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(without price)

AP-10

ELECTRONIC KEYBOARD
Ver.1 Oct. / 2000

CONTENTS
Safety Notice ...................................................................................... 2
Specifications .....................................................................................3
Block Diagram ....................................................................................4
PCB Layout ......................................................................................... 5
Disassembly Instructions ................................................................. 6
Circuit Description .......................................................................... 10
Major Waveforms .............................................................................12
Troubleshooting ...............................................................................13
Wiring Diagram ................................................................................17
Exploded View .................................................................................. 18
Parts List ........................................................................................... 21
Schematic Diagrams ....................................................................... 23

SAFETY NOTICE

CAUTION!
Danger of explosion if battery is incorrectly replaced.
Replace only with the same of equivalent type recommended
by the appliance manufacturer.Discard used batteries
according to manufacturer's instructions.

SPECIFICATIONS
GENERAL
Number of keys:

88

Polyphonic:

24-note

Preset tones:

5, Piano-1, Piano-2, Electric Piano, Pipe Organ, Strings


Layer: On/Off

Key transpose:

Range of 1 octave by a semitone increment

Effects:

Reverb-1/Reverb-2/Chorus reverb

Demo tunes:

5,

Memory:

Number of songs:
System:
Memory capacity:
Memory backup battery:

Pedals:

Damper, Soft/Sostenuto

Tuning control:

440Hz 50 cents

Built-In Speakers:

14 cm dia. 10 W input rating: 2 pcs.

MIDI:

8-channel, multi-timbral reception

Terminals:

Line Out Jacks [Output impedance: 2 K Output voltage: 1.5V (rms) MAX],
Phone Jacks, MIDI Jacks (IN, OUT)

Power source:

120V AC (for U.S.A.)


120V/220V/230V/240V (for other countries)

Power consumption:

35 W (with 120V AC), 30 W (with 220V/230V/ 240V AC)

Dimensions (HWD):

Without stand: 165 1340 480 mm (6-1/2 52-13/16 18-15/16 inches)


With stand:
805 1360 480 mm (31-11/16 53-9/16 18-15/16 inches)

Weight:

Without stand: 25.0 kg (55.1 lbs)/28.0 kg (61.7 lbs)


With stand:
35.5 kg (78.3 lbs)/38.5 kg (84.9 lbs)

1. Grande valse brillante (F.F. Chopin)


2. One-Eighty (CASIO original)
3. Harmonious blacksmith (G.F. Handel)
4. Fugue in G minor (J.S. Bach)
5. Rainbow (CASIO original)
2
Real-time recording
Approx. 1200 notes total
Built-in lithium battery
Battery life: Approx. 5 years

Note: There are two models of AP-10, one has a keyboard cover, the other has no keyboard cover.

BLOCK DIAGRAM

Working Storage
RAM (64K-bit)
LSI304
LC3564SM-85

MA0
~
MA12

MIDI
Buttons

OUT IN

MD0
~
MD7

KI0 ~ KI2

FI0 ~ FI10
SI0 ~ SI19
Keyboard

CPU
Sound Source ROM
(8M-bit)
LSI303
MX23C8100MC12CA27

MD0 ~ MD15

LSI301

KC0 ~ KC7

UPD912GF-3BA

MA1 ~ MA19

Reset IC
IC 302
RN5VD24AA
MA0, MA1

Effect RAM
(256K-bit)
LSI305
LC333832M-70

EA0 ~
EA14

BCK, SO, LRCK


DSP

LEDs

LSI302
EIO0 ~
EIO7

VDD

HG51B227FB

LRCK SO

BCK

HALL
STAGE
ROOM
SONGA
SONGB
MEMORY

D/A Converter
LSI306
UPD6379GR

Filter
IC104

Main
Volume
Output

Speakers

LVDD
VDD
AVCC
AVDD

5V
5V

Voltage

Power Amplifer
IC101
LA4620

Power Switch

Regulator

12.5V Q101 ~ 106,


5V

and Q111 Transformer

LINE OUT L
LINE OUT R

Line Out Amp.


