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Department of Civil Engineering, Dr. Sivanthi Aditanar College of Engineering, Tiruchendur-628215, Tamilnadu, India
Abstract
This paper reports the effect of concrete using copper slag as fine aggregate replacement. In this project work,
the concrete grade M40 was selected and IS method was used for mix design. The properties of material for cement,
fine aggregate, coarse aggregate and copper slag were studied for mix design. The various strength of concrete
like compressive, flexural and split tensile were studied and non-destructive test such as rebound hammer test and
ultrasonic pulse velocity measurement were studied for various replacements of fine aggregate using copper slag
that are 0%, 20%, 40%, 60%, 80% and 100%. The maximum compressive strength of concrete attained at 40%
replacement of fine aggregate at 7 and 28 days. The split tensile strength and the flexural strength were also obtained
higher strength at 40% replacement level at 28 days. The rebound hammer test showed higher compressive strength
at 40% fine aggregate replacement, this is due to uniformity of concrete. The pulse wave velocity is higher for the 40%
fine aggregate replacement, it is understood that the density of the mix is high and free from pores.
Introduction
Materials
The amount of concrete used worldwide, ton for ton, is twice that
of steel, wood, plastics, and aluminum combined. Concretes use in the
modern world is exceeded only by that of naturally occurring water.
Concrete is also the basis of a large commercial industry. Globally,
the ready-mix concrete industry, the largest segment of the concrete
market, is projected to exceed $100 billion in revenue by 2015.In the
United States alone, concrete production is a $30-billion-per-year
industry, considering only the value of the ready-mixed concrete sold
each year.Given the size of the concrete industry, and the fundamental
way concrete is used to shape the infrastructure of the modern world, it
is difficult to overstate the role this material plays today [2,3].
Copper slag is used in the concrete as one of the alternative
materials. It is the waste product of copper from Sterlite Industries
India Ltd, Tuticorin. The safe disposal of this waste is a lack, costly and
causes environmental pollution. The construction industry is the only
area where the safe use of waste material (copper slag) is possible. When
it is introduced in concrete as a replacement material, it reduces the
environmental pollution, space problem and also reduces the cost of
concrete.
However, further additions of copper slag caused reduction in the
strength due to an increase of the free water content in the mix. Mixes
with 80% and 100% copper slag replacement gave the lowest compressive
strength value of approximately 80 MPa, which is almost 16% lower
than the strength of the control mix. The results also demonstrated
that the surface water absorption decreased as copper slag quantity
J Civil Environ Eng
ISSN: 2165-784X JCEE, an open access journal
Cement
Specific gravity
3.09
1.4
31.5
100
240
Citation: Tamil Selvi P, Lakshmi Narayani P, Ramya G (2014) Experimental Study on Concrete Using Copper Slag as Replacement Material of Fine
Aggregate. J Civil Environ Eng 4: 156. doi:10.4172/2165-784X.1000156
Page 2 of 6
Test
Specific gravity
2.47
3.45
2.68
Fineness modulus
2.89
3.84
7.09
0.1
0.1
0.1
1.2
0.4
1.0
1700.67
2197
1513
Experimental work
Workability: Workability is a measure of the ease with which a
fresh mix of concrete or mortar can be handled and placed. For various
mixes the concrete were prepared. In the fresh concrete, the slump cone
test and compaction factor test were carried out (Figure 2).
Slump cone test: The slump test result is a measure of the
behaviour of a compacted inverted cone of concrete under the
action of gravity as per IS 1199 [13]. It measures the consistency
or the wetness of concrete.
Properties of materials
Sample type
Sample size (mm)
Days of testing
cube
cylinder
beam
150150 150
150300
100100500
7 & 28
28
28
Fine aggregate
Coarse aggregate
610.49
1132.06
w/c ratio
186
1.36
2.52
0.41
Coarse
aggregate
(kg/m3)
Water
(kg/m3)
450
610.49
1132.06
186
20
450
488.40
122.10
1132.06
186
40
450
366.30
244.20
1132.06
186
60
450
244.20
366.30
1132.06
186
80
450
122.10
488.40
1132.06
186
100
450
610.49
1132.06
186
The preliminary tests were carried out for finding the materials
properties of cement, fine aggregate and coarse aggregate as per IS 12269
[7] and IS 383 [6]. The studied properties are given in Tables 1 and 2.
Methodology
In fresh state; the workability parameters such as slump value and
compacting factor were studied. In hardened state; the strength tests
such as compressive strength, split tensile strength and flexural strength
were studied and the Non-destructive tests such as rebound hammer
test and ultrasonic pulse velocity test were conducted for each mix. The
obtained results are tabulated. The conclusions were made from the
results and discussions (Table 3).
J Civil Environ Eng
ISSN: 2165-784X JCEE, an open access journal
Citation: Tamil Selvi P, Lakshmi Narayani P, Ramya G (2014) Experimental Study on Concrete Using Copper Slag as Replacement Material of Fine
Aggregate. J Civil Environ Eng 4: 156. doi:10.4172/2165-784X.1000156
Page 3 of 6
Replacement of fine
aggregate (%)
Slump (mm)
Compacting factor
Degree of
workability
26
0.82
Low
20
27.5
0.86
Low
40
30
0.88
Low
60
32.5
0.90
Low
80
34.5
0.92
Low
100
36
0.96
Low
Ultimate load ( N )
PL
BD 2
Figure 3: Compressive strength, split tensile strength and flexural strength test
of specimen.
