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CHAPTER 1
INTRODUCTION
1.1
solar energy more efficiently. Large awareness has to be created especially in Rural
India with the Government support. Problems like site selection, power storage, high
cost of installation and low efficiency are major ones. Considering efficiency todays
commercial solar cells, most often made from silicon, typically convert sunlight into
electricity with an efficiency of only 10 percent to 20 percent, although some test cells
do a little better. Given their manufacturing costs, modules of todays cells
incorporated in the power grid would produce electricity at a cost roughly 3 to 6 times
higher than current prices, or 18-30 cents per kilowatt hour. To make solar
economically competitive, engineers must find ways to improve the efficiency of the
cells and to lower their manufacturing costs. Production per unit cell is very low. So,
large numbers of solar panels (and thus large land areas) are required to produce
useful amounts of heat or electricity. Only areas of the world with lots of sunlight are
suitable for solar power generation.
Another major problem faced with solar power production is production and
disposal of solar panels because chemicals from the production of solar panels can
leach into the water supply, harmful gases can be released into the air, and chemicals
and toxins such as mercury can leach into groundwater when solar panels are
discarded.
High cost of initial installation of solar panels is the greatest challenge to this
renewable source of energy. This is largely because of high cost of solar cells due to
high fabrication cost and producing very pure material for the required purpose.
Current solar cell designs require high-purity, and therefore expensive, materials,
because impurities block the flow of electric charge. This problem would be
diminished if charges had to travel only a short distance, through a thin layer of
material. But thin layers would not absorb as much sunlight. Research is being made
to overcome this problem.
Cloudy weather and night-time darkness interrupt solar energys availability.
So, problem of storage has to be included. At times and locations where sunlight is
plentiful, its energy must be captured and stored for use at other times and places.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Many methods have been suggested to store solar energy such as using large banks of
batteries, pumping back water for hydroelectric power generation. But these face
serious problems when it comes to scaling up for larger operation.
places).
Material used for making Solar cells and PV modules can be recycled.
It promises energy security.
1.2.1 Global Energy Scenario
Electricity is one of the world's fastest-growing forms of end-use energy
consumption and is one of the key infrastructural inputs for socio-economic
development of a country. Demand for electricity continues to rise in all parts of the
world. Population and economic growth are two main reasons for this increasing
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Soft switching DC-DC converter with MPPT for solar Home lighting system
demand. Global energy demand increases by one-third from 2010 to 2035, with China
& India accounting for 50% of the growth. Fig.1.1 shows Growth in primary energy
demand in the New Policies Scenario.
Soft switching DC-DC converter with MPPT for solar Home lighting system
through 2035. In contrast, liquids, natural gas, and nuclear power will lose market
share of world generation over the course of the projection period, displaced by the
strong growth projected for renewable sources of generation. Renewable generation is
the world's fastest-growing source of electric power, rising at an average annual rate
of 3.0 percent over the projection period, as compared with increases of 2.3 percent
per year for coal, 2.1 percent per year for natural gas, and 2.0 percent per year for
nuclear power. With government policies and incentives throughout the world
supporting the rapid construction of renewable generation facilities, the renewable
share of world generation will increase from 18 percent in 2007 to 23 percent in 2035.
1.2.2 Solar Energy Scenario in India
India, a rapidly emerging economy with the worlds second largest population,
is facing a surging energy demand. A large portion of Indias rural population, which
represents 60% of the total population, does not have access to reliable electricity or
has limited access and relies heavily on fuels such as wood, diesel, and kerosene to
fulfill energy needs. Using the most recent available expenditure data, it is estimated
that Indias rural consumers currently spend US$4.86 billion (INR 243 billion) per
year on energy.
India is the fifth largest producer and consumer of electricity in the world and
demand is expected to increase from 900 billion kilowatt-hours (kWh) to 1,400 billion
kWh by March 2017. India is in a state of perennial energy shortage with a demandsupply gap of almost 12% of the total energy demand.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Phase I
Phase II
Phase III
(2011-2013)
1,100 MW
(2013-17)
4,000-10,000 MW
(2017-22)
20,000 MW
200 MW
1000 MW
2000 MW
Application
Solar Collectors
7 million sqm
15 million sqm
20 million sqm
The objective of the National Solar Mission is to establish India as a global leader in
solar energy, by creating the policy conditions for its diffusion across the country as
quickly as possible. The Mission anticipates achieving 20,000 MW grids Parity. Table
I shows Mission Targets on Capacity Addition. The mission targets at:
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Soft switching DC-DC converter with MPPT for solar Home lighting system
modelling and equivalent circuit of the PV cell is discussed. In Chapter 3, need for
Maximum power point tracking for PV system. Study of Different MPPT algorithms
along-with its implementation, performance and a comparative analysis of all are
presented. In Chapter 4 a complete operation of DC-DC converter for maximum
power transfer at different operating conditions along with the simulation results of
the proposed system are presented. In Chapter 5 the design and building of hardware
prototype is presented. Also the results of DC-DC boost converter are given for R
load in closed loop operating mode. The optimal operation with the MPPT is also
tested with the complete system. The conclusion and the future scope are sited in
Chapter 6.
CHAPTER 2
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Soft switching DC-DC converter with MPPT for solar Home lighting system
INTRODUCTION
A Photovoltaic (PV) array is the energy source used in this project. PV arrays
2.2
A. Solar cell
The vast majority of solar cells are made from crystalline silicon. Single
crystal cells are the most efficient. However, cheaper multi-crystalline cells are also
popular. Even cheaper amorphous silicon cells are also available and used widely for
small consumer products but rarely used for power systems.