IC102

T101

PCB LAYOUT

PS1M
PS2M

MA1M

PS3M
VOLUME

ON
OFF

MIN

TRANSPOSE/
TUNE/MIDI

MAX

DIGITAL
EFFECT

TONE

CN1M

MEMORY

CHORUS REVERB
REVERB2

PIANO

E.PIANO

HARPSICHORD

DEMO

SONG A
PIPE
ORGAN

STRINGS

SONG B

RECORD

START/
STOP

AP-10

REVERB1
POWER

TP8-KY1M

TP8-KY2M

PS4M

PCB

JCM358-

Components

Main PCB

MA1M

CPU, DSP, Sound Source ROM Working storage


RAM, Effect RAM Reset IC, DAC

Sub PCB

PS2M

Filter, Lineout Amp., Power Amp. Power supply circuit. MIDI input/output.

Console PCB

CN1M

Main Volume, LEDs, Buttons

Other PCBs

PS1

Fuse, Noise filter

PS3M

Head phone Jack

PS4M

Power lamp

DISASSEMBLY INSTRUCTIONS
1. Disassembling top board
1-1. Remove 8 screws on the rear.
1-2. Slide the top board towards the rear.
The top board will be free from catches
on the case.
1-3. Lift the top board.

For keyboard-cover model


2. Disassembling the keyboard cover
2-1. Remove L-shape metal on inside of the side board.
2-2. Slide the keyboard cover to open fully.
2-3. Lift the keyboard cover.

For no-keyboard-cover model


2. Disassembling the front cover
2-1. Remove 4 screws at both ends of the front cover.
2-2. Remove the front cover.

3. Disassembling the console panel


Note: To avoid scratch on the side board, put paper between the console panel and the side board at
both ends.
3-1. The console panel is fixed with screws and nuts.
Holding the nut, remove the screw.
3-2. Remove the screw fixing a grounding wire at the transformer.
3-3. Slide the console panel towards the front to free from catches.
3-4. Turn round the console panel.
Insert paper here.
3-5. Remove 2 screws fixing the power switch.

Hold this nut.


Insert paper here.

4. Disassembling keyboard unit


4-1. Remove 20 screws on the bottom.
4-2. Disconnect 2 connectors for the keyboard unit on the main PCB.
4-3. Remove the keyboard unit from the case.

5. Disassembling keys
5-1. Remove a key spring.
5-2. Use a long-nose plier, pressing the hook, lift the key.

Apply grease G501

6. Disassembling keyboard PCBs


6-1. Turn around the keyboard unit to face the PCB up.
6-2. Disconnect the connector at middle of the keyboard.
6-3. Remove screws on keyboard PCBs

7. Replacing the main PCB


Note: The main PCB contains a lithium battery for memory back-up. Please remove the jumper before
replacing the PCB.
And make sure that the jumper is reset on new main PCB after replacing the PCB. Because no
jumper is set on a spare part of the main PCB.

