99137_TM_TA74xx_G

EC Declaration of Conformity available at: www.jotron.com

Abbreviations and definitions

ALARM
Message by which the unit signals the occurrence of an event. The alarm is indicated by an audible tone and/or a
message (or icon) on the display.
APM
Audio and PTT Modem. The APM is designed for use in applications, which requires long distance control of
radios through a 4 or 2 wire leased lines. The modems use in-band signaling for transfer of PTT and Squelch,
and FSK data for transfer of alarms and Main/Standby selection.
ARC
With Audio Remote Control it is possible to extend the audio and PTT signals for a transmitter/receiver
combination consisting of one main and one standby transceiver.
One or two line pair is used for each transceiver and contains both PTT and audio in both directions.
BAUD
Transmission rate unit of measurement for binary coded data (bit per second).
BIT
Short form of Binary Digit. The smallest element of data in a binary-coded value.
BITE
Built In Test Equipment
bps
Bits Per Second.
DRC
Data Remote Control. With the DRC unit functions like frequency settings, BITE etc. are extended to a remote
panel. The DRC unit requires 1 separate line pair that is connected to the serial interface of the radio. Several
DRC units may share the same line. All functions in the transmitter can be controlled from the DRC.
FSK
Frequency Shift Keying
IEC
International Electro-technical Commission.
INTERFACE
Electronic circuits that permit the passage of data between different types of devices.
ITU
International Telecommunication Union.
I.ED
Light Emitting Diode.

99137_TM_TA74xx_G

ORC
Operators Remote Control. With the ORC it is possible to select frequencies, which are stored in the channel
memory of the radio. To ease the operation, channel names can be used for each frequency. The ORC requires a
separate line pair that is connected to the serial interface of the radio. Several ORC units may share the same
line.
RCU
With the Remote Control Unit, several radios (up to 64) can be combined on one site and interfaced to a personal
computer, using a special program (RACS).
RESET
To return stored values to either the default value or zero in memory.
SIGNAL- TO-NOISE RATIO (S/N)
Quantitative relationship between the useful and non-useful part of the received signal. A high S/N indicates a
good receiving condition.
S/N
See SIGNAL- TO-NOISE RATIO
SOFTWARE
Values programmed and preloaded into memory. The values represent a permanent set of instructions for
running the automatic functions (computations) of the unit.
UHF
Ultra High Frequency; A set of frequencies in the upper MHz region.
VHF
Very High Frequency; A set of frequencies in the lower MHz region.
VSWR
Voltage Standing Wave Ratio

99137_TM_TA74xx_G

Amendment Record
AMENDMENT
NO.

INCORP.
BY

DATE

PAGE(S)

ES

05.04.05

EM4478

ES

12.05.05

Added PSU-7001 info in

chapter 10

ES

10.01.06

42

New release

ES

26.01.06

2-1

New information

ES

22.02.06

2, 5

New link to EC declaration

ES

23.03.06

5-2

Corrected MOD text

ES

08.04.07

New company name

New logo

Total: 42

VERSION

REASON
FOR CHANGE

8
9
10
11
12
13
14
15
16
17
18
19
20

99137_TM_TA74xx_G

The information in this book has been carefully checked and is believed to be accurate. However, no
responsibility is assumed for inaccuracies.
Jotron AS reserves the right to make changes without further notice to any products or modules
described herein to improve reliability, function or design. Jotron AS does not assume any liability
arising out of the application or use of the described product.

SAFETY INSTRUCTIONS

CAUTION!
This equipment contains CMOS integrated circuits. Observe handling precautions to avoid static
discharges which may damage these devices.

WARNING!
Some RF semiconductor devices used in this equipment may contain Beryllium Oxide. If inhaled, dust
from this oxide can be toxic. No danger will arise from normal handling but no attempt should be
made to tamper with these devices. On no account must these transistors be destroyed or discarded
with industrial or domestic waste, but should be returned to the manufacturers for subsequent disposal.

1.

Do not place liquid-filled containers on top of the equipment.

2.

Immediately turn off the power if water or other liquid leaks into the equipment.
Continued use of the equipment can cause fire or electrical shock.
Contact Jotron AS for service.

3.

Immediately turn off the power if the equipment is emitting smoke or fire.

4.

Do not operate the equipment with wet hands.

99137_TM_TA74xx_G

LIST OF CONTENTS
1

GENERAL DESCRIPTION ..................................................................................................................... 1-1

1.1
LIST OF SERIES 7000 UNITS .................................................................................................................. 1-1
1.2
TA-7450/25/10 AM TRANSMITTER UNIT .............................................................................................. 1-1
1.2.1
Applications.................................................................................................................................. 1-1

TECHNICAL SPECIFICATION ............................................................................................................. 2-1

2.1
2.2

FUNCTIONAL DESCRIPTION .............................................................................................................. 3-1

3.1
3.2
3.3
3.4

TRANSMITTER UNIT .............................................................................................................................. 2-1

POWER SUPPLY UNIT ............................................................................................................................ 2-2

FRONT PANEL CONTROLS ..................................................................................................................... 3-1

TRANSMITTER REAR CONNECTORS ....................................................................................................... 3-4
POWER SUPPLY UNIT, FRONT VIEW....................................................................................................... 3-8
POWER SUPPLY UNIT REAR CONNECTORS............................................................................................. 3-9

INSTALLATION ....................................................................................................................................... 4-1

