Professional Documents
Culture Documents
X31-01
X3-03
X3-031
X31-02
X6-02
PE
X3-05
X24-06
X6-03
X24-05
N
SV PE N
PV
Fuel 0
Fuel 0
X4-02
N
V3
Fuel 1
X7-02
PE
V2
X8-03
X7-02
N
Fuel 1
PE
V1
X9-04
X8-02
N
Fuel 1
PE
X5-01
PE
X24-04
N V2
Fuel 0
V1
V1
X5-02
P
BCI
X56
V2
X64
V1
X53
V2
AIR
V3
FUEL X54
N
2)
Fuel 1
PE
X3-05
FUSE 1
0
1
N
L
Fuel
to W-FM 50
X3-04
Fuel PE
SWI
2)
SV/
Oil pump
mag.
clutch
X6-03
PV
SV
X4-02
X3-04 PE N
Fuel 0
X54b
SV
X7-01
X7-01
Best.-Nr.: 600426
AGM60
Gerte-Nr.: 0903180003
Fuel 1
X54a
Fuel 1
X7-02
X8-02
X8-02
230 VAC
50 or 60 Hz
-20C to + 60C
- 4F to +140F
X32-02
X9-04
Best.-Nr.: 600400
W-FM50
Gerte-Nr.: 0503020021
X8-04
PE
VDE
X5-03
X8-04
L
N
X5-01
FM
X5-03
1P
Fuel 0
230 VAC
50 or 60 Hz
-20C to + 60C
1P - 4 F to +140 F
CE-xxxxxxxxxxxxx
DIN
Rg.xxxxxxxxxxxxxx
Refer to data sheet 7543
SIEMENS
AGM 60.2A9WH
X32-01
to W-FM 50
Fuel 0
ext
X10-06 X3-02
X3-02
L
N
X10-05
X10-06
Fuel 1
X22-02
L
L
MOTOR CONT
ALARM
MOTOR
L
N
SV
PE
X5-02
SIEMENS
LMV27.210A2WH
X10-05
1)
Pmax/
POC
PE
PE
L
min
1
FLANGE
N LINE
L VOLTAGE
IGNITION
V1
SAFETY
LOOP
PE
L
PE
V3/PV
OPERATION
L
L
mag.
clutch
PE
N
PE
L
Fuel 1
V2
L
Fuel 0
2
L
max
FLAME
ION
QRB/C
P min
ON/OFF
3
P max/POC PE
QRB/C-N
L
X75
COUNTER U SENSOR
1
PE
COM X92
1
X75
QRA
P air
L
X5-02
Actuator to W-FM 50
1
X54
opt.
ext. Fuel
Switch
FUEL PULSE-IN
QRA
1
Fuel 1
info
h min s %
V
A
F
esc
VSD
83261302 1/2009-12
Fuel 0
Operating instruction
P
i
VSD X74 1
Operating instruction
Combustion manager W-FM 54
4
4
4
4
5
2 Safety ............................................................................................................................................
2.1
Permissible application .......................................................................................
2.2
When gas can be smelled .................................................................................
2.3
Safety measures ..................................................................................................
2.3.1
Normal operation .................................................................................................
2.3.2
Electrical connection ...........................................................................................
2.3.3
Gas supply ............................................................................................................
2.4
Alterations to the construction of the equipment .........................................
2.5
Noise emission .....................................................................................................
2.6
Disposal .................................................................................................................
6
6
6
6
6
6
7
7
7
7
83261302 1/2009-12 La
2-102
Operating instruction
Combustion manager W-FM 54
5 Operation .................................................................................................................................. 28
5.1
Operating interface .......................................................................................... 28
5.1.1
Operating panel ................................................................................................ 28
5.1.2
Display ................................................................................................................. 29
5.2
Displaying and adjusting parameters ........................................................... 31
5.2.1
Password ............................................................................................................ 32
5.3
Parameters ......................................................................................................... 33
5.3.1
Password level .................................................................................................. 33
5.3.2
Info level .............................................................................................................. 44
5.3.3
Service level ....................................................................................................... 45
6 Commissioning ...................................................................................................................... 46
6.1
Adjust gas side .................................................................................................. 47
6.2
Adjust modulation oil side ............................................................................... 60
6.3
Adjust multi-stage oil side .............................................................................. 73
7
Shutdown .................................................................................................................................. 84
8 Servicing .................................................................................................................................... 85
8.1
Safety components .......................................................................................... 85
9 Troubleshooting .................................................................................................................... 86
9.1
Procedures for fault conditions ..................................................................... 86
9.2
Error codes ......................................................................................................... 88
10 Spares ......................................................................................................................................... 96
11 Technical documentation ................................................................................................. 98
11.1
Frequency converter ........................................................................................ 98
12 Key word index ................................................................................................................... 100
83261302 1/2009-12 La
3-102
Operating instruction
Combustion manager W-FM 54
1 User instructions
1 User instructions
Translation of original
operating instructions
These operating instructions form part of the equipment and must be kept on site at
all times.
DANGER
Danger with medium risk.
Non observance can lead to environmental damage,
serious injury or death.
WARNING
CAUTION
Important information.
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4-102
Operating instruction
Combustion manager W-FM 54
1 User instructions
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5-102
Operating instruction
Combustion manager W-FM 54
2 Safety
2 Safety
2.1 Permissible application
The combustion manager W-FM 54 is suitable for use with dual fuel burners.
The switch unit AGM60 must only be used in conjunction with the combustion
manager W-FM 54.
Improper use could:
endanger the health and safety of the user or third parties,
cause damage to the unit or other material assets.
83261302 1/2009-12 La
6-102
Operating instruction
Combustion manager W-FM 54
2 Safety
properties must only be carried out by the gas authority or their approved agent,
the pipe work must be subject to a pre and main test and a combined load test
and valve proving test relative to the pressure range intended (e.g.
DVGW-TRGI, work sheet G 600),
inform the gas authority about the type and size of plant prior to installation,
local regulations and guidelines must be observed during installation (e.g.
DVGW-TRGI, work sheet G 600; TRF Band 1 and Band 2),
the gas supply pipe work should be suitable for the type and quality of gas and
should be designed in such a way that it is not possible for liquids to escape
(e. g. condensate), observe the vaporisation temperature of liquid petroleum gas,
use only approved sealing materials. Observe all process information,
re-commission the unit when changing to a different type of gas,
carry out soundness test after each service and fault rectification.
No additional components may be fitted, which have not been tested for use with
the equipment,
2.6 Disposal
Dispose of all materials used in a safe and environmentally friendly way. Observe local
regulations and Codes of Practice.
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7-102
Operating instruction
Combustion manager W-FM 54
3 Product description
3 Product description
3.1 Function
3.1.1 Valve proving
The low gas pressure switch also acts as the valve proving gas pressure switch and
checks the soundness of the valves. The low gas pressure switch is connected between the valves to carry out this function. It signals the combustion manager if the
pressure increases or decreases to an impermissible level during valve proving.
Valve proving is carried out automatically by the combustion manager:
after every controlled shutdown,
prior to burner start following lockout or power outage.
1. Test phase (function sequence for valve proving valve 1):
valve 1 closes,
valve 2 closes after a delay,
the gas escapes and the pressure between valve 1 and valve 2 reduces,
both valves remain closed for 10 seconds.
If the gas pressure increases to above the set value during these 10 seconds, valve
1 is leaking. The combustion manager initiates a controlled shutdown.
2. Test phase (function sequence for valve proving valve 2):
valve 1 opens, valve 2 remains closed,
the gas pressure between valve 1 and valve 2 increases,
valve 1 closes again,
both valves remain closed for 10 seconds.
If the gas pressure decreases to below the set value during these 10 seconds, valve
2 is leaking. The combustion manager initiates a controlled shutdown.
3 secs
10 secs
3 secs
10 secs
V1
80
81
82
1
2
3
4
5
82
V2
Valve 1
Valve 2
Pressure between valve 1 and valve 2
Low / valve proving gas pressure switch
Operating phases
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8-102
Operating instruction
Combustion manager W-FM 54
3 Product description
Function
Parameter 121
Manual load deactivated
Manual OFF, remains activated even after fuel change-over.
Initiate ignition position (only multi stage
operation)
Initiate load setting within the load limits.
Key combination
not possible
not possible
not possible
Initiate load setting within the load limits.
Values outside of the load limits can be Only values within the load limits can be
adjusted, but not initiated. If the load lim- adjusted.
its are extended during active manual
load, the burner reacts accordingly.
For the duration of commissioning (400 Set), manual load is ignored.
With the exception of Manual OFF, manual load is deactivated during fuel changeover.
Manual load via key combination
Activate manual load:
Press and hold [F] key.
The display shows LoAd.
Set manual load using [+] or [-] key.
The manual load set flashes in the operating display.
Deactivate manual load:
Press and hold [esc] key for 5 seconds.
S
S
P
i
P
i
h min
S
P
i
h min
5s
83261302 1/2009-12 La
9-102
P
i
h min
h min
Operating instruction
Combustion manager W-FM 54
3 Product description
3.1.4 Calculation
A calculation can be initiated in modulating commissioning if P1 and P9 are programmed. During calculation, a straight line is formed from the operating point shown
from P1 or from P9. The values on the straight line form new operating points.
Initiating a calculation from P9: Press [+] key for 3 to 5 seconds.
Initiating a calculation from P1: Press [-] key for 3 to 5 seconds.
If during commissioning only P1 and P9 are programmed, the combustion manager
initiates an automatic calculation when exiting P1 and calculates P2 to P8.