Jumper and short-pin

Lithium battery

CIRCUIT DESCRIPTION
KEYMATRIX

Second contact

First contact

FI
KC
SI

LSI
UPD912GF-3BA

KC0

KC1

KC2

KC3

KC4

KC5

KC6

KC7

FI0

A0 1

A0 # 1

B0 1

C1 1

C1 # 1

D1 1

D1 # 1

E1 1

SI0

A0 2

A0 # 2

B0 2

C1 2

C1 # 2

D1 2

D1 # 2

E1 2

EI1

F1 1

F1 # 1

G1 1

G1 # 1

A1 1

A1 # 1

B1 1

C2 1

SI1

F1 2

F1 # 2

G1 2

G1 # 2

A1 2

A1 # 2

B1 2

C2 2

FI2

C2 # 1

D2 1

D2 # 1

E2 1

F2 1

F2 # 1

G2 1

G2 # 1

SI2

C2 # 2

D2 2

D2 # 2

E2 2

F2 2

F2 # 2

G2 2

G2 # 2

FI3

A2 1

A2 # 1

B2 1

C3 1

C3 # 1

D3 1

D3 # 1

E3 1

SI3

A2 2

A2 # 2

B2 2

C3 2

C3 # 2

D3 2

D3 # 2

E3 2

FI4

F3 1

F3 # 1

G3 1

G3 # 1

A3 1

A3 # 1

B3 1

C4 1

SI4

F3 2

F3 # 2

G3 2

G3 # 2

A3 2

A3 # 2

B3 2

C4 2

FI5

C4 # 1

D4 1

D4 # 1

E4 1

F4 1

F4 # 1

G4 1

G4 # 1

SI5

C4 # 2

D4 2

D4 # 2

E4 2

F4 2

F4 # 2

G4 2

G4 # 2

FI6

A4 1

A4 # 1

B4 1

C5 1

C5 # 1

D5 1

D5 # 1

E5 1

SI6

A4 2

A4 # 2

B4 2

C5 2

C5 # 2

D5 2

D5 # 2

E5 2

FI7

F5 1

F5 # 1

G5 1

G5 # 1

A5 1

A5 # 1

B5 1

C6 1

SI7

F5 2

F5 # 2

G5 2

G5 # 2

A5 2

A5 # 2

B5 2

C6 2

FI8

C6 # 1

D6 1

D6 # 1

E6 1

F6 1

F6 # 1

G6 1

G6 # 1

SI8

C6 # 2

D6 2

D6 # 2

E6 2

F6 2

F6 # 2

G6 2

G6 # 2

FI9

A6 1

A6 # 1

B6 1

C7 1

C7 # 1

D7 1

D7 # 1

E7 1

SI9

A6 2

A6 # 2

B6 2

C7 2

C7 # 2

D7 2

D7 # 2

E7 2

FI10

F7 1

F7 # 1

G7 1

G7 # 1

A7 1

A7 # 1

B7 1

C8 1

SI10

F7 2

F7 # 2

G7 2

G7 # 2

A7 2

A7 # 2

B7 2

C8 2

10

POWER SUPPLY CIRCUIT


The power supply circuit generates five voltages as shown in the following table.
Name Voltage

For operation of

VDD

+5 V

CPU, Reset IC, DSP, Sound source ROM, Working storage RAM, Effect RAM, LEDs

AVDD

+5 V

DAC

LVDD

+5 V

Power lamp

AVCC +12.5 V
VC

Filter
Power amplifier

11

MAJOR WAVEFORMS
A 1ms

A .5 s
CH1

CH1

CH2

CH2

3
CH1

5V

CH2

1 VDD
2 NMI
3 POWER

CH1 .2V

5V

CH2 .2V

4 DAC output
5 DAC output

CA connector pin 6
CA connector pin 8
CA connector pin 9

CA connector pin 1
CA connector pin 2

A 1ms

A 20s
CH1

CH1

CH2

8
9

CH2

CH3

CH1

.2V

CH2

6 Filter output
7 Filter output

.2V

CF connector pin 5
CF connector pin 4

CH1

5V

CH2

5V

8 Key scan signal KC0


9 Key scan signal KC1
0 Key scan signal KC2

Tone : Pipe Organ


Key : A4

12

CH3

5V

CC connector pin 2
CC connector pin 4
CC connector pin 6

TROUBLESHOOTING
1.

No power
Check fuse F101.

Yes
Is F101 blown up?

Replace F101.

No
Check fuse F102.

Is F102 blown up?

Yes
Replace F102.

No
Measure output voltage of
transformer T101.

Is voltage 14 V AC?

No

Check power switch.


Check position of voltage
selector.

Yes

(A)
No

Is voltage VC 17 V DC?
Yes

No

Is voltage VDD + 5 V DC?

Yes

Is it OK ?
No

Replace T101.

Yes

Set voltage selector at proper


positon.
No

Does signal NMI vary


as Fig 1?
Yes

Replace PS2M PCB.

Yes

Switch ON
VDD voltage
Signal NMl

Does signal POWER vary


as Fig 1?
No
Replace MA1M PCB.
13

0.9 sec
Signal POWER

Fig 1

2.