4.1
INTRODUCTION. .................................................................................................................................... 4-1
4.2
POWER SUPPLY UNIT ............................................................................................................................ 4-2
4.3
REMOTE OPERATION ............................................................................................................................. 4-2
4.3.1
Remote Line Interface .................................................................................................................. 4-2
4.3.2
Remote controls............................................................................................................................ 4-2
4.4
ANTENNA INTERFACE ........................................................................................................................... 4-3
4.5
TRANSMITTER / RECEIVER INSTALLATION ............................................................................................ 4-4
4.5.1
Wiring Table. Interface Remote connectors TA-7450/25/10 to Krone patch panel. .................... 4-4
4.5.2
One Receiver and one Transmitter connected as one Transceiver............................................... 4-5
4.5.3
One Main and one Standby Transceiver ...................................................................................... 4-5
4.5.4
One Main / Standby Transmitter and one Main/Standby Receiver .............................................. 4-6
4.5.5
One Main/Standby Transceiver and Audio & PTT Modem.......................................................... 4-6
4.5.6
One Main Transceiver, one Standby Transceiver, ARC MK II and DRC .................................... 4-7

OPERATING INSTRUCTIONS .............................................................................................................. 5-1

5.1
INTRODUCTION ..................................................................................................................................... 5-1
5.2
LOCAL OPERATION ................................................................................................................................ 5-1
5.2.1
Menu scrolling.............................................................................................................................. 5-1
5.3
MAIN MENU .......................................................................................................................................... 5-1
5.3.1
Main menu float diagram 1 of 2 ................................................................................................... 5-2
5.3.2
Main menu float diagram 2 of 2 ................................................................................................... 5-3
5.3.2.1 Offset Submenu........................................................................................................................ 5-4
5.4
SETTING MENU ..................................................................................................................................... 5-5
5.4.1
Setting menu float diagram .......................................................................................................... 5-5
5.5
CONFIGURATION MENU ........................................................................................................................ 5-6
5.5.1
Configuration menu float diagram............................................................................................... 5-7
5.5.1.1 Key Options.............................................................................................................................. 5-9
U

TECHNICAL DESCRIPTION TA-7450/25/10 ....................................................................................... 6-1

6.1
6.2
6.3
6.4
6.5
6.6

INTRODUCTION ..................................................................................................................................... 6-1

LF MODULE .......................................................................................................................................... 6-1
RF MODULE .......................................................................................................................................... 6-2
SYNTHESISER MODULE .......................................................................................................................... 6-2
FRONT BOARD ....................................................................................................................................... 6-2
SOFTWARE MODULE .............................................................................................................................. 6-2

99137_TM_TA74xx_G

6.7
6.8
7

MAINTENANCE AND TROUBLESHOOTING.................................................................................... 7-1

7.1
7.2
7.3
7.4

PSU-7002 POWER SUPPLY UNIT ........................................................................................................... 6-2

REMOTE DATA INTERFACE ................................................................................................................... 6-2

ENVIRONMENTAL CHECK ...................................................................................................................... 7-1

TUNING OF THE REFERENCE OSCILLATOR .............................................................................................. 7-1
ALARM INDICATIONS ............................................................................................................................ 7-1
TROUBLESHOOTING .............................................................................................................................. 7-2

APPENDIX ................................................................................................................................................. 8-1

99137_TM_TA74xx_G

1
1.1

GENERAL DESCRIPTION
List of series 7000 units

The Jotron series 7000 consists of the following units:

VHF/AM transmitter, simplex, 50W
VHF/AM transmitter, simplex, 25W
VHF/AM transmitter, simplex, 10W
VHF/AM receiver, simplex

1.2

118 - 136.975 MHz

118 - 136.975 MHz
118 - 136.975 MHz
118 - 136.975 MHz

TA-7450
TA-7425
TA-7410
RA-7202

TA-7450/25/10 AM transmitter unit

This manual covers the complete transmitters TA-7450, TA7425 and TA-7410.

Figure 1.2, Complete Transmitter, TA-7450/25/10

1.2.1 Applications
The transmitters TA-7450, TA7425 and TA-7410 can be used either as a stand alone AM
transmitter for ground to air communication or together with a receiver, RA-7202 in a
transceiver system named TR-7450, TR-7425 and TR-7410.
The transmitter can be operated locally or from a remote location using 600-ohm lines and
remote control units.

99137_TM_TA74xx_G

1-1

2
2.1

TECHNICAL SPECIFICATION
Transmitter Unit

TA-7410, TA-7425, TA-7450

STANDARDS
ENVIRONMENTAL

EN 300 676 and EN 301 489-22:2000

Temperature range
Humidity
Shock
Vibration

-20C to +55C (operating) -40C to +70C (storage)

90% @+40C (non condensing)
Transport: IEC-721-3-2, Class 2M3
Transport: IEC-68-2-32, Class 2M3. IEC-68-2-6

GENERAL, ALL UNITS

RF Modes
Audio response
Frequency range
Data ports
BITE monitoring
Supply voltage, DC
MTBF
MTTR

AM 25 kHz

AM 8.33 kHz

6K80A3EJN
5K00A3EJN
+1/-3dB rel. 1KHz, 300-3400 Hz, -25dB at 5000Hz +1/-3dB rel. 1KHz, 300-2500 Hz, -25dB at 3200Hz
118-137 MHz (option: expanded frequency range)
RS232 and RS485. Speed 1200b/s or 9600b/s selectable.
Voltages, Current, Line level, Temperature, Forward and Reflected power, Lock detect and Modulation.
21.6 - 31.2VDC negative ground. Voltage below 27VDC will reduce TX output power.
>10 years / unit
<30 minutes at lowest replaceable unit

TRANSMITTER

AM 25 kHz

AM 8.33 kHz

1.5ppm ( 1ppm at 0 to 40C)