P1
P2
P3
P4
P5
P6
P7
P8
P9
P1
1 Automatic calculation
2 Calculation from P5 to P9
83261302 1/2009-12 La
10-102
P2
P3
P4
P5
P6
P7
P8
P9
Operating instruction
Combustion manager W-FM 54
3 Product description
-8
-6
90
112
1
2
3
4
83261302 1/2009-12 La
108
11-102
Operating instruction
Combustion manager W-FM 54
3 Product description
83261302 1/2009-12 La
Lockout phase
Safety phase
Home run
Standby
Fan ON
Pre-purge position
Pre-purge
Ignition position
Pre-ignition
Test low gas pressure switch (fuel valve 1 opens, only with Gas)
Fuel release
Ignition ON
Flame signal
Flame stabilisation (only with Gas with pilot ignition)
Ignition pilot valve OFF (only with Gas with pilot ignition)
Operating setting 1
Operating setting 2
Post burn time
Post purge position
Post-purge
Post-purge
Venting valve train (only during valve proving)
Test without pressure (only during valve proving)
Fill valve train (only during valve proving)
Test with system pressure (only during valve proving)
Low gas waiting time
12-102
Operating instruction
Combustion manager W-FM 54
3 Product description
Gas with ignition pilot valve
00 02 10 12 22 24 30 36 38 39 40 42 44 50 52 60 62 70 72 74 78
W-FM 54
AGM 60
X3-03:1, X3-04:1
X5-01:1
X10-06
X3-02:1
X5-01:2
X5-02:2 X22-02:2
X3-05:1
X4-02:3
X6-03:3 X24-06:3
X8-02:1 X24-04:4
X7-01:3 X24-04:3
X7-02:3 X24-05:3
1
2
3
4
5
6
7
8
9
0
q
w
e
83261302 1/2009-12 La
13-102
80 81 82 83
90
Operating instruction
Combustion manager W-FM 54
3 Product description
Gas direct ignition
00 02 10 12 22 24 30 36 38 39 40 42 44 60 62 70 72 74 78
AGM 60
W-FM 54
X3-03:1, X3-04:1
X5-01:1
X10-06
X3-02:1
X5-01:2
X5-02:2 X22-02:2
X3-05:1
X4-02:3
X6-03:3 X24-06:3
X8-02:1 X24-04:4
X7-01:3 X24-04:3
1
2
3
4
5
6
7
8
9
0
q
w
83261302 1/2009-12 La
14-102
80 81 82 83
90
Operating instruction
Combustion manager W-FM 54
3 Product description
Oil modulating or multi-stage
00 02 10 12 22 24 30 36 38 40 42 44 60 62 70 72 74 78
AGM 60
W-FM 54
X3-03:1, X3-04:1
X5-01:1
X10-06
X3-02:1
X5-02:2 X5-02:2
X3-05:1
X4-02:3
(1
X6-03:3 X6-02:3
X8-02:1 X8-02:1
X7-01:3 X8-03:1
(2
X7-02:3 X7-02:3
(1
(2
1
2
3
4
5
6
7
8
9
0
q
w
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15-102
Operating instruction
Combustion manager W-FM 54
3 Product description
3.2 Inputs
3.2.1 Voltage supply
The voltage supply is connected to inputs X3-04:3-5 of the W-FM54.
L
PE
N
X3-04
W-FM 54
1
2
3
4
5
PE
N
L
The switch unit AGM 60 must only be supplied with voltage via the W-FM 54. Therefore terminal X31-01:4 (AGM 60) should be connected to phase output X3-04:2 (WFM 54).
The mains frequency is set in parameter 125.
AGM 60
SWI
PE
N
X31-01
Fuel
1
2
3
4
PE
N
X3-04
1
2
3
4
5
X3-03
W-FM 54
1
2
In the diagnostic code, the inputs X3-03:1/2 and X3-04:1/2 are combined as safety
circuit. If one of the inputs is open, at least one safety shutdown is triggered. If the
repetition value is exceeded an open input leads to lockout. The repetition value can
be set in parameter 215.
At input X3-04:1/2 all external components of the safety circuit are switched in sequence, these include:
Emergency-Off switch
Safety temperature limiter (STL)
Low water safety interlock, etc.
The burner flange limit switch is connected to input X3-03:1/2.
83261302 1/2009-12 La
16-102
Operating instruction
Combustion manager W-FM 54
3 Product description
N
L
The fuel selection switch is connected to the switch unit AGM 60 between terminal
X31-01:4 and terminal X31-01:1. Depending on the signal at terminal X31-01:1, the
switch unit AGM 60 activates the relevant inputs and outputs (Fuel 0 = Gas or
Fuel 1 = Oil).
1 2 3
0
1
X31-02
Fuel
AGM 60
W-FM 54
1
2
3
2
1
X9-04
PE
1
2
3
4
2
1
X8-04
Fuel
SWI
X31-01
AGM 60
Fuel 0
Fuel 1
Depending on the fuel selected, a 230 V signal is then applied to output X31-02:1
or X31-02:2. The W-FM 54 recognised the fuel selected at the inputs X8-04:1 and
X9-04:2.
Input X8-04:1
0V
230 V
0V
WFM 54
0
1
X31-02
Fuel
AGM 60
1
2
Input X9-04:2
230 V
0V
0V
Definition W-FM 54
Fuel selected = Gas
Fuel selected = Oil
Line break / safety shutdown
Prior to fuel change-over, the load controller contact X32-02 in the AGM 60 opens
briefly and interrupts any heat demand. This triggers the combustion manager to shut
down the burner and restarts it with the new fuel in automatic operation. Any predetermined manual load is deleted with the exception of the Manual-OFF function. This
remains active even after fuel change-over.
X5-03
ON/OFF
W-FM 54 Reset
3
2
1
X9-04
1
2
4
3
2
1
2
1
X8-04
LC
LC
X32-02
AGM 60
Signal X31-01:1
230 V
dependent on external contact
83261302 1/2009-12 La
Fuel 0
Fuel 1
A reset key can be fitted to inputs X8-04:1 and X9-04:2. If lockout occurs the combustion manager can be reset by pressing the key for 1 to 3 seconds. If the
combustion manage is in an operating phase, pressing the key for 1 to 3 seconds will
initiate a manual reset. Pressing it for a longer or shorter period of time has no effect
on the combustion manager, it does not react.
17-102
Operating instruction
Combustion manager W-FM 54
3 Product description
WFM 54
X32-02
LC
LC
1
2
W-FM 54
X5-03
ON/OFF
1
2
3
4
X5-03
1
2
3
4
X5-03
W-FM 54
1
2
3
4
ON/OFF
ON/OFF
X5-03
4
3
2
1
AGM 60
ON/OFF
Prior to fuel change-over, the load controller contact X32-02 in the AGM 60 opens
briefly and interrupts any heat demand. This triggers the combustion manager to shut
down the burner and restarts it with the new fuel in automatic operation. Any predetermined manual load is deleted with the exception of the OFF function. This remains
active even after fuel change-over.
The load control distinguishes between multi-stage and modulating operation. The
type of operation for gas is defined in parameter 201, for oil in parameter 301.
Modulating operation with load controller
LC
LC
LC
LC
P
W-FM 54
X5-03
ON/OFF
1
2
3
4
LC
Input
two stage
stage 1
stage 1
stage 2
X5-03:1
X5-03:2
X5-03:3
Type of operation
three stage
stage 1
stage 2
stage 3
If input X5-03:3 is activated during 3 stage operation, the burner drives to stage 3,
the signal from stage two is no longer relevant.
W-FM 54
X5-03
ON/OFF
1
2
3
4
W-FM 54
X5-03
ON/OFF
1
2
3
4
LC
P
Change-over release:
LC
83261302 1/2009-12 La
With fuel oil operation, the relay contact between terminal 1 and 2 closes. At heat
demand the burner ignites in stage 1 and then automatically drives to stage 2. If input
X5-03:3 is also activated, the burner drives to stage 3.
With fuel oil operation, the relay contact between terminal 2 and 3closes. At heat
demand the burner drives to stage 1. If inputs X5-03:2/3 are then activated simultaneously the burner drives via stage 2 to stage 3.
18-102
Operating instruction
Combustion manager W-FM 54
3 Product description
The contact for heat demand is connected to input X32-02 of the switch unit
AGM 60. The signal is transferred to input X5-03:1 (burner ON) of the combustion
manager via the load controller contact (LC) of the switch unit.
LC
LC
X32-02
AGM 60
1
2
4
3
2
1
GND
4...20
X5-03
4
3
2
1
X64
WFM 54
Prior to fuel change-over, the load controller contact X32-02 in the AGM 60 opens
briefly and interrupts any heat demand. This triggers the combustion manager to shut
down the burner and restarts it with the new fuel in automatic operation. Any predetermined manual load is deleted with the exception of the OFF function. This remains
active even after fuel change-over.
The analogue load signal is connected to terminals X64:1 (4 20 mA) and
X64:2 (GND) of the W-FM 54.
ON/OFF
Modulating operation
In modulating operation, parameter 123 (see Ch. 5.3.1) determines the minimum
setting point.
Signal on X64:1/2
0 3 mA
3 4 mA
20 mA
Load W-FM
Burner off
20 %
100 %
Multi-stage operation
In multi-stage operation a hysteresis of 1 mA exists between the operating points,
which eliminates unnecessary load changes.
Two stage:
Signal on X64:1/2
0 3 mA
3 5 12 mA
Load W-FM
Burner off
stage 1
13 15 20 mA
stage 2
Three stage:
Signal on X64:1/2
0 3 mA
83261302 1/2009-12 La
3 5 7 mA
Load W-FM
Burner off
stage 1
8 10 12 mA
stage 2
13 15 20 mA
stage 3
19-102
Operating instruction
Combustion manager W-FM 54
3 Product description
X32-02
LC
LC
1
2
X92
X5-03
4
3
2
1
AGM 60
COM
WFM 54
OCI
412.10
The building management system is connected to input COM X92 via interface.
