up charts.
B.
Functions of the Portable Operators Terminal connected at distributed

control processors shall be:
1. Access all DDC Controllers on the network.
2. Backup and/or restore DDC Controller data bases for all system
panels, not just the DDC Controller connected to.
3. Display all point, selected point and alarm point summaries.
4. Display trending and totalization information.
7
ODAC
Section 15970
5. Add, modify and/or delete any existing or new system point.

6. Command, change set point, enable/disable any system point.
7. Program and load custom control sequences as well as standard
energy management programs.
8. Provide connection capability at a room sensor to access controller
information.
9. Provide status, setup and control reports.
10. Modify, select and store controller data base.
11. Command, change set point, enable/disable any controller point.
C.
If the same Portable Operators Terminal cannot be used for all control
processors, provide separate POTs to accomplish the above functional
requirements.
D.
Provide as a minimum, a POT connection in each mechanical room

capable of accessing entire system information.
E.
Connection of a POT to a distributed control processor shall not interrupt

nor interfere with normal network operation in any way, prevent alarms
from being transmitted or preclude centrally initiated commands and
system modification.
F.
Portable operator terminal access to controller shall be passwordcontrolled.
1 04 FIELD DEVICES AND CONTROLS

A.
Transducers: to include, but are not necessarily limited to, temperature

sensors, pressure switches or level switches. Transducer is a device
that converts information about a physical parameter from form in which
it is received to some other form, e.g., pressure to voltage. It is the
primary element in an instrumentation and control system, is inserted in
the process flow stream, and provides the signal that can be read,
recorded, alarmed or provides control within a process.
B.
Flow Switch to be vane actuated type, designed to mount to pipeline

with threaded coupling 50 mm NPT. Suitably shaped and beveled
coupling is welded to pipe and flow switch is threaded directly into it.
Flow switch to be designed for vertical installation on horizontal pipelines
and to be marked to indicate direction of flow. Actuating vane is linked to
pivoted mercury switch. When vane moves with increase in flow it will
trip the switch. Screw fasteners securing actuating vane to be back
welded for added safety. Switch to be SPDT sealed mercury switch with
rating 13 amperes. All materials subject to wetting to be 316 stainless
steel. Switch to be in NEMA 4 housing. Conduit connection to housing to
be 20 mm NPT. Perform necessary tests to assure that flow switch will
8
ODAC
Section 15970
be operational at specified flow rates. Repeatability of flow rate actuation

point is to be within 0.1 %.
C.
Pressure Switch to be flexible diaphragm type, with diaphragm sealed in

place with 0 ring. Diaphragm and ring to be of Buna-N. Diaphragm
seals out the process fluid but transfers pressure variations directly to a
spring based piston. Pre-stressed spring to be adjustable to calibrate
operating point of switch. Switch element to be a snap action contact
transfer type transferring on 0.55 mm movement. Switch to be
electrically rated at 480 volt (max) at 15 amps., AC service, and 125 volt,
0.5 amp, DC resistive load. Pressure connections to be sized for 12 mm
NPT fittings and pipe. Electrical connections use 20 mm NPT conduit.
Housings to be weather tight and conform to NEMA 4 ratings.
D.
Differential Pressure Elements to be bellows type with liquid fill. Bellows

and center plate to be completely filled with clean, non corrosive, low
freezing point liquid, and to stand repeated over-ranging in excess of
working pressure of instrument housing without causing calibration
change. Temperature compensation to be provided for the fill. Torque
tube assembly to be an integral part of the bellows assembly to transmit
motion. Torque tube assembly to be so designed that it is installed in a
preloaded condito prevent backlash as it rotates through its complete
range. Rotation of torque tube for full scale differential pressure to be 8
deg.+/-10%. Unto operate within temperature limits of-5 to +55 deg C.
Process connections to be 12 mm NPT.
E.
Level Switches: where application warrants level switches to be

capacitance type. Material or liquid level variations at sensing probe to
be sensed and converted by transmitter into a directly proportional DC
current output signal. Transmitter to have voltage stabilized oscillator
which drives an LC bridge. Detector probe is one leg of bridge. When
material or liquid level is at its lowest point on detector probe, the bridge
is in balance and transmitter output is at its lowest value. As material
level rises in the probe, the bridge becomes unbalanced. This imbalance
produces an AC signal proportional to level of material on sensing
probe. Integrated circuit operational amplifiers convert AC signal into
transmitters DC output current signal. This signal is to operate a DPDT
integrally located relay to provide alarm indications as required by
applications.
Operating characteristics of transmitting unit to be as follows:
line voltage
:
220 V AC +/-10%, 50 hertz
power
:
20 watts
line variation
:
+/-0.5%/.
operating temperature
:
-5 deg. C to +55 deg. C
temperature sensitivity
:
0.01% per deg F maximum
zero stability
:
. 0.01 pf per deg F maximum
span adjustment
:
10 to 3000 pf
terminal adjustment
:
Oto 250pf
output linearity
:
+/-0.5 %
repeatability
:
+/-1 %
output relays, DPDT
:
10 A 220 V AC noninductive
transmitter enclosure
:
NEMA 4.
9
ODAC
Section 15970
Level Switches probe is to be the primary sensing element of the

