Professional Documents
Culture Documents
SECTION - INTRODUCTION
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NOTES
1.
2.
3.
4.
5.
DIVISIONAL DIRECTOR
RISK, SAFETY & QUALITY
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REVISION SHEET
1.
When it becomes necessary to revise this manual revision will be made by the issue of the new relevant
section.
2.
These revised pages will bear a new revision number that must be entered on this revision sheet and
initialled by the Master or responsible manager after insertion into this book
Document
Number
Section
Revision
Number
Date Inserted
Managers or
Masters
Initials
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Table of Contents
1. GENERAL..................................................................................................... 1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
Definitions.................................................................................................................1
Introduction..............................................................................................................6
Departure from these Procedures ............................................................................7
VMS manuals ............................................................................................................7
Checklists..................................................................................................................7
Reference Publications .............................................................................................7
Company Forms ........................................................................................................8
Abbreviations............................................................................................................9
Applicability ............................................................................................................11
2. RESPONSIBILITIES .................................................................................... 1
2.1
2.2
2.3
2.4
2.5
2.6
2.7
General......................................................................................................................1
Master .......................................................................................................................1
Chief Officer ..............................................................................................................1
Second Officer and Third Officer ..............................................................................2
Chief Engineer...........................................................................................................2
Pumpman..................................................................................................................2
Ratings......................................................................................................................2
3. SAFETY........................................................................................................ 1
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
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3.20.8 Emergency....................................................................................................... 23
4.7
4.8
4.10
4.11
4.12
5. SAFE STABILITY.......................................................................................... 1
5.1
5.2
5.3
5.4
5.5
5.6
5.7
6.5
6.6
6.7
6.8
6.9
6.10
6.11
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8.0
8.7
8.1
8.2
8.3
8.4
8.5
8.6
8.8
8.9
8.10
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
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9.8
10.
11.
10.1
10.2
10.3
11.5
11.6
12.
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BALLAST OPERATIONS........................................................................... 1
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.10
12.11
12.12
12.13
12.14
12.15
13.
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EQUIPMENT ........................................................................................... 1
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
13.10
13.11
13.12
13.13
13.14
13.15
13.16
13.17
13.18
13.19
13.20
13.21
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14.
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
14.10
14.11
14.12
14.13
14.14
14.15
14.16
15.
16.
CARGO COMPATABILITY........................................................................ 1
15.1
15.2
15.3
16.1
16.2
16.3
16.4
1.
GENERAL
1.1
DEFINITIONS
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Acute Toxic
Effect
Alcohol
Resistant Foam
(Alcohol-type
foam)
Anaesthesia
Anaesthetics
Aqueous
Asphyxia
Asphyxiant
Audit
Auto-ignition
Temperature
(Autogenous
Ignition
Temperature;
Ignition
Temperature)
BCH Code
Catalyst
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Certificate of
Fitness (COF)
Chemical
Absorption
Detector (Gas
Absorption
Detector)
Chronic Toxic
Effect
Client
Combustible
(Flammable)
Combustible Gas
Indicator
(Explosimeter)
Controlled Copy
Corrective
Action
Corrosive
Liquids
Crew Manning
Office
Data Sheet
(Cargo
Information
Sheet)
Density
DTF
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Endothermic
Exothermic
Explosion Proof
Equipment /
Flame Proof
Equipment
Filling Ratio
Flame Arrester
Flame Screen
(Gauze Screen)
Flammable
(Combustible)
Flammable
Limits
(Explosive
Limits)
Flammable
Range
Flash Point
He
IBC Code
IMO
Incendive Spark
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Inhibitor
ISM Code
ISO 9001:2000
ISO 14001
ISPS Code
LR
Lloyds Register
Management
Office
Manual
Miscibility
Narcosis
Non-compliance
Odour
Threshold
Oxidising Agent
Padding
Peroxides
P + I Club
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Polymerisation
Pour Point
Putrefaction
Reducing Agent
Reid Vapour
Pressure (RVP)
Relative Vapour
Density
Self-reaction
SEP
S.M.P.E.P.
Solubility
S.O.P.E.P.
Systemic Toxic
Effect
The Company
Refers to V. Ships.
1.2
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The Group
Threshold Limit
Value (TLV)
(Short Term
Exposure Limit)
Toxic
Poisonous ie., causing bodily harm that may be severe (see also
Acute Toxic Effect and Chronic Toxic Effect).
UTI
Vapour
Pressure
Vendor/Supplier
Viscosity
VMS
Volatile Liquid
V. Ships
INTRODUCTION
This Manual is issued in accordance with the Company's VMS and contains specific instructions etc.
based on V Ships operating experience.
The subject matter was selected where the Company considered that emphasis had to be placed on the
relevant operational procedures, precautions, instructions etc.
The following procedures are to be adhered to in order to achieve safe and effective Company
Operating Standards. Adoptions of other unapproved procedures may lead to a breach of the
Company's Instructions and could result in disciplinary action being taken against the individual.
This manual is controlled under the Company's VMS and will be revised as required. Copying of the
relevant sections of this manual is permitted, for operational purposes, but all copies are to be
considered as uncontrolled documents, and must be destroyed following use.
Revisions will be issued as required and the date of insertion of the revised section is to be recorded
with the Manager or Masters initials. The pages of the section rendered obsolete, are to be
immediately destroyed.
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An updated CD Rom will be issued in conjunction with the abovementioned revision and is to be
entered into the relevant on board computer on receipt. The obsolete CD Rom is to be immediately
destroyed.
When referencing the VMS manuals, the Document and Revision numbers must always be used.
It is the Master's responsibility to ensure that any amendments received, are inserted within this
manual and the appropriate electronic entries made. Any procedure which he considers cannot be
adhered to, must be brought to the Companys attention.
This manual remains the property of the Company and in the event of the ship leaving the Company's
Management, all copies of this manual and the relevant CD Rom are to be destroyed, unless
instructions are received to the contrary.
1.3
1.4
VMS MANUALS
Reference is to be made to the following VMS system core manuals which are issued to all types of
vessels:
VMS/VMM/01
VMS/FOM/01
VMS/CRW/01
VMS/SEM/01
VMS/FMS/01
* The V Ships Management Manual is the umbrella manual of the VMS, and its purpose is to describe
the structure by which the VMS is implemented and maintained. It relates to all the requirements of
the applicable standards and the IMO ISM code and ISO 14001.
