Faculty of Electrical & Electronics Engineering

DEE 2951 PLC Application

LABSHEET
Mapping CO,PO,Domain,KI: CO2,PO1
CO2: Demonstrate and discuss the function of discrete and analog
card.
PO1: Ability to acquire and apply knowledge of sciences and electrical
& electronics engineering fundamentals
Title: - The Application of Analog I/O board (CJ2M-MAD42)
Learning Outcome:At the end of this experiment, student should be able to:i.
ii.
iii.

To explain the function of every sequence that happens to the

application system.
To configure the analog input/output card, based on different condition
of analog input/output.
Design the ladder programming for application that utilized analog
input/output card, including the condition of alarm of the application.

Item use:i.
ii.
iii.
iv.
v.
vi.
vii.
viii.

PLC unit (CJ2M-CPU11) and assesories

Analog I/O board (CQM1H-MAD42)
Digital Milimeter
DC Power Supply (GDS-3303)
Wire/Test Pen
User Manual CJ2 CPU Unit Hardware (CAT NO. W472-E1-08)
User Manual Analog I/O Units (CAT NO. W345-E1-10)
Current Injector (4mA to 20mA)

PLC Main Rack Configuration:-

No.
1
2
3
4
5

Slot No.
Slot0
Slot1
Slot2
Slot3
Slot3

Module Name
MAD-42
ID-211
ID-211
OD-211
OC-211

Auto Draining System

Part 1
Base on given Auto Draining System Application (see Figure1.0), please construct the
control system for below process condition:a. Considering that initially the Tank is empty. The Water Pump is start to pump in
the water to the tank once Water Level Sensor SL sense water level is reach
Low Level Point (0M) and user select to Auto mode. User should set to CLOSE
condition for Manual Valve.
b. The Alarm Lamp (RED Light) will turn ON (Blinking) to indicate that the water
level in Low Level Point (0M).
c. Alarm Lamp (YELLOW Light) will turn ON to indicate that the water level in
Medium Level Point (equal and more than 50M) sense by Water Level sensor
MH. At this point, the Red Light must in OFF condition.
d. Alarm Lamp (GREEN Light) will turn ON once Water Level SH sense water level
is reach High Level Point (100M). The Water Pump will stop pump in the water
to the tank.
e. The user might drain the water by set to OPEN condition for Manual Valve. As
an option, the user also might fill the water by manually. It can be operate by
adjusting the Selector switch to Manual mode. Then press the Push Button 1 to
trigger the Water Pump.
Construct the control system with consider all the INPUT/OUTPUT are the DISCRETE
I/O Devices as below operating condition (see Table 1):Table 1

NO
1
2
3
4
5
6
7
8

M
OPERATION CONDITION
DISCRETE INPUT DEVICE
OFF
ON
LEVEL SENSOR SH
0V
24V
LEVEL SENSOR SL
0V
24V
LEVEL SENSOR SM
0V
24V
SELECTOR SWAUTO/MANUAL
0V
24V
PUSHBUTTON 1
0V
24V
MANUAL OPERATION
OPEN
CLOSE
MANUAL VALVE
DISCRETE OUTPUT
START
STOP
PUM
0V
24V
GREEN LIGHT
0V
24V

9
10

YELLOW LIGHT
RED LIGHT

0V
0V

24V
24V

Pump

100M
50M
0M

Water In

SH
SM
SL

Water Out

Manual Valve
Figure 1

No. Input/output
1. (address)
2.
3.
4.
5.
6.
7.
8.
9.
10.

Description

i) Identify the Input and Output Assignment for the Control System.

ii)

Construct the process flowchart for the control system. (Please use extra paper if
require more space)

iii)

Construct the Ladder Diagram for the Control system. (Please use extra paper if
require more space)

US1

High

100M

Medium

50M

Low

Pum
p

Water In

0M

Control
Valve
Figure 2

Water Out

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iv) Make the Special I/O Unit DM area setting. Assume that Special I/O has been
set to
Unit 0.
Addres
s
20000
20001
20006
20007
20008
20009
20018
20019
20020
20021
20022
20027
20028
20029
20030
20031
20032
20033
20034
20035

15

14

13

12

11

10

He
x

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v)

Identify the Input and Output Assignment for the Control System.
No

vi)

Input/Output (Address)

Description

Construct the Process Flow Chart and Ladder Diagram for the modified control
system as below process condition.
a. Conversion Table for Ultra Sonic Sensor
Current (A)

Level (M)

0
12
20

0
50
100

Conversion
(HEX)

Value Condition
Low Level
Medium Level
High Level

b. Conversion Table for Control Valve

Volt (V)

Conversion
(HEX)

0
5

Value Condition
CLOSE
OPEN

c. Process Sequence:a. Considering that initially the Tank is empty. The Water Pump is start to
pumping the water to the tank once Ultra Sonic Sensor US1 sense
water level is reach Low Level and the user select to Auto mode. At
the same time Control Valve V1 in CLOSE condition.
b. The Alarm Lamp (RED Light) will turn ON (Blinking) to indicate that the
water level in Low Level Point (0M).
c. Alarm Lamp (YELLOW Light) will turn ON to indicate that the water
level in Medium Level Point (equal and more than 50M) sense by
Water Level sensor MH. At this point, the Red Light must in OFF
condition.
d. Alarm Lamp (GREEN Light) will turn ON once Water Level SH sense
water level is reach High Level Point (100M). The Water Pump will stop
pump in the water to the tank.
e. The user might drain the water by set to OPEN condition for Manual
Valve. As an option, the user also might fill the water by manually. It

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can be operate by adjusting the Selector switch to Manual mode.

Then press the Push Button 1 to trigger the Water Pump.

Ladder Diagram (Please use extra paper if required more space)

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vii)

Discuss the advantages and disadvantaged of Discrete and Analog I/O

module.

viii) Give an example of industrial application which is using analog input/output

module and explain it clearly.

ix) Discuss the conclusion of this experiment.

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