system. It is to be designed to be intrinsically safe and is to be furnished
with a cast iron conduit junction fitting. It is to be connected to
transmitter through coaxial cable. Probe is to be fabricated of stainless
steel.
F.
Transmitters basically consist of an apparatus directly coupled to the

transducers element that modifies the process variable information so
that an electric signal may be transmitted to some remote receiver.
Signal used wherein is a current varying from 4.0 to 20.0 mA DC that
proportionately represents from 0 to 100 % of the process variable.
Receiver may be an indicator, recorder, controller or signal modifier.
G.
Pressure Indicating Transmitter (PIT): to be high stability transducer

utilizing solid-state circuitry. output is a 4.0 to 20.0 mA DC signal
proportional to sensed pressure. Accuracy of instrument to be 0.25 % of
span. Two barrier .ype terminals for No.14 wire plus ground connections
to be provided. Process pressure connections to be made through 6 mm
NPT. Conduit for electrical connections to be 20 mm NPT. Instrument to
be operational in a thermal environment of from -5 deg C to +55 deg C.
(PIT): to be supplied with integrally mounted indicator. Indicator to be
high- impact polycarbonate sealed 89 mm diameter weatherproof meter.
Mounting to be 50 mm conduit with terminals in type T conduit box.
Accuracy not to be less than 98 % and input impedance not more than
10 ohms. Scale to be 6 cm long calibrated in kPa. Mechanism to be a
jeweled pilot, moving magnet travelling 80 deg. It is to accept a 4-20 mA
DC input.
Perform necessary tests to ensure that PIT meets all operational and
manufacturer specifications.
H.
Pressure Transmitter (PT): to be high stability transducer utilizing solid

state circuitry. Output is a 4.0 - 20.0 mA DC signal proportional to
sensed pressure. Accuracy of instrument to be 0.25 % of span. Two
barrier type terminals for No.14 wire plus ground connections to be
provided. Process pressure connections to be made through 6 mm NPT.
Conduit for electrical connections to be 20 mm NPT. Instrument to be
operational in a thermal environment of from -29 deg C to +39 deg C.
Perform necessary tests to ensure that pressure transmitter meets all
operational manufacturer specifications.
I.
Temperature Indicating Transmitter (TIT): to be an electronic instrument

with interchangeable elements of the resistance type (RTD) capable of
converting temperature information to a proportional 0.5 VDC signal.
Signal to be read at a local integral indicator and to be capable of being
transmitted to a receiver located at 1600 m from transmitter. Instrument
to be of corrosive resistant and weatherproof construction. Unit to be
dust tight and conform to Class II Group G Div. 2. Input-to-output
accuracy to be 0.5% of span with repetition of 0.1% of span exclusive
of the RTD. Internal connections to be a barrier terminal strip through
standard 20 mm NPT conduit fittings.
10
ODAC
Section 15970
TIT: integral indicator to have clear glass or polycarbonate window. Shile

scale with black markings and red pointer is to provide indication.
Effective length of scale to be not less than 150mm.
Perform all necessary tests to ensure that temperature indicating
transmitter meets all operational and manufacturers specifications.
J.
Field System Temperature Transmitter: to be installed where shown on

the Drawings. Transmitters (systems) to be SAMA Class II. Enclosure to
be NEMA 4. Bulb to be an adjustable union, 316SS, bendable and 45
cm long extension. Bulb to be 10 mm diameter, 100 mm in length, with
an insertion length of 150 mm. Capillary to be 316SS, insertion length
150 mm, lagging extension 80 mm and pipe connection 25 mm socket
weld. Transmitter output 0.5 V DC signal proportional to temperature.
K.
Level Indicating Transmitters (LIT) for compression tank gauging to be

positive displacement type. This displacer senses liquid level by
remaining relatively stationary. As level changes, displacer becomes
more or less submerged and creates a buoyancy force into a
proportional 4.0 to 20 mA signal. Functional characteristics of unit to
include the following:
-
power supply - 24V to 95V to field determined

accuracy - plus or minus 0.5 % of span
repeatability - 0.1 % of span
span adjustment - 10 % to 100 % of sensing element
length
zero adjustment - 100 % of sensing element length
voltage sensitivity - less than 0.01 % of sensing
element range per volt change
ambient temperature limits to be from -23 deg C to 71
deg C.
Displacer cage to be of fabricated steel ANSI 600 lb. rating. Length

810 mm. Equalizing connection to be screwed fittings, 50 mm NPT.
Displacer float and connecting materials to be fabricated of stainless
steel.
L.
Level Indicating Transmitter (LIT): integrally mounted transmitter, not

less than 150 mm in diameter. There are to be screwdriver adjustments
for both span and zero adjustment. Electrical connections to be through
20 mm NPT fittings. An indicator receiving a 4.0 to 20.0 mA signal
calibrated in level indications is to be integrally mounted with transmitter.
It is to be in a NEMA 4 enclosure. Dial to have black numerals on a
white background and to be not less than 75 mm in diameter. Electrical
connections to be through 20 mm NPT fittings.
M.
Control Valves:
a. 3-Way Valves, Modulating, Mixing: low voltage, 3-way, mixing,
proportional, spring return type, providing modulating control of water
flow through operation of motor actuator and valve linkage in
response to signal from proportional controller. Valve similar to
11
ODAC
Section 15970
Honeywell model V5013A, motor model M945A and valve linkage