1.5
CHECKLISTS
The Company recognises the importance of operational checklists to assist the Master, Chief Engineer
and all Officers in the routine operation of the ships concerned. The Operations checklists fully
embrace the Company's Instructions, Procedures and Documentation for the safe technical operation of
the vessel, the safety of the crew, the cargo and the environment. These checklists are to be used
when required, and whenever completed, a log entry is to be made which must include the checklist
number, description and completing officers signature.
It is emphasised that the checklists are to assist the relevant Officer, and do not detract from his
responsibility towards the safety of the vessel, her crew, her cargo and the environment.
1.6
REFERENCE PUBLICATIONS
The Company recognises the importance of certain reference publications and these are listed here.
These publications are to be made available to all on board.
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The recommendations of these publications are to be adopted as standard procedures, and are to be
read in conjunction with this manual.
Each publication is to be given a Company Reference Number, and is to be kept in the recommended
location.
Reference publications will be updated through the Companys Chart and Publication New Edition
scheme. Superseded publications are to be removed and destroyed.
ICS Tanker Safety Guide (Chemicals)
IBC Code and BCH Code
Regulations for the Prevention of Pollution (MARPOL 73/78 Consolidated Edition) as amended
SOLAS
Medical First Aid Guide for Use in Accidents involving Dangerous Goods (IMDG Code MFAG)
OCIMF Guidelines for the Control of Drugs and Alcohol Onboard Ship
International Safety Guide for Oil Tankers and Terminals (ISGOTT)
ICS Guide to Helicopter / Ship Operations
International Regulations for Preventing Collisions at Sea
IMO Ships Routing
International Convention on Standards of Training, Certification and Watchkeeping for Seafarers (STCW
95)
International Code of Signals
OCIMF/ICS Ship to Ship Transfer Guide (Petroleum)
OCIMF Effective Mooring
OCIMF Mooring Equipment Guidelines
WHO International Medical Guide for Ships
International Safety Management Code
IMO IAMSAR Vol 3
ICS Bridge Procedures Guide
OCIMF/ICS Clean Seas Guide for Oil Tankers
Nautical Institute Bridge Team Management
1.7
COMPANY FORMS
The Company requires certain records and documentation to be maintained both on board the ship and
within the Management Office.
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References to the Company Forms are contained within the Ship Forms Manual VMS/FMS/01.
1.8
ABBREVIATIONS
API
ASTM
BCH Code
CBT
CFR
CHRIS Code
COA
Contract of Affreightment
COF
Certificate of Fitness
EDP
EmS
ESD Valve
HLA
IBC Code
ICS
IEC
IG
Inert Gas.
ILO
IMDG Code
IMGS
IP
IMO
ISGOTT
ISM Code
International Management Code for the Safe Operation of Ships and for
Pollution Prevention (the International Safety Management (ISM) Code).
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IWRC
LEL (LFL)
MAC
MARPOL
MBL
MFAG
Medical First Aid Guide for Use in Accidents Involving Dangerous Goods
(Supplement to IMDG Code)
MSDS
NLS
NOS
OBQ
OCIMF
OPA-90
P&A Manual
PEL
PPE
PPM
PSA
PTT
P/V Valve
ROB
RVP
SBM
SBT
SCBA
SEF (VEF)
SMPEP
SOLAS
SOPEP
1.9
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SPM
STEL
STS
TLV
TWA
UEL (UFL)
VEC
VOC
VRP
VRU
WHO
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APPLICABILITY
The terms vessel or ship used throughout this document refer to all seagoing vessels
involved in the carriage of liquid dangerous cargoes in bulk.
Dangerous cargoes are those petroleum products with any flash point listed in the Marpol
Convention 73/78 Annex I as amended, noxious and chemical liquid substances listed in
Appendix II and III of Marpol Convention 73/78 Annex II, as amended.
2.
RESPONSIBILITIES
2.1
GENERAL
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In the operation of any vessel it is essential that good-co-operation exists between all ranks on board.
The Job Descriptions contained in the Crew Manual concerning cargo operations to be expanded as
follows:
2.2
MASTER
The Master is responsible for:
2.3
Ensuring that the voyage orders are fully understood and complied with.
Advising the Chief Engineer and Chief Officer of the relevant details of intended voyage.
Providing the Company and Charterers with accurate information regarding the cargo
operations.
Advising the Company when instructions cannot be complied with or he is unsure of the
intended voyage instructions.
Supervision of cargo system and spaces preparation including cleaning requirements.
The Checking and verification of cargo plans prepared by Chief Officer.
The Supervision of all cargo and ballast operations on board.
The monitoring of the vessels stress and stability throughout the cargo and ballast operations
and during the voyage to ensure that they remain within the required limits.
The Completion, checking and signing as applicable of cargo documents.
Ensuring that Hours of Work are in accordance with STCW regulations.
Ensuring cargo compatibility guides are complied with
CHIEF OFFICER
Under the supervision of the Master the Chief Officer is responsible for:
The preparation of the cargo plan in compliance with the voyage orders.
The checking of the cargo system to ensure that the intended plan will be followed.
The preparation of ships cargo system and spaces for intended cargo.
The monitoring of all cargo and ballast operations on board and personal supervision of
commencement and completion of these operations.
Cross referencing cargo compatibility guides.
The operation and control of all cargo equipment.
Producing his own written standing orders concerning the cargo operations which are to be
well understood and signed by each Deck Officer.
The monitoring of the vessels stress and stability throughout the cargo and ballast operations
and during the voyage to ensure that they remain within the required limits.
The maintenance of cargo records as required by the Company, Charterers and International
regulations.
The calculation of the quantity on board and preparation of cargo documentation as required.
The checking of all compartments on a daily basis and recording the sounding in the Deck Log
Book.
Ensuring that empty tanks and void spaces surrounding cargo spaces which contain flammable
cargoes are tested for combustible gas as far as practicable on a daily basis, and the results are
recorded in the Deck Log Book.
For monitoring of toxic gases vapours concentration in ships compartments as required.
Maintaining the records in conjunction with the Chief Engineer as required.
Applying the ballast water management practices and maintaining records.
2.4
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2.5
CHIEF ENGINEER
The Chief Engineer is responsible for the maintenance and repair of all cargo and ballast related
equipment. He is to assist the Chief Officer in the operation of the cargo-related equipment. He is to
keep the Chief Officer advised of any bunker, lubricating oils or sludge transfer, which may affect the
ships trim, stress and/or stability.