No sound
Press "Hall" button.

Does the LED light up?

No

Follow from (A) of "No sound"


troubleshooting.

Yes

Check main volume and


connection to the volume.

Yes
Measure voltage at pin 9 of CA
connector.

No

Is the voltage +5 V?
Yes
Set main volume to maximum.
Touch pin1 of CA connector
with test rod (+) of multimeter
in resistance range, connecting
test rod (-) to ground.

Yes

Is a noise made?
No
Touch pin2 of CF connector
with test rod (+).

Replace MA1M PCB.

Is a noise made?
No
Replace PS2M PCB.

14

3.

Distorted sound
Replace PS2M PCB.

Is a sound ok?

Yes

No
Replace MA1M PCB.

4.

End

Certain keys do not function


Replace MA1M PCB.

Do the keys function?

Yes

No
Replace keyboard PCBs.

5.

End

A certain key does not function


Clean the contact.

Does the key function?

Yes

No
Replace key contact rubber.

Does the key function?

Yes

No
Replace keyboard PCBs.

15

End

6.

A certain button does not function


Replace CN1M PCB.

Does the button function?

Yes

No
Replace MA1M PCB.

16

End

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CA-1
CA-2
CA-3
CA-4
CA-5
CA-6
CA-7
CA-8
CA-9
CA-10
CA-11