model Q618A or approved equal and having the following features:
Valves 15 to 50 mm sizes, with two inlet and one outlet screwed end
connections, cast bronze body, stainless steel stem, brass plug,
integral brass seat and spring loaded, self-adjusting, Teflon cone
packi ng. Spring return type motor, with oil-immersed gear train, diecast aluminum case, single 160 degree stroke, double-ended
crankshaft, die-cast aluminum cover with built-in transformer and
spring to return motor to by- pass position on power failure.
Linkage directly mounted on motor, without adjustment requirements
and comprising roller, slide mechanism, cam and stem position
indicator and with 70 kg seal-off force.
Valve rated 100 deg. C maximum water temperature and 1033 kPa
maximum water pressure. Motor rated 50 deg. C maximum ambient
temperature.
b. 3-Way Valves Modulating, Diverting: low voltage, 3-way, diverting,
proportional revetype, providing modulating coof by-pass waflow
through operation of motor actuator and valve linkage in response to
signal from proportional controller. Valve similar to Honeywell model
V5013C, motor model M944A and valve linkage model Q618A or
approved equal and having the following features:
Valves 65 mm and 80 mm sizes, with one inlet and two outlet
flanged end connections, cast iron body, stainless steel stem, bronze
plug, removable brass seat and spring loaded, self-adjusting, Teflon
cone packing.
Reversing type motor, with oil-immersed gear train, die- cast
aluminum case, single 160 degree stroke, double- ended crankshaft,
die-cast aluminum cover with built- in transformer and direct drive
feedback potentiometer.
indicator and with 70 kg seal-off force,
temperature.
c. 3-Way Valves, Modulating, Diverting: low voltage, 3-way, diverting,
proportional, reversing type, providing modulating control of by-pass
water flow through operation of motor actuator and valve linkage in
response to signal from proportional controller. Valve similar to
Honeywell model V5013C, motor model M944C and valve linkage
model Q601E or approved equal and having the following features:
Valves 100 mm to 150 mm sizes, with one inlet and two outlet
flanged end connections, cast iron body, stainless steel stem, bronze
12
ODAC
Section 15970
plug, removable bronze seat and spring loaded, self-adjusting,

Teflon cone packing.
Reversing type motor, with oil-immersed gear train, die-cast
aluminum case, dual-stroke (90 and 160 degrees), double-ended
crankshaft, die-cast aluminum cover with built-in transformer and
direct drive feedback potentiometer.
Linkage directly mounted on motor, with lift adjustment requirements
and comprising roller, slide mechanism and cam and stem position.
temperature.
d. 2-Way Valves Modulating: low voltage, 2-way, proportional, spring
return type, providing modulating control of water flow through
operation of motor actuator and valve linkage and in response to
signal from proportional controller. Valve similar to Honeywell model
V5011A, motor model M945A and linkage Q618A or approved equal
and having the following features:
Single seated valve, equal percentage flow characteristic, straightthrough pattern; screwed end connections, bronze body and
removable brass seat on 15 to 40 mm sizes; flanged end
connections, cast iron body and removable bronze seat on 50 to 150
mm sizes; stainless steel stem and composition disc with removable
throttling plugs.
Spring return type motor, with oil-immersed gear train, die-cast
aluminum case. single 160 degree stroke, double-ended crankshaft,
die-cast aluminum cover with built in transformer and spring to return
motor to closed position on power failure.
indicator and with 710 N seal-off force.
maximum pressure for flanged end connections and 1030 kPa for
screwed end connections. Motor rated 50 deg. C maximum ambient
temperature.
N.
electric Actuators:
1. Valve actuator to drive stem of valve by transmitting drive of
synchronous motor into linear motion using worm gear transmission.
Type similar to Honeywell model M72 O or approved equal and
having the following features:
Stem of motor connected to valve stem by button retainer
connection.
13
ODAC
Section 15970
Accessories including internal force sensor to switch off motor when

force on stem exceeds factory set force, return spring or hand wheel
used on power failure and end limit switch for status indication.
2. Damper Actuator to provide liner motion for damper control without
convertor for 2-position control and with electronic signal convertor
for modulating damper. Accessories including linkage for head
mounting. Type similar to Honeywell model M7503A or approved
equal.:
O.
Indicators: are required for operating personnel to monitor the several

process control variables. They are located ion control panels. Indicator
may be operated electrically, pneumatically or provide a direct
indication. Readout area may be scale and printer or level glass.
1. Electrical indicators are essentially DArsonval movements
responding to a terms of 4.0 to 20.0 mA DC. As such they are
millimeters calibrated in terms of the process variable. Meters to
have 115 mm dial faces with 270 deg scale of black numerals on
white background. Meter to have nominal accuracy of not less than
0.5 % of full scale. Electric indicators to have a zero setting control.
2. Pneumatically-Operated indicators (locally mounted): to be standard
C shaped bourdon tube system. Bourdon tube to be fabricated
from 316 stainless steel. Indicator to be manufactured Grade A (1.0
%) accuracy, ANSI 840.1. Dials to be uniformly graduated with black
marking on white background and covering 270 deg of circular scale.
Pointer to be adjustable for an accurate zero-set. Connections to
indicator to be 6 mm NPT.
P.
Solid State Switch: to be a rack mounted card capable of selecting an