The voltage output X5-03:4 is connected to input X32-02 of the switch unit
AGM 60. The signal is transferred to input X5-03:1 (burner ON) of the combustion
manager via the load controller contact (LC) of the switch unit.
Prior to fuel change-over, the load controller contact X32-02 in the AGM 60 opens
briefly and interrupts any heat demand. This triggers the combustion manager to shut
down the burner and restarts it with the new fuel in automatic operation. Any predetermined manual load is deleted with the exception of the OFF function. This remains
active even after fuel change-over.
ON/OFF
WFM 54
L
1
2
X5-01
WFM 54
1
2
3
The closing contact of the low gas pressure switch should be connected to input X5-01. The combustion manager expects a signal at input X5-01:2 from phase
39. If the value set at the low gas pressure switch is not maintained, the pressure
switch contact opens and the combustion manager starts the low gas program
(see Ch. 3.1.2).
The low gas pressure switch is fitted between the valves and is also used for valve
proving.
L
Fuel 0
PE
1)
L
V2
V3/PV
SV
X32-01
1)
V1
1
2
3
1
2
3
1
2
3
4
5
The opening contact of the high gas pressure switch is connected to input X22-02
of the switch unit AGM 60. On burners without high gas pressure switch, a bridge
WFM 54 should be fitted to terminal 2 and terminal 3.
L
3
In gas operation the combustion manager expects a signal at input X5-02:2 from
max
2
phase 40. If the value set at the pressure regulator is exceeded, the pressure switch
PE
1
contact opens and the combustion manager initiates a lockout.
X5-02
1)
X22-02
Fuel 1
PE
X5-02
AGM 60
83261302 1/2009-12 La
20-102
Operating instruction
Combustion manager W-FM 54
3 Product description
QRA
QRA
X10-06
W-FM 54
BR
1
2
BU
W-FM 54
QRB/C-N
L
1
2
3
4
5
The flame sensor QRC1 (UV photo diode) is connected to input X10-05.
BK
BU
BN
QRC
ION
QRB/C
X10-05
PE
Flame signal
Parameter 954
greater than 18 %
min 24 %
Flame signal
Parameter 954
greater than 10 %
min 26 %
W-FM 54
1
2
83261302 1/2009-12 La
A fuel meter can be connected to input X75. Prerequisite for this is that no frequency
converter is fitted and activated The meter impulses per volume unit must be set in
parameter 128.
If two fuel meters are fitted an external switchover between the meter must be carried
out, either via the fuel selection switch or via an additional contactor on a safety valve
output of the AGM 60.
21-102
Operating instruction
Combustion manager W-FM 54
3 Product description
3.3 Outputs
3.3.1 Alarm
ALARM
MOTOR CONT
X3-05
W-FM 54
MOTOR
In lockout position (phase 00) a mains voltage signal is emitted at alarm output
X3-05:2.
Additionally, it is also possible to signal a start prevention. To do this parameter 210
should be set to 1.
1
2
3
3.3.2 Motor
Normal operation
ALARM
MOTOR CONT
X3-05
W-FM 54
MOTOR
1
2
3
The contactor and the star delta switching of the burner motor are fitted to output
X3-05:1 as standard.
M
L
Continuous operation
ALARM
MOTOR CONT
X3-05
W-FM 54
MOTOR
1
2
3
For continuous running fan the contactor or star delta switching of the burner motor
is fitted to output X3-05:3. Additionally, the vent valve of the air pressure switch should
be fitted to output X3-05:1.
M
L
X4-02
W-FM 54
1
2
3
0...10 V
10 V
X74
24 V
1
2
3
4
5
A frequency converter and speed sensor can be connect to plug slot X74.
Frequency converter
Terminal X74:1
Terminal X74:2
Terminal X74:3
Speed measurement
Terminal X74:4
Terminal X74:5
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22-102
Operating instruction
Combustion manager W-FM 54
3 Product description
0...10 V
X74
24 V
1
2
3
4
5
Instead of the frequency converter, a load dependent analogue signal can be emitted
at output X74:3. Prerequisite is an external 24 V DC voltage source at input X74:1/2.
The values given relate to an analogue signal of 0 10 V, if a signal of 2 to 10 V or
0/2 to 10 V is set in parameter 645, the voltages listed will change.
Conversion: (original value x 0.8)+2 = new value
Modulating operation
Rating
Off
Ignition load
Partial load (20 %)
Full load (100 %)
Curve point
P0
P1
P9
Analogue signal
0V
1V
2V
10 V
Curve point
P1
P2
Analogue signal
0V
5V
10 V
Curve point
P1
P2
P3
Analogue signal
0V
3V
5V
10 V
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Operating instruction
Combustion manager W-FM 54
3 Product description
W-FM 54
230 V/
50 60 Hz
30 W
16 A slow
6.3 A slow
IP 00
AGM 60
230 V/
50 60 Hz
5W
6.3 A slow
IP 00
STE 50 1.2 Nm
DC/AC 24 V/
50 60 Hz
7.5 W
1.2 Nm
5 s/90
IP 54
II
STE 50 3 Nm
DC/AC24 V/
50 60 Hz
10 W
3 Nm
4 s/90
IP 54
II
Actuator
Mains voltage/frequency
Max. consumption
Torque
Setting time
Type of protection
Class of protection
ABE
Mains voltage
Max. consumption
Type of protection (front)
STE 50 1.2 Nm
DC 5 V
50 mW
IP54 to ICE 529
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-20 +60 C
-20 +60 C
max 95 %, no dew point
Operating instruction
Combustion manager W-FM 54
3 Product description
3.4.3 Dimensions
Combustion Manager
230
217
122
135
60
Switch unit
181
52
110
121
170
18 17
126,4
132
S
P
i
V
VSD
F
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info
h min s %
esc
-
Operating instruction
Combustion manager W-FM 54
4 Electrical installation
4 Electrical installation
DANGER
WARNING
26-102
Operating instruction
Combustion manager W-FM 54
4 Electrical installation
Speed control
The supply line to the frequency converter is not screened, if the frequency converter
is fitted to the motor.
If the frequency converter is separate, the control cable and the mains connection
cable between motor and frequency converter are screened.
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Operating instruction
Combustion manager W-FM 54
5 Operation
5 Operation
5.1 Operating interface
5.1.1 Operating panel
Display and operating unit (ABE)
S
P
i
V
h min
No.
1
Key
[ENTER]
[info]
2
3
2 and 3
4
5
4 and 5
(1
(2
[+]
[]
[+] and [] simultaneous (esc)(1
[A] (Air)
[F] (Fuel)
[A] and [F] simultaneously (VSD)(2
info
s %
esc
VSD
Function
back-up of value changes;
entry to parameter and values
press approx. 3 seconds = Info level;
press approx. 5 seconds = Service level
navigation through parameter structure;
changing the setting values
cancel/return
selects the actuator of the the air dampers
selects the fuel supply
selects the frequency converter (optional)
Escape
Variable Speed Drive
OFF function
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Operating instruction
Combustion manager W-FM 54
5 Operation
5.1.2 Display
The black cursor in the display shows the status of the inputs and outputs, the unit of
values and the active level.
S
P
i
V
1
2
3
4
5
6
7
8
9
0
q
w
e
r
t
z
u
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Operating instruction
Combustion manager W-FM 54
5 Operation
Display OFF
Parameter setting for fuel 0 (Gas) is missing, incomplete or has
been deleted.
The parameter setting for 1 (Oil) is missing, incomplete or has
been deleted.
No heat demand from controller (input X5-03:1).
Display Error
During a fault condition, the display alternately shows the error code C and diagnostic
code D (see Ch. 9.2).
The combustion manager is in lockout.
Once the fault has been rectified the combustion manager has to
be reset (see Ch. 9.1).
The combustion manager initiates a safety shutdown.
The burner starts automatically, as soon as the cause of the fault
has been eliminated.
The combustion manager shows an occurrence, which does not
lead to a shutdown.
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Operating instruction
Combustion manager W-FM 54
5 Operation
Next parameter
not possible
not possible
or
Briefly press [ENTER].
Previous parameter
Change value
Save value
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Operating instruction
Combustion manager W-FM 54
5 Operation
5.2.1 Password
Enter password
S
P
i
S
h min
%P
i
P
i
S
h min
h min
%P
i
h min
Deactivating password
If no key is activated for 30 minutes, the combustion manager automatically deactivates the password and blocks the level.
In the password level, the password can be aborted early:
Press [esc] key until the display shows CLr CodE.
Let go of the [esc] key.
The combustion manager blocks the password level and changes to the operating
display.
S
P
i
P
i
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3s
P
i
h min
h min
Operating instruction
Combustion manager W-FM 54
5 Operation
5.3 Parameters
5.3.1 Password level
000 internal parameters
No.
050
Function
Backup/Restore
Overriding the data set between W-FM and ABE with identical burner identification (P113).
If the Backup or Restore in incorrect a negative value is displayed. The cause of the fault is described in
error message 137 (see Ch. 9.2).
Save from W-FM to ABE (Backup):
Press [ENTER] key.
The display shows bAC_up.
Press [ENTER] key.
Set 1 using [+] key and confirm with [ENTER].
Following successful execution the display is reset to 0.
055
056
057
No.
102
103
104
105
107
108
111
113
121
123
Function
Date of manufacture DD.MM.YY
Production number
Parameter default setting: Customer code
Parameter default setting: Version
Software version
Software variation
ASN excerpt for comparison with Backup data set (P056).
Burner identification: Identical to the burner serial No. (name plate).
The burner identification has to be reset if the combustion manager has been replaced.
Manual load (see Ch. 3.1.3)
Minimum setting step in percent
Only load changes, which exceed the value set are initiated, this avoids unnecessary setting movements in
modulating operation.