2.6
PUMPMAN
He is to assist in cargo operations as required by the Chief Officer.
2.7
RATINGS
The Deck Ratings are responsible to the Deck Officers for maintaining a safe deck watch and ensuring
that the vessel remains securely moored. They are to assist in cargo operations (inc. tank cleaning,
sweeping) as required by the Chief Officer and or Officer on Watch.
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3.
SAFETY
3.1
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The following reference publications are to be read in conjunction with this section:
3.2
Publication
Location
SOLAS
- 74 as amended
MARPOL 73/78 as amended
BCH / IBC Code
International Safety Guide for Oil Tankers and Terminals (ISGOTT)
Tanker Safety Guide (Chemicals)
Ship to Ship Transfer Guide (Petroleum)
Safety in Oil Tankers
Safety in Chemical Tankers
IMDG Code
Supplement to IMDG Code (Including MFAG and Ems)
SOPEP
Clean Seas Guide for Oil Tankers
FOSFA (for Oils, Seeds and Fats)
Prevention of Oil Spillage through Cargo Pumproom Sea Valves
CHRIS Guide (USCG)
MSDS for particular cargo carried
Master
Master
Master
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
Chief Officer
COMPANY FORMS
The following Company Forms are to be used in conjunction with this section:
Title
Company Form No
SAF05
SAF11
TNK14
SAF 10
3.3
CHEMICAL HAZARDS
3.3.1
General
This section and section 3.4 deal with the properties and hazards of most Chemicals carried in bulk
on chemical Tankers. Chemical Tanker operations differ from any other liquid bulk transportation, in
that a large number of cargoes of different properties and characteristics and inherent hazards may
be carried simultaneously, on a single voyage, and that numerous products may be handled at one
berth, typically including both discharge and loading as well as tank cleaning. Transportation of bulk
chemicals do not only require special hardware, but also special crew training, both theoretical and
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practical, in order for them to understand the characteristics of the various chemicals and be aware
of the potential hazards involved in handling them. This chapter is meant to highlight the most
common characteristics and hazards of chemicals transported in bulk, and is a supplement to the ICS
Tanker Safety Guide (Chemicals), ISGOTT, CHRIS Guide and specific MSDS supplied by the shippers.
3.3.2
Flammability
Vapour given off by a flammable liquid will burn when ignited provided it is mixed with certain
proportions of air. If the vapour mixture is too lean or too rich it will not burn. The range in which it
will burn is called the flammable range, and the limits are called the lower flammable limits (LFL) and
the upper flammable limits (UFL). See definitions carried in Section 1 of this Manual for further
details.
A flammable vapour also needs Oxygen in order to burn, typically in excess of 11 percent for
hydrocarbon vapours. In addition a flammable liquid must be at a temperature high enough to give
off sufficient vapour in order to ignite (the Flash Point). For the purpose of safe handling procedures,
the flammability characteristics of various products are divided into three broad categories:
Flammable cargoes------------ flash point not exceeding 60C
Combustible cargoes-----------flash point exceeding 60C
Non-combustible cargoes------cargoes which have no flash point
3.3.3
Toxicity
Toxicity may be described as the ability of a substance to cause damage to living tissue, impairment
of the central nervous system, severe illness or, in extreme cases, death when inhaled, ingested, or
absorbed by the skin. The amounts required to produce these results vary widely with the nature of
the substance and the time of exposure to it. Toxicity is divided into two main groups; acute which
refers to exposure of a short duration, i.e. a single brief exposure, and the chronic toxicity refers to
exposure of long duration, i.e. repeated or prolonged exposures. Toxicity is objectively evaluated on
the basis of test dosages made on experimental animals under controlled conditions.
Prevention from exposures is achieved by a combination of preventing toxic fumes or liquid from
contaminating the workplace and the use of Personal Protective Equipment.
It shall be noted that a chemical may be both toxic and explosive/flammable.
Threshold Limit Value (TLV)
TLV refers to the maximum concentration of gases, vapours, mist or sprays to which it is believed
that nearly all persons may be repeatedly exposed day after day without adverse effects. TLV is
stated as Time Weighted Average (TLV-TWA), Short Term Exposure Limit (TLV-STEL) and Ceiling
(TLV-C): usually expressed in parts per million (ppm). Refer to ISGOTT for more details.
3.3.4
Asphyxia
Asphyxia can be described as a condition caused by lack of air (oxygen) i.e. suffocation. Any vapour
may cause asphyxiation, whether toxic or not. Danger areas are cargo tanks, void spaces, double
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bottoms, pump rooms, peaks etc. and before entering these spaces The Companys Enclosed Space
Entry procedures must be observed.
3.3.5
Anaesthesia
Certain vapours have an anaesthetic effect and may cause loss of consciousness due to its effect on
the nervous system. Anaesthetic vapours could be both toxic or non toxic.
3.3.6
Reactivity
Chemicals may react in a number of ways; with water, with itself, with air, with other chemicals or
with other materials.
Self-reaction
The most common form of self-reaction is polymerisation. Polymerisation may be a slow natural
process which only degrades the product without posing any safety hazards, or it may be a rapid
exothermic reaction with a large amount of heat build-up and gases evolved. Such a reaction is
called a run-off polymerisation and poses a serious danger to both the ship and its personnel.
Products that are self-reactive are inhibited with a stabiliser to prevent self-reaction. The action to be
taken in case of a polymerisation situation should be covered by the ships emergency/contingency
plan.
Reaction with water
Certain cargoes react with water, most noticeable the isocyanates, in a way that could pose a danger
to both the ship and its personnel. These cargoes are carried under inert condition, see chapter 9 in
the IBC code. Other cargoes reacts with water in a slow way that poses no safety hazards, but the
reaction could cause chemicals that may damage equipment and/or tank materials.
Reaction with air
Certain cargoes may react with air to form unstable oxygen compounds (peroxides) which, when
allowed to build up, could cause an explosion. Such cargoes are either inhibited by an anti-oxidant
and/or carried under inert condition.
Reaction with other cargoes
Certain cargoes react dangerously with one another. Such cargoes should be stowed away from
each other (not adjacent) and prevented from mixing by using separate cargo and vent lines.
The master must ensure that cargoes stowed adjacent to each other are compatible, and should
consult the USCG CHRIS compatibility guide (Section 16) prior to loading.
Reaction with other materials
The materials of construction must be compatible with the cargo to be carried. Some materials may
react with the product and trigger a self- reaction within the product, some alloys will react in a non
hazardous way, but render the product unusable or in case of an edible product, inedible. See the
IBC code.
