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Well Bore Stability Using the Mogi-Coulomb Failure Criterion and Elasto-Plastic
Constitutive Model.
Authors (name and last name): 1- Ali Mirzaghorbanali 2- Mahmoud Afshar
Authors (E-mail): 1- alimirzaghorbanali@yahoo.com 2- mafshar@put.ac.ir
Authors (institutional address) 1- Petroleum University of Technology, Tehran, Iran 2Assistant professor of Petroleum University of Technology, Tehran, Iran.
Abstract
Saving time and money are the results of the stable bore hole design. During drilling there
are two main instability problems, namely, bore hole collapse and fracture. The consequences
of these drilling problems are severe, even the most simple bore hole collapse or break down
can lead to the loss of millions of dollars in equipment and valuable natural resources.
The main aspect of the well bore stability analysis is to mitigate these drilling problems.
This is typically investigated by a constitutive model to estimate stress around the well bore,
coupled with failure criterion.
The most common approach for stability analysis is a linear elastic and isotropic
constitutive model in conjunction with linear failure criteria like Mohr-Coulomb. The MohrCoulomb failure criterion only involves the maximum and minimum principle stresses and
therefore assumes that the intermediate principle stress has no influence on rock strength. In
addition, it is believed that the fluid barrier, and a part of the bore hole wall, behave
plastically which provides higher fracturing pressure than conventional elastic theory.
In this paper, a model for the mud weight window determination, using Mogi-Coulomb
failure criterion and the elasto plastic model is developed. This is based on the hypothesis
that, indeed elastic constitutive model does not fit with the reality of the well bore wall
behavior and intermediate principle stress plays an important role on rock strength. This
hypothesis is verified and is used in this paper for the South Pars gas field (phases 6, 7, and 8)
in the Persian Gulf. This model leads to easily computed expression for the critical mud
pressure required to maintain well bore stability.
Key words: Wellbore stability, Mud weight window, Mogi-Coulomb failure criteria,
Elasto-Plastic theory.
1- Introduction
Nowadays, deliberate access to geological formations bearing petroleum through drilled
wells is relatively difficult because most shallow formations are close to end of their
economic life. Drilling operations have to get access to deeper reservoirs through deviated
bore hole, meanwhile more harsh conditions lead to substantial increase in failure potential.
The consequences of failure are severe: even the most simple bore hole collapse or break
down can result in the loss of millions of dollars in equipment and valuable natural recourses.
It was 1980's that geomechanical studies were extensively applied to confront with well
bore instabilities. It was understood through performed geomechanical surveys that well bore
stability problems might be alleviated or often eliminated by pertinent determination of mud
weight window. Thus Kirsch's equation, which was developed one hundered years ago
coupled with Mohr-Coulomb failure mechanism were utilized to compute the safe mud
density (Fjaer et al. (1992)).
Fleming et al. (1990) performed field study on mechanical borehole stability. They claimed
that a program based on plastic analysis could be more proper and compatible with the
ductile lithologies. Similar results were reported by Russell et al. (2003), and Winterfeld et al.
(2005).
Aadnoy et al. (2007) imitated wellbore by hollow concrete cores and through performing
experiments, they found that the linear elastic model underestimates four to eight times the
fracture pressure measured on hollow concrete cores. They concluded that the fluid barrier
and a part of bore hole wall, behaved plastically.
Fersheed K et al. (2007), and Mclean and Addis (1990) studied the sustainable development
of geomechanics technology to reduce well construction costs. They suggested that it was
better and reasonable to develop bore hole stability analysis based on elasto-plastic theory,
especially when shale formations were drilled because yielded rocks in the vicinity of the
hole might transfer a portion of applied stresses to rock deeper inside the formation.
Furthermore, they investigated the role of failure criteria in safe mud weight window and
suggested that traditional Mohr-Coulomb failure criterion, which ignores the influence of the
intermediate principle stress, would lead to a conservative and thin mud weight window in
contrast with three dimensional failure criteria. Their conclusions are in the same direction
with Collins (2002), and Simangunsong et al. (2006).
Al. Ajmi, and Zimmerman introduced the fully polyxial Mogi-Coulomb failure criterion
(2004), and proposed a new 3D analytical model (2006) to approximate the mud weight
needed to avoid failure for the vertical wells based on Mogi-Coulomb failure mechanism
coupled with elastic theory. Their study shows the significant role of intermediate principle
stress in rock strength, where by using three dimensional Mogi-Coulomb failure criterion
greater mud weight windows than Mohr-Coulomb failure mechanism have been obtained.