123.00 = Load default from building management
123.01 = Analogue load controller on X64
123.02 = Load controller contact on X5-03
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Operating instruction
Combustion manager W-FM 54
5 Operation
No.
124
Function
Flame failure test (TV test)
The flame failure test closes the fuel valves and calculates the time up to flame failure. The calculated time
is displayed in the diagnostic code in multiples of 0.2 seconds (Example: Loc.D: 8 = 1.6 seconds).
For the flame failure test, the burner drives to the load defined under parameter 133 or. 134. If no load is
defined in parameter 133 or 134, the flame failure test is carried out at the current load.
126
128
code Loc.d: x.
Mains frequency
0 = 50 Hz
1 = 60 Hz
Display illumination
Fuel meter (Gas)
129
The value must correspond to the number of impulses per m of the fuel meter. If the value is set to 0, the
fuel meter stops.
Fuel meter (Oil)
125
130
133
134
141
142
The value must correspond to the number of impulses per litre of the fuel meter. If the value is set to 0, the
fuel meter stops.
Delete error history (see Ch. 9.1)
Load for flame failure test (Gas)
Load for flame failure test (Oil)
Operating mode building management
0 = OFF
1 = Modbus, the combustion manager operates as Slave, the RTU transfer mode is used (Remote Terminal Unit)
2 = eBus
Recurrence time if communication is interrupted (range: 07200 secs.)
If communication to the building management system fails, the next load controller according to priority will
be activated once this time has elapsed. If no other load controller is connected, the burner remains at the
current load or it drives to the load defined in parameter 148.
143
144
145
146
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Operating instruction
Combustion manager W-FM 54
5 Operation
No.
147
Function
Parity Modbus
148
The Parity of the combustion manager and the building management system must be identical.
0 = no Parity bit
1 = odd Parity bit
2 = even Parity bit
Replacement load Gas (range: 0 100 %)
149
161
162
163
164
165
166
167
Reset:
Press [ENTER] key.
Press [-] key.
The display shows 0, operating hours have been reset.
Start-ups (Gas)
Total start-ups (Gas + Oil)
Fuel volume since last reset (Gas).
Reset:
Press [ENTER] key.
Press [-] key.
The display shows 0, operating hours have been reset.
172
174
175
177
Reset:
Press [ENTER] key.
Press [-] key.
The display shows 0, operating hours have been reset.
Start-ups (Oil)
Fuel volume since last reset (Oil).
Reset:
Press [ENTER] key.
Press [-] key.
The display shows 0, operating hours have been reset.
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Operating instruction
Combustion manager W-FM 54
5 Operation
200 Burner control (fuel 0)
No.
201
210
Function
Type of operation fuel 0 (Gas supply)
not defined (delete curve)
=
direct Gas ignition
1=
pilot Gas ignition
2=
not used
3=
modulating Oil without nozzle solenoid in nozzle head(1
4=
two stage Oil(1
5=
three stage Oil(1
6=
7 11 = not used
modulating Oil with nozzle solenoid in nozzle head
12 =
13 22 not used
=
Program stop
0 = deactivated
1 = pre-purge position (phase 24)
2 = ignition position (phase 36)
3 = interval time 1 (phase 44)
4 = interval time 2 (phase 52)
Alarm at start prevention
211
212
215
If heat demand is no longer present, the burner drives as far as possible to partial load in a predetermined
time and then switches off. The burner takes approx. 32 seconds to drive form 100% load to 20% (partial
load).
Repetition counter Safety circuit (range: 1 16)
208
222
Number of safety shutdowns by the safety circuit before lockout occurs (see Ch. 3.2.2).
Flame sensor Gas
0 = QRC
1 = QRA
Pre-purge Gas
223
When using a valve proving system and two Class A fuel valves pre-purge following a controlled shutdown
can be omitted (to EN 676).
0 = OFF
1 = ON (pre-purge time parameter 225)
Repetition counter low gas pressure switch (range: 1 16)
225
Number of safety shutdowns by the low gas pressure switch before lockout occurs (see Ch. 3.1.2).
Pre-purge time Gas in operating phase 30 (range: 20 3600 s)
226
Once the pre-purge positions have been reached, the combustion manager remains in phase 30 for the
duration of the time set.
Pre-ignition time Gas (range: 0.2 3600 s)
230
221
(1
The interval time 1 in phase 44 acts as stabilisation time after flame formation.
Only on burners with two oil supply lines.
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Operating instruction
Combustion manager W-FM 54
5 Operation
No.
232
Function
Interval time 2 Gas
233
234
The combustion manager remains in phase 70 for the duration of the time set, the flame sensor is ignored
during this time.
Post-purge time Gas (range: 0.2 6480 s)
237
Once the post-purge position has been reached, the combustion manager remains in phase 74 for the
duration of the time set, the flame sensor is ignored during this time.
High gas pressure switch
241
248
In accordance with DIN EN 676 valve proving is not necessary if pre-purge is activated and the burner
rating is less than 1200 kW.
0 = Valve proving OFF (only for ratings < 1200 kW, parameter 222 must be set to 1 = ON)
1 = Valve proving at stat-up
2 = Valve proving at shutdown
3 = Valve proving at start-up and shutdown
Post-purge time 3 Gas (range: 0.2 6480 s)
265
The combustion manager remains in phase 78 for the duration of the time set except if a new heat demand
interrupts the post-purge time 3 in phase 78.
Flame sensor Oil(1
0 = QRC
1 = QRA
Pre-purge time Oil in operating phase 30 (range: 15 3600 s)(1
266
Once the pre-purge positions have been reached, the combustion manager remains in phase 30 for the
duration of the time set.
Pre-ignition time Oil (range: 0.6 3600 s)(1
270
Once ignition position has been reached, the combustion manager remains in phase 38 for the duration of
the time set.
Interval time 1 Oil(1
272
273
The interval time 1 in phase 44 acts as stabilisation time following flame formation.
not used
Post burn time Oil (range: 0.2 60 s)(1
274
The combustion manager remains in phase 70 for the duration of the time set, the flame sensor is ignored
during this time.
Post-purge time Oil (range: 0.2 6480 s)(1
261
Once the post-purge position has been reached, the combustion manager remains in phase 74 for the
duration of the time set, the flame sensor is ignored during this time.
276
Min. oil pressure switch(1
0 = OFF
1 = active from phase 38
2 = active from phase 40
(1
Only on burners with two oil supply lines.
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Operating instruction
Combustion manager W-FM 54
5 Operation
No.
277
281
284
Function
Max. oil pressure switch(1
If a max. oil pressure switch is fitted set parameter to 1.
0 = OFF
1 = Max. oil pressure switch
2 = Valve closing contact
Point of ignition Oil(1
0 = Ignition on in phase 38 (short pre-ignition)
2 = Ignition on in phase 22 (long pre-ignition at fan start)
Post-purge time 3 Oil (range: 0.2 6480 s)(1
The combustion manager remains in phase 78 for the duration of the time set except if a new heat demand
interrupts the post-purge time 3 in phase 78.
(1
Only on burners with two oil supply lines.
300 Burner control (fuel 1)
No.
301
322
Function
Type of operation fuel 1 (Oil supply)
not defined (delete curve)
=
direct gas ignition(1
1=
2=
pilot gas ignition(1
3=
not used
4=
modulating Oil without nozzle solenoid in nozzle head
5=
two stage Oil
6=
three stage Oil
7 11 = not used
12 =
modulating Oil with nozzle solenoid in nozzle head
13 22 not used
=
Flame sensor Gas(1
0 = QRC
1 = QRA
Pre-purge Gas(1
323
When using a valve proving system and two Class A fuel valves pre-purge following a controlled shutdown
can be omitted (to EN 676).
0 = OFF
1 = ON (pre-purge time parameter 225)
Repetition counter low gas pressure switch (range: 1 16)(1
325
Number of safety shutdowns by low gas pressure switch until lockout occurs (see Ch. 3.1.2).
Pre-purge time Gas in operating phase 30 (range: 20 3600 s)(1
326
Once the pre-purge positions have been reached, the combustion manager remains in phase 30 for the
duration of the time set.
Pre-purge time Gas (range: 0.2 3600 s)(1
330
332
The interval time 1 in phase 44 acts as stabilisation time following flame formation.
Interval time 2 Gas(1
333
The interval time 2 in phase 52 acts as stabilisation time following flame formation.
Post burn time Gas (range: 0.2 60 s)(1
321
The combustion manager remains in phase 70 for the duration of the time set, the flame sensor is ignored
during this time.
(1
Only on burners with two Gas supplies.
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Operating instruction
Combustion manager W-FM 54
5 Operation
No.
334
Function
Post-purge time Gas (range: 0.2 6480 s)(1
337
Once the post-purge position has been reached, the combustion manager remains in phase 74 for the
duration of the time set, the flame sensor is ignored during this time.
High gas pressure switch(1
341
348
In accordance with DIN EN 676 valve proving is not necessary if pre-purge is activated and the burner
rating is less than 1200 kW.
0 = Valve proving OFF (only for ratings < 1200 kW, parameter 222 must be set to 1 = ON)
1 = Valve proving at stat-up
2 = Valve proving at shutdown
3 = Valve proving at start-up and shutdown
Post-purge time 3 Gas (range: 0.2 6480 s)(1
365
The combustion manager remains in phase 78 for the duration of the time set except if a new heat demand
interrupts the post-purge time 3 in phase 78.
Flame sensor Oil
0 = QRC
1 = QRA
Pre-purge time Oil in operating phase 30 (range: 15 3600 s)
366
Once the pre-purge positions have been reached, the combustion manager remains in phase 30 for the
duration of the time set.