1.5ppm ( 1ppm at 0 to 40C)
>60 dBc
>70 dBc
10W, 25W or 50W in different models. Adjustable to 80%, 50%, 25% or 10% of full power.
Local key: Front panel, Mic. connector and remote connector.
Line loop key: +48VDC or -48VDC key
AM up to 95%. Limiting amplifier prevents modulation higher than 95%.
Modulation level
< 5% at 90% modulation
Distortion
Harmonic emission
< 80dBc
Spurious emission
< 90dBc
600, -35 to +7dBm
Line input
Mic input
Dynamic. Sensitivity 2.5mV nominal.
LF compression (VOGAD)
>30dB with less than 3dB change in modulation level.
Intermodulation protection ratio >40 dB when interfering signal is decoupled with at least 30 dB
10s to 5 min in 10s step
Tx timeout
4 carrier offsets according to ICAO annex 10.
Carrier offset
Keying time
< 20ms
Release time
< 10ms
VSWR
1 : Infinity. Output is reduced automatically with severe mismatch.
Hum and noise level
Better than 45dB below 90% modulation
Monitor
600 ohm output. Level adjustable from front panel and remote. -20dBm to +10dBm.
Duty cycle
100% continuous operation at ambient temperature below 40C
Power consumption
<280VA at TX 50W, 90% modulation
RF output impedance
50 ohm, N-Connector
142mm(28TE)(W) * 230mm(D) * 128mm (H)
Dimension Transmitter unit
Weight
3Kg
Frequency stability
Adjacent channel power
Output power
Keying options

99137_TM_TA74xx_G

2-1

2.2

Power Supply Unit

POWER SUPPLY UNIT PSU-7002

STANDARDS
ENVIRONMENTAL

EN 60950-1:2001, EN 61000-6-3: 2001, EN 61000-6-1:2001 and EN 55022 classB

Temperature range
Humidity
Shock
Vibration

-20C to +55C (operating) -40C to +70C (storage)

90% @+40C (non condensing)
Transport: IEC-721-3-2, Class 2M3
Transport: IEC-68-2-32, Class 2M3. IEC-68-2-6

POWER UNIT PSU-7002

Supply voltage, AC
Output voltage
DC throughput
Max load
Dimension PSU unit
Weight

99137_TM_TA74xx_G

115/230VAC +15/-10% / 50-60Hz

+28VDC regulated
When AC not present
10A
71mm (14TE)(W) * 303mm(D) * 128mm (H)
1.3Kg

2-2

3
3.1

FUNCTIONAL DESCRIPTION
Front Panel Controls

Figure 3.1, Front view, TA-7450 / 7425 / 7410

1

DISPLAY
Shows operating frequency bite information or various menu settings.

button
For moving through menus and adjusting selected value up.

button
For moving through menus and adjusting selected value down.

button
The Enter button is used to select the various menus/values.

HI/LOW SWITCH
Selects the power output for the transmitter.
HI is full power (50W - TA-7450).
LOW is 25% of full power, i.e. 10 W for a 50W transmitter.

99137_TM_TA74xx_G

3-1

PTT BUTTON
Press to key the transmitter.

REMOTE SWITCH
The switch decides whether the audio and keying signals should be taken from the
microphone socket or from the remote connector.
In local position, both audio for the transmitter and the key signal (PTT) is taken from
the microphone input.
In remote, audio and key signals are taken from the 600 remote line input/output.
Pressing the remote switch disables the local frequency control and enables the remote
control of the transmitter.

MAIN ON/OFF
Turns the transmitter on and off.

ALARM LED
Indicator to show that the BITE in the transmitter has detected an error condition. The
cause of the fault will be shown in the display.

10

SWR LED
Shows that the SWR on the antenna is above the threshold (app. 2:1). The transmitter
will reduce the output power to low power.

11

LOW POWER LED

Indicator to show that the transmitter is operating in low power. Either because the
low power switch has been pressed or because the BITE has put the transmitter in low
power due to SWR, Low voltage or high temperature..

12

OUT LED
Shows that the transmitter is keyed.

13

REMOTE LED
Indicator to show remote operation (remote switch is pressed).

14

ON LED
Shows that the transmitter is switched on.

15

STANDBY LED
The transmitter is kept in standby by an external signal.

99137_TM_TA74xx_G

3-2

16

MICROPHONE connector
The microphone should have 600 impedance with a sensitivity of 5 mV.
.

Microphone socket.
The microphone socket has the following pin assignment:
1
Microphone input.
2
Microphone supply (+12V via 2k2 resistor)
3
P.T.T. (Local key) input
4
Microphone ground
5
N.C.
6
N.C.

99137_TM_TA74xx_G

3-3

3.2

Transmitter Rear Connectors

6
5

Figure 3.2, Rear view, TA-7450/25/10

ANTENNA CONNECTOR
N-type antenna input.
Connected directly to an external antenna or to a multi coupler if more than one
transmitter is sharing the same antenna.
Alternatively the transmitter antenna can be connected to the standby input of a main
transmitter in a main/standby configuration.

ANTENNA STANDBY / RX ANTENNA OUTPUT CONNECTOR

BNC-type antenna input/output.
This connector is connected to the internal keying relay in the transmitter. It can be
used as a receiver output, or it can be connected to the transmitter output of a second
(Standby) transmitter, which shares the same antenna as the main transmitter.

99137_TM_TA74xx_G

3-4

DC INPUT CONNECTOR

Connector for DC supply (21.6 - 31.2 VDC), Either the PSU-7002 or an external
(battery) supply.
A is the positive (+) connection and B is the negative (-).

REMOTE FACILITY CONNECTOR (15 pin D-SUB)

This connector contains various signals for remote control of the radio.
PIN NO

DESCRIPTION

Inhibit input. A positive voltage of 12 V applied to this pin will

prevent transmitting. This can be useful when using a external power
amplifier. This input can then be used to prevent RF output before the
Rx/Tx relay in the power amplifier has switched over.

Microphone input.
Connected in parallel with the microphone input on the front panel.

3,4

Monitor output.
Symmetrical 600 monitor output line.
Can be used as the input to a tape recorder, or as a test of the
transmitter performance. It contains the transmitted audio demodulated
after the final stage of the transmitter RF amplifier.
Level is adjustable from the front panel. When the transmitter is not
keyed, the line will carry receiver audio if a receiver is connected.