Albeit in their research plastic zone in the vicinity of the well bore has not been considered.
In this paper the plasticity of the near bore hole region and the mid principle geotechnical
stress and their effects in the mud window are investigated. In the next sections model
development and verification will be presented.
1-1- Regional geology
South Pars field is located on the Qatar-Fars Arch, one of the major structural elements
of the Central Persian Gulf Area. Persian Gulf is part of what is referred to in the Plate
Tectonic literatures as the "Arabian Plate" and/or the "Middle East Sedimentary Basin"
which is approximately 3000km in length and 2000km in width. It is bounded from the
north by Turkey Bitlis Suture, from the west by the Red Sea, from the east by Zagros
Mountain (Zagros Thrust), and from the south by the Gulf of Oman and Owen Fracture
Zone in the Arabian.
2- Model development
Well bore stability evaluation is divided in to the shear and tensile failure mechanisms,
each part determines one of the boundaries of the mud window.
2-1- Shear failure
In this section a new shear failure model based on the elasto plastic theory and MogiCoulomb failure mechanism is developed.
2-1-1- Intermediate border line of the mud window
In the elasto plastic theory, the largest stress concentration occurs at the onset of the elastic
zone where plastic shield terminates (Fjaer et al. (1992). the stresses at the plastic elastic
interface in the vertical wells are given by Equations (1) to (3) (Mirzaghorbanali, 2009).
ln
(1)
ln
(2)
(3)
To avoid plastic elastic interface collapse, there are three cases of three principle stresses
need to be investigated, as follows:
(1)
(2)
(3)
(Mirzaghorbanali, 2009).
By utilizing the effective stress concept and in term of the first and the second stress
invariants, Mogi-Coulomb law can be represented as in Equation (8).
(4)
(5)
2 cos
(6)
sin
(7)
(8)
To simplify mathematical operations, parameters A, B, M, (K, K', K''), (F, F', F''), H, L, and
G are defined as in Equations (9) to (16).
A
(9)
(10)
ln
(11)
2
(12)
2
3
(13)
3
2
12
(14)
(15)
(16)
By substituting the principle stresses into Equations (4) and (5), the first and the second
stress invariants are obtained by Equations (17) and (18).
2
(17)
2
(18)
Consider the first scenario of bore hole collapse, where the intermediate principle stress is
the tangential stress and the well pressure is equal to the minimum allowable mud pressure to
avoid plastic elastic interface collapse, introducing the Equations (17) and (18) into Equation
(8), Equation (19) is obtained.
2
(19)
the smaller root has to be considered as the intermediate limit of the mud window as shown
in Equation (20).
(20)
Similarly the intermediate limit of the mud window for other cases are calculated and
presented in Table (1)
Table (1) the intermediate limit of the mud window in different cases for vertical wells
Case number
Cases
2
3
Tangentialstresses(
Plasticzone
Plasticthickness(t)
Wellradius(a)
Wellpressure(
Radialstresses( )
Elasticzone
Plasticelasticinterface
(21)
ln
(22)
ln
(23)
Coulomb failure criterion (Al.Ajmi and Zemmerman, 2006). By substituting radial stress into
the Equation (23), minimum allowable mud pressure for vertical wells is obtained as shown
in Table (2).
Table (2) Minimum allowable mud pressure to avoid well bore collapse for vertical wells
Case number
Cases
12
12
2
2
12
ln
ln
ln
ln
Table (2), would increase the formation durability against well bore break out. The advantage
of this model is described in section (3).
2-2- Tensile failure
When the effective stress at the well bore exceeds the tensile strength of the formation,
tensile failure, and as a result, induced fracture is imminent as shown in Equation (24).
(24)
The upper limit of the mud window to avoid well bore fracture is determined directly from
Equation (24).
Aadnoy and Belayneh (2004) used elasto plastic constitutive model to obtain the effective
tangential stress around the vertical wells, and by introducing this term into the Equation
(24), the upper limit of the mud weight window based on elasto plastic model is obtained as
shown in Equation (25).