Pre-ignition time Oil (range: 0.6 3600 s)
370
Once ignition position has been reached, the combustion manager remains in phase 38 for the duration of
the time set.
Interval time 1 Oil
372
373
The interval time 1 in phase 44 acts as stabilisation time after flame formation.
not used
Post burn time Oil (range: 0.2 60 s)
374
The combustion manager remains in phase 70 for the duration of the time set, the flame sensor is ignored
during this time.
Post-purge time Oil (range: 0.2 6480 s)
377
Once the post-purge position has been reached, the combustion manager remains in phase 74 for the
duration of the time set, the flame sensor is ignored during this time.
Max. oil pressure switch
361
381
384
The combustion manager remains in phase 78 for the duration of the time set except if a new heat demand
interrupts the post-purge time 3 in phase 78.
(1
Only on burners with two Gas supplies.
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Operating instruction
Combustion manager W-FM 54
5 Operation
400 Commissioning Parameter (Setup)
Parameter set 400 is used to adjust the fuel air compound regulation (see Ch. 6).
500 Compound
No.
501
522
Function
Special positions Fuel actuator 0 (Gas)
501.00 = Standby (is activated in phase 10, 12 and 00)
501.01 = Pre-purge position (is activated in phase 24)
501.02 = Post-purge position (is activated in phase 72)
Special positions air actuator with fuel 0 (Gas)
502.00 = Standby (is activated in phase 10, 12 and 00)
502.01 = Pre-purge position (is activated in phase 24)
502.02 = Post-purge position (is activated in phase 72)
Special positions frequency converter with fuel 0 (Gas)
503.00 = Standby (is activated in phase 10, 12 and 00)
503.01 = Pre-purge position (is activated in phase 24)
503.02 = Post-purge position (is activated in phase 72)
Special positions fuel actuator 1 (Oil)
504.00 = Standby (is activated in phase 10, 12 and 00)
504.01 = Pre-purge position (is activated in phase 24)
504.02 = Post-purge position (is activated in phase 72)
Special positions air actuator with fuel 1 (Oil)
505.00 = Standby (is activated in phase 10, 12 and 00)
505.01 = Pre-purge position (is activated in phase 24)
505.02 = Post-purge position (is activated in phase 72)
Special positions frequency converter with fuel 1 (Oil)
506.00 = Standby (is activated in phase 10, 12 and 00)
506.01 = Pre-purge position (is activated in phase 24)
506.02 = Post-purge position (is activated in phase 72)
Drive up ramp (range: 5 120 s)
523
The ramp should be at least 10% slower than that of the frequency converter.
Drive down ramp (range: 5 120 s)
542
The ramp should be at least 10% slower than that of the frequency converter.
Activating Frequency converter
545
0 = not activated
1 = activated
Lower load limit fuel Gas (range: 20.0 100 %)
546
Defines the lower modulating limit (partial load). If no limit has been defined, the lower load limit in operation
is automatically set to 20 %.
= no load limit defined (20 %)
Upper load limit fuel Gas (range: 20.0 100 %)
565
Defines the upper modulating limit (full load). If no limit has been defined, the upper load limit in operation
is automatically set to 100 %.
= no load limit defined (100 %)
Lower load limit fuel Oil (range: 20.0 100 % or P1 P3)
502
503
504
505
506
Defines the lower modulating limit (partial load). If no limit has been defined, the lower load limit in operation
is automatically set to 20 % or P1.
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Operating instruction
Combustion manager W-FM 54
5 Operation
No.
566
Function
Upper load limit fuel Oil (range: 20.0 100 % or P1 P3)
Defines the upper modulating limit (full load). If no limit has been defined, the upper load limit in operation
is automatically set to 100 % or larger stage.
600 Actuators
No.
606
Function
Range of tolerance of position monitoring with fuel 0 (read only)
610
641
The value displayed (1.4 factory setting) minus 0.6 results in the range of tolerance.
Example.: 1.4-0.6 = 0.8
Deviation of 0.8 = possible indication of position fault.
Deviation of 1.4 = definite indication of position fault.
606.00 = Fuel actuator
606.01 = Air actuator
Range of tolerance of position monitoring with fuel 1 (see P606)
Speed standardisation
During speed standardisation, a setpoint signal of 95 % (9.5 V) is sent to the frequency converter. The
speed achieved is saved as 100 % value, which means that a reserve of 5% is available during operation.
The maximum frequency at the frequency converter must therefore be 52.6 Hz. If the frequency converter
is fitted to the burner, the maximum frequency has been factory preset. If the frequency converter is external,
the maximum frequency has to be set to this value.
Starting standardisation:
Press [ENTER] key.
Set value 1 using [+] key and confirm with [ENTER].
The fan motor starts with air damper open.
Following successful execution, the display is reset to 0, if standardisation fails, a negative value is displayed (-X).
642
645
During speed standardisation a 95% signal is signalled to the frequency converter and the speed achieved
is saved as the standard speed.
642.00 = Standard speed saved from micro controller 1.
642.01 = Standard speed saved from micro controller 2.
The speeds of the two micro controllers may vary by up to 1.5 %.
Analogue output X74
This output can be used to signal a load dependent analogue signal (see Ch. 3.3.5) or to activate a frequency
converter (see Ch. 3.3.4). If it is used to activate a frequency converter, the voltage at output X74 and at
setpoint input of the frequency converter must be set identically.
0 = DC 0 10 V
1 = DC 2 10 V
2 = DC 0/2 10 V
700 Fault history
Parameter set 700 is used to localise and correct faults (see Ch. 9.1).
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Operating instruction
Combustion manager W-FM 54
5 Operation
900 Process data
No.
903
935
Function
Current rating
903.00 = Fuel
903.01 = Air
Step position actuator
922.00 = Fuel actuator
922.01 = Air actuator
Absolute speed
936
942
922
950
The parameter shows the load source currently active. If more than one load source is available, the combustion manager prioritises to the sequence listed below. The priority cannot be altered.
1 = Load by curve setting
2 = Manual load
3 = Load controller via building management system
4 = External load controller via analogue input X64 terminal 1 / terminal 2
5 = External load controller via contactors X5-03 terminal 2 / terminal 3
Current fuel
0 = Fuel 0 (Gas)
1 = Fuel 1 (Oil)
Contact interrogation W-FM (bit coded output)
947.00 = Inputs
1 = Min. pressure switch
2 = Max. pressure switch
4 = Internal fuel selection
8 = Air pressure switch
16 = Load controller OPEN
32 = Load controller ON
64 = Load controller CLOSED
128 = Safety circuit
947.01 = Outputs
1 = Safety valve
2 = Ignition
4 = Fuel valve 1
8 = Fuel valve 2
16 = Fuel valve 3 / Pilot valve
32 = Internal fuel selection 1
Relay nominal condition (Bit coded output)
954
960
961
981
1 = Alarm
2 = Safety valve
4 = Ignition
8 = Fuel valve 1
16 = Fuel valve 2
32 = Fuel valve 3 / Pilot valve
Current flame signal in percent (see Ch. 3.2.10)
Current fuel throughput
Current operating phase (see Ch. 3.1.6)
Fault history: Code (see Ch. 9.2)
945
947
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Operating instruction
Combustion manager W-FM 54
5 Operation
No.
982
992
Function
Fault history: Diagnostic code (see Ch. 9.2)
Fault flags
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Operating instruction
Combustion manager W-FM 54
5 Operation
Function
Fuel volume since last reset (Oil)
Operating hours since last reset (Gas)
Start-ups since last reset (Gas)
Start-ups (Gas)
Fuel volume since last reset (Oil)
Operating hours since last reset (Oil)
Start-ups since last reset (Oil)
Start-ups (Oil)
Total operating hours (voltage applied to combustion manager)
Total start-ups (Gas + Oil)
Burner identification: Identical to the burner serial number (name plate)
Software version
Software variation
Date of manufacture DD.MM.YY
Production number
Parameter default setting: Customer code
Parameter default setting: Version
Unit address of combustion manager as eBus participant
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Operating instruction
Combustion manager W-FM 54
5 Operation
936
161
701
725
Function
Current flame signal in percent (see Ch. 3.2.10)
Current fuel throughput
Current fuel
Manual load (see Ch. 3.1.3)
Step position actuator
922.00 = Fuel actuator
922.01 = Air actuator
Standardised speed
Current speed signal in percent.
Number of lockouts
Error history (see Ch. 9.1)
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Operating instruction
Combustion manager W-FM 54
6 Commissioning
6 Commissioning
The installation and operating manual of the burner should be observed in addition to
this chapter. This document contains detailed information about:
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Operating instruction
Combustion manager W-FM 54
6 Commissioning
CAUTION
S
P
i
P
i
h min s %
h min s %
1. Enter password
S
P
i
S
h min
%P
i
P
i
S
h min
h min
%P
i
h min
2. Switch on burner
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h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
3. Start setup
h min
h min
P
i
h min
%
P
i
P
i
P
i
S
h min
P
i
S
P
i
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Operating instruction
Combustion manager W-FM 54
6 Commissioning
5. Activate/deactivate frequency converter
P
i
P
i
S
h min
P
i
h min
S
P
i
h min
P
i
P
i
P
i
S
h min
S
%
P
i
S
P
i
83261302 1/2009-12 La
h min
49-102
h min
% m 3 m 3/h l
P
i
h min
l/h
Operating instruction
Combustion manager W-FM 54
6 Commissioning
7. Preset ignition and full load points
S
P
i
h min
P
i
h min
P
i
h min
P
i
h min
S
P
i
h min
Press and hold [F] key and using [+]/[] enter gas butterfly position of 45.0
65.0.
S
P
i
h min
P
i
h min
P
i
h min
P
i
V
S
P
i
h min
h min
S
P
i
83261302 1/2009-12 La
50-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
8. Select type of setting
The following can be selected as type of setting:
Adjustment with flame,
Pre-setting without flame.