SOFT
N.C.
DAMPER
GND

TRANS
TRANS

POWER
Switch
PEDAL
UNIT
CA-1
CA-2
CA-3
CA-4
CA-5
CA-6
CA-7
CA-8
CA-9
CA-10
CA-11

BL
W
R
BK

Rmel
Lmel
AG
VDD
FG
VDD
DG
NMI
POWER
M-IN
M-OUT

DAMPER
GND

SOFT

MIDI
IN OUT

BR
O

JCM358-PS2M

JCM358-MA1M

TP8-KY1M

TP8-KY2M

17

R RSP+
BK RSP

JCM358-PS4M
CG-1
CG-2
CG-3
CG-4
CG-5
CG-6
CG-7
CG-8
CG-9

CM-1
CM-2

R LSP+
BK LSP

LVDD
DG

DG
LVDD
L-OUT
L-IN
LHp
RHp
R-IN
AG
R-OUT

POWER Lamp

CG-1
CG-2
CG-3
CG-4
CG-5
CG-6
CG-7
CG-8
CG-9

JCM358-PS1 TRANSFORMER

CC-1
CC-2
CC-3
CC-4
CC-5
CC-6
CC-7
CC-8
CC-9
CC-10
CC-11
CC-12
CC-13
CC-14
CC-15
CC-16
CC-17
CC-18
CC-19
CC-20

CE-1
CE-2
CE-3
CE-4

CM-1
CM-2

SI5
KC0
FI5
KC1
SI6
KC2
FI6
KC3
SI7
KC4
FI7
KC5
SI8
KC6
FI8
KC7
SI9
FI10
FI9
SI10

CB-1
CB-2
CB-3
CB-4
CB-5
CB-6
CB-7
CB-8
CB-9
CB-10
CB-11
CB-12
CB-13
CB-14
CB-15
CB-16
CB-17
CB-18
CB-19
CB-20

BL
W
R
BK

FI4

SI0
KC0
FI0
KC1
SI1
KC2
FI1
KC3
SI2
KC4
FI2
KC5
SI3
KC6
FI3
KC7
SI4

WIRING DIAGRAM

PHONES
Speakers

JCM358-PS3M
Left

Right

CF-1
CF-2
CF-3
CF-4
CF-5

CD-1
CD-2
CD-3
CD-4
CD-5
CD-6
CD-7
CD-8
CD-9
CD-10
CD-11
CD-12
CD-13
CD-14

Lmel OUT
Rmel OUT
AG
Lmel IN
Rmel IN

HALL
STAGE
ROOM
VDD
SONGA
SONGB
MEMORY
KC0
KC1
KC2
KC3
KI2
KI1
KI0

CF-R-O
CF-R-Y
CF-R-E
CF-R-BR
CF-R-R

JCM358-CN1M

CD-1
CD-2
CD-3
CD-4
CD-5
CD-6
CD-7
CD-8
CD-9
CD-10
CD-11
CD-12
CD-13
CD-14

EXPLODED VIEW

STAND

V
R-8

R-9
R-10

x2
x4
x4
x1
x8
x2
x2
R-11

R-11

18

x4

R-1
R-4

R-2

R-5

26
R-3
29
30

8
5

19

1
4

28
3

R-6

10

26

19

23
22

27

25
21

20

19

18

11
17
18

12

13

14

15

16

24

PARTS LIST
AP-10

Notes:

This parts list does not include the cosmetic parts, which
parts are marked with item No. "R-X" in the exploded
view.
Contact our spare parts department if you need these
parts for refurbish.
1.

Prices and specifications are subject to change without prior notice.

2.

As for spare parts order and supply, refer to the


"GUIDEBOOK for Spare parts Supply", published
seperately.

3.

The numbers in item column correspond to the same


numbers in drawing.

N
N
N

Item
BT301
D301
IC302
LSI301
LSI302
LSI303
LSI304
LSI305
LSI306
Q301
Q302
X301
X302
1
LED401 - 406

SW401 - 411
VR401
2
N

D101
F102
F102
IC101

IC102, IC104
IC103
J101/102
J103
Q101
Q102 - 106,
Q109 - 111
Q107/108
ZD101
N
ZD102
N
ZD103
ZD104 - 106
N
3

N
N

N
N

F101
F101
4
5
J104
LED101
6
7
8
9
10
11 ~ 17
20

Code No.
Part Name
Main PCB
3815 0714 Lithium battery
2390 2555 Chip schottky diode
2105 5173 MOS IC
2012 2072 LSI
2012 2079 LSI
2012 1890 LSI
2012 1764 LSI
2012 0777 LSI
2105 4746 LSI
2250 1162 Chip transistor
2252 0637 Chip transistor
2590 2387 Crystal oscillator
2590 2079 Ceramic oscillator
6924 4790 Main PCB ass'y M358-MA1M
Console PCB

Price Code

CR1220/1VC
RB500V-40TE-17
RN5VD42AA-TR
UPD912GF-3BA(T)
HG51B227FB-1
MX23C8100MC-12CA27
LC3564SM-85-TRM
LC33832M-70-TLM
UPD6379GR-E1
2SA1576A-T106R
2SC4081-T106R
HC-49/US24B
CSACS16.00MX040-TC
M240318*1

1
1
1
1
1
1
1
1
1
1
1
1
1
1

AL
AB
AE
BP
BH
BB
AS
BC
AO
AA
AA
AK
AF
DG

B
B
B
A
A
A
A
A
A
B
B
B
B
A

Specification

2370 0630

LED

LN282RPX-(TX3)

AB

3412 0903

Tact switch

EVQ-21405R

11

AA

Slide volume
Console PCB ass'y M358-CN1M

EWA-NAXCH1B14
M240321*1

1
1

AI
CB

A
A

Diode stack
Fuse, time-lag(230/240V)
Fuse, time-lag(120V)
IC, Amp.

S4VB20-4033(L10)
(S)T-6.3A
UL-TSC-6.3A-N1
LA4620

1
1
1
1

AR
AF
AF
AV

B
A
A
A

2114 1799

IC, OP-amp.