3.3.7
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Corrositivity
Acids, anhydrides and alkalis are among the most common carried corrosive substances. They can
rapidly destroy human tissue and cause irreparable damage. They can also corrode normal
construction materials, and create a safety hazard to the ship. Acids in particular react with most
metals evolving hydrogen gas, which is highly flammable. As to suitable materials of construction see
IBC code.
Handling of these substances should only be done wearing suitable Personal Protective Equipment.
3.3.8
Putrefaction
Most animal and vegetable oils undergo decomposition, this process, known as putrefaction,
generates obnoxious and toxic vapours and deplete the oxygen in the tank. Tanks that have
contained such product must be properly ventilated and the atmosphere tested prior to tank entry.
This is especially important prior sending personnel into the tank for sweeping purposes.
Strict compliance with the tank entry procedures required by VMS/SEM/01 to apply.
3.4
3.4.1
3.4.2
Flash Point
The flash point of a liquid is the lowest temperature at which the liquid will give off vapour to form a
flammable gas mixture with air, near the surface of the liquid.
3.4.3
3.4.4
LFL
LEL
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3.4.6
Freezing point
Most liquids have a defined freezing point, sometimes described as the melting point.
Some products, like lube oil additives, vegetable and animal oils, polyoils etc do not have a defined
freezing point, but rather a freezing (melting) range or non at all. The products viscosity is instead
used as a measurement for the products liquidity or handling characteristics. Products with a
freezing point higher than the outside temperature in which the ship is trading, will need to be
heated in order to remain liquid.
Ships structure and equipment normally have limitations on high heat. Exceeding this limitation
could damage the tanks or their structure. High heat will also reduce steel strength, and the risk of
cracking will increase. Caution should be exercised when carry high heat products as non-insulated
lines and vents may freeze and clog the systems. Not insulated cargo lines used for high heat
products pose a safety hazard as they may cause severe burns if touched.
3.4.7
Pour Point
The pour point of a liquid is the lowest temperature at which the liquid will flow. It should be noted
that oil with thixotropic properties (the properties of showing a temporary reduction in viscosity
when shaken or stirred) can be pumped at temperatures well below its pour point, but at very
restricted rates.
3.4.8
Viscosity
Viscosity is a measure of a liquids ability to flow and is usually determined by measuring the time
required for a fixed volume to flow under gravity through a thin tube at a fixed temperature. As the
temperature of the liquid increases its viscosity decreases and therefore it flows more readily. It can
also be described as a measure of the internal friction of a liquid.
The distinction between viscosity and pour point should be made clear. Oil ceases to flow below its
pour point temperature when the wax content solidifies. A viscosity measurement of a liquid
depends upon the internal resistance of the liquid to flow. For a simple liquid this internal resistance
varies with the temperature in a predictable and regular way. However, when an oil approaches its
pour point the rate at which viscosity increases as temperature falls accelerates until sufficient wax
has precipitated to solidify the product.
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Viscosity is important as regards the pumpability of a product. Centrifugal and deepwell pumps are
acceptable for the majority of cargoes but high-viscosity products such as bitumen or molasses are
more suited for pumping with positive displacement pumps.
3.4.9
Cubic expansion
All liquids will expand as temperature rises, or contract when temperature decreases. Sufficient
space must be allocated in the tank to facilitate any cubic expansion or contraction expected during
the voyage.
Vent line systems must be checked for operation at regular intervals, as malfunction could cause
structural damages because of changes in the liquids volume.
3.5
GENERAL PRECAUTIONS
3.5.1
General
This section covers general precautions that should be observed irrespective of cargoes carried.
Additional precautions for specific cargoes are dealt with in other chapters and should also be
incorporated in the ships cargo handling procedures. These general precautions should be observed
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at all times, both in port and at sea as applicable. Ports and terminals may have additional and
different precautions and it is the Masters responsibility to ensure that local regulations are
understood and observed.
3.5.2
Cargo Information
The IMO chemical codes as well as Marpol Annex 2 require that certain information must available
on board prior to loading, reference is made to chapter 16 in the IBC code and chapter 5 in the BCH
code. It is the Masters responsibility to ensure that the necessary information, including Material
Safety Data Sheets are on board for each cargo, and available to all personnel onboard and involved
in cargo handling. Loading should not commence before the Master is satisfied that the necessary
information for safe handling of the cargo is available.
3.5.3
Personnel protection
All tankers designated for carriage of dangerous chemicals in bulk should have on board suitable
protective equipment and clothing for the protection of crew involved in cargo handling and tank
cleaning operations. The types and quantities of protective equipment as well as additional safety
equipment should be in a strict compliance with requirements of IBC/BCH Code.
All ships carrying dangerous cargoes should have on board medical first-aid equipment, including
oxygen resuscitation equipment and antidotes for cargo carried in compliance with recommendations
listed in IMO -MFAG (Medical First Aid Guide) and WHO IMGS (International Medical Guide for
Ships).
3.5.4
Moorings
The consequences of a chemical tanker ranging along or breaking away from a berth could be
disastrous, especially during cargo transfer that may include multiple different chemicals.
Correct and sufficient mooring is therefore of the utmost importance. Mooring requirements and
arrangements are usually determined by the location and the lay-out of the terminals, supplemented
by recommendations from the pilot.
Chemical terminals are often located in tidal areas or rivers, with other ships passing at close
distances, making proper mooring and constant checking and adjustment a major safety issue.
The Master should ensure that sufficient personnel are available for mooring adjustments.
3.5.5
3.5.6
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When a ship is berthed, at anchor, or alongside another ship, the means of access should be placed
as to be convenient for supervision and as far as possible from the cargo manifold area. Means of
access should be as close to the living accommodation as possible. Gangways or other means of
access are to be properly secured and a safety net fitted. Life buoy and line to be available at the
access point.
Emergency means of disembarkation must also be considered (i.e. such as lifeboat etc.)
During darkness the means of access and the surrounding areas must be adequately illuminated.
3.5.7
Unauthorised Persons
Persons who have no legitimate business on board, or who do not possess permission to be there,
should be refused access.
The Master should provide the terminal with a crew list and advise the terminal that only personnel
that can document a legitimate business with the ship should be allowed onto the ship.
Compliance with the ISPS Code and Ship Security Plan is mandatory.