Pre-setting without flame is only used, if the operating points are already known (for
example if the combustion manager is exchanged).
Adjustment with flame 1
niting.
The display shows the ignition load point P0.
Set mixing pressure in ignition position (from step 10).
S
P
i
P
i
S
h min
P
i
P
i
h min
h min
P
i
h min
S
P
i
h min
P
i
h min
P
i
h min
P
i
V
S
P
i
83261302 1/2009-12 La
h min
51-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
S
P
i
S
P
i
h min
P
i
h min
P
i
h min
P
i
h min
S
P
i
h min
P
i
P
i
h min
h min
S
P
i
V
S
P
i
V
S
P
i
83261302 1/2009-12 La
h min
52-102
h min
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
10. Check mixing pressure in ignition position
The mixing pressure in ignition position must be between mixing pressure 0.5 2.0
mbar.
S
P
i
h min
P
i
h min
P
i
h min
S
P
i
h min
Press [+] key and check if valves open and close correctly.
The burner tries to ignite.
83261302 1/2009-12 La
53-102
Operating instruction
Combustion manager W-FM 54
6 Commissioning
12. Burner ignition
S
P
i
S
P
i
S
P
i
S
P
i
S
P
i
S
l
P
i
h min
h min
Press [+] key (only for burners with ignition pilot valve).
The ignition pilot valve closes.
The display shows the following operating phases.
Ph 50 Stabilisation of the flame
Ph 52 Ignition pilot valve OFF
S
P
i
P
i
h min s
S
%
P
i
h min s
l
%
h min
83261302 1/2009-12 La
54-102
Operating instruction
Combustion manager W-FM 54
6 Commissioning
15. Pre-set operating point P1
If no other points have been defined, the combustion manager carries out a calculation and calculates all missing points up to P9, the display briefly shows
CALC.
S
P
i
h min
P
i
h min
P
i
s %
h min
P
i
h min
S
m
P
i
h min
S
P
i
S
P
i
% m
h min
l/h
S
P
i
h min
P
i
h min
S
P
i
h min
P
i
P
i
83261302 1/2009-12 La
55-102
h min
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
17. Adjust full load
When adjusting full load, the ratings data given by the boiler manufacturer and the
capacity graph of the burner must be observed.
Adjust setting pressure at pressure regulator until gas throughput (VB) is achieved.
Determine combustion limit and using the air supply [A] and/or the fan speed [VSD]
set excess air of 15 to 20 %.
S
P
i
h min
P
i
h min
P
i
h min
P
i
h min
S
P
i
h min
P
i
P
i
h min
h min
P
i
S
s
83261302 1/2009-12 La
56-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
19. Adjusting the operating points
If the [] key is pressed again for more than 4 seconds, a calculation is started from
the point shown to P1.
Briefly press [] key, if points already calculated or set are not to be overwritten.
The operating points should only be adjusted via the fuel supply [F]. Changes to the
air quantity influence the linearity, which has a negative effect on the load control and/
or speed control.
h min
P
i
h min
S
P
i
h min
P
i
P
i
h min
h min
No upper rating range has been defined, that means full load P9 (100 % load
assignment).
S
P
i
P
i
h min
P
i
V
S
P
i
83261302 1/2009-12 La
h min
57-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
21. Define lower load limit (partial load)
Partial load can be limited via parameter 545.
When adjusting partial load, the ratings data given by the boiler manufacturer and the
capacity graph of the burner must be observed.
S
P
i
P
i
h min
P
i
h min
S
P
i
h min
P
i
P
i
h min
P
i
h min
s %
h min
83261302 1/2009-12 La
58-102
Operating instruction
Combustion manager W-FM 54
6 Commissioning
24. Check start behaviour
The values have been backed up from the combustion manager to the ABE.
83261302 1/2009-12 La
59-102
Operating instruction
Combustion manager W-FM 54
6 Commissioning
S
P
i
P
i
h min s %
h min s %
1. Enter password
S
P
i
S
h min
%P
i
P
i
S
h min
h min
%P
i
h min
2. Switch on burner
83261302 1/2009-12 La
60-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
3. Start setup
h min
h min
P
i
h min
%
P
i
P
i
P
i
S
h min
P
i
S
P
i
83261302 1/2009-12 La
h min
61-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
5. Activate/deactivate frequency converter
P
i
P
i
S
h min
P
i
h min
S
P
i
h min
P
i
P
i
P
i
S
h min
S
%
P
i
S
P
i
83261302 1/2009-12 La
h min
62-102
h min
% m 3 m 3/h l
P
i
h min
l/h
Operating instruction
Combustion manager W-FM 54
6 Commissioning
7. Take over or preset ignition load point
Press and hold [A] key and using [+]/[] enter air damper setting .
Press and hold [F] key and using [+]/[] key enter position of oil quantity regulator .
Only in conjunction with frequency converter
In oil operation, the ignition speed should be 100 %.
Press and hold [A] and [F] (VSD) keys simultaneously and set speed to 100 %
using [+]/[] keys.
S
P
i
h min
P
i
h min
P
i
h min
P
i
h min
S
P
i
83261302 1/2009-12 La
h min
63-102
Operating instruction
Combustion manager W-FM 54
6 Commissioning
8. Preset full load point
S
P
i
h min
P
i
h min
P
i
h min
P
i
V
S
P
i
h min
h min
S
P
i
83261302 1/2009-12 La
64-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
9. Select type of setting
The following can be selected as type of setting:
Adjustment with flame,
Pre-setting without flame.
Pre-setting without flame is only used, if the operating points are already known (for
example if the combustion manager is exchanged).
Adjustment with flame 1
niting.
The display shows the ignition load point P0.
Set mixing pressure in ignition position (from step 11).
S
P
i
P
i
S
h min
P
i
P
i
h min
h min
P
i
h min
S
P
i
h min
P
i
h min
P
i
h min
P
i
V
S
P
i
83261302 1/2009-12 La
h min
65-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
S
P
i
S
P
i
h min
P
i
h min
P
i
h min
P
i
h min
S
P
i
h min
P
i
P
i
h min
h min
S
P
i
V
S
P
i
V
S
P
i
83261302 1/2009-12 La
h min
66-102
h min
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
11. Check mixing pressure in ignition position
The mixing pressure in ignition position must be between 2 and 5 mbar.
S
P
i
h min
P
i
h min
S
P
i
h min
83261302 1/2009-12 La
67-102
Operating instruction
Combustion manager W-FM 54
6 Commissioning
13. Burner ignition
S
P
i
S
P
i
S
P
i
S
P
i
S
l
P
i
h min
h min
If no other points have been defined, the combustion manager carries out a calculation and calculates all missing points up to P9, the display briefly shows
CALC.
S
P
i
h min
P
i
h min
P
i
V
S
m
P
i
h min
S
P
i
S
P
i
% m
83261302 1/2009-12 La
h min
l/h
68-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
16. Drive to full load
S
P
i
h min
P
i
h min
S
P
i
h min
P
i
P
i
h min
h min
Set pump pressure and oil quantity regulator position to the data given on the
burner data sheet.
The pump pressure must not be altered once this work has been completed.
Determine oil throughput, if necessary adjust position of oil quantity regulator [F]
until the oil throughput required is achieved.
Determine combustion limit and set excess air of 15 20 % via the air supply [A].
S
P
i
h min
P
i
h min
P
i
V
S
P
i
83261302 1/2009-12 La
h min
69-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
18. Initiate a calculation
To achieve a constant operating behaviour, it is necessary to initiate a calculation from
P9 to P1.
P
i
P
i
h min
h min
P
i
S
s
h min
Check combustion
Press and hold [F] key and using [+]/[] optimise combustion values.
Optimise combustion values at each operating point, until P1 has been reached.
S
P
i
h min
P
i
h min
S
P
i
h min
P
i
P
i
83261302 1/2009-12 La
70-102
h min
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
20. Define upper load limit (full load)
Full load can be limited via parameter 566.
Full load has not been defined. That means full load P9 (100 % load assignment)
h min
S
P
i
P
i
h min
P
i
h min
S
P
i
h min
Partial load has not been defined, that means partial load P1
S
P
i
P
i
h min
P
i
S
P
i
83261302 1/2009-12 La
h min
71-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
22. Save points
P
i
P
i
h min
P
i
h min
s %
h min
The values have been backed up from the combustion manager to the ABE.
83261302 1/2009-12 La
72-102
Operating instruction
Combustion manager W-FM 54
6 Commissioning
S
P
i
P
i
h min s %
h min s %
1. Enter password
S
P
i
S
h min
%P
i
P
i
S
h min
h min
%P
i
h min
2. Switch on burner
83261302 1/2009-12 La
73-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
3. Start setup
h min
h min
P
i
h min
%
P
i
P
i
P
i
S
h min
P
i
S
P
i
83261302 1/2009-12 La
h min
74-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
5. Activate/deactivate frequency converter
P
i
P
i
S
h min
P
i
h min
S
P
i
h min
P
i
P
i
P
i
S
h min
S
%
P
i
S
P
i
83261302 1/2009-12 La
h min
75-102
h min
% m 3 m 3/h l
P
i
h min
l/h
Operating instruction
Combustion manager W-FM 54
6 Commissioning
7. Preset ignition position
S
P
i
h min
P
i
h min
P
i
V
S
P
i
h min
h min
S
P
i
83261302 1/2009-12 La
76-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
8. Select type of setting
The following can be selected as type of setting:
Adjustment with flame,
Pre-setting without flame.
Pre-setting without flame is only used, if the operating points are already known (for
example if the combustion manager is exchanged).
Adjustment with flame 1
niting.
The display shows the ignition load point P0.
