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SPECIFICATION
PROCESS SPECIFICATION
01-01-14-2
WET BLASTING
Printed in Germany
AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
RECORD OF REVISIONS
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AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
LIST OF EFFECTIVE PAGES
SUBJECT
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DATE
RECORD OF REVISION
Feb 01/87
Aug 01/95
TABLE OF CONTENTS
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AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
TABLE OF CONTENTS
SUBJEC T
1 .
1 .1
1 .2
1 .3
2.
PAGE
GENERAL
Scope
Limitations of use
Health and safety statement
1
1
1
EQUIPMENT, MATERIALS
2 .1 Equipment
2 .2 Materials
1
2
3.
PROCESS
3 .1 Flow chart
3 .2 Degreasing
3 .3 Masking
3 .4 Wet blasting
3 .5 Cleaning
3 .6 Subsequent treatments
2
3
3
3
4
4
4.
QUALITY REQUIREMENTS
4 .1 Visual inspection
4 .2 Material inspection
4 .3 Equipment control
4 .4 Process control
5
5
6
6
5.
REFERENCED DOCUMENTS
Appendix 1
Appendix 2
7
8
TOC 01-01-14-2
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AIRBUS IHDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
1.
1 .1
GENERAL
Scope
This Document shall not be used as a basis for manufacture and supply of
original and replacement parts to AIRBUS INDUSTRIE unless specifically
required in a contract or purchase agreement .
This specification establishes the requirements and defines the necessary
operations for the abrasive cleaning of materials by means of wet
blasting .
1 .2
Limitations of use
The wet blasting shall not be applied on steel with TS > 1450 MPa, nor
on spring, and neither is it applicable for forming operations nor for
the removal of defects .
When dye penetrant
wet blasting .
2.
2 .1
EQUIPMENT, MATERIALS
Equipment
The blasting equipment shall be fitted with :
An abrasive impulsion system by pressure air .
Controls to regulate the pressure, direction and application time .
A device for entraining the abrasive in a high velocity stream of
water .
The cabinets shall be built up with stainless steel and their inside
shall be protected against the corrosion and abrasion by means of
rubber sheets fitted to the walls .
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AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
2 .2
Materials
Alumina (free of lead and it will
iron) (see Appendix 1, Table 3) .
Glass microbeads
Table 4) .
Chemical
3.
3 .1
(see Appendix
2,
0 .1% of
additives .
PROCESS
Flow
chart
Degreasing
per PMS 01-01-01
Masking
Wet blasting
Cleaning
Subsequent
treatments
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AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
3 .2
Degreasing
It shall be performed per PMS 01-01-01 and its purpose is to avoid
abrasive contamination .
3 .3
Masking
Those areas not requiring blasting must be adequately masked prior to
the start of the process .
3 .4
Wet blasting
A choice of abrasive shall be made to suit the material to be blasted
and the operation to be carried out .
For information, Table 1 and Appendix 2 give a List of abrasives and
glass microbeads and their sizes for wet blasting .
The relevant Design Authority shall determine the applicability for this
process, the use of other abrasives and the corresponding sizes depending
on the different types of materials to be processed .
Chemical additives shall be used to avoid the forming of oxide in the
installation and to improve the effects of the abrasive .
In order to avoid lumping, if required by the relevant Design Authority
it is acceptable to add glass bead to the abrasive at an abrasive/glass
bead ratio of 2 :1 . This mixture concentration shall not exceed in any
case 40% in volume .
The abrasive blast must be directed at the part, forming an angle
between 45 and 60 0 .
If the process is apply to thin materials, the stream of abrasive must
be directed at a suitable angle to avoid damage .
The distance between the nozzle and the surface of the material shall be
maintained between 150 and 200 mm . During the operation, the nozzle must
be moved from one side to the other of the part with constant traverse
rate using pressures comprised between 2 and 6 .5 bars . The treatment
time shall be a function of the surface finish .