3.5.8
3.5.9
Permanent Notices
Permanent notices complying with international standards should be displayed in conspicuous spaces
onboard, indicating prohibited smoking and use of naked lights areas. Enclosed areas that need to
be ventilated prior to entering must also be marked.
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WARNING !
NO NAKED LIGHTS
NO SMOKING
NO UNAUTHORISED PERSONS
SWITCH OFF MOBILE PHONES
In addition, when hazardous chemicals are being handled a further notice should be displayed
stating:
WARNING !
HAZARDOUS CHEMICALS
Local national or port regulations may require additional notices which the Master must ensure are
complied with.
Dangerous cargo lights and international code flag are to be displayed as appropriate.
3.5.11 Craft Alongside
When barges or another Chemical tanker are alongside engaged in cargo operations the precautions
mentioned in the checklists and work permits for craft alongside must be observed.
Unauthorised craft should be prohibited to come alongside. Tugs or mooring boats must observe the
no smoking rule when alongside.
3.5.12 Wind conditions
Most chemical vapours are heavier than air and vapours that may be released during loading, gasfreeing or accidental spills will sink and may concentrate on lower deck areas, especially in conditions
of little or no wind. Strong winds may create vapour pockets on the lee side of deckhouses or other
structures.
3.5.13 Electrical Storms
During electrical storms in the immediate vicinity of the ship, all cargo operations, including
ballasting, gas-freeing and tank cleaning that involves flammable cargoes must be stopped.
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main engine, steering gear, mooring equipment and other essential equipment should be kept ready
to permit the ship to move from the berth or anchorage at short notice in accordance with terminal
and port regulations.
Repairs and other work that may immobilise the ship should not be undertaken at a berth without
the prior written agreement of the terminal. It may also be necessary to obtain permission from the
local port authority before carrying out such work.
3.5.20 Pollution Prevention
It is the responsibility of the Master or the ones he delegate to be in charge of cargo operations,
including bunkers, to know the applicable international and local pollution prevention regulations and
to ensure that they are not violated. Exercises should be held to train personnel in accordance with
the Vessel Response Plan and/or the Shipboard Oil Pollution Emergency Response Plan. The Master
should ensure that both local and international regulations pertaining to the discharge of ballast
water are complied with (See section 12).
3.5.21 Tank-cleaning/gas-freeing
Tank cleaning and gas freeing are operations that are frequently carried out on a chemical tanker.
The numerous different products involved, often toxic, corrosive or both, may expose the personnel
involved to hazardous fumes or liquid, and it is the Masters responsibility to ensure that the
personnel involved are properly trained and understand the hazards involved and take necessary
precautions, including use of personal protective equipment (PPE). (See sections 9/11).
3.5.22 Tank-cleaning Chemicals
Tank cleaning chemicals used on a chemical tanker may be corrosive, skin sensitive or toxic.
When heated they may give off irritating fumes. Personnel handling these chemicals must be familiar
with the product MSDS and wear the necessary personal protective equipment (PPE).
3.5.23 Communication Equipment
The use of medium or high frequency main radio transmission equipment is prohibited in port and
during ship to ship cargo transfers. Aerials must be disconnected and earthed. Usually this does not
apply to, satellite equipment and permanently correctly installed VHF equipment, however, Masters
must be aware of local/national restrictions. Persons boarding the vessel should be instructed to
switch off their mobile phones. Portable or mobile phones should only be used in the accommodation
after permission has been granted from the Master. This also applies to pagers, loudhailers etc.
Whilst the vessel is alongside and engaged in cargo operations the ships radar equipment is not to
be operated.
3.5.24 Fire Fighting Equipment
All relevant fire fighting equipment should be ready and available for immediate use.
3.5.25 Connection and Disconnection of Hoses / Chicksans
Connection and disconnection of hoses or chicksans will be supervised by an Officer ensuring that:
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3.6
STATIC ELECTRICITY
3.6.1
General
Matter consists of equal numbers of positive and negative ions and under normal conditions is
electrically neutral. This is true of oils, chemical products and other liquids. A redistribution of ions
tends to occur when a liquid comes into contact with a solid, giving rise to the formation of an
electric double layer where the ions adjacent to a liquid/solid interface are redistributed to produce a
layer of ions of the same electrical sign. Close to this layer but slightly further away from the
interface a layer of ions of the opposite sign will be formed. Elsewhere the distribution of ions
remains unchanged.
When the liquid and solid are separated, as in any pipe line flow, the ions in contact with the solid
(pipe) tend to remain attached to the solid and the oil (or other liquid) loses some of its ions, thus
becoming electrostatically charged. The separated charges will attempt to recombine, their success
depending upon the electrical conductivity of the oil. Black oils, which contain high levels of
impurities, have high electrical conductivity and charge recombination is rapid. Water also has high
electrical conductivity.
By comparison, most refined products (white oils) contain few impurities and charge recombination
in such products is very slow. These products are known as STATIC ACCUMULATOR OILS .
The rate of flow through pipes will influence the build-up of charge separation - the faster the flow,
the faster the charge separation.
Charge separation will also occur:
3.6.2
When air is allowed to "bubble" through white oils and splashing occurs at the surface.
When water droplets in a steam jet (or CO2 particles) leave a nozzle.
When water passes through tank cleaning machines at high pressure electrostatic charging
of fine sprays or mists may result.
Cargo Operations
During cargo operations a potential hazard exists:
3.6.3
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3.6.4
All ullage ports are securely closed and no sampling, sounding or dipping of tanks is in
progress.
The flow velocity through the loading line into each tank is not to exceed 1 metre per second until
the cargo has covered the filling inlet and the tank bottom longitudinals, or depth of 0.5 metres
above the tank bottom has been reached, whichever is the greater. Thereafter the loading rate may
be increased. Loading into tanks, which have not been inerted, is not permitted unless the
agreement of the Company has first been obtained
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Flow rates need not be restricted, however, at the start of discharge a slow pumping rate may be
required by the receivers.
3.6.5
3.6.6
3.6.7
3.6.8
Steaming Operations
Water droplets issuing at high velocity in a steam jet may become charged by contact with jet
nozzles and produce a charged mist.
Steam must NEVER be introduced into a tank, which contains flammable vapour.
If, as a result of hot washing, a tank contains a mixture of steam and flammable vapour,
a tank washing machine or other conductor (whether earthed or unearthed) must
NEVER be lowered into it. Such conductors may accumulate charge from the steam
cloud.