Set mixing pressure in ignition position (from step 10).
S
P
i
P
i
S
h min
P
i
h min
l/h %
P
i
83261302 1/2009-12 La
m 3 m 3/h l
S
P
i
77-102
h min
h min
s %
Operating instruction
Combustion manager W-FM 54
6 Commissioning
9. Pre-set points without flame
This step must only be carried out, if the type of setting without flame has been selected previously. The adjustment with flame (from step 10) is not replaced by this
process.
Using the [+] key, select and preset the following points in sequence.
Operating point 1
Switch point of P1 after P2
Operating point 2
Switch point from P2 after P3 (only with three stage operation)
P1
P2on
P2
P3on
P3
Press and hold the [A] key at each point and preset air damper setting using [+]/
[] keys.
S
P
i
h min
P
i
h min
S
P
i
h min
h min
S
P
i
Using the [-] key, select and preset the following points in sequence.
Switch off point from P3 to P2 (only with three stage operation)
Switch off point P2 after P1
P3oF
P2oF
Press and hold the [A] key at each point and preset air damper setting using [+]/
[] keys.
S
P
i
S
P
i
V
S
P
i
V
S
P
i
83261302 1/2009-12 La
h min
s %
78-102
h min
h min
h min
s %
Operating instruction
Combustion manager W-FM 54
6 Commissioning
10. Check mixing pressure in ignition position
The mixing pressure in ignition position must be between 2 and 5 mbar.
S
P
i
h min
P
i
h min
P
i
h min
S
P
i
h min
83261302 1/2009-12 La
79-102
Operating instruction
Combustion manager W-FM 54
6 Commissioning
12. Burner ignition
S
P
i
S
P
i
h min l/h %
V
P
i
h min l/h %
P
i
h min l/h %
S
%
P
i
h min l/h
h min
Pl
i
S
l/h %
S
m 3 m h min
P
i
h min
s %
If P2on has not been preset, the values from P1 are taken over for P2on.
Set excess air (O2 content approx. 8.1 %) via air damper setting [A] whilst observing
flame stability.
S
P
i
Pl
i
S
l/h %
S
m 3 m h min
P
i
83261302 1/2009-12 La
80-102
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
15. Set preset point P2_d
Preset air damper setting [A] expected for the operating point P2.
The value is not yet activated.
The preset point reduces the insufficient air at activation of P2.
S
P
i
S
l/h %
Pl
i
S
m 3 m h min
P
i
h min
S
l/h %
Pl
i
S
m 3 m h min
P
i
h min
With three stage operation, repeat procedure of step 14, 15 and 16 for
The pump pressure must not be altered once this work has been completed.
83261302 1/2009-12 La
P
i
P
i
h min
P
i
81-102
h min
s %
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
18. Initiate partial load
S
P
i
Pl
i
S
l/h %
S
m 3 m h min
P
i
h min
P
i
P
i
h min
h min
Using [+] or [] key, activate operating points several times and observe switch
over behaviour.
P
i
P
i
83261302 1/2009-12 La
P
i
h min
82-102
h min
h min
Operating instruction
Combustion manager W-FM 54
6 Commissioning
21. Check start behaviour
The values have been backed up from the combustion manager to the ABE.
83261302 1/2009-12 La
83-102
Operating instruction
Combustion manager W-FM 54
7 Shutdown
7 Shutdown
For short breaks in operation, e. g. chimney cleaning, switch off the burner.
For longer breaks in operation, switch off the burner and close fuel shut off devices.
83261302 1/2009-12 La
84-102
Operating instruction
Combustion manager W-FM 54
8 Servicing
8 Servicing
8.1 Safety components
Safety components
Vital safety components must be replaced as soon as they reach their predefined
lifetime.
The predefined lifetime is not the warranty time specified in the terms and conditions
of delivery and payment.
Safety
component
ABE / Combustion Manager
Switch unit
Actuators
83261302 1/2009-12 La
Lifetime
according to construction
10 years or 250 000 operating cycles
10 years or 5000 fuel changes
10 years or 2 000 000 operating cycles
85-102
CEN-Standard
EN 230 / 298
EN 12067-2
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
9 Troubleshooting
9.1 Procedures for fault conditions
Fault memory
The combustion manager stores the last 25 faults and lockouts in the fault history
(parameter 700), 701 is is the fault, which occurred last. The fault history can be called
up in the service level or password level.
Display fault history
h min
S
P
i
P
i
h min
h min
S
P
i
P
i
No.
701
725
Level
.01 =
.02 =
.03 =
Error codes
Diagnostic code
Fault class (arranges faults
by priority)
.04 =
.05 =
Operating phase
Start-up counter
.06 =
Rating
83261302 1/2009-12 La
h min
h min
Meaning
(see Ch. 9.2)
(see Ch. 9.2)
0 = Lockout, highest priority
1 = Safety shut down with software reset
2 = Low voltage
3 = Safety shut down in safety phase
4 = Safety shutdown start prevention
5 = Safety shutdown shutdown
6 = Signal without switch off reaction
Operating phase at time of fault (see Ch. 3.1.6.1).
Number of start-ups at time of fault.
Press [ENTER] key to display.
Load at time of fault.
Press [ENTER] key to display.
86-102
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Carry out reset
CAUTION
Select and check fault history and lockout history before replacing the combustion
manager or ABE and include when returning the unit for exchange.
S
P
i
P
i
h min
P V
i
h min
h min
S
P
i
3s
P
i
83261302 1/2009-12 La
87-102
h min
h min
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Diagnostic
code
1
2
0
1
4
4
0
1
2
0
Cause
Rectification
connection)
sure hoses
Check air pressure switch
12
0
1
14
0
1
64
0
1
0
POC open
POC closed
POC open prior to start-up
Low gas pressure switch has reacted
Low gas program (see Ch. 3.1.2)
High pressure switch has reacted
22
0
1
50 58
60
20
21
2
61
62
0
1
0
1
2
3
83261302 1/2009-12 La
88-102
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Error code
Diagnostic
code
#
Cause
Rectification
Internal fault
23
26
0
1
2
3
#
Load invalid
Modulating curve point undefined.
Standby undefined.
Pre-purge position undefined
Post-purge position undefined
Ignition position undefined
Internal fault
72
23
26
1
2
4
16
#
Load invalid
Multi-stage curve points undefined
Current load incorrect
Target load incorrect
Target position incorrect
Different positions reached
Internal fault
80
65 67
70
71
72
73
75
reoccurs
Repeat standardisation.
Replace combustion manager if fault
reoccurs
Combustion
manager has not been
Combustion manager was unable to corstandardised
for this motor:
rect speed deviations and has reached
Repeat standardisation.
he lower regulating limit
Combustion manager was unable to cor- The ramp times of the frequency conrect speed deviations and has reached verter are longer than those of the comthe upper regulating limit
bustion manager:
Check ramp times (parameter 522,
523).
The reference line of the frequency converter is not linear:
Adjust combustion manager/frequency converter control signal (parameter
645).
81
83261302 1/2009-12 La
89-102
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Error code
82
Diagnostic
code
1
2
3
Cause
Rectification
mitter disc.
The
ramp times of the frequency conMotor did not reach stable speed during
verter
are longer than those of the comstart
bustion manager:
Check ramp times (parameter 522,
523).
5
6
7
15
20
21
22
23
24
128
255
83261302 1/2009-12 La
90-102
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Error code
83
Diagnostic
code
1
23
47
8 15
Cause
Rectification
Speed not achieved, lower control limit Rectification see error code 80.
was activated
Speed not achieved, upper control limit Rectification see error code 80.
was activated
Aborted due to interference impulses on Improve EMC measures.
sensor line
Modulating operation: Curve gradient
Check ramp times (parameter 522,
523).
frequency converter too steep (speed
not achieved)
Depending on the ramp time (parameter
522, 523), the speed alteration between
two operating points must not exceed a
specific percentage.
16 31
84
10 % at 20 s
20 % at 10 s
40 % at 5 s
No speed signal
32 63
mitter disc.
Check ramp times (parameter 522,
523).
Check ramp times (parameter 522,
523).
23
47
85
1
23
128 255
86
0
1
8
16 255
83261302 1/2009-12 La
10 % at 20 s
20 % at 10 s
40 % at 5 s
The position change between two operModulating operation: Curve gradient
ating points must not exceed maximum
fuel actuator too steep
31:
Modulating operation: Curve gradient air
Adjust operating points.
actuator too steep
Fuel actuator referencing error
Check, if actuators have been mixed
up.
Air actuator referencing error
Check, if actuator is blocked.
Parameter settings of one actuator have
been changed.
Fuel actuator position error
Check, if actuator is blocked.
min 0.5 V between Pin 5 and 2 or 6 and
Fuel actuator line break
2:
Check wiring.
The position change between two operModulating operation: Curve gradient
ating points must not exceed maximum
fuel actuator too steep
31:
Adjust operating points.
Fuel actuator overloaded or mechanical- Check, if actuator is blocked.
ly twisted
91-102
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Error code
87
Diagnostic
code
0
1
8
16 255
90 91
93
95
#
3
4
5
6
#
3
4
5
6
96
97
98
#
2
3
4
5
6
#
99 100
83261302 1/2009-12 La
Cause
Rectification
92-102
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Error code
Cause
Rectification
106 110
Diagnostic
code
#
1
2
3
4
5
6
7
8
9
10
11
12
13
#
111
112
113 115
#
#
#
116
117
120
121 124
#
0
#
125 126
127
128
129 131
132
133 135
136
105
83261302 1/2009-12 La
No fault
Replace combustion manager if fault
reoccurs
Operating cycle lifespan exceeded
Combustion manager should be replaced
Lifespan exceeded
Replace combustion manager.
Interference impulses on fuel meter input Improve EMC measures.