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AIRBUS IIVDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
Materials to be
blasted
All kinds of metals
and alloys except
steels treated to
1450 MPa or higher,
and titanium alloys
Operation
Alumina
(mesh)
DescaLing and
deburring
90'- 325
Cleaning of surfaces
with roughness over
125 RHR
180 or finer
Cleaning of surfaces
with roughness of
125 RHR or less
---
Glass microbeads
(mesh)
170
400
170 - 400
400
Threaded areas
180 or finer
---
Cleaning
180 or finer
400 or finer
Cleaning
After the wet blasting operation, the parts shall be rinsed with water
jet, to remove rests of abrasive or additives . The quality of this water
must be Class B according to PMS 01-01-18 .
After rinsing the parts shall be dried at room temperature or
at a temperature up to 60 5C .
3 .6
in an oven
Subsequent treatments
Surfaces treated with wet blasting are particularly active and vulnerable
to corrosion, for this reason, the subsequent treatment shall be applied
within 4 hours after the completion of wet blasting (2 hours for
titanium alloys) .
If the parts are not to be treated immediately after the blasting
operation, they must be protected with an approved anti-corrosion
protection .
The temporary protection must be preceded by a chemical treatment,
according to the following procedures :
NOTE :
3 .6 .1
Aluminum alloys
Perform an immersion in the following bath :
-
AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
3 .6 .2
3 .6 .3
Magnesium alloys
Perform an immersion in a bath with a chromic acid solution 160-200 g/l
at a temperature of 75 5 C for 2-10 minutes . The rinse and dry the
parts .
3 .6 .4
Stainless steel
The parts shall be immersed in a solution according PMS 01-01-08,
para . 3 .3 .6 .
Rinse with water, quality Class B per PMS 01-01-18, for at least
3 mintues before introducing the parts into the sodium dichromate
solution .
4.
QUALITY REQUIREMENTS
Quality Assurance shall verify compliance with the requirements of this
specification .
The control covers the materials, equipments and the process .
4 .1
Visual inspection
All wet blasted parts shall be visually inspected before performing
subsequent operations .
Check that the treatment has been applied to the whole surface of the
parts these must remain free of grease, corrosion, abrasives and other
contaminants .
The surfaces must be uniformly smooth and they must not present
distorsion notches or other defects . The parts must meet the dimensional
and roughness requirements established in the drawings .
4 .2
Material
4 .2 .1
inspection
Size control
Screen and clean or replace the abrasive or microbeads as often as
necessary to remove undersize material and contaminants .
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AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
4 .3
Equipment
control
Check that the blasting chambers are free of oxides which might
contaminate the abrasives and that the material of the nozzles are
suitable and unobstructed .
4 .4
Process control
Check that the pressure is correctly applied and that the angle is
correct in each case, as established in para . 3 .4 and the time as
required . Check also the correct masking of those areas indicated on the
drawings .
5.
REFERENCED DOCUMENTS
PMS 01-01-01
PMS 01-01-06
PMS 01-01-08
PMS 01-01-18
PMS 01-02-05
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AIRBUS IHDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
Grade Size
No .
All
passing
m (No .)
36 1000
100
250
180
180
Screen
Retained '
Accumulated
Passing
5% max .
m (No .)
/. min .
. /. min .
% max .
(Screen No .) (Screen No .) (Screen No .)
(35)
(18) 15
(25) 50
(35) 80
and 350
(50)
(40)
(120)
(60) 25
(100) 30
(120) 55
and 63 (230)
(140)
(200)
(200)
(80) 20
(170) 30
and
(230)
(230) 60
and
--(270)
Appendix 1
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AIRBUS INDUSTRIE
PROCESS AND MATERIAL SPECIFICATION
us
STD
Screen
Mesh
10
12
14
20
30
40
50
60
70
80
100
120
140
170
200
230
325
400
60%
60%
65%
70%
70%.
Round Round Round Round Round
80%
80%
Round Round
80%
Round
10
11
12
13
-80%
90%
90%
90%
95%
Round Round Round Round Round
100
95-100 100
0-15 95-100 100
0-5
0-15 95-100 100
0-5
0-15 95-100 100
0-5
0-15 95-100 100
0-5
0-15 95-1_00 100
0-5
95-100 100
0-15
95-100 100
0-5
0-15
95-100 100
0-5
0-15
95-100 100
0-5
0-15
95-100 100
0-5
95-100 100
0-15
95-100
0-5
0-15
0-5
0-15
_
0-5
0-15
0-5
Appendix 2
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