3
1.1547
(25)
The plastic zone thickness is determined by leak off test, and eventually fracturing pressure
for entire of the well trajectory is calculated by Equation (25), this equation shows that
similar to the shear failure, the role of the plastic zone in vicinity of the well bore is like a
pressure shield.
2-3- Proposed mud weight window
In the new model developed in this study, unlike the other approaches, three different limits
are proposed. As in previous models the upper and lower limits are fracture pressure and
collapse pressure, respectively. The intermediate limit acts as a border line, if the well
pressure becomes greater than this limit, drilling without joints will be gained. Otherwise, as
the well pressure becomes less than this limit, joints and discontinuities will form around the
well bore. Consequently, to reach stable drilling it is necessary to keep the well pressure
between the upper and lower limits as shown in Table (3).
Table (3) Mud weight window for different cases for vertical wells
Number
Cases
Minimum allowable
mud pressure
pressure
'-
ln
1.1547
'-
ln
1.1547
'-
ln
1.1547
X', Y', Z', and, W' for different scenarios are determined as shown in Table (4).
Table (4) X', Y', Z', and, W' for different scenarios
Case number
1
Y'=
Z'=
12
3
W'
12
2
2
3
12
W'=3
W'=3
W'=3
10
As there is no suitable data to assess the minimum mud window limit of the proposed
model in South Pars gas field, one of the available field data in literature (Al.Ajmi and
Zemmerman, 2006) which is for Wanaea field located in Northwest Shelf of Australia is
incorporated to check the minimum mud window limit of the proposed model.
As shown in Figure (3), the results obtained by the new developed model are 80% closer to
the real breaking out gradient, in comparison to the conventional approach.
1,6
1,7
2020
1,9
Depth(m)
1420
Conventional
approach
1620
New
1820
developed
method
1,8
Wellpressure(Gradient)
Realfracture
gradient
2220
2420
Figure.2 Comparison between the maximum limits of the mud weight windows on South Pars
gas field (phases 6, 7, and 8) in Persian Gulf
5000
6000
7000
8000
9000 10000
Minimuallowablemuddensity(KPa)
1950
1970
Realgradient
1990
Newdeveloped 2030
model
2050
Conventional
model
Depth(m)
2010
2070
2090
2110
2130
11
Figure.3 Comparison between the minimum limits of the mud weight windows on Wanaea
field, Northwest Shelf of Australia
Regarding the new developed model verification and its superior accuracy in comparison to
the conventional approaches, the main advantage of this model is discussed in the following.
One of the main challenges in the drilling operation is the safe mud weight determination in
the deviated wells. The anticipated mud weight windows for the deviated wells are severely
narrow and sometime no safe mud window is obtained based on the conventional approaches
for the highly deviated wells. The new proposed model predicts a wide mud weight window
and can be worked out for higher deviations than the conventional approaches as shown in
Figure (4) for South Pars gas field (phases 6, 7, and 8) in Persian Gulf in depth equal to 2500
(m).
2
Minimumlimitof
thenewmodel
Minimumlimitof
theconventional
approach
Maximumlimitof
theconventional
approach
Muddensitygradient
Maximumlimitof
thenewmodel
1,8
1,6
1,4
1,2
1
0,8
0
20
40
Welldeviation(degree)
60
80
Figure.4 Comparison between the mud weight windows in the highly deviated wells for
South Pars gas field (phases 6, 7, and 8) in Persian Gulf
As shown in Figure (4), the new proposed model results in the safe mud weight window for
the deviated wells up to the 58, but the conventional approach is restricted for the deviated
wells up to 38. This would prevent challenges faced by drilling operators for wells deviated
more than the maximum mud weight allowed by the conventional approach.
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4- Conclusion
In this paper a new model, based on the Mogi-Coulomb failure criterion and the elasto
plastic constitutive model for the mud weight window is introduced and its accuracy is
verified against field data. The new developed model results in an enlarged mud weight
window in comparison to the conventional approach which enables well drilling operators to
drill safely on more deviated wells. The accuracy and the precision of the proposed model are
higher than the conventional approach.
Acknowledgement
The financial support of the National Iranian Drilling Company for this research is highly
appreciated.
Nomenclature
Stress (KPa)
Radius (Inch)
Maximum horizontal stress (Kpa)
Minimum horizontal stress (Kpa)
Yield point (Kpa)
Vertical stress (Kpa)
Cohesion (Kpa)
Internal friction angle (Degree)
Well pressure (Kpa)
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14
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