An ideal solar cell can be considered as a current source wherein the current
produced by the solar cell is proportional to the solar irradiation intensity falling on it.
Though the practical behaviour of the cell deviates from the ideal due to optical and
electrical losses, yet, in order to develop an electrical equivalent circuit model for
solar cell, appropriate components should be added with ideal current source
(representing solar cell).
The traditional equivalent circuits of a solar cell are represented by a current
source in parallel with one or two diodes. A two diode model is proposed in [1]-[2], is
shown in Fig.2.1 where IPV represents the light input, one diode represents the p-n
junction diode, the extra diode is incorporated to include the effect of recombination.
Where RP and RS are the series and parallel resistance of the solar cell respectively.
Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
The basic equation that mathematically describes the V-I characteristic of the ideal PV
cell is given by (2.1).
I PV =I P hI rs ( exp
qV
( AkT
)1)
(2.1)
The photocurrent (Iph) mainly depends on the solar irradiation in W/m2 (G) and cells
working temperature in degree Kelvin (Tc). It is described as
G
* I SC K1 Tc Tref
I ph
G
ST
(2.2)
I rs
Module reverse saturation current,
I rs
, is given by
I SC
exp qVoC / N S kATC 1
(2.3)
A :
Where
1.6 10 19
in Coulombs); k : Boltz
GST :
;
I sc :
Output voltage in Volts;
in Volt;
IL :
Voc :
Short circuit current in Amps;
Im :
Maximum voltage in Volt;
Eg :
Kelvin;
K1 :
Vm :
current in Amps;
V:
Maximum
Tref :
The Module saturation current (Is) varies with the cell temperature as
described by
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Soft switching DC-DC converter with MPPT for solar Home lighting system
T
qE g Tc Tref
I s I rs c exp
T
Tref Tc kA
ref
(2.4)
of the
I N p I ph N P I s
RI
s RS I
q
N
NP
exp s
AKTc
(2.5)
When RP is very large, we can neglect the same. In such case simulation values would
be higher than the actual values by 3 to 5 percent at low values of irradiation only.
However there would not be any appreciable variation at normal/higher values of
irradiation.
The use of simplified circuit model in this thesis makes this model suitable for
power electronics designers who are looking for an easy and effective model for
simulation of photovoltaic devices with power converters. The value of parallel
Rp
resistance
is generally high and hence neglected [4] to simplify the model as given
in Fig.2.1. The series resistance Rs is the sum of several structural resistances of the
PV module and its influence is stronger especially near the maximum power point
region. Table II shows the parameters of 74Wp solar panel.
TABLE II
Parameters of the 74Wp solar Panel
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Soft switching DC-DC converter with MPPT for solar Home lighting system
22.42V
4.2A
18.83V
3.93A
74WP
600V
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Soft switching DC-DC converter with MPPT for solar Home lighting system
80
At 25 oC Temperature
60
2
1000 W/m
Power (W)
Current(A)
800 W/m
600 W/m
400 W/m2
200 W/m
0
0
600 W/m2
400 W/m2
40
200 W/m2
20
10
15
Voltage(V)
0
0
20
10
15
Voltage(V)
20
(a)
(b)
Fig.2.4 Characteristic of a PV module with temperature and irradiation: (a) V-I curves
with constant temperature and varying irradiation and (b) P-V curves with constant
temperature and varying irradiation.
The current to voltage characteristic of a solar array is non-linear, which
makes it difficult to determine the MPP. The MATLAB/SIMULINK model for solar
module of 74Wp rating panel as shown in Fig.2.3. The simulated I-V and P-V curves
for various irradiance but a fixed temperature (25 oC) are shown above in Fig.2.4. The
characteristic I-V curve tells that there are two regions in the curve: one is the current
source region and another is the voltage source region. In the voltage source region
(in the right side of the curve), the internal impedance is low and in the current source
region (in the left side of the curve), the impedance is high. Irradiance and
temperature plays an important role in predicting the I-V characteristic, and effects of
both factors have to be considered while designing the PV system. Whereas the
irradiance affects the output, temperature mainly affects the terminal voltage. The Fig.
2.5 gives the simulated I-V and P-V characteristic for various temperatures at a fixed
irradiance at 1000 W/m2. The Fig. 2.6 gives the simulated P-V and V-I curves of solar
module under non uniform radiation.
