BASIC SERVICE

Basic Service including lunrication and oil change - FM , FH , NH Version

DATE :

MODEL :

S.No

MILEAGE:

Description
Lubrication , Oil and Fluid level Checks

Chasis Lubrication.

Cab Lubrication.

Change Engine Oil and Filters.

Change Fuel filter and Water separator.

Check Coolant fluid level.

Change Coolant filter. ( Every 6 Months )

Check Oil level in Power steering.

Check Manual / Auto gear box oil level.

Check Transfer gearbox oil level.

10

Check fluid level in clutch fluid reservoir.

11

Check Oil level in drive front axle.

12

Check Oil level in Rear Axles and Hub reduction.

13

Check Oil level in the hydraulic bogie lift.

14

Check fluid levels in windscreen and headlamp washer reservoirs.

15

Check Air dryer.

Checks in Cabin
16

Check warning and control Lamps.

17

Check Fault codes in the vehicle control units.

18

Function check of parking heater.

19

Check sealing of service brakes.

External Checks.
20

Check Lighting and reflectors.

21

Check condition of wipers and washers.

22

Check air intake and air deflector.

23

Check roof mounted A/C.

24

Check battery fixing , connections and fluid levels.

25

Check the fuel tank with hoses,pipes and suspension straps.

26

Check of fuel tank ventilation filter.

27

Check tyre wear.

JOB ORDER NO:

Remarks

28

Wheel nuts, check torque tightening all.

Engine Bay
29

Check of alternator attachment , electrical connections and cab grounding.

30

Check drive belts and belt tensioners.

31

Check tightness of engine, engine powered power - take off and compressor.

32

Check fuel pipes and lines.

33

Check for exhaust leakage.

34

Check hoses and pipes for the intercooler.

Front Suspension , Steering gear

35

Check steering shat joint, hoses and pipes for power steering.

36

Check gaiters and ball joint play.

Underneath of Vehicle
37

Check Sealing and bearing play on a driving front axle.

38

Check slack in mechanical linkage for clutch.

39

Check Clutch wear.

40

Check sealing of gearbox, transfer gearbox and power take off.

41

Check sealing of oil cooler for automatic transmission.

42

Check sealing of retarder.

43

Check of Propeller shafts - Universal joints , sliding joints and support bearings.

44

Check Torque tighten propeller shaft bolts both sides.

45

Check sealing of rear axle and hub reduction gear.

46

Check exhaust pipe and silencer or particulate filter.

47

Check springs and U - Bolts.

48

Check Lubrication system ( Central Lubrication ).

49

Check air suspension air bellows.

50

Check brake linings.

51

Check brake Cylinders , levers and forks.

52

Check brake Callipers and brake discs.

53

Check Brake lever travel.

Road Test
54

Check After start.

55

Check during road test.

56

Check after road test.

57

Finish.

Battery Status
Battery 1 ( Left Side ) -

Serial No :

Battery 2 ( Right Side ) -

Serial No :

Clutch Wear in mm
X1 =

mm , X2 =

mm

Commands on Tyre wear pattern

RIGHT
LEFT

---

Y = X1 - X2 =

mm