5,6

Line input.
600 Ohm balanced line input.
This is the main input, which is used when the transmitter is controlled
from a remote position.
The input is fed with the TX audio in transmit position.
Input level is from -30 to + 10 dBm (typical 0 or -10 dBm), and is
adjustable on the front panel.

99137_TM_TA74xx_G

3-5

PIN NO

DESCRIPTION

External key input.

A positive or negative voltage (referenced to GND pin 15) between 10
and 48 V applied to this pin will key the transmitter when the Key
Option menu is set to REM KEY (Ref ch. 5.4.7).
To enable this key option the transmitter has to be set to remote
operation (button in the front panel).

+12V (wired together with PL5, pin 5)

9,10

Key relay.
Dry contact, which closes when the transmitter is keyed.
May be used to control external equipment or to mute an associated
receiver by connecting one line to the MUTE input of the receiver (pin
12) and the other to the GND pin of the receiver (pin 15).

11

Not connected

12

KEY input
A low level on this pin will key the transmitter when the Key Option
menu is set to GND KEY. To enable this key option the transmitter has
to be set to remote operation (button in the front panel).
The pin can be connected in parallel with the MUTE input of a receiver
(pin 12) to simultaneously mute the receiver while transmitting.

13

Select input.
If the select input is kept low (0V) or open the transmitter is operating
normally. If the select input is high (+5V to +12V) the transmitter will
not be selected, i.e. the transmitter will be in STANDBY mode
(indicated by the front panel LED) and will not be keyed by any key
signals. The function of this pin can be inverted in Options menu.

14

ALARM output.
Dry contact. Pull up to +12V.
Open = Transmitter is operating normally.
Closed to gnd = Transmitter is OFF or the BITE has detected an
internal error.

15

GND. Common Ground.

99137_TM_TA74xx_G

3-6

REMOTE SERIAL DATA CONNECTOR (9-PIN D-SUB)

This connector contains the RS-485 serial bus, and a 12 V output .
PIN NO

DESCRIPTION

RS-485 communication (-) or

RS-232 1 , serial communication, TX.

RS-485 communication (+) or

RS-232 1 , serial communication, RX.

Low power. Grounding this pin forces the transmitter to low output
power.

Not connected

12V DC output for remote equipment (max. 100 mA).

Connected to the internal 12V through a diode for reverse
protection.

Common ground.

7,8,9

Not connected.

EARTH TAG CONNECTION

Earth Tag RM 5327 A4-4,8.
To secure proper earth connection of the radio in sub racks or cabinets.

99137_TM_TA74xx_G

3-7

3.3

Power Supply Unit, front view.

PSU-7002

Figure 3.3, Power supply unit - front view

AC LED
Shows that the PSU is operating on AC mains power.

ON LED
Indicates that the PSU is switched on.

99137_TM_TA74xx_G

3-8

3.4

Power Supply Unit rear connectors.

Figure 3.4, Power supply unit - front view

DC Input Connector

This connector is connected to the external DC backup supply

(21.6 - 31.2 VDC).
A is the positive connector pin (+) and B is the negative (-).
2

DC Output Connector

This connector is connected to the transmitter.

A is the positive connector pin (+) and B is the negative.
99137_TM_TA74xx_G

3-9

Earth Tag Connector

Earth Tag RM 5327 A4-4,8.
To secure proper earth connection of the Power Unit in sub racks or cabinets.

AC Input Connector

Input for external AC.

AC is input between A and C, B is chassis ground.
The voltage range is from 105 to 250 VAC

99137_TM_TA74xx_G

3-10

INSTALLATION

4.1 Introduction.
The transmitter and PSU is housed in a standard 3U plug-in unit that fits into a standard 19
sub rack. The width of the Power Unit is 14TE and the Transmitter Unit 28TE i.e. two
transmitters with PSU can be mounted in the same sub rack.

Figure 4.1.a, Two Transmitters with PSU in one 19" sub rack

Figure 4.1.b, Transceiver TR-7550/25/10 in one 19" sub rack

99137_TM_TA74xx_G

4-1

4.2

Power Supply Unit

Power supply unit is designed to operate from both AC and DC supply. Normally AC is the
main supply and DC is the backup supply.
The PSU will automatically switch to the backup supply in case the main supply fails if both
the AC and DC power supply connection is made to the power supply unit.
Connection to the supplies should be made with good quality power cable.
4.3
4.3.1

Remote Operation
Remote Line Interface

When the equipment is operated from a remote site, the audio signal is on a 600 line. The
radio is equipped with internal line transient suppressers, however, for long lines in noisy
environment it might be necessary to terminate the lines in external suppressors or fuses.
The remote line is connected to pin 5 and 6 on the DB15 connector on the rear panel.
Use a shielded cable for the line connection to avoid RF interference.
4.3.2

Remote controls

With a remote control, all functions of the radio can be extended using standard 600-ohm
lines, RS-232 or RS-485 interface.
The following remote controls are available for the radio:
RCU
With the Remote Control Unit, several radios (up to 64) can be combined on one site and
interfaced to a personal computer, using a special program (RACS).
ARC MKII
With the ARC MKII unit it is possible to extend the audio and PTT signals for a
transmitter/receiver combination consisting of one main and one standby transceiver.
One or two line pair is used for each transceiver and contains both PTT and audio in both
directions.
DRC
With the DRC unit functions like frequency settings, BITE etc. are extended to a remote
panel. The DRC unit requires 1 separate line pair that is connected to the serial interface of
the radio. Several DRC units may share the same line. All functions in the transmitter can be
controlled from the DRC.