5
80
At 1000 W/m2 Radiation
20 oC
60
10 oC
20 oC
25 oC
40 oC
0
0
Power (W)
Current (A)
30 oC
40
25 oC
30 oC
40 oC
45 oC
20
10
15
Voltage (V)
(a)
20
25
0
0
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10
15
Voltage (V)
(b)
20
Soft switching DC-DC converter with MPPT for solar Home lighting system
70
60
1000 W/m2
Current (A)*15
Power (W)
50
40
700 W/m2
30
20
10
0
0
300 W/m2
P-V Curve
V-I Curve
10
20
30
Voltage (V)
40
50
60
Fig.2.6. Characteristic of a PV module with temperature and irradiation: P-V and V-I
curves of solar module under non uniform radiation.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
5 Isc =4.2A
80
Pmax
Current (A
)
Current (A)
60
X: 18.51
Y: 3.943
Impp = 3.94A
40
20
1
0
0
X: 18.71
Y: 73.04
Isc
MPP
10
Vmpp = 18.83V
15
Voltage (V)
Voc = 22.42V
20
25
0
0
(a)
10
Voltage (V)
15
Voc
20
25
(b)
CHAPTER 3
SOFT-SWITCHING DC-DC CONVERTER
3.1 INTRODUCTION
In the 1970s, conventional PWM power converters were operated in a
switched mode operation. Power switches have to cut off the load current within the
turn-on and turn-off times under the hard switching conditions. Hard switching refers
to the stressful switching behavior of the power electronic devices. The switching
trajectory of a hard-switched power device is shown in Fig.3.1. During the turn-on
and turn-off processes, the power device has to withstand high voltage and current
simultaneously, resulting in high switching losses and stress. However, the switching
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Soft switching DC-DC converter with MPPT for solar Home lighting system
loss is proportional to the switching frequency, thus limiting the maximum switching
frequency of the power converters. Typical converter switching frequency was
limited to a few tens of kilo-Hertz (typically 20 kHz to 50 kHz) in early 1980s. In
the 1980s, lot of research efforts were diverted towards the use of resonant
converters. The concept was to incorporate resonant tanks in the converters to create
oscillatory (usually sinusoidal) voltage and/or current waveforms so that zero voltage
switching (ZVS) or zero current switching (ZCS) conditions can be created for the
power switches. The reduction of switching loss and the continual improvement of
power switches allow the switching frequency of the resonant converters to reach
hundreds of kilo-Hertz (typically 100 kHz to 500 kHz). Consequently, magnetic sizes
can be reduced and the power density of the converters can be increased.
In late 1980s and throughout 1990s, further improvements have been made
in converter technology. New generations of soft-switched converters that combine
the advantages of conventional PWM converters and resonant converters have been
developed. These soft-switched converters have switching waveforms similar to those
of conventional PWM converters except that the rising and falling edges of the
waveforms are smoothed with no transient spikes.
Present day fast converters operate at much higher switching frequencies chiefly
to reduce weight and size of the filter components. As a consequence, switching
losses now tend to predominate, causing the junction temperatures to rise. Special
techniques are employed to obtain clean turn-on and turn-off of the devices. This,
along with optimal control strategies and improved evacuation of the heat generated,
permit utilisation of the devices with a minimum of duration.
Hard switching
The process of power semiconductor device hard-switching is shown in
Fig.3.1 (a) and Fig.3.1 (b).
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Solution
Soft-switching techniques
Soft-switching
Soft Switching brings one electrical parameter to zero (current or voltage)
before the switch is turned on or off. This has benefits in terms of losses.
Soft switching DC-DC converter with MPPT for solar Home lighting system
ZVSZero-voltage switching
Specifically means zero-voltage turn-on, i.e., the voltage across the device is
reduced to zero before the current increases. Fig.3.3 shows the zero voltage
switching.
(a) Turn ON
Low-loss transition
ZCSZero-current switching
Specifically means zero-current turn-off, i.e., the current flowing through the
device is reduced to zero before the voltage increases.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
During Turn ON
Low-loss transition.
Best suited for converters with IGBTs due to tail current at turn-off.
Difference between Zero Voltage Switching (ZVS) and Zero Current Switching
(ZCS)
As both names imply either voltage or current within the transistor is zero before
switching occurs.
For ZVS, the transistor will be turned on at zero Vds voltage to reduce the turn
on switching loss.
For ZCS, the transistor will be turned off at zero Id current to reduce the turn
off switching loss.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
V OV S
t
L
i Do ( t ) =i L ( t )
i Lr ( t )=0
(3.1)
(3.2)
(3.3)
(3.4)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
V Cr ( t )=V o
(3.5)
i Lr ( t )=
i Lr ( t 1 )=0
(3.7)
V Lr ( t ) =V O
(3.8)
VO
t
Lr
(3.9)
i L ( t )=i L ( t 1 )
i Do ( t ) =0
V O V S
t
L
i L ( t 2 )=i Lr ( t 2 )
(3.10)
(3.11)
VO
sin wr
Zr
(3.12)
(3.13)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Resonant frequency and impedance are given by (3.17) and (3.18). When the
voltage of the resonant capacitor equals zero, the interval 3 is over.
V Cr ( t )=V O cos wr t
(3.14)
V Cr ( t 2 )=V o
(3.15)
V Cr ( t 3 )=0
w r=
1
Lr C r
(3.16)
(3.17)
Zr=
Lr
Cr
(3.18)
(3.19)
(3.20)
During this time, the main inductor voltage equals the input voltage, and the
current accumulating energy increases linearly.
V L (t )=V S
i L ( t )=I min
VS
t
L
(3.21)
(3.22)
(3.23)
V Cr ( t 4 ) =0
(3.24)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
When all of the switches are turned off, the resonant capacitor Cr is charged to
the output voltage by two of the inductor currents. Until the resonant capacitor has
been charged to VO, the output diode is in the OFF state.
i L ( t ) I max
(3.25)
(3.26)
(3.27)
V Cr ( t 5 )=V o
(3.28)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
During this interval, the main inductor current iL and the resonant inductor current iLr
flow to the output through the output diode DO
i Do ( t ) =i L ( t )+i Lr ( t )
i Lr ( t 5 ) =( I max +i Lr ,max ) cos wr ( t 5t 4 )I max
V Cr ( t )=V o
(3.29)
(3.30)
(3.31)
At that time, two of the inductor currents are linearly decreased, and the
energy of the resonant inductor is completely transferred to the load. Then, the
interval 6 is over.