Weight of the cube (kg)
Replacement of fine
aggregate (%)
Before curing
7 days curing
8.037
8.309
8.494
20
8.407
8.797
8.907
28 days curing
40
8.699
8.852
9.059
60
9.107
9.163
9.437
80
9.326
9.443
9.726
100
9.631
9.525
9.819
29.50
38.80
20
33.72
40.70
40
38.37
42.95
60
30.88
34.44
80
29.65
31.39
100
26.87
27.66
Average flexural
strength (N/mm2)
2.45
4.79
20
2.68
7.00
40
3.09
7.73
60
2.43
6.27
80
2.22
5.46
100
1.85
4.42
Table 9: Average split tensile strength and flexural strength of the specimen.
Citation: Tamil Selvi P, Lakshmi Narayani P, Ramya G (2014) Experimental Study on Concrete Using Copper Slag as Replacement Material of Fine
Aggregate. J Civil Environ Eng 4: 156. doi:10.4172/2165-784X.1000156
pulse and measuring and displaying the time taken (Figure 4, Tables
10 and 11).
Page 4 of 6
1
0.95
0.9
0.85
0.8
20
40
60
80
Replacement of fine aggregate (%)
100
10
9.5
Before
curing
7 days
curing
28 days
curing
8.5
8
20
40
60
80
100
Figure 4: Rebound hammer and ultrasonic pulse velocity test for cube.
Replacement of fine
aggregate (%)
9.81
10.00
20
16.19
25.75
40
26.49
35.64
60
22.72
30.43
80
19.98
24.32
100
14.73
20.08
28th day
Replacement
of fine
aggregate (%)
velocity
(km/sec)
Concrete
quality
velocity
(km/sec)
Concrete
quality
3.95
Good
4.26
Good
20
3.68
Good
4.54
Excellent
40
4.52
Excellent
5.21
Excellent
60
4.21
Good
4.83
Excellent
80
3.86
Good
4.54
Excellent
100
3.79
Good
4.23
Good
40
35
30
25
20
20
40
60
80
100
Citation: Tamil Selvi P, Lakshmi Narayani P, Ramya G (2014) Experimental Study on Concrete Using Copper Slag as Replacement Material of Fine
Aggregate. J Civil Environ Eng 4: 156. doi:10.4172/2165-784X.1000156
40
35
30
25
20
15
10
5
0
At 7
days
At 28
days
0
20
40
60
80
Replacement of fine aggregate (%)
100
Compressive strength
(N/mm2)
Page 5 of 6
5.5
5
At 7
days
4.5
At 28
days
4
3.5
3
20
40
60
80
Replacement of fine aggregate (%)
100
Compressive strength
(N/mm2)
At 7
days
35
At 28
days
30
25
20
0%
20%
40%
60%
80%
100%
0%
20%
40%
60%
80%
Replacement of fine aggregate (%)
100%
Flexural strength
(N/mm2)
Split-tensile strength
(N/mm2)
3.2
3
2.8
2.6
2.4
2.2
2
1.8
1.6
8
7.5
7
6.5
6
5.5
5
4.5
4
20
40
60
80
100
Citation: Tamil Selvi P, Lakshmi Narayani P, Ramya G (2014) Experimental Study on Concrete Using Copper Slag as Replacement Material of Fine
Aggregate. J Civil Environ Eng 4: 156. doi:10.4172/2165-784X.1000156
Page 6 of 6
Conclusion
From the results and discussions, the following conclusions were
made
The replacement of fine aggregate using copper slag in concrete
increases the density of concrete thereby increases the selfweight of the concrete.
The workability of concrete increased with the increase in
copper slag content of fine aggregate replacements at same
water-cement ratio.
Form the results of compressive strength, split tensile strength
and flexural strength, the concrete shown higher value at
40% replacement of fine aggregate using copper slag. So it is
recommended that 40% of fine aggregate can be replaced by
copper slag.
The rebound hammer test revealed the uniformity of concrete
and their compressive strength.
The ultrasonic pulse velocity test indicated the excellent quality
of concrete at 40% replacement level.
The construction industry is the only area for safe use of waste
materials, which reduces the environmental problems, space
problems and cost of construction.
References
1. Al-Jabri KS, Hisada M, Al-Saidy AH, Al-Oraimi SK (2009) Performance of High
Strength Concrete made with Copper Slag as a Fine Aggregate. Construction
and Building Materials 23: 2132-2140.
2. Santhakumar AR (2006) Concrete Technology. Oxford University Press,
Engineering and Computer Science.
3. Shetty MS (2006) Concrete Technology Theory and Practice. S Chand &
company ltd, India.
4. Brindha D, Baskaran T, Nagan S (2010) Assessment of Corrosion and Durability
Characteristics of Copper Slag Admixed Concrete. International Journal of Civil
and Structural Engineering 1: pp. 192-211.
5. Reddy SS, Kumar KM (2013) Utilization of Copper Slag as a Partial Replacement
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