99137_TM_TA74xx_G

4-2

ORC
With the ORC it is possible to select frequencies, which are stored in the channel memory of
the radio. To ease the operation, channel names can be used for each frequency. The ORC
requires a separate line pair that is connected to the serial interface of the radio. Several ORC
units may share the same line.
Audio/PTT Modem
The Audio/PTT Modem is designed for use in application, which requires long distance
control of radios through a 4 or 2 wire leased lines. The modems use in-band signalling for
transfer of PTT and Squelch, and FSK data for transfer of alarms and Main/Standby selection.

COM 260/2600/4500
The COM systems are designed for use in applications for long distance control of several
radios and at the same time multiple operating consoles TE10-39 or PC consoles. The
connection between the radios and the operating consoles can be 4 wire E & M lines via
satellite or radio link, or 4 wire leased lines.
4.4

Antenna Interface

The antenna should be of good quality with regards to gain and VSWR to obtain maximum
performance. Make sure that the VSWR on the antenna is low, and that the cable from the
transmitter to the antenna is of good quality to avoid mismatch and unnecessary losses.
A cable loss of 1 dB is the same as reducing the power output of a 50W transmitter to less
than 40W. Similarly, a cable loss of 2 dB is the same as reducing the output power to less than
32W.
In areas were thunderstorms and lightning is a problem, surge arrestors should be mounted
between the antenna connector and the antenna cable. The arrestors should be of good quality
and be capable of handling the output power of the transmitter.
The antenna output of the transmitter is an N-type antenna connector on the back of the
transmitter. The second connector (BNC-type) is the output of the antenna relay and can be
used for a receiver or for a standby transmitter.
Connect the antenna output either directly to an antenna, or to the STANDBY input of
another transmitter (MAIN transmitter).

99137_TM_TA74xx_G

4-3

4.5

Transmitter / Receiver Installation

In many cases a combined installation of a transmitter and receiver is convenient. Using the
built in T/R switch of the transmitter, the antenna input of the receiver is connected to the RX
output of the transmitter.
The transmitter and the receiver may share the same remote line by connecting them in
parallel. Also the key signal might be connected in parallel to key the transmitter and mute the
receiver at the same time.
For local operation, the key relay output (pin 9 and 10) of the transmitter may be used to mute
the receiver by connecting this relay to the key input and ground (pin 12 and 15) on the
receiver.
4.5.1

Wiring Table. Interface Remote connectors TA-7450/25/10 to Krone patch panel.

15 pin D-sub:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
9 pin D-sub:
6
5
2
1

Wire Colour:
White
Brown
Green
Yellow
Grey
Pink
Blue
Red
Black
Violet
Grey/Pink
Red/Blue
White/Green
Brown/Green
Shield

Function:
Inhibit input
Microphone input
Monitor output
Monitor output
Line input
Line input
External Key input
+12VDC
Key relay
Key relay
Optional
Key input
Select input
Alarm output
GND

Pink
Grey
Brown
White

GND
+12VDC
RS-485 Com RX
RS-485 Com TX

99137_TM_TA74xx_G

KRONE patch panel:

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

1
2
3
4
5
6
7
8
9
10

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

4-4

4.5.2

One Receiver and one Transmitter connected as one Transceiver

15 pins DSUB connections

TA-74xx
Pin no. Function
5
6
7*
9

LINE
LINE
REM KEY
K1

15, 10 GND, K2
12* GND KEY

Pin
no.
5
6

RA-7202
Function
LINE
LINE

12

MUTE

15

GND

* Actual key alternative is selected in the CONFIG menu for the transmitter.

4.5.3

One Main and one Standby Transceiver

15 pins DSUB connections

TA-74xx Main
Pin no. Function
5
6
7*
9
15, 10
12*
13,14
14

LINE
LINE
REM KEY
K1
GND, K2
GND KEY
SELECT**,
ALARM
ALARM

RA-7202 Main
Pin no. Function
5
6

LINE
LINE

12
15

MUTE
GND

13,14 SELECT**,
ALARM
14
ALARM

TA-74xx Standby
Pin no. Function
5
6
7*
9
15,10
12*
13
13

LINE
LINE
REM KEY
K1
GND,K2
GND KEY
SELECT
SELECT

RA-7202 Standby
Pin Function
no.
5
LINE
6
LINE
12
15

MUTE
GND

13

SELECT

13

SELECT

* Actual key alternative is selected in the CONFIG menu for the transmitter.
** The SELECT function for RA main and TA main, in the CONFIG menu, must be set to
INVERT.

99137_TM_TA74xx_G

4-5

4.5.4

One Main / Standby Transmitter and one Main/Standby Receiver

15 pins DSUB connections

TA Main
Pin Function
no.
5
LINE
6
LINE
7*
REM KEY
9
K1
15, 10 GND, K2
12* GND KEY
14
ALARM

TA Standby
Pin Function
no.
5
LINE
6
LINE
7*
REM KEY
9
K1
15, 10 GND,K2
12* GND KEY
13
SELECT

RA Main
Pin Function
no.
5
LINE
6
LINE

RA Standby
Pin Function
no.
5
LINE
6
LINE

12
15

MUTE
GND

12
15

MUTE
GND

14

ALARM

13

SELECT

*Actual key alternative is selected in the Transmitter CONFIG menu.