i L ( t )=i max
V O V S
t
L
(3.32)
VS
t
L
(3.33)
i Lr ( t 6 ) =0
(3.34)
i L ( t )=i Lr ( t 6 )
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Soft switching DC-DC converter with MPPT for solar Home lighting system
current iLr of the ZCS buck converter rises linearly from zero at ZCS operation. Thus,
the switch Sm turns on at ZCS condition. The slope of iLr is proportional to the input
voltage. The input current is is equal to iL in the interval of this mode. The current of
Dm is the difference between the inductor current iLr and the charging current Io. The
freewheeling diode Dm turns off, and Mode I end, when the difference between iLr
and Io becomes positive. The following operating equations are obtained:
V DS ( t )=0
(3.35)
V Da ( t )=0
i Sa ( t )=0
(3.38)
VS
( tt O )
Lr
(3.39)
V Cr ( t )=0
(3.40)
V Dm ( t )=0
i Dm ( t ) =I O
(3.37)
di Lr
dt
V S =V Lr =Lr
i Lr ( t )=
(3.36)
VS
( tt O )
Lr
(3.41)
(3.42)
Lr I O
VS
(3.43)
Soft switching DC-DC converter with MPPT for solar Home lighting system
V DS ( t )=0
(3.44)
V Da ( t )=0
i Dm ( t ) =0
i Sa ( t )=
VS
sin wO ( tt 1 )
ZO
i Lr ( t )=I O +
VS
sin wO ( tt 1 )
ZO
t
1 VS
V Cr ( t )=
sin w O ( T t 1 ) dT
Cr t Z O
(3.45)
(3.46)
(3.47)
(3.48)
(3.49)
V Dm ( t )=V S [ 1cos w O ( tt 1 ) ]
(3.50)
The maximal resonant inductor current iLr (t) that occurs at tmax is given by
i Lr ( t max )=I O +
VS
ZO
(3.51)
Furthermore, the peak capacitor voltage occurs at t = t2, where O(t2 t1) = .
When iLr (t) = IO, the peak capacitor voltage is 2 VS
V Cr ( t 2t 1 )=2 V S
(3.52)
The resonant time is calculated from the difference current between the
resonant inductor current iLr and output current IO under the zero-current condition.
This mode ends at t = t2 when i iLr decreases to IO. The operating interval in this stage
is written as
t 2=t 2t 1=
wO
(3.53)
This interval ends at t2 when the current through the body diode Da decreases to zero.
3) Mode III (t2 t < t3):
The main power switch Sm remains on during this period. Accordingly, the
load current IO flows through the main power switch Sm, and the capacitor voltage VCr
is clamped at 2VS. Fig. 3.8 (c) shows the equivalent circuit in Mode III. Thus, the
voltage and current expressions for this mode are derived as
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Soft switching DC-DC converter with MPPT for solar Home lighting system
V DS ( t )=0
i Lr ( t )=I O
(3.54)
(3.55)
V Cr ( t )=2 V S
V Dm ( t )=V S
(3.56)
(3.57)
V Da ( t )=V S
(3.58)
i Dm ( t ) =0
(3.59)
i Sa ( t )=0
(3.60)
The trigger signal time can be varied in this mode. To simplify the circuit
design, this interval and Mode I are assumed to have equal values. Therefore
t 3=t 3t 2=
Lr I O
VS
(3.61)
This mode ends at the time when the auxiliary switch Sa is turned on.
4) Mode IV (t3 t < t4):
A control signal is applied to the gate of the auxiliary switch Sa at t = t3. Fig.
3.8 (d) shows the equivalent circuit. The auxiliary switch is turned on with ZCS. A
reverse resonance between Lr and Cr begins by the path Lr Sm Sa Cr under
constant current IO. The characteristic equations for this mode are obtained for this
resonance
V DS ( t )=0
(3.62)
V Da ( t )=0
(3.63)
i Dm ( t ) =0
(3.64)
i Sa ( t )=
V S
sin wO ( tt 3)
ZO
(3.65)
i Lr ( t )=
V S
sin wO ( tt 3 )
ZO
(3.66)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
1 V S
V Cr ( t )=
sin wO ( T t 3 ) dT + 2V S
Cr t Z O
(3.67)
V Dm ( t )=V S [ 1+cos wO ( tt 3 ) ]
(3.68)
This mode is finished at t = t4, as the main power switch current ism drops to
zero. Thus, the main power switch Sm is also turned off under ZCS. In this state, the
time interval is determined as
t 4=t 4 t 3=
I Z
1
sin1 O O
wO
VS
( )
(3.69)
V Cr ( t )=
(3.70)
i Dm ( t ) =0
(3.71)
V Da ( t )=0
(3.72)
I O
( tt 4 ) +V Cr ( t 4 )
Cr
(3.73)
I O
( tt 4 )+ V Cr ( t 4 )
Cr
(3.74)
V Dm ( t )=
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Soft switching DC-DC converter with MPPT for solar Home lighting system
i Sa ( t )=
V S
sin wO ( tt 4 )
ZO
(3.75)
This mode ends at t4 when VCr declines to zero. The time interval in Mode V is
given by
t 5=t 5t 4=
Cr V S
1+cos [ wO ( t 4t 3 ) ] }
IO {
(3.76)
(3.77)
i Lr ( t )=I O
(3.78)
V Cr ( t )=0
(3.79)
V Dm ( t )=0
(3.80)
V DS 1 ( t )=0
(3.81)
i Dm ( t ) =I O
(3.82)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
(3.83)
(3.84)
This mode ends when the main power switch Sm is excited again by the driving
signal VG and the operation returns to Mode I in the next switching cycle.