3.6.9
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It has been found that higher electrical potentials are developed by single nozzle machines whereas
twin nozzle machines, which rotate at a higher speed, develop opposite potentials at each nozzle
thus producing rapidly changing potentials within the space which do not reach the high levels
generated by single nozzle machines.
Impingement of water jets on the tank structure causes disintegration of the jet, which gives rise to
the formation of charge water droplets. The coarser drops all assume the same electrical sign while
the finer mist takes the opposite sign. Excess water dripping from protrusions will form elongated
droplets with pointed ends at, which may occur, a small "corona" type discharge, which could create
a hazard under certain circumstances.
A higher risk exists from a slug of water which, after descending through a charged mist, it becomes
electrically charged, and on approaching an earthed probe may create an incendive spark between
the slug and the probe.
3.6.10 Portable Pumps
The use of portable pumps (such as Wilden or Graco types) can also create a risk of build up of
static electricity. Such pumps, when used in hazardous environment, must therefore be properly
grounded.
This is normally done by means of a grounding clamp. This consists of a wire fitted with a ringeye, which is attached to one of the bolts on the pump. The other end of the wire has a clamp
arrangement, which is to be secured to the nearest/best grounding point. After the ring eye has
been mounted properly on the pump the connection must be tested with an Ohm meter to verify
that there is a full electrical connection between the clamp and pump. (i.e zero resitanace.)
All vessels must ensure that a suitable arrangement such as the above exists before using portable
pumps in a hazardous area.
3.6.11 Tanker Explosions
In the course of investigations into electrostatics, certain new factors have emerged which are
relevant to the safety of tank cleaning operations, not only in very large tankers but in tankers of all
tonnages. It has been demonstrated that electrostatic charging to the water mist, present in the
tanks, exists under any cleaning condition, and that when washing operations are stopped the level
of charge decreases only slowly in the tank, and can remain present for a long time, especially in the
absence of ventilation. The following factors therefore need to be considered:
In studying "charge concentration mechanisms", it has been found that insulated objects are not
normally present in ship's tanks, but the use of sounding rods might present such a hazard.
When a sounding rod is lowered into a tank filled with charged mist, a high static charge can be fed
into the operator via the wet suspension rope if the operator is insulated by the deck paint or his
footwear. Such a charge accumulation has been shown to be sufficient to cause incendive sparking
when the operator, the sounding rod, or rope, comes into contact with the ship's structure. This, of
course, does not apply if the rod is lowered into a sounding pipe extending to the bottom of the
tank.
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Portable tank cleaning machines are normally bonded to the ship's structure and furthermore, when
in operation the washing water provides a path for the electrostatic charge to dissipate. However,
these machines may sometimes become insulated objects and a potentially hazardous situation may
exist in at least the two following cases;Where the bonding wire is defective.
Where the hose is disconnected from the hydrant before lifting the machine out of the tank.
Such disconnection, prior to lifting, is commonly done in order to drain water from the hose. A coat
of paint in good condition is sufficient to insulate the hose flange from the steel of the deck. Under
these conditions, when the machine is lifted an incendive spark may jump to the lip of the tank
cleaning hole, either from the machine or from the securing rope or from the operator who guides
the machine through the hole.
3.7
3.8
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FLAME ARRESTORS
All flame arrestors and screens, if fitted, must be maintained, in good condition and replaced if they
deteriorate to the point where they will become ineffective. Passage of gas may be dangerously
restricted if these devices become blocked. Flame screens must never be painted.
3.9
ELECTRICAL EQUIPMENT/FITTINGS.
All electrical equipment and fittings outside the accommodation and machinery spaces must be
intrinsically safe. Damaged electrical fittings must be isolated and not used until they are repaired.
Particular care must be taken to ensure that portable electrical equipment such as radio telephones,
pagers and electrical equipment cameras etc. are not used in hazardous areas. The batteries for
portable equipment must not be changed on the open decks, and strict control to be put in place to
ensure that the following are intrinsically safe:
Hermetic Ullaging Equipment
VHF/UHF radios
Torches
Gas detection Equipment
Cameras when used in any dangerous areas, must not contain batteries or other electrical circuits,
unless intrinsically safe
Damaged portable equipment must not be used until it is repaired.
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Toxic gas
No one may enter the Pumproom unless the above conditions have been met.
Entry procedures to pumprooms are divided into three categories
a)
Normal Pumproom entry during cargo operations and tank cleaning must be made under an
Entry Permit, using the Pumproom Space Entry permit TNK 14
system. Before
commencement or operations the Chief Officer: OOW must complete page 1 of Form TNK
14
Where the cargo is known to contain dangerous toxicants portable detection for these toxicants must
be made. Guidance shall be taken from the MSDS for the cargo in question.
b)
When work is contemplated then: -Entry under these circumstances differs from section a) in
that the work being carried out may result in the release of toxic vapours. Entry may also be
necessary to make good some defect which has resulted in leakage of product and therefore
hydrocarbon or toxic vapour.
Before entry the Officer or rating must in addition to all the requirements in section a) ensure that:Cold Work Permit SAF 05 is completed
Entry may be necessitated when the space is not gas-free due to defective or inadequate ventilation,
mechanical failure of valves, pipelines or pumps, or for any other reason when tests indicate the
presence of flammable and/or toxic vapours.
c)
Under these circumstances the entry is to be treated as an emergency operation and the
Chief Officer is to personally supervise the entry. An Enclosed Spaces Entry Permit SAF 11
must be completed and the following procedures are to apply:-
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them. It must be recognised that the rescue of an unconscious or injured person may be very
difficult.
Where the Classification Society rules do not require the permanent lighting systems in these spaces
to be isolated during oil trading, the following procedures are to be complied with in order to
eliminate the hazards that could result from damaged flame proof fittings.
The space must be tested and proven gas free, before the lights are switched on.
The mechanical ventilation system is to be in operation before the lights are switched on, and must
remain in operation until after the lights are switched off.
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Personnel operating inert gas plants must be aware that, with some inert gas generators, there is a
risk of oil pollution via the cooling water discharge when the burner does not ignite in its start cycle.
Where such a risk exists it is better to start the generator before the vessel arrives at the berth.
Cargo or bunker tanks which have been topped-off must be checked frequently during the
remaining loading operations to avoid an overflow.
If an accidental spillage or leakage of cargo occurs during any operation, the relevant operation
must be stopped immediately until the cause has been established and the defect corrected.