analog input signal and providing an output of contact transfer. Input to
unit to be a 4.0 to 20.0 mA signal applied to a precision resistor.
Adjustable reference to be included to provide a set point. Voltage of this
point to be compared with voltage across precision resistor when input
signal exceeds pre-set value, a comparator-amplifier provide a sharp
change in output signal. Transfer contacts to be activated by change in
out signal. These DPDT contacts to be rated at 3 amps., 220 V, 50 hertz
-
AC power input :
normal:
0.6 watts (1.6 VA)
tripped:
0.85 watts (2.0 VA)
minimum input impedance: power on or off: 1 mega-ohm
isolation: input completely isolated from other inputs and output
as regards DC
operating span: 100 %
differential: adjustable: 0.2 % to 5 % total trip set point value
repeatability: +/-0.1 % of span
ambient temperature effects:
0.1% set point drift for
temperature range of 2 to 40 deg C
line voltage effects: +/-0.1% set point change for line variation
of+/-10% at 220 volts, 50 Hertz
response time: 0.015 seconds.
14
ODAC
Section 15970
Q.
Switching Relays: specifically designed for lighting control applications

bya manufacturer of lighting equipment. Under no circumstances will
general purpose relays be accepted. The lighting contactors are of the
electrically operated mechanically-held type, and these are covered in
the Electrical Section. This BMS Section includes coordination with and
wiring to such lighting contactors via suitable contacts in the respective
processing units. The status of the actual lighting contactors are to be
checked by monitoring the auxiliary voltage-free contacts of the
latch/unlatch coils, and not those of any interposing relays that may be
used in a processing unit. Reserve in each processing unit a bank of
digital outputs (standard sub-module of 8/16) for such purposes. Allow
for at least one spare or 20% spare interposing relay channels per
processing unit, whichever is larger.
R.
Signal Conditioners: are used in the instrumentation loops to perform

mathematical manipulations of analog signals. Output of each
transmitter is either a 0.5 V DC signal or is converted to a 0.5 V DC
signal. All manipulations are performed on the 0.5 V DC signal or
otherwise, provided by software wherein respective DDC units. In
general, all such functions to be performed in a DDC unit, unless
otherwise specifically required. This subsection also covers various
interfacing circuitry that will be required for DDC output signal
conditioning. Otherwise, most items specified herein are for a hardsignal conditioning option which is not to be followed specifically
instructed otherwise.
1. Adder-subtracter to be used in all cases where the sum of two to four
signals is required or the difference between two signals is the
sought-for parameter. Module to be a rack-mounted instrument of
the non-indicating type. It is to be mounted in a weatherproof
enclosure with easy access to the adjustment controls. Unit to be
easily adjusted on site with capability of changing output equation as
needed. Circuitry of adder-substracter to comprise all solid-state
components with integrated circuit amplifiers to provide stability and
longevity. Control signal inputs to be 0.5 V DC and proportional to
the sum of difference of the input signals. Output load resistance can
be between zero and 1850 ohms, as referenced on the Drawings.
Output to be short-circuit protected. Thermal stability of unit to be
such that temperature variation of 10 deg C between -5 deg C
and+40 deg C to affect output less than 0.5 %. Input power
variations to affect output less than 0.025 % for +/-10 % change in
supply voltage. Accuracy of unit to be better than 0.5 % of span.
Power supply for unit to be capable of supplying +/-15 V DC at 30
mA each.
2. Converter: electric transducer to convert 4.0 to 20.0 mA signals into
standard linear 20.7 to 103.5 kPa a low level electric current into a
coil working within the magnetic fields of a permanent magnet
produces a force operating linearly. This force operates a pneumatic
nozzle, the back- pressure on a nozzle, continually balances the
force produced by the coil, therefore, the transmitted air pressure to
at times be proportional to the coil current. Coil and a float below it to
be integrally mounted on a central shaft so that whole assembly is
free to move. Float equals the weight of the moving coil assembly.
15
ODAC
Section 15970
Unit to be shock and vibration proof and to be mounted in an upright