3.3.3 Buck-Boost Converter Analysis
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Soft switching DC-DC converter with MPPT for solar Home lighting system
The converter [7] aims to provide zero switching loss to the main switch. This
is done by adding auxiliary switch converter. The auxiliary switch is also needed to
switch under ZCSZVS by itself, so that no additional switching loss will occur in the
creation of the ZVS circuit. Fig. 3.9 shows the soft switching buck-boost converter
and where has Fig.3.10 shows the key waveforms of the converter. The resonant tank
circuit Lr and C1 to provide ZVS switching. The path created by D2 and Lr is to
remove the charge across S2 for providing ZVS condition. C2 is added in parallel, with
the main switch S2 to provide ZVS during turn-off. Fig.3.11 shows the different
modes of converter.
The principle behind the development of the topology to ensure no over
voltage/current stress is:
Lr through D2.
To create zero-capacitive turn-on loss for S1 and S2 by creating three-element
resonance among C1, Lr and C2.
I Lr 0 I o I i
(3.85)
VC 2 0 Vo Vi
(3.86)
I Lr t ( I o I i ) cos wt
(3.87)
VC1 t ( I o I i ) Z sin wt
(3.88)
I Do t ( I o I i ) I Lr t
(3.89)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Lr
C1
Where
w 1
(3.90)
Lr C1
(3.91)
Vi
sin 1 where
t1
Io Ii Z
w
(3.92)
(3.93)
I Lr t
Vi
t I Lr t1
Lr
(3.94)
I Do t I o I i
(3.95)
I Lr 0
At the end of this stage and the duration of this stage is
t2
(3.96)
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I o I i Lr
Vi
1 2
Soft switching DC-DC converter with MPPT for solar Home lighting system
1
sin we t
2 Lr C
(3.97)
VC1 t Vi 1 cos we t
(3.98)
VC 2 t
Vo Vi 1 cos w t
2
(3.100)
I Do t ( I o I i ) I Lr t
(3.101)
Where C=C1=C2 and
we 1
Lr C 2
(3.103)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
I Lr VC1 VC 2 0
t3
we
(3.104)
Vo Vi
t
Lr
(3.105)
I Do t ( I o I i ) I Lr t
(3.106)
I Lr t I o I i
The stage ends when
Vo Vi L
Io Ii r
(3.108)
I Lr t I o I i
(3.109)
I Do t 0
(3.110)
and the duty ratio
t6
t5 t 4
Ts
(3.111)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
(g)
Fig.3.11 Different operating modes of buck-boost converter.
Interval VI [Capacitor C2 charging mode, (t5 t6)]:
In this mode S2 is opened at ZVS to begin interval 6 operations to charge C2
VC 2 Vo Vi
with constant current. The stage ends when
conduct to end the current stage.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
VC 2 t
Io Ii t
C2
(3.112)
I Lr t I o I i
(3.113)
I Do t 0
(3.114)
VC 2 Vo Vi
At the end of this stage
t6
Io Ii C 2
Vo Vi
(3.115)
I Lr t I o I i
(3.116)
I Do t I o I i
(3.117)
TABLE III
TABLE IV
Switching frequency
fS
20 kHz
Switching frequency
fS
16kHz
PV Module Voltage
Vi
15-
PV Module Voltage
Vi
Output Voltage
VO
17.5V
25V
Output Voltage
VO
1517.5V
14V
Main Inductor
280H
Resonant Capacitor
Cr
2.98H
Resonant Inductor
Lr
150H
Resonant Inductor
Lr
16.96H
Lf
50H
Output Inductor
LO
160H
Output Capacitor
CO
1000F
Output Capacitor
CO
300F
Resonant Capacitor
Cr
20nF
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Soft switching DC-DC converter with MPPT for solar Home lighting system
TABLE V
Buck-boost converter parameters
Switching
3.4
fS
100kHz
frequency
PV
Module Vi
16-20V
Voltage
Output Voltage
Resonant
Vo
Lr
14V/26V
5H
Inductor
Capacitors
C1,C2 800pF
SIMULATION RESULTS
Boost converter
The converter is supplied by 74-WP of a solar panel. Fig.3.12 shows soft switching
buck-boost converter. Fig.3.13 shows voltage across the diode. Fig. 3.14 shows the
pulse width modulation (PWM) gate signal of the main switch and auxiliary switch
and main inductor current. Fig. 3.15 shows Main switch voltage ¤t of boost
converter. Fig. 3.16 shows the waveforms of the resonant capacitor voltage and
resonant inductor current.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
V o lt a g e (V )
20
10
0
9.6
9.65
9.7
9.75
9.8
Time (sec)
9.85
9.9
9.95
10
x 10
-3
Current (A)
2.4
2.2
Main Inductor Current
2
9.5
9.55
9.6
9.65
9.7
9.75
Time (sec)
9.8
9.85
9.9
9.95
10
x 10
-3
x 10
-3
Voltage (V)
1.5
Gate Pulse
1
0.5
0
9.5
9.55
9.6
9.65
9.7
9.75
Time (sec)
9.8
9.85
9.9
9.95
10
Voltage( V)
30
20
10
0
9.3
9.4
9.5
9.6
Time (sec)
9.7
9.8
9.9
10
x 10
-3
x 10
-3
Current (A)
3
2
Current through Main Switch
1
0
9.3
9.4
9.5
9.6
Time (sec)
9.7
9.8
9.9
10
Soft switching DC-DC converter with MPPT for solar Home lighting system
Voltage (V)
30
20
10
0
9.3
9.4
9.5
9.8
9.9
3
Current (A)
9.6
9.7
Time (sec)
10
x 10
-3
x 10
-3
2
1
0
9.3
9.4
9.5
9.6
Time (sec)
9.7
9.8
9.9
10
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Voltage(V)
Main Switch
0
7.5
7.51
7.52
7.53
7.54
7.55
7.56
Time(Sec)
7.57
Voltage(V)
7.58
7.59
7.6
-3
x 10
Auxillary Switch