4.5.5

One Main/Standby Transceiver and Audio & PTT Modem

25 pins DSUB (Audio PTT) + 15 pins DSUB connections

Audio & PTT
TA-74xx Main
RA-7202 Main
Pin no. Function
Pin no. Function Pin no. Function
1
AUDIO OUT
5
LINE
2
AUDIO OUT
6
LINE
3
AUDIO IN
5
LINE
4
AUDIO IN
6
LINE
5
KEY
12
GNDKEY
6, 20 GND
15, 10 GND, K2
15
GND
8
SQUELCH
9
SQUELCH
9, 13, RELAY,
15, 17, OPTOCOUP21
LER, +5V
12
SELECT(M)
13
SELECT
13
SELECT
14
SELECT(S)
16
ALARM(S)
18
ALARM(M)
14
ALARM
14
ALARM
9
K1
12
MUTE

TA-74xx Standby RA-7202 Standby

Pin no. Function Pin no. Function
5
LINE
6
LINE
5
LINE
6
LINE
12
GNDKEY
15, 10 GND,K2
15
GND
9
SQUELCH

13
14

SELECT
ALARM

13
14

SELECT
ALARM

K1

12

MUTE

RS-485. 9- pins DSUB connections

Audio & PTT
Pin no. Function
1
RS485 (-)
2
RS485 (+)

TA-74xx Main
RA-7202 Main
TA-74xx Standby
Pin no. Function Pin no. Function Pin no. Function
1
RS485 (-)
1
RS485 (-)
1
RS485 (-)
2
RS485 (+)
2
RS485 (+)
2
RS485 (+)

99137_TM_TA74xx_G

RA-7202 Standby
Pin no. Function
1
RS485 (-)
2
RS485 (+)

4-6

4.5.6

One Main Transceiver, one Standby Transceiver, ARC MK II and DRC

25 pins DSUB (ARC MKII) + 15 pins DSUB connections

ARC MK II
Pin Function
no.
1 ALARM(M)
2 SQUELCH
6 SELECT(S)
7 SELECT(M)
8 PTT, Relay
9 PTT, Relay C
10 LINE(RX)
11 LINE(RX)
12 LINE(TX)
13 LINE(TX)
14, GND,
9 PTT Relay C
25 ALARM(S)

TA-74xx Main
Pin Function
no.
14 ALARM

TA-74xx Standby
Pin Function
no.

13

RA-7202 Main
Pin Function
no.
14 ALARM
9 SQUELCH

SELECT

13 SELECT
12 PTT
12 PTT
Connected to GND. Pin 14

LINE
LINE
GND,
K2

K1

5
6
15,
10
14
9

9 SQUELCH
13 SELECT

13 SELECT

5
6
5
6
15,
10

RA-7202 Standby
Pin Function
no.

LINE
LINE

LINE
LINE
GND,
K2
ALARM

15 GND

K1

12 MUTE

5
6

LINE
LINE

15 GND
14 ALARM
12 MUTE

RS-485. 25 pins DSUB (ARC MKII) + 9 pins DSUB connections

ARC MK II
Pin Function
no.
16 RS485 (B)
17 RS485 (A)

TA-74xx Main
Pin Function
no.
1 RS485 (B)
2 RS485 (A)

TA-74xx Standby
Pin Function
no.
1 RS485 (B)
2 RS485 (A)

RA-7202 Main
Pin Function
no.
1
RS485 (B)
2
RS485 (A)

RA-7202 Standby
Pin Function
no.
1
RS485 (B)
2
RS485 (A)

ARC MKII and DRC. 9 pins DSUB connections.

Pin
no.
1
2
5
6
7
8

DRC
Function
RS485 (B)
RS485 (A)
+ 12 V
GND
ALARM (S)
ALARM (M)

ARC MK II
Pin Function
no.
1 RS485 (B)
2 RS485 (A)
5 + 12 V
6 GND
7 ALARM (S)
8 ALARM M)

99137_TM_TA74xx_G

4-7

OPERATING INSTRUCTIONS

5.1 Introduction
When the receiver is switched ON, the display will first show TA-74xx, then the version
number, serial number and finally it ends up showing the operating frequency. The operating
frequency is shown with 6 digits according to the ICAO standard.

126.100
For the 8.33 kHz and 25kHz -bandwidth, the frequency will be shown:
DISPLAY SHOWING:
127.005
127.010
127.015
127.025

ACTUAL FREQUENCY:
127.0000 MHz
127.0833 MHz
127.1666 MHz
127.0250 MHz

CHANNEL SPACING:
8.33 kHz
8.33 kHz
8.33 kHz
25 kHz

5.2 Local operation

When operated locally, the operator has full access to all facilities using the various controls
on the front panel. The menu system of the TA-74xx is divided into three menus, the Main
menu, the Setting menu and the Configuration menu.
Showing the operating frequency is the normal position for entering the menus.
5.2.1 Menu scrolling
To be able to manoeuvre fast up and down within a menu, press and hold the Up button for
fast Up, or the Down button , for fast Down, and simultaneously press the opposite button
to start scrolling. The scrolling steps will be 10% of the menu except for frequency selection
where the steps will be 1 MHz.
5.3 Main menu
To enter the Main menu press the Enter button
. In the Main menu the user can change
transmitter frequency, read data from the built in test equipment (BITE), store and recall
frequencies and adjust the display brightness.
To manoeuvre in the main menu, use the Up button and Down button . The different
submenus are selected by pressing the enter button
on the wanted menu. Access
restriction is possible entering the Lock Option from the Configuration menu described in
paragraph 5.5.

99137_TM_TA74xx_G

5-1

5.3.1

Main menu float diagram 1 of 2

Operating frequency 118 137 MHz.
Built-in self-test measurements (BITE).
READING BITE MEASUREMENTS
OK if 20V < xx.x < 30V

OK if 9.5V < xx.x < 14.5V

OK if 4.3V < x.x < 5.6V

OK if 4.3V < x.x < 5.6V

OK if 4.3V < x.x < 5.6V

Indication of Reflected power

OK if Forward power > 0.5W

OK if xx < 85C

Line level in dBm

Modulation in %

OK if x.x < 12.0A

99137_TM_TA74xx_G

5-2

5.3.2

Main menu float diagram 2 of 2

OPTION. Shows offset frequency.
See paragraph 5.3.2.1.
Built-in self-test measurements (BITE).