All Company vessels are supplied with an approved outfit of clean-up materials as specified under
the U.S. Oil Pollution Act of 1990 and MARPOL Annex I. Clean up materials must be available at the
bunker or cargo manifold, for the prompt removal of any spillage on deck. Portable salvage pumps
must be deployed at the after end of each side of the main deck.
Chemicals used for clean up on deck must not be allowed to enter the water unless permission has
been obtained from the harbour authorities.
Should an cargo spill accident take place then the appropriate authorities, as detailed in the vessels
Oil Spill Response Plan (US waters), or SOPEP (other waters) must immediately be informed. The
contact sheet required by the Plan must be completed prior to arrival in port.
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full chemical name of each product, UN- number and pollution category, if applicable;
If the product is inhibited against dangerous self-reaction the certificate of inhibition should be
obtained from the other ship, together with details of any further inhibitor which may need to be
added.
Transfer hoses to be used must be of sufficient length to avoid stressing and chafing throughout the
transfer.
Hoses must also be suitable for the product to be transferred and certified and tested as appropriate.
Before transfer commences satisfactory communications should be established between essential
personnel on both ships incompliance with the STS checklist.
The receiving ship should advise the unloading ship of the maximum flow rate it can accommodate
for each product. Transfer should begin at a slow rate until both ships are satisfied that the transfer
system is safe for transfer.
Closed transfer should be practised where flammable and/or toxic cargoes are involved. Vapour hose
connection is required when handling toxic cargoes to return vapours to the unloading ship.
Listing and extremes of trim should be avoided.
Throughout the transfer a responsible person equipped with a hand-held portable transceiver must
be stationed at or near the pump controls. In addition a responsible person must be stationed at or
near the manifold to monitor the transfer hoses.
Any spill or pollution should be reported as per the SOPEP/VRP as appropriate.
In the event of any of the following, transfer should be suspended:
excessive movement by one or both ships which may cause direct contact between the
ships;
electrical storm in the near vicinity when handling low flash point cargo(es).
3.20.8 Emergency
It is impossible to anticipate every emergency which could arise, and therefore impossible to indicate
precise remedial action. The Master of the lightening/receiving vessel should make available a copy
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of the STS lightening Contingency Plan to the ship To Be Lightered (STBL) in accordance with
Chapter 10 of the ICS/OCIMF Ship to Ship Transfer Guide. The Plan should be agreed between both
ships before STS transfer operations commence. The Masters involved should assess the situation
and act accordingly, bearing in mind that incorrect decisions can compound the emergency and
increase the peril for one or both ships. The following actions should be taken or considered in the
event of any emergency arising during STS operations:
Alert crews.
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4.1
REFERENCE PUBLICATIONS
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The following reference publications are to be read in conjunction with this section:
Publication
Location
SOLAS
- 74 as amended
Master
MARPOL 73/78 as amended
Master
International Safety Guide for Oil Tankers and Manuals (ISGOTT)
Chief Officer
Ships Procedure and Arrangements Manual (Approved by Class) Master
Certificate of Fitness for the Carriage of Dangerous Chemicals in Bulk Master
Ships VEC System Operating Manual (Approved by Class)
Master
BCH/IBC Code
Master
CFR 33 Parts 124 to 199
Master
Guide to Port Entry
Master
Tanker Safety Guide (Chemicals)
Chief Officer
Ship to Ship Transfer Guide (Petroleum)
Chief Officer
Safety in Oil Tankers
Chief Officer
Safety in Chemical Tankers
Chief Officer
IMDG Code
Chief Officer
Supplement to IMDG Code (Including MFAG and Ems)
Chief Officer
SOPEP
Chief Officer
Clean Seas Guide for Oil Tankers
Chief Officer
FOSFA (for Oils, Seeds and Fats)
Chief Officer
Prevention of Oil Spillage through Cargo Pumproom Sea Valves
Chief Officer
CHRIS Guide (USCG)
Chief Officer
MSDS for particular cargo carried
Chief Officer
4.2
COMPANY FORMS
The following Company Forms are to be used in conjunction with this section:
Company
Form No
MAR 08
TNK 01
TNK 04
4.3
Title
Cargo and Loading Discharge Plan
Pre arrival and Commencement Cargo Operations Checklist
Prior to Use of Vapour Emission Control System Checklist
GENERAL
This procedure describes the procedure to be followed concerning the pre-planning and stowage of
cargo on receipt of instructions from Charterers
The precautions outlined should be considered as general guidance only, as there are considerable
variation in the design of cargo containment and cargo handling systems. Specific instructions in the
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form of Critical Operations Checklists (see VMS/SEM/01 3.6) should be prepared for individual
vessels.
The cargo containment and handling systems have been designed and constructed in accordance
with the requirements of the IBC/BCH codes, the SOLAS convention and the MARPOL 73/78
convention to safely transport and handle the chemicals the ship is certified to carry. However, the
required levels of safety in cargo-operations can only be achieved if all parts of systems and
equipment are maintained in good working order. Similarly, the personnel involved in cargo
operations must be fully aware of these instructions, their duties and be thoroughly trained in the
correct procedures and handling of the equipment.
Before and during all operations involving the cargo, ballast and bunkering systems, the Master must
ensure that the precautions required by the VMS and relevant checklists are fully observed.
Reference is to be made to the publications listed in this section as well as equipment operating and
instruction manuals.
Each vessel, which is certified for the carriage of noxious liquid substances (NLS) in bulk, is provided
with a Procedure and Arrangements Manual (P & A Manual). The purpose of this Manual is to
identify the arrangements and equipment to enable compliance with Annex II of MARPOL 73/78 and
to identify for the ships officers all operational procedures with respect to cargo handling, tank
cleaning, slops handling, residue discharging, ballasting and deballasting, which must be strictly
followed.
4.4
RESPONSIBILITY
It is the responsibility of the Master to ensure that the officers and crew are properly and correctly
informed of their duties and understand how to fulfil them.
The Master, or an officer appointed by him, is responsible for the safety of the vessel and all cargo
operations. The responsible officer should be present at all times and satisfied that all equipment
under his care is in good working condition.
In port, the Master should ensure that there is proper liaison between the responsible officer (Chief
Officer) on the ship and his counterpart at the shore installation.
The Chief Officer should establish the program for all cargo operations and the procedures to be
adopted in the event of an emergency. Details of emergency contact names, positions, telephone
numbers etc. should be distributed before cargo operations begin. Any special safety requirements of
the shore installation should be brought to the attention of those concerned.