0
7.5
7.51
7.52
7.53
7.54
7.55
7.56
Time(Sec)
7.57
7.58
7.59
7.6
-3
x 10
Capacitor Voltage(V)
5.41
5.42
5.43
5.44
5.45
5.46
Time(Sec)
5.47
5.48
5.49
5.5
-3
x 10
5.41
5.42
5.43
5.44
5.45
5.46
Time(Sec)
5.47
5.48
5.49
5.5
-3
x 10
40
20
Voltage(V)
40
30
20
10
7.5
7.51
7.52
7.53
7.54
7.55
7.56
Time(Sec)
7.57
7.58
7.59
7.6
-3
x 10
7.51
7.52
7.53
7.54
7.55
7.56
Time(Sec)
7.57
7.58
7.59
7.6
-3
x 10
Current(A)
6
4
2
0
7.5
Soft switching DC-DC converter with MPPT for solar Home lighting system
Current(A)
10
0
-10
7.5
7.51
7.52
7.53
7.54
7.51
7.52
7.53
7.54
7.55
Time(Sec)
7.56
Voltage(V)
20
10
0
7.5
7.55
7.56
Time(Sec)
7.57
7.58
7.59
7.6
-3
x 10
V o lt a g e (V )
Soft switching DC-DC converter with MPPT for solar Home lighting system
Main Switch
1.5
1
0.5
V o lt a g e (V )
0
9.5
9.55
Time (sec)
Auxillary Switch
9.6
-3
x 10
9.55
Time (sec)
9.6
-3
x 10
1.5
1
0.5
0
9.5
V o lta g e (V )
C u rre n t (A )
0
9.5
4.5A
9.55
Time (sec)
9.6
-3
x 10
20.8V
9.55
Time (sec)
9.6
-3
x 10
V o lta g e (V )
40
20
35.5V
V o lta g e (V )
0
9.5
0
9.55
Time (sec)
Output Voltage
-5
9.6
-3
x 10
14V
-10
-15
9.5
9.55
Time (sec)
9.6
-3
x 10
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Soft switching DC-DC converter with MPPT for solar Home lighting system
CHAPTER 4
MAXIMUM POWER POINT TRACKER
4.1 INTRODUCTION
The photovoltaic system has a non-linear current-voltage and power-voltage
characteristics that continuously varies with irradiation and temperature. In order to
track the continuously varying maximum power point of the solar array the MPPT
(maximum power point tracking) control technique plays an important role in the PV
systems [8]. The task of a maximum power point tracking (MPPT) network in a
photovoltaic (PV) system is to continuously tune the system so that it draws
maximum power from the solar array regardless of weather or load conditions. In
recent years, a large number of techniques have been proposed for tracking the
maximum power point (MPP).
Soft switching DC-DC converter with MPPT for solar Home lighting system
Maximum
Power
Point
(4.1)
Thus, the impedance seen from the converter side needs to match the internal
impedance of the solar array. There are many MPPT algorithms available; the most
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Soft switching DC-DC converter with MPPT for solar Home lighting system
widely-used algorithms are described in the section 4.4. A resistive load has a directly
connected to solar PV system as shown in Fig.4.3.
(a)
(b)
Fig.4.2. V-I and P-V Characteristics of Solar Panel with Load Line Characteristics.
Cold weather, cloudy or hazy days. i.e. PV module works better at cold
temperature.
When battery is deeply discharging. i.e. MPPT can draw more current more
current to charge the battery.
Soft switching DC-DC converter with MPPT for solar Home lighting system
is directly connected to a load, the systems operating point will be at the intersection
of the IV curves of the PV panel and load. Under most conditions, this operating
point is not at the PV arrays maximum power point (MPP).
Comparisons
among
the
techniques
and
their
D 0.01
is
introduced in the system. This perturbation causes the power of the solar module to
change. If the power increases due to the perturbation, then the perturbation is
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Soft switching DC-DC converter with MPPT for solar Home lighting system
continued
D D
the next instant decreases and after that the perturbation reverses
D D
. The MPP
tracking process is shown in Fig.4.5 (a) and Table VI shows different cases of P&O
method. Where D is the duty ratio of the converter.
The P&O MPPT algorithm is shown in Fig.4.5 (b). The starting point may
vary, depending on the atmospheric conditions, while the duty cycle is changed
continuously, according to the above mentioned algorithm, resulting in the system
steady state operation around the maximum power point.
(a)
(b)
Fig.4.5 (a) MPP Tracking process and (b) P&O MPPT algorithm.
TABLE VI
SUMMARY OF P&O ALGORITHM
Perturbation
Change in
Next
Positive
Positive
Negative
Negative
Power
Positive
Negative
Positive
Negative
Perturbation
Positive
Negative
Negative
Positive
Soft switching DC-DC converter with MPPT for solar Home lighting system
This is based on the fact that the slope dP/dV of the panel P-V curve is
positive on the left side of the MPP, zero at the MPP and negative on the right side of
the MPP as shown in Fig.4.6.
The incremental and conductance algorithm makes use of the following eq:
dP d V .I
dV
dV
dP
0
dV
at MPP.
dP
0
dV
at the left of the MPP.
dP
0
dV
In contrast with P & O, this algorithm can find the MPP without oscillations.