Internal fault
Reset parameters or reset data using
Restore.
Replace combustion manager if fault
reoccurs
Internal fault
Reset parameters.
Replace combustion manager if fault
reoccurs
Internal fault
Reset parameters or reset data using
Restore.
Replace combustion manager if fault
reoccurs
Internal fault
Replace combustion manager if fault
reoccurs
Internal fault
Reset parameters.
Replace combustion manager if fault
reoccurs
Internal fault
Replace combustion manager if fault
reoccurs
Internal fault
Reset parameters.
Replace combustion manager if fault
reoccurs
Restore started
No fault
93-102
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Error code
137
Diagnostic
code
255 (-1)
254 (-2)
253 (-3)
252 (-4)
251 (-5)
250 (-6)
249 (-7)
248 (-8)
247 (-9)
246 (-10)
245 (-11)
244 (-12)
243 (-13)
242 (-14)
241 (-15)
240 (-16)
239 (-17)
157 (-99)
146
150
1
2
1 (-1)
2 (-2)
3 (-3)
4 (-4)
5 (-5)
165 166
83261302 1/2009-12 La
Cause
Rectification
Aborted due to Time-out during Backup / Restore or ABE does not have this
function.
Aborted due to transfers error
Restore cannot be carried out at present
Restore incomplete
No burner identification
ter 113).
Backup data set invalid, Restore not
possible
Backup has unsuitable burner identification and must not be uploaded.
Restore cannot be carried out at present Repeat Backup / Restore.
Backup data set invalid, Restore not
possible
Aborted due to Time-out during Restore Repeat Backup / Restore.
Access error Restore
Software version and Backup data set
incompatible, Restore not possible
Backup data comparison between the
Repeat Backup / Restore.
micro controllers incorrect
Backup is incorrect and cannot not reloaded
Backup contains unsuitable ASN and
must not be uploaded
No Backup in ABE
Backup memory in ABE faulty
Repeat Backup / Restore.
Restore successful, however Backup
data less than in current system
Modbus Time-out
eBus Time-out
TV Test in invalid operating phase
Start TV Test in phase 60
Load during TV Test less than lower
Adjust load and repeat TV Test.
load limit (parameter 545)
Load during TV Test higher then upper
load limit (parameter 546)
Manual abort TV Test
No fault
No flame failure after fuel valves have
Check for extraneous light.
shut down
Check wiring.
Check soundness of valves.
Internal fault
94-102
Operating instruction
Combustion manager W-FM 54
9 Troubleshooting
Error code
Cause
Rectification
No fault
33
#
202
#
1
23
47
8 15
16 31
#
203
167
Diagnostic
code
1
2
3
8
168 171
200
201
204
24 52
205
206
207
201).
Redefine type of operation (parameter
201).
Replace combustion manager if fault
reoccurs
Deactivate program stop (parameter
208).
Replace combustion manager if fault
reoccurs
208 209
0
1
#
210
240 250
Internal fault
83261302 1/2009-12 La
95-102
reoccurs
Redefine type of operation (parameter
201).
Replace combustion manager if fault
reoccurs
Operating instruction
Combustion manager W-FM 54
10 Spares
10 Spares
1.03
1.01
1.05
1.02
83261302 1/2009-12 La
1.04
96-102
Operating instruction
Combustion manager W-FM 54
10 Spares
Pos.
1.01
1.02
1.03
1.04
1.05
83261302 1/2009-12 La
Description
ABE for W-FM
Plug cable ABE-W-FM
2m
10 m
Switch unit 230V AGM 60.2A9
Combustion manager W-FM 54 230V 50-60Hz
W-FM plug
X3-02 Air pressure switch
X3-03 Limit switch burner flange
X3-04 Mains and safety circuit
X3-05 Fan, alarm
X4-02 Ignition unit
X5-01 Min. oil pressure switch
X5-02 Max. oil pressure switch
X5-03 Control circuit
X6-03 Safety valve
X7-01 Oil valve stage 2
X7-02 Oil valve stage 3
X8-02 Nozzle solenoid
X8-03 Oil valve 1
X8-04 Fuel selection 1
X9-04 Fuel selection 0
X10-05 Flame sensor QRB,QRC, ionisation
X10-06 Flame sensor QRA
X22-02 Plug doe gas valve train
X24-04 Gas V1 V2
X24-05 PV Gas
X24-06 SV Gas
X31-01 Mains, fuel selection
X31-02 Fuel selection
X32-01 Conn.W-FM-valves
X32-02 Load controller
X64 Reserve 4-20mA
X74 Connection frequency converter
X75 Fuel meter
97-102
Order No.
600 405
600 406
600 407
600 427
600 425
716 301
716 302
716 303
716 410
716 305
716 307
716 308
716 309
716 312
716 313
716 314
716 317
716 318
716 411
716 418
716 413
716 414
716 365
716 450
716 452
716 454
716 455
716 456
716 457
716 458
716 416
716 417
716 415
Operating instruction
Combustion manager W-FM 54
11 Technical documentation
11 Technical documentation
11.1 Frequency converter
Detailed information can be found in the handbook on the CD of the frequency converter.
The frequency converter fitted to the burner motor when using speed control offers:
an interface 1 for data transfer,
a diagnostic window 2 with 10 LED's for signal status of inputs and outputs,
a status window 3 with 2 red-green LED's to display the operating status.
RJ 12
RS 232
RS 485
1 8
7
2
9 0
3
6
4 5
Interfaces
The interface is used to access the frequency converter via a PC. The Software required is available as a free Download (http://elcat.nord.com/software/nordcon/
download/nordcon_127.zip). A connection cable RJ12 to Sub-D9 is required.
Diagnostic window
LED
1 (yellow)
2 (yellow)
3 (yellow)
4 (yellow)
5 (yellow)
6 (yellow)
7 (yellow)
8 (yellow)
9 (green)
Input/Output
Digital output
Digital input 1
Digital input 2
Digital input 3
Digital input 4
PTC thermistor motor
Brake Chopper
Mech. brake
BUS Status 1
0 (red)
BUS Status 2
83261302 1/2009-12 La
Meaning
Alarm from frequency converter
Start release frequency converter
Mains adapter 24V DC operation
98-102
Operating instruction
Combustion manager W-FM 54
11 Technical documentation
Status window
LED
A (green/red)
B (green/red)
Display
AS Interface Status
Operating condition FC
Meaning
off
green on
green flashing
green on
red flashing
green flashing
red flashing
red flashing
83261302 1/2009-12 La
99-102
Operating instruction
Combustion manager W-FM 54
12 Key word index
A
Actuator ................................................................................11
Air actuator ...........................................................................40
Air pressure switch ................................13, 14, 15, 20, 22
Alarm .............................................................................. 22, 36
Ambient conditions .............................................................24
Analogue signal ...................................................................19
83261302 1/2009-12 La
100-102
Operating instruction
Combustion manager W-FM 54
12 Key word index
Low gas programme ............................................................ 8
Low impact start .................................................................18
M
Q
QRA .......................................................................................21
QRC .......................................................................................21
OFF ........................................................................................30
Op ..........................................................................................30
Operating cycles .................................................................85
Operating hours ..................................................................35
Operating panel ..................................................................28
Operating phase ....................................12, 13, 14, 15, 30
Operating points .................................................................10
Operating setting ................................................................12
Operating unit ......................................................................28
Operation ..............................................................................30
Output X24-04 ............................................................ 13, 14
Output X24-05 ....................................................................13
Output X24-06 ............................................................ 13, 14
Output X3-05 ................................................ 13, 14, 15, 22
Output X31-02 ....................................................................17
Output X4-02 ................................................ 13, 14, 15, 22
Output X6-02 ......................................................................15
Output X6-03 ....................................................... 13, 14, 15
Output X7-01 ....................................................... 13, 14, 15
Output X7-02 .............................................................. 13, 15
Output X74 .................................................................. 22, 23
Output X8-02 ....................................................... 13, 14, 15
Output X8-03 ......................................................................15
P
Parity ......................................................................................35
Partial load ............................................................. 40, 58, 71
Password .................................................31, 32, 47, 60, 73
Ph ...........................................................................................30
Phase ............................................................................. 12, 30
Point of ignition ...................................................................39
Post burn time ............................................................. 37, 39
Post-purge position ............................................................40
Post-purge time .......................................................... 37, 39
Pre-ignition time ................................................... 15, 22, 39
Pre-purge ..............................................................................36
Pre-purge position ..............................................................40
Pre-purge time ....................................................................39
Pressure regulating screw ........................................ 67, 79
Pressure regulator ..............................................................18
Pressure switch ..................................................................... 8
Program sequence .............................................. 13, 14, 15
Program stop .......................................................................36
Protection against mix-up .................................................11
Pump pressure ............................................................ 67, 79
83261302 1/2009-12 La
101-102
Operating instruction
Combustion manager W-FM 54
12 Key word index
Valve proving ...........................................................8, 20, 37
Valve proving gas pressure switch ............. 8, 13, 14, 20
Valve train ............................................................................... 8
Vent valve .............................................................................22
Voltage supply ............................................................. 16, 24
83261302 1/2009-12 La
102-102
83261302 1/2009-12 La
www.weishaupt.de
Product
Description
Performance
W-Burners
Monarch and
industrial burners
Up to
11,700 kW
multiflam burners
Up to
17,000 kW
WK
industrial burners
Modular powerhouses:
Adaptable, robust, powerful.
Oil, gas and dual fuel burners for industrial plant.
Up to
22,000 kW
Thermo Unit
Up to 55 kW
Thermo Condens
Up to
1,200 kW
Heat pumps
Up to 130 kW
Solar systems
Water heater /
energy reservoir
Control technology /
building
management
83261302 1/2009-12 La