position (tilted not more than 10% from vertical center-line).
3. Time Delay Relay: to be solid state timing relay, of DPDT
configuration. It is to be capable of being adjusted to either on-delay
or off-delay operation. Timing adjustments to be made with selfcontained adjustment potentiometer. Contacts to be hermetically
sealed in glass enveloped with a controlled gas atmosphere to avoid
contamination. Supply and initiate voltage to be 220 V (+10 %, -15
%) 50 hertz. Contacts to have NEMA ratings of 8600 for AC and
P300 for DC, 3600 VA on make, 360 VA on break for AC, 138 VA
make or break for DC.
4. Inverse Derivative Converter: to be time rate sensitive device. If
pressure in the pipeline takes a sudden drop, indicative of some
unusual occurrence, there is to be an alarm indication. Normal and
gradual variations of pressure in the line are not to transmit a signal
through the unit. Circuitry of converter is a standard electronic, solidstate mV/I transducer plus an RC network. The 4.0 to 20.0 mA signal
from pressure transmitter is fed to a 250 ohm resistor. This resulting
1 to 5 volt signal is impressed on an RC network whose R is variable
and provides the input to the mV/I transducer. Transducer will
produce an output signal which is approximately equal to time
derivative of input signal. Output may have a zero set at mid- scale
so that both increasing and decreasing signal changes can be
monitored, or it can merely be set for either increasing or decreasing
signal measurement starting at zero. Operating characteristics of unit
to be as follows:
power requirements
:220 volt
+/-10%, 50-60 hertz,single
phase at 3 watts
input signal fixed
: 1 mV minimum to 1000 mV maximum,
full scale
variable span
: 5 mV minimum to 100 mV maximum,
full scale
output signal
: 4.0 to 20.0 milliamperes DC
output ripple
: O.IV rms
accuracy
: +/-0.5 %
sensitivity
: z+/-0.1 % of full scale; not less than 2.5
microvolts
stability
: changes in line voltage of+/-10 %
span
: cause less than 0.2% of span
zero
: cause less than 0.1% of zero
ambient temperature
: -5 to +40 deg C, range normal.
Care must be taken that input signal is free of noise because a
differentiator will greatly amplify any rapid swing of the input to the
point that output is of no practical value. The Contractor to be
responsible for determining rate of change of pressure that will be
deemed unsafe and provide an RC network for unit that will produce
an alarm at unsafe limit.
16
ODAC
Section 15970
PART 2 PRODUCTS
2 01 ACCEPTABLE MANUFACTURES
A.
Landis & Gyr Power (Siemens)
B.
Honeywell
C.
Johnson Controls
or approved equal.
END OF THE SECTION
17
ODAC
Section 15990

SECTION 15990
TESTING, ADJUSTING, AND BALANCING
PART 1 GENERAL
A.
Drawing and general provisions of contract, including general and the

supplementary conditions and Division 1 Specification Sections apply to
this section.
B.
Related Sections:
General Requirements for testing agencies are specified in the Division
1 Specification Sections.
1. Other Division 15 Sections specify balancing devices and their
installation, and materials and installations of HVAC systems.
2. Individual Division 15 system sections specify leak testing
requirements and procedures.
1 02 SUMMARY
A.
This Section specifies the requirements and procedures for HVAC

systems testing, adjusting, and balancing.
Requirements include measurement and establishment of the fluid
quantities of the HVAC systems as required to meet design
specification, and recording and reporting the results.
B.
Technical Services: Provide the services of an experienced testing and

balancing agency, specialized in this type work, to perform the balancing
work required under this section. The agency selected is not to have
installed, fabricated or engineered any part of the system that the test
and balancing work are to be performed on. In addition, the selected
agency is not to be a subsidiary of, or be associated with person having
financial interests in the accessories, ductwork, controls, etc. undergoing
these tests. The agency is to be provide warranty certificate on receipt of
balancing contact. All work by this agency is to be done under direct
supervision of a registered heating and ventilating Engineer employed
by the agency which is to have at least 10 years experience as a
company. All instruments used by this agency are to be accurately
calibrated and maintained in good working order. If requested the tests
are to be conducted in the presence of the engineer. The agency is to
include an extended warranty of 90 days, after completion of test and
1
ODAC
Section 15990
balance work, during which time the engineer, at this discretion, may
request a recheck, or resetting of any outlet, supply air fan, balance
valve, pump or exhaust fan etc. as listed in test report. The agency is to
provide technicians to assist the Engineer in making any tests he may
require during this period of time.
C.
Test, adjust, and balance the following HVAC systems:

1. Supply air system, all pressure ranges.
2. Return air systems.
3. Exhaust air systems.
4. Verify temperature control system operation.
5. Refrigerant piping systems.
D.
Test System for proper sound and vibration levels.
E.
Testing and Balancing Criteria:

1. One or more of the applicable AABC, NEBB or SMACNA
publications, supplemented by ASHRAE Handbook :HVAC
Applications Chapter 34, shall be the basis for planning, procedure,
and reports.
2. Flow rate tolerance: values are based on discussion in ASHARE
Handbook HVAC Applications, chapter 34. Air filter resistance
during tests, artificially imposed if necessary, shall be at least 80
percent of final values for prefilters and after filters.
a. Air handling unit liter per second: Minus 0 percent to plus 10
percent.
b. All other fans: Minus 0 percent to plus 10 percent.
c. Air terminals units (Max): minus 5 percent to plus 10 percent.
d. Exhaust hoods: Minus 0 percent to plus 10 percent.
e. Minimum outside air: Minus 0 percent to plus 10 percent.
f.
F.
Individual room air outlets and inlets, and air flow rate not
mentioned above: Minus 10 percent to plus 10 percent.
This section does not include:

1. Testing boilers and pressure vessels for compliance with safety
codes.
2. Specification for material for patching HVAC systems.
3. Specifications for material for installation of adjusting and balancing
devices. If devices must be added to achieve proper adjusting and
2
ODAC
Section 15990
balancing, refer to the respective system sections for materials and

installation requirements.
4. Requirements and procedures for piping and ductwork systems
leakage tests.
1 03 DEFINITIONS
A.
System testing, adjusting, and balancing is the process of checking and

adjusting all the building environmental system to produce the design
objectives. It includes:
1. The balance of the air and water distribution.
2. Adjustment of total system to provide design quantities.
3. Electrical measurement.
4. Verification of performance of all equipment and automatic controls.
5. Sound and vibration measurement.
B.
Test: to determine quantitative performance of equipment.
C.
Adjust: To regulate the specified fluid flow rates and air patterns at the
terminal equipment (e.g., reduce fan speed, throttling).
D.
Balance: to proportion flows within the distribution system (submains,

branches, and terminals) according to specified design quantities.
E.
Procedure: Standardized approach and execution of sequence of work

operations to yield reproducible results.
F.
Report Forms: Test data sheets arranged for collecting test data in
logical order for submission and review. These data should also form the
permanent record to be used as the basis for required future testing,
adjusting, and balancing.
G.
Terminal: The point where the controlled fluid enters or leaves the
distribution system. These are supply inlets on water terminals, supply
outlets on air terminals, return outlets on water terminals, and exhaust or
return inlets on air terminals such as registers, grilles, diffusers, louvers
and hoods.
H.
Main: Duct or pipe containing part of the systems major or entire fluid
flow.
I.
Submain: Duct or pipe containing part of the systems capacity and

serving two or more branch mains.
J.
Branch Main : Duct or pipe serving two or more terminals.

3
K.
ODAC
Section 15990
Branch: Duct or pipe serving a single terminal.

AABC: Associated Air Balance Council
NEBB: National Environmental Balancing Bureau
TAB: Testing and Balancing.
1 04 SUBMITTALS
A.
TAB Agency qualifications: Submit names and qualifications of company

officers and job supervisor. Submit information on three recently
completed similar projects submit list of proposed test equipment.
B.
For use by the Resident engineer staff, submit one complete set of
applicable AABC or NEBB publication that will be the basis of TAB work.
C.
Procedures and Agenda: Submit a synopsis of the testing, adjusting,

and balancing procedures and agenda proposed to be used for this
project.
D.
Maintenance Data: Submit maintenance and operating data that include

how to test, adjust, and balance the building systems. Include this
information in maintenance data specified in HVAC Specification Section
Basic Mechanical Requirements
E.
Sample Forms: Submit for approval by the Engineer sample forms

proposed to be used for the testing, adjusting, and balancing operations,
F.
Certified Reports: Submit testing adjusting, and balancing reports

bearing the seal and signature of the Test and Balance Engineer. The
reports shall be certified proof that the system have been tested,
adjusted, and balanced in accordance with the referenced standards;
are an accurate representation of how the systems have been installed:
are a true representation of how the system are operating at the
completion of the testing adjusting, and balancing procedures; and are
an accurate record of all final quantities measured, to establish normal
operating values of the systems. Follow the procedures and format
specified below
1. Inspection reports covering equipment and systems installation.
These reports are to be submitted during early stages of the project
in order to allow timely correction of deficiencies.
2. Draft Reports: These reports shall be submitted prior to or at the time
of requesting final inspection, or partial final inspections of contact
work or upon completion of the testing, adjusting, and balancing
procedures; Draft reports should be prepared on the approved
forms. Draft reports may be hand written, but must be complete,
actual, accurate, and legible. Draft reports should cover flow balance
and adjustments, performance tests, vibration tests, and sound
testes. Organize and format draft reports in the same manner
4
ODAC
Section 15990
specified for the final reports. Submit 2 complete sets of draft

reports. Only 1 complete set of final reports will be returned.
3. Final Report: Upon verification and approval of draft reports, prepare
final reports, type written, and organized and formatted as specified
below. Submit 2 complete sets of final reports. Includes final reports
uncorrected installation deficiencies noted during TAB and
applicable explanatory comments on test results that differ from
design requirements.
4. Report Format: Report forms shall be those standard forms prepared
by the referenced standard for each respective item and system to
be tested, adjusted, and balanced. Bind report forms complete with
schematic systems diagrams and other data in reinforced, viny ,
three ring binders. Provide binding edge labels with the project
identification and a title descriptive of the contents. Divide the
contents of the binder into the below listed divisions, separated by
divider tabs:
a. General Information and Summary.
b. Air Systems.
c. Temperatures Control Systems.
d. Sound and Vibration Systems.
5. Report contents: Provide the following minimum information, forms
and data:
a. General Information and Summary: Inside cover sheet to identify
testing, adjusting, and balancing agency, Contractor, Owner,
Engineer, and project. Include a address and contact names and
telephone numbers. Also include a certification sheet containing
the seal and name, address, telephone number, and signature of
the Test and Balance Engineer. Include in this division a listing of
the instrumentation used for the procedures along with the proof
of calibration.
b. The remainder of the reports shall contain the appropriate forms
containing the test data for each respective item and system.
Prepare a schematic diagram for each item of equipment and
system to accompany each respective report form.
G.
Calibration Reports: Submit proof that all required instrumentation has

been calibrated to tolerances specified in the referenced standards,
within a period of six month prior to starting the project.
A.
Test and Balance Engineers Qualifications: An Engineer, having at least

3 years of successful testing, adjusting, and balancing experience on
projects with testing and balancing requirements similar to those
required for this project.
5
B.
Codes and standards:

1.
C.
ODAC
Section 15990
ASHRAE: ASHRAE Handbook, latest edition, Systems

volumes, chapter 37, Testing, Adjusting, and Balancing .
Pre-Balancing Conference: prior to beginning of the testing, adjusting,

and balancing procedures, schedule and conduct a conference with the
Engineer and representatives of installers of the HVAC systems. The
objective of the conference is final coordination and verification of
system operation and readiness for testing adjusting, and balancing.
1 06 PROJECT CONDITIONS
A.
System Operation: system shall be fully operational prior to beginning

procedures.