4.4.3 Fractional-Open-Circuit-Voltage
This method is derived from the observation that, usually, the MPP voltage is a
fraction of the open-circuit voltage. The classical implementation of this algorithm
disconnects the PV panels from the load for a short time and measures the open
circuit voltage to evaluate the voltage reference as shown in Fig.4.7.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
(4.1)
(4.2)
Fig.4.8. Fractional-short-circuit-current
Other MPPT techniques with higher implementation costs, including PV array
reconfiguration, multilevel converter, panel modelling, and fuzzy and neural
networks, have also been widely proposed and investigated.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
70
Calculated MPP Power =74W
60
50
Measured Power(W)
MeasuredVoltage(V)
Measured Current(A)
40
30
20
Calculated MPP Current = 3.93A
10
0
0
0.05
Time(Sec)
0.15
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Soft switching DC-DC converter with MPPT for solar Home lighting system
25oC Temperature
1000 W/m
70
60
50
Power(W)
Voltage(V)
Current(A)
40
400 W/m2
30
300 W/m2
20
10
0
0
0.05
0.1
0.15
0.2
0.25
0.3
Time(sec)
0.35
0.4
0.45
0.5
(a)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Power(W)
100
50
Power(W)
0
0
0.05
0.1
Time(sec)
0.2
0.25
% Duty Ratio
100
% Duty Ratio
0.15
50
% Duty Ratio
0
0
0.02
0.04
0.06
0.08
0.1
Time(sec)
0.12
0.14
0.16
0.18
0.2
80
75
70
65
60
0.2
0.201
0.202
0.203
0.204
0.205
Time(sec)
0.206
0.207
0.208
0.209
% Duty Ratio
77.5
77
76.5
76
75.5
0.2
0.201
0.202
0.203
0.204
0.205
Time(sec)
0.206
0.207
0.208
0.209
(b)
Fig.4.13. Simulated waveforms of the PV module power, and duty ratio for (a) step
size 0.005. (b) step size 0.001.
Fig. 4.13 shows the simulated output characteristic waveform of the PV
module, for different step sizes 0.005 and 0.001. If the step size is smaller value then
the oscillation in output power will be reduced, if more the step size wide range of
oscillation in output power will occur.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
CHAPTER 5
EXPERIMENTAL EVALUATION
5.1 HARDWARE CIRCUIT DIAGRAM
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Control
fS
Vi
Vo
100kHz
16-20V
14V/26V
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Resonant Capacitor
Resonant Inductor
MOSFET
Diodes
Current sensor
Voltage sensor
Microcontroller
Capacitors
C1
Lr
S1,S2
D0,D1,D2
R1,R2
C1,C2
800pF
5H
IRF540
MUR8100
WCS2705
33K,10K
AT mega 328
800pF
The converter is supplied by the 74 W P solar panel. The output current and the voltage
of a PV were sensed and controlled by the P&O algorithm for the MPPT using an AT
Mega 328. To confirm the aforementioned operations, the proposed soft-switching
buck-boost converter was experimented.
Fig.5.1 shows the block diagram implementation of hardware setup. Table VII shows
the converter specifications and implementation details. Fig. 5.2 shows the
experimental setup of specifications in Table VII.
5.2 COMPONENT USED IN VARIOUS STAGE OF THE CIRCUIT
5.2.1 Power Circuit
Component Used in the power circuit are
DC-DC Converter
IRF540.
MUR8100 Diode.
Fig.5.3. shows the vvarious main components used for experimental work like
inductor, MOSFET, solar panel, battery and capacitors etc.
Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
A small capacitor in the output of the voltage sensor to use it like a filter for
the fluctuations in the power line sensed. (To Reduce losses in the sensor
choose high value resistance R1=33k ohm.)
Where Fig.5.6 shows the voltage divider circuit and Fig.5.7 shows the design of
voltage sensor.
(5.1)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Microcontroller
AT Mega 328.
Operating Voltage
5V.
7-12V.
6-20V.
output).
40 mA
50 mA.
Flash Memory
SRAM
2 KB.
EEPROM
1 KB.
Clock Speed
16 MHz
MIC4423/4424/4425
family
are
highly
reliable
BiCMOS/
DMOS
Soft switching DC-DC converter with MPPT for solar Home lighting system
the driver must be kept within the maximum power dissipation limits of the package.
Fig.5.9 shows the gate driver circuit for MOSFETs using MIC4425 IC and Fig.5.10
shows the Buffer IC HD74LS07.
HD74LS07
IC 6N137
Driver IC MIC4425
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Soft switching DC-DC converter with MPPT for solar Home lighting system
MIC4423/4424/4425
family
are
highly
reliable
BiCMOS/
DMOS
Bipolar in nature
30 V (peak to peak)
Soft switching DC-DC converter with MPPT for solar Home lighting system
(a)
(b)
Fig.5.14 Instantaneous global solar radiation at VNIT Nagpur 21 May 2011. (b)
global radiation during cloudy conditions .
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Fig.5.14 shows instantaneous global solar radiation at VNIT Nagpur on21 May 2011
and during cloudy condition.
Fig. 5.15 shows the pulse width modulation (PWM) gate signal of the main switch
and auxiliary switch generated using AT Mega 328 microcontroller by sensing voltage
and current from PV Module.
Fig. 5.16 shows solar PV voltage and current. Fig. 5.11 shows the waveforms of the
resonant capacitor voltage VC1 and capacitor voltage VC2.