}
}
}
}
}

99137_TM_TA74xx_G

To adjust the brightness of the display.

Can be adjusted in seven steps from 0 to 6.

To change the operating frequency.

OPTION. To offset selected frequency .

See paragraph 5.3.2.1.

To recall a previous stored operating frequency

in a specific channel (01-99).

To store an operating frequency in a specific

channel (01-99).

5-3

5.3.2.1 Offset Submenu

The Offset function is an optional function that has to be ordered separately.
The function is only visible on 25kHz channels.
Set an offset from the main carrier frequency according to ICAO annex 10. The offset can be
chosen with Up button () and Down button () between the following values.
-8.0, -7.5, -7.3, -5.0, -4.0, -2.5, 0, +2.5, +4.0, +5.0, +7.3, +7.5 and +8.0.

OFS: -8.0
-8.0, -4.0, 0, +4.0, +8.0 are used for 5 channel offset.
-7.5, -2.5, +2.5, +7.5 are used for 4 channel offset.
-7.3, 0, +7.3 are used for 3 channel offset.
-5.0,+5.0 are used for 2 channel offset.
When the offset (or the frequency in offset mode) are changed, the transmitter use some time
(up to 10 sec.) to synthesise the new frequency. This is because an optimum reference value is
calculated for the synthesiser.
When the transmitter is offset from the carrier frequency, a + or is added to the first
character from the right of the display. A + shows that the transmitter is offset to a
frequency above the frequency displayed, and a - means that the transmitter is offset to a
frequency below the frequency displayed. By pressing the Down button , one can see the
channel offset in kHz. When the frequency is changed to another channel, the offset is reset to
zero.

99137_TM_TA74xx_G

5-4

5.4 Setting Menu

The settings menu lets the user change parameters like remote address, line level, TX/RX
monitor level, modulation degree, power level, alarm thresholds and transmitter timeout. It
can only be accessed from the menu where the frequency is shown, and then by pressing the
Enter button
while the Up button
is kept depressed.
5.4.1

Setting menu float diagram

Operating frequency 118 137 MHz.

}
}

Setting address for RS-485

communication. 01 EF (Hex value)

Digital pot meter for transmitter

monitor output level adjustment. This
signal comes from the directional
coupler. Range 0 100%.

}
}

Digital pot meter for receiver monitor

output level adjustment. Range 0
100%. Must be adjusted after TXMO as
they affect each other.

Digital pot meter for line input

sensitivity adjustment. Range 0 100%.

Digital pot meter for transmitter

modulation output level adjustment.
Range 0 98%. The modulation level
must be measured using a test generator
with modulation meter.

menu continued on next page

99137_TM_TA74xx_G

5-5

}
}
}
}

Digital pot meter for transmitter

power output level adjustment. The
output power can be reduced to 80,
50, 25,10 or 0% of full power.
Digital pot meter for setting level
of alarm threshold for power
output. The alarm level can be
activated at output power of 80, 50,
25,10 or 0% of PWR setting.
Setting the maximum allowed
keying time for the transmitter in
10 second steps up to 5 minutes.
0 = disabling of timeout function.
Internal 1 kHz modulation
generator to set modulation.

Save new settings and return to

start menu.
Preset factory settings and return to
start menu.

Exit without saving.

5.5

Configuration Menu

To enter the Configuration menu, press the Up button and Enter button
at the same
time as the power is turned on.
The configuration menu lets the user change parameters that are usually only changed when
the transmitter is installed or during service. It is important to note that changes to this menu
can result in a degradation of the transmitter performance. Only qualified technicians should
perform changes to this menu.

99137_TM_TA74xx_G

5-6

5.5.1

Configuration menu float diagram

}
}
}
}
}
}

To execute users from all menus

except BITE menu and adjustment
of display brightness.

If x = 1, an alarm is generated if
SWR > 3:1. If x = 0, no alarm when
high SWR.

Muting of audio line ON/OFF.

Setting fast or slow return time of

the audio AGC. ON = FAST.

Audio AGC ON/OFF.

Line termination on/off.

ON = 600 ohm line termination.
OFF = no line termination.

For KEY Options see paragraph

5.5.1.1.

Menu continued on next page

99137_TM_TA74xx_G

5-7

}
}
}
}
}
}

The Select signal is connected to pin 13 on

the 15-pin D-sub. A signal will activate a
stand-by receiver. Choose between positive
or negative signal activation.
Fine tuning of the reference oscillator.
Hex value 00 FF.

Select type of serial line interface.

Select Baud rate for the serial line interface.

In a Main/Standby configuration select
MAIN for the Main transmitter and
NORM for the Standby transmitter.
When MAIN is selected, the transmitter
shut down if an alarm pops up. For
NORM the transmitter will continue.
ON = to activate delay of RF power
100msec after key. Set to OFF when Jotron
PAV is used.

Save new settings and return to start menu.

Preset factory settings and return to start

menu.
Exit without saving.

99137_TM_TA74xx_G

5-8

5.5.1.1 Key Options

The transmitter has five alternatives for remote keying and the actual keying method is
selected in the Key Options menu (KEY OPT).

KEY OPT
When KEY OPT is set OFF, the transmitter can only be keyed locally by using the PTT
button in the front panel, or short circuit PIN 3 and 4 in the microphone connector.
Alternative 1 and 2 use dedicated pins on the 15 pins DSUB, while alternative 3-5 are Line
Key Options that transfer the key signal on the audio line (pin 5 and 6 on the 15 pins DSUB).
1. GND KEY
Keying by connecting PIN 12 to ground.
2. REM KEY
Keying by supplying +/- (10-48) VDC, referred to GND, to PIN 7.
3. A-KEY
Keying by supplying +/-(10-48) VDC, referred to GND, to PIN 5 and 6.
The transmitter can also be keyed by supplying the voltage to PIN 6 only.
4. B-KEY
Keying by connecting a DC Short Circuit between PIN 5 and 6.
5. C-KEY
Keying by supplying +/-(10-48) VDC between Pin 5 and 6.
To enable these key options the transmitter has to be set to remote operation (button in the
front panel).