A.
Test, adjust, and balance the air systems before hydronic systems.
B.
Test, adjust, and balance air conditioning systems during summer

season and heating systems during winter season, including at least a
period of operation at outside conditions within 2.5 deg C wet bulb
temperature of maximum summer design condition, within 7 deg C dry
bulb temperature of minimum winter design condition. Take final
temperature readings during seasonal operation.
PART 2 PRODUCTS (NOT USED)

PART 3 EXECUTION
3 01 PRELIMINARY
BALANCING
A.
PROCEDURES
FOR
AIR
SYSTEM
Before operating the system, perform these steps:

1. Obtain design drawings and specifications and become thoroughly
acquainted with the design intent.
2. Obtain copies of approved shop drawings of all air handling
equipment, outlets (supply, return, and exhaust) and temperature
control diagrams.
3. Compare design to installed equipment and field installation.
4. Walk the system from the system air handling equipment and to
terminal units to determine variations of installation from design.
5. Check filters for cleanliness.
6
ODAC
Section 15990
6. Check dampers (both volume and fire) for correct and locked
position, and temperature control for completeness of installation
before starting fans.
7. Prepare report test sheets for both fans and outlets. Obtain
manufactures outlet factors and recommended procedure for
testing. Prepare a summation of required outlet volumes to permit a
crossscheck with required fan volumes.
8. Determine best locations in main and branch ductwork for most
accurate duct traverses.
9. Place outlet dampers in the full open position.
10. Prepare schematic diagrams of
system as-built ductwork and
piping layouts to facilitate reporting.
11. Lubricate all motors and bearings.
12. Check fan belt tension.
13. Check fan rotation.
3 02 PRELIMINARY PROCEDURES FOR HYDRONIC SYSTEM

BALANCING
A.
Before operating the system perform these steps:

1. Open valves to full open position. Close coil by pass valves.
2. Remove and clean all strainers.
3. Clean and set automatic fill valves for required system pressure.
4. Check expansion tanks to determine that they are not air bound and
that the system is completely full of water.
5. Check air vents at high points of systems and determine if all are
installed and operating freely (automatic type) or to bleed air
completely (manual type).
6. Set temperature controls so all coils are calling for full flow.
7. Check operation of automatic bypass valves.
8. Check and set operating temperatures of chillers to design
requirements.
9. Lubricate all motors and bearings.
3 03 MEASUREMENTS
7
ODAC
Section 15990
A.
Provide all required instrumentation to obtain proper measurements,

calibrated to the tolerances specified in the referenced standards.
Instruments shall be properly maintained and protected against
damage.
B.
Provide instruments meeting the specifications of the referenced

standards.
C.
Use only those instruments which have the maximum field measuring
accuracy and are best suited to the function being measured.
D.
Apply instrument as recommended by the manufactures.
E.
Use instruments with minimum scale and maximum subdivisions and

with scale ranges proper for the value being measured.
F.
When averaging values, take a sufficient quantity of reading which will

result in a repeatability error of less than 5 percent. When measuring a
single point, repeat readings until 2 consecutive identical values are
obtained.
G.
Take all reading with the eye at the level of the indicated value to
prevent parallax.
H.
Use pulsation dampeners where necessary to eliminate error involved

in estimating average of rapidly fluctuation readings.
I.
Take measurements in the system where best suited to the task.
3 04 PERFORMING TESTING, ADJUSTING, AND BALANCING.

A.
Perform testing and balancing procedures on each system identified, in

accordance with the detailed procedures outlined in the referenced
standards.
B.
Cut insulation, duct work, and piping for installation of test probes to the
minimum extent necessary to allow adequate performance of
procedures.
C.
Patch insulation, ductwork, and housing, using materials identical to

those removed.
D.
Seal ducts and piping, and test for repair leaks.
E.
Seal insulation to re-establish integrity of the vapor barrier.
F.
Mark equipment setting, including damper control positions, valve

indicators, fan speed control levers, and similar controls and devices, to
show final settings. Mark with paint or other suitable, permanent
identification materials.
G.
Retest, adjust, and balance systems subsequent to significant system

modifications, and resubmit test results.
8
ODAC
Section 15990
3 05 TESTING FOR VIBRATION.

A.
Test and adjust HVAC system for sound and vibration in accordance
with the detailed instructions of the referenced standards.
3 06 TESTING FOR SOUND.