Fig.5.15 Waveforms of the gate pulses for main and auxiliary switch.
Soft switching DC-DC converter with MPPT for solar Home lighting system
(a)
(b)
Fig. 5.17 shows the waveforms of (a) the resonant capacitor voltage VC1 and
(b) capacitor voltage VC2.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
CHAPTER 6
CONCLUSIONS AND FUTURE SCOPE
CONCLUSIONS
In this project, we proposed a soft-switching DC-DC converter with MPPT.
All of the switching devices in this converter achieved ZCS and ZVS by the resonant
inductor and capacitor at turn/off. Therefore, the switching losses were reduced 510%.
This thesis has analysed the operational principles of the adopted converter
and applied them to the P&O algorithm, which is a kind of MPPT method. Simulation
and experimental results are presented to verify the theoretical analysis.. It is
concluded that soft-switching buck-boost converter can be applied to a stand-alone
and a grid-connected system using a PV power conditioning system.
FUTURE SCOPE
Future work is aimed at carrying out the following studies.
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Soft switching DC-DC converter with MPPT for solar Home lighting system
REFERENCES
Books
[B-1] Chetan Singh Solanki, Solar Photovoltaics fundamentals, techonolgies and
application, PHI learning private Ltd, 2012.
[B-2] A.K. Mukerjee, Nivedita Takur, Photovoltaic Systems- Analysis and Design,
PHI learning private Ltd,2011.
[B-3] Muhammad
H.Rashid,
Power
Electronics
Hand
Book,
Academic
Press,2001.
Websites
[W-1] Resources from Ministry of New and Renewable Energy, Annual Report 2013,
http://mnre.gov.in/
[W-2] Resources from Ministry of New and Renewable Energy, Annual Report 2009,
http://mnre.gov.in/
Papers
[1]
[2]
[3]
[4]
[5]
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Soft switching DC-DC converter with MPPT for solar Home lighting system
[6]
[7]
[8]
[9]
[10]
[11]
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Soft switching DC-DC converter with MPPT for solar Home lighting system
APPENDIX A
COMPONENT LIST
Semiconductors
Power MOSFET IRFP540 - 2 NO.
DIODES MUR8100 - 3 NO.
Gate Driver ICs-MIC4425-2 NO.
Buffer ICs-HD74LS07-2 NO.
Opto coupler IC- 6N137-2 NO.
Zener Diode 4.7V.
Capacitors
800pF -2 NO. (CERAMIC)
0.01uF -2 NO. (CERAMIC)
100uf-2 NO. (CERAMIC)
50 F, 50V- 1 NO. (ELECTROLYTIC)
Resistors
11 Ohms, 5A-1 NO.
47 Ohms- 1 NO.
470 Ohms-2 NO.
Inductors
10 uH -1 NO.
1mH -1 NO.
ELECTRICAL APPARATUS USED
DC ammeter - 0-1/2 A
AC milliammeter - 0-1000 mA
Digital Multimeter - Agronic
DC lamp load - 10 W, 20 W
4 Channel Digital Storage Oscilloscope Texas
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Soft switching DC-DC converter with MPPT for solar Home lighting system
APPENDIX B
Solar Radiation Measurement Digital Pyranometer
Introduction
Digital Pyranometer is a microcontroller based Digital Solar Radiation Recorder. It is
used to measure Global as well as direct solar radiation. It will collect all real time
data automatically.
Components of Digital Pyranometer:
1. Solar Radiation Sensor
2. Solar Panel
3. Data Shuttle
4. Batteries
1. Solar Radiation Sensor: Specifications
Wattage 10Wp
Output voltage 12V DC
3. DATA SHUTTLE
It is a pocket sized device that can use to download and transfer data from
logger to computer.
4. Batteries
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
APPENDIX C
Design Values of Converter
A. Design of Buck Converter
Assume Input Voltage from Solar Panel at MPP=17.5V (approx.)
Output voltage required for battery charging=14V (approx.).
Assume Switching Frequency, fs=16 kHz,
Capacity of Solar Panel=37Wp+75Wp=112Wp.
Maximum Charging Current=112/12=10A.
Taking higher value, Maximum Output Current=15A.
The equivalent output. Impedance=Vo/Io=14/15=1(Approx.),Q (quality factor)=1,
Hence characteristic Impedance Zo=Ro/Q=1, Assume fns=0.7.
The necessary resonant frequency is derived from fo=fs/fns=16KHz/0.7=22.85 kHz.
Resonant Angular Frequency,
WO= (Lr*Cr)-1/2=2fo=143.57x103rad/s
Lr=Zo/ WO=1/143.57x103rad/s=6.96H
Cr=1/WO*ZO=1/143.57x103rad/s=6.96F
To limit charging current ripple and the output voltage ripple ,the circuit parameters
for the low pass filter of the ZCS battery charger are set as follows,
Lo=100Lr.
Co=100Cr.
Lr
i L
I min
(C.1)
2
2
0.04 Dmin
T 2 4 I min
Lr 0.8 I min Dmin T
Cr
2 Lr
2 Vo2
2 Vo
(C.2)
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Soft switching DC-DC converter with MPPT for solar Home lighting system
Lr
C1
(C.3)
w 1
Lr C1
(C.4)
Lr
Vi max
C
I i I O min
(C.5)
APPENDIX D
Physical, Electrical and Magnetic characteristics of ferrite core
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
APPENDIX E
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Soft switching DC-DC converter with MPPT for solar Home lighting system
DATASHEETS
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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Soft switching DC-DC converter with MPPT for solar Home lighting system
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