M5218APR

AC

2114 1421
3612 0789
3501 4816
2253 0455

IC, photocoupler
Jack
DIN jack
Transistor

PC900V
YKB21-5010
YKF51-5051
2SD1762E,F

1
2
1
1

AK
AC
AH
AD

B
A
B
A

2220 1387

Transistor

2SC1740SQ-TP-T

AA

2SD1468SR,S-TP-T
MTZJ6.2AT-77-T
MTZJ10CT-77-T
MTZJ13CT-77-T
MTZJ5.6CT-77-T
M140332*2

2
1
1
1
3
1

AA
AA
AA
AA
AA
DB

A
A
A
A
A
A

(S)T-0.63A
MT4-2A-N1
M340345*1
M340346*1
HLJ4336-01-3040

1
1
1
1
1

AE
AF
DB
DD
AP

A
A
B
B
A

LN28RPH
NC-174-10-C
TE-358-1M1
M340318-1
SDDLD1-A2-D

1
1
1
1
1

AB
AJ
CD
AA
AM

B
C
B
B
A

88TP/8CASIO
88TP8(42123530)
88TP8(42123460)

1
7
7

DO
AZ
AX

B
A
A

2765 0280
6924 4860
Amp. PCB
2390 2366
3632 0427
3632 0420
2114 1883

2253 0420 Transistor


2360 2044 Zener diode
2360 2737 Zener diode
2360 2772 Zener diode
2360 1946 Zener diode
6924 8210 Amp. PCB ass'y M358-PS2M
PS1 & PS3M PCBs
3632 0287 Fuse, time-lag(230/240V)
3632 0294 Fuse, time-lag(120V)
6924 4840 PCB ass'y M358-PS3M
6924 4920 PCB ass'y M358-PS4M
3613 1533 Jack, phone
Other electrical parts
2320 9748 LED
3613 0217 Receptacle
3012 1449 Transformer
6924 5260 Power button
3412 1827 Power switch
Keyboard unit
6924 1810 Keyboard unit
6924 9040 White key, 1-octave
6924 9030 Black key, 1-octave

- 21 -

N
N
N
N
N
N

Item
21
22
23
24
25

26
27
28
29
30

31
32

Code No.
Part Name
6924 9050 Spring, for key
6924 9190 Contact, rubber, for key, 12
6924 9200 Contact, rubber, for key, 13
6924 9060 Keyboard PCB (DX)
6924 9070 Keyboard PCB (SX)
Mechnical parts
3831 0966 Speaker
6924 5390 Rack L
6924 5410 Rack R
6919 3241 Slide knob
6924 5240 Button set 358
Stand
6924 6670 Pedal box ass'y
6924 7100 Screw set for AP-10's stand
AC cord
3701 0196 AC cord (120V, USA)
3701 0595 AC cord (230V, Europe)
3701 0588 AC cord (230V, UK)
3701 0553 AC cord (240V, Australia)

Notes:N-New parts
Q-Quantity used per unit
R-Rank

Specification
88TP8(23105360)
88TP10/8(2564230)
88TP10/8(2564240)
88TP10/8(42912070)
88TP10/8(42912080)

Q Price Code
88
AB
6
AR
1
AS
1
CQ
1
CV

R
B
A
A
C
C

SG13G01BFA
1037153000
1037154009
M311405A-1
M240303*1

2
1
1
1
1

BH
AP
AP
AB
AK

B
B
B
B
B

A190007200
A190007300

1
1

DC
BD

B
B

UC-964-J01
EC-654-E06
BC-323-J01
SC-101-J02

1
1
1
1

BN
BP
BT
BN

C
C
C
C

R- A:Essential
B:Stock recommended
C:Others
X:No stock recommended

- 22 -

SCHEMATIC DIAGRAMS
MAIN PCB (A) JCM358-MA1M
3
1
2

D/A Converter

Sound
Source
ROM

Working
Storage
RAM

CPU

DSP

8
10

Reset IC

Effect RAM

23

MAIN (B) & POWER SUPPLY PCBs JCM358-PS1/PS2M/PS3M/PS4M

Power Amp.

24

CONSOLE PCB JCM358-CN1M

CHORUS
REVERB

DIGITAL EFFECT

REVERB2

REVERB1

25

KEYBOARD PCB TP8-KY1

26

KEYBOARD PCB TP-KY2

27

Ver.1 : 1. Correction of page 21.


2. Correction of page 24 due to Japanese edition was printed.

8-11-10, Nishi-Shinjuku
Shinjuku-ku, Tokyo 160, Japan
Telephone: 03-3347-4926
MA0100661A

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