A.
Perform and record required sound measurements in accordance with

paragraph, QUALITY ASSURANCE in section, NOISE AND VIBRATION
CONTROL.
1. Take reading in rooms, approximately ten percent of total rooms,
designated by the Resident Engineer.
B.
Take measurements with a calibrated sound level meter and octave

band analyzer of the accuracy required by AABC or NEBB.
C.
Sound reference levels, formulae and coefficients shall be according to

ASHRAE Handbook, HVAC Applications, chapter 43, SOUND AND
VIBRATION CONTROL.
D.
Determine compliance with specifications as follows:

1. Where sound pressure levels are specified, including the NC Criteria
in section, NOISE AND VIBRATION CONTROL:
a. Reduce the background noise as much as possible by shutting
off unrelated audible equipment.
b. Measure octave band sound pressure levels with specified
equipment off
c. Measure octave band sound pressure levels with specified
equipment on
d. Use the DIFFERENCE in corresponding readings to determine
the sound pressure due to equipment.
DIFFERENCE:
5-9
10 or More
FACTOR:
10
Sound pressure level due to equipment equals sound pressure

level with equipment on minus FATOR.
e. Plot octave bands of sound pressure level due to equipment for
typical rooms on a graph which also shows noise criteria (NC)
curves.
2. When sound power levels are specified :
9
ODAC
Section 15990
a. Perform steps 1.a thru 1.d., as above.

b. For indoor equipment: determine room attenuating effect., i.e.,
difference between sound power level will be the sum of sound
pressure level due to equipment plus the room attenuating effect.
c. For outdoor equipment: use directivity factor and distance form
noise source to determine distance factor, i.e., difference
between sound power level and sound pressure level. Measured
sound power level will be the sum of sound pressure level due to
equipment plus the distance factor.
E.
Where measure sound levels exceed specified level, the installing

contractor or equipment manufactures shall take remedial action
approved by the Resistant Engineer and the necessary sound tests shall
be repeated.
3 07 RECORD AND REPORT DATA

A.
Record all data obtained during testing, adjusting, and balancing in

accordance with, and on the forms recommended by the referenced
standards, and as approved on the sample report forms.
B.
Prepare report of recommendation for correcting unsatisfactory

mechanical performances when system can not be successfully
balanced.
3 08 DEMONSTRATION
A.
Training:
1. Train the owners maintenance personal on troubleshooting
procedures and testing, adjusting, and balancing procedures.
Review with the owners personnel, the information contained in the
operating and maintenance data specified in Division 1 and Division
15 Section Basic Mechanical Requirements.
2. Schedule training with Owner through the engineer with at least 7
days prior notice.
END OF THE SECTION
10
TECHNICAL SPECIFICATIONS
DIVISION (15)
PART (2)
HVAC WORKS

Division 15 Mechanical IBS HVAC

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Division 15 Mechanical IBS HVAC

Uploaded by

Copyright:

Available Formats

A AL FATEH UNIVERSITY

Division (15) Mechanical work

DIVISION 15: MECHANICAL work

Basic HVAC Requirements

Electrical Requirements for Mechanical Works

Pipe Expansion Joints

Air Cooled Helical Rotary Screw Chillers

Closed expansion tank

Fan Coil Units

Air Handling Equipment

Air Handling Units

Air Outlet and Inlets

Testing, Adjusting, and Balancing

Section 15010 - Basic HVAC Requirements

Provide all labour, equipment and materials described on item A or mentioned in

Work include but is not limited to the following:

Air handling units.

Chilled water pumps

Fan coil units

Split air conditioned units

Air handling unit condensate drain pipe.

Air supply, return and exhaust duct systems.

10. Registers, linear diffusers, grilles, and diffusers.

Symbols: Except as otherwise indicated, refer to the ASHRAE Handbook of

Heating building & indoor conditions

Design Conditions and Temperature Design Contol:

The minimum average temperature is 10

Temperature throughout the year ranges between above

Manufacturers Representative: The Contractor shall procure the services of

Manufacturers Recommendations: Where installation procedures or any part

Factory testing for locally manufactured/assembled equipment is to comply with

Factory testing for equipment obtained from abroad is to be witnessed by the

Engineers Drawings are to serve as working drawings for Contractors shop

No portion of the work requiring a shop drawing or sample submission is to be

Clearances for installing and maintaining insulation.

d. Clearances for servicing and maintaining equipment, including space for

Exterior wall and foundation penetrations.

g. Fire-rated wall and floor penetrations.

Sizes and locations of access panels and doors.

2. Scheduling, sequencing, movement, and positioning of large equipment into the

Prepare record documents and marked-up drawings to indicate revisions made

units requiring periodic maintenance or repair.

Mark Specifications to indicate accepted substitutions; Change Orders; actual

Prepare maintenance manuals in accordance with Division 1 Section PROJECT

General: Follow the procedures specified in relevant section in Division 1 Section

Equipment and Materials Lists: Approximately 30 days after award of Contract,

Samples: Submit to the Engineer for approval samples of materials as requested.

Manufacturers Literature: Submit manufacturer descriptive literature, data sheets,

Submit manufacturers certified drawings, templates and installation instructions for

No equipment or materials are to be purchased or delivered to Site until the

1 12 SUBSTITUTION OF EQUIPMENT AND MATERIALS

Reference to equipment or material by name, make or catalogue number and lists

Equipment Selection: Equipment of greater or larger power, dimensions,

capacities, and ratings may be furnished provided such proposed equipment is

SEQUENCING AND SCHEDULING

Coordinate HVAC equipment installation with other building components and

Coordinate the installation of required supporting devices and set sleeves in

Sequence, coordinate, and integrate installations of HVAC materials and

Coordinate connection of electrical services.

Coordinate installation of identifying devices after completing covering and painting

COORDINATION WITH OTHER TRADES

necessary for proper installation and coordination of adjacent work.

Refer to Project General Requirement relevant sections for procedures and

Provide complete warranty information for each item to include product or