99137_TM_TA74xx_G

5-9

TECHNICAL DESCRIPTION TA-7450/25/10

Please see Maintenance and Repair Manual for more detailed technical description,
schematics and parts lists.
6.1

Introduction

X 82417
PSU-7002
UNIT

X 99033
SYNTH
MODULE

X 99200
TA-7450
TRANSMITTER UNIT

X 99043
LF
MODULE

X 99038
FRONT
BOARD

X 99042
RF
MODULE

X 82158
SW
MODULE

The TA-7450 transmitter unit consists of four modules and one board:

LF module
Synth module
RF module
Software module
Front board

6.2 LF module
The LF module contains all the audio processing, amplifiers and filters, user and remote
interface, micro controller that controls the synthesiser and BITE, and can be divided into the
following sections:
Synthesiser
Audio circuits
Control circuits

It has a built in ADC with multiplexer which is used to measure the most important
parameters in the transmitter, and the self-check (BITE) functions is handled by this circuit.
The LF module is connected to the RF module.

99137_TM_TA74xx_G

6-1

6.3 RF module
The RF module contains the transmitter power amplifier chain, antenna relay, directional
couplers, and voltage regulators, and can be divided into three main sections:
RF amplifier.
Directional couplers and filter
Voltage regulators.
The RF module is connected to the LF module.
6.4 Synthesiser module
The Synthesiser module is located inside a separate screened box on the PCB.
A micro controller sets up the synthesiser and controls several functions in the transmitter.
The Synthesiser module is connected to the LF module.
6.5 Front board
The front board holds the display and the push buttons on the front panel and contains the
LED display and the push buttons visible on the front panel.
The board is connected directly to the LF module.
6.6 Software module
The Software module contains all necessary software to make the TA-74xx transmitter unit
functional.
6.7 PSU-7002 Power supply Unit
The PSU converts an AC input voltage between 105VAC and 250VAC to a 28V regulated
DC voltage to support the 7000 series transmitters.
The maximum load is 280VA.
If both the AC and DC power supply connection is made to the PSU, it will automatically
switch to the DC backup supply in case the main AC supply fails.

6.8 Remote Data Interface

The data on the RS-232/RS-485 bus is transferred both ways with a data rate of 1200 b/s,
using 9 bit data format, and 1 stop bit.

99137_TM_TA74xx_G

6-2

MAINTENANCE AND TROUBLESHOOTING

7.1 Environmental check

Once a year:
1.
2.
3.
4.
5.
6.
7.
7.2

Turn OFF the unit.

Disconnect all plugs.
Clean all metal surfaces using a humid rag to remove dirt and dust.
Clean the knobs and connectors.
Clean the loudspeaker cover.
Connect all plugs.
Turn ON the unit.
Tuning of the reference oscillator

It is necessary to check the tuning the frequency of the reference oscillator after 1 year and
then every year.
The frequency offset of the transmitter is checked with a frequency counter or a transmittertest set.
Frequency compensation is done by fine-tuning the reference oscillator (OSC), described in
the Configuration menu in paragraph 5.5.1.
More detailed information can be found under paragraph 6.3.1 about the IC204 reference
oscillator.
7.3

Alarm indications

ALARM CRITERIA:
20V > 27VDC > 30V
9.5V > 12V DC >14.5V
4.3V > 5V(1,2,3) DC > 5.6V
CURR > 12A
TMP > 85C
Synthesizer out of lock
SWR if enabled
PWR if enabled

99137_TM_TA74xx_G

ALARM LED:
ON
ON
ON
ON
ON
ON
ON
ON

DISPLAY MESSAGE:
ERR 27V
ERR 12V
ERR 5V(1,2,3)
ERR CURR
ERR TMP
ERR SYNT
ERR SWR
ERR PWR

7-1

7.4

Troubleshooting

ERR 27V:

The +27V is out of range. Check X-99042 RF-module.

ERR 12V:

The +12V is out of range. Check X-99042 RF-module.

ERR 5V1:

The +5V1 is out of range. Check X-99042 RF-module.

ERR 5V2:

The +5V_DIG is out of range. Check X-99869 LF-BOARD.

ERR 5V3:

The +5V_ANA is out of range. Check X-99869 LF-BOARD.

ERR CURR: The current consumption in the transmitter is too high.

Check X-99042 RF-module.

ERR TMP:

Internal temperature is out of range (above 85C). Check X-99042

RF-module and whether the fans are revolving.

ERR SYNT:

Synthesizer is out of lock. Check X-99866 Synth unit.

ERR SWR:

Reflected power exceeds 3:1, and SWR ALARM is enabled in the

CONFIG menu. Possible faults: Defective antenna, antenna cable,
cavity filter out of tune etc.

ERR PWR:

Output power drops below threshold level as indicated in the

SETTINGS menu. Possible faults: Defective PSU-7002 causes drop on
the transmitter supply voltage, defective output-stages etc.

ERR EXAL:

Not a fault on the unit, but a state set from remote equipment in
example the Jotron RACS program. Also called external alarm.

Other faults that may occur on the TA-74XX transmitter:

No display, but light still present in LEDs.
Possible faults: Check if the unit could have been remotely switched off
from the Jotron RACS program.
Not able to power up the transmitter.
Check PSU-7002, cable between PSU and transmitter and X-99042
RF-module.
Possible faults: Defective ON/OFF switch SW102A, fuse F101 or
ON/OFF relay REL101.

99137_TM_TA74xx_G

7-2

APPENDIX

99137_TM_TA74xx_G

8-1

99137_TM_TA74xx_G

8-2