4.5
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4.6.1
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The Master is by law and in practice ultimately responsible for the correct stowage of the cargo.
He must take all parameters such as, but not limited to the following into consideration; stress,
stability, trim, list, heating, segregation/compatibility, quantity, last cargoes, customer requirements
and present status of tanks and their equipment. As the parameters are numerous the Master must
receive all available cargo details including voyage orders, cargo information and Charterers
requirements well in advance. Checklists are to be used as a reminder.
4.6.2
4.6.3
Voyage
IMO ships type number
Rotation (Loading Discharge ports)
Cargo quantity, commodity and options
Charterer
Load port and discharge port
Specific gravity of the cargo at 20C.
Heating instructions
Inerting, Padding and/or purging instructions
US Coast Guard number and pollution category
C/P date
Laycan (Laydays and cancelling date)
Special requirements by charterers
Special characteristics of ports/berths
Stowage proposal by Charterers
Bunker proposals
Any additional relevant information.
Compatibility of cargo with vessels tanks, tank coatings, pumps and equipment;
Reactivity and compatibility with adjacent cargoes (segregation requirements);
Physical properties of the cargo;
If according to the vessels Certificate of Fitness the cargo is permitted to be carried;
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Customers requirements;
Cargo quantities
The cargo quantities are planned by the Master and checked in relation to the voyage orders with
regard to:
4.6.5
Filling limits
The following is to be used for the determination of the filling limits of the cargo tanks in which lowboiling point chemical products are allowed to be carried. (Cargoes with a vapour pressure greater
than 1.013 bar absolute at 37.8 C)
The setting pressure of the safety valves is:
0,6 bar
the maximum volume of cargo to be loaded in a tank is determined , in compliance with Para.
15.14.7.2 of IBC Code, as:
VL = 0.98 V (R/L)
Where
R = reference temperature, i.e. the temperature at which the vapour pressure of the cargo
corresponds to the set pressure of the pressure relief valve
4.6.6
MOLOO
MOO
LOO
4.6.7
MOLCO
LCO
MCO
MIN/MAX
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4.6.8
4.6.9
The order of cargo/ballast tanks to be filled/emptied together with the expected time schedule
showing which pumps (if applicable) would be in use.
The number of controlled stages required depending on intended cargo operation and ships design.
4.7
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4.8
Nautical publications
Safety equipment
4.9
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Nitrogen as required.
Cargo heating.
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The following conventions/rules, procedures and manuals must be complied with when
preparing/planning cargo loading operations.
IBC Code
Certificate of Fitness
MEPC 2/Circ.
Product information
P&A Manual
The ship loses effective control of the tank atmosphere pressure, and is directly influenced
by any changes which may occur within the terminals system. It is therefore most important
that associated pressure sensing devices on the vessel are well maintained. It is also
essential that individual cargo tank P.V. valves are properly maintained and operate
correctly.
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Vessels fitted with a VEC system must have an independent overfill alarm providing audible
and visual warning. These are to be tested at the tank to ensure their proper operation prior
to commencing loading, unless the system is provided with an electronic self-testing
capability. Fixed gauging systems must be maintained in a fully operational condition at all
times.
Tanks must not be opened to the atmosphere for gauging or sampling when connected to
the shore vapour collecting system, unless the cargo being handled permits, loading to the
tank is stopped, the tank is isolated from any other tank being loaded, and precautions are
taken to safely reduce any pressure within the cargo tank vapour space.
The ships system is to be provided with means to collect and drain condensed vapour,
which may have accumulated in the pipelines. Drains must be installed at low points within
the ships piping system. These drains must be checked clear before each use of the VEC
system and on a regular basis when the system is not in use.
Care must be taken to ensure that no possibility of misconnection of Vapour and Liquid
hoses can occur. The ships vapour connection is to be clearly identified. The outboard 1.0
metre of piping is to be painted with yellow and red bands (0.1m red, 0.8m yellow, 0.1m
red) and marked with the word Vapour (not less than 50mm high). The vessels
presentation flange is to be fitted with a stud to prevent an incorrect connection.
To prevent electrostatic build up within the vapour return pipework, all pipework is
electrically bonded to the hull. The integrity of these connections is to be periodically
checked.
Ships personnel are to make themselves fully aware of the operation of the VEC system on board.
Reference to the approved operations manual is to be made. The transfer procedure, required by
section 4.6.9 of this manual must contain a description of the VEC system as listed in 33 CFR
155.750 (d).
The full procedures for the use of the VEC system are to be clearly agreed at the pre-transfer
meeting between the Terminal Representative and the Chief Officer.
All tests and inspections required by 33 CFR 156.170(g) must be carried out prior to transfer
operations. Checklist 04 is to assist the responsible officer with VEC operations. This checklist is to
be completed prior to commencement of any VEC operation.
NOTE: The VEC system must be inspected and approved/certified by the USCG prior to use in the
USA. The TVEL/LOC will reflect this approval, being endorsed accordingly.
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At least one of the vessels must be able to permanently monitor the oxygen content of the
vapour stream. The sample point must be close to the manifold and audible and visual
alarms are to be available should the oxygen content exceed the agreed value.
The oxygen content of all tanks in the common system is to be maintained at a level no
higher than the agreed value.
The vapour transfer hose is to be purged of air using inert gas or nitrogen until the oxygen
content is below the agreed value before transfer commences.
Vapour manifold valves are not to be opened until the receiving vessel system pressure
exceeds that of the discharging vessel system pressure.
Operations are to be terminated if the oxygen content of the vapour stream exceeds the
agreed value. Operations are not to be resumed until the oxygen content in the receiving
ship has been reduced below the agreed value.
Chapter 6
operations.
Precautions before and during cargo handling and other cargo tank
Chapter 7
Chapter 10
That strainer covers, inspection plates, and drain plugs are in position and secure.
All drain valves in the pumproom and on deck are closed.
All bulkhead and pump glands are in good order, greased and adjusted as necessary.
All pump glands, drain cocks and bearings are checked at least hourly for overheating when
the pumps are operating.
Pump trips are to be tested prior to the commencement of each cargo operation and the
result logged.
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The majority of the items listed in ISGOTT 6, 7 and 10 are included in the standard ship/shore
checklist, however not all, and it is essential that Masters review the requirements of this chapter
prior to arrival. Wherever possible equipment tests are to be carried out prior to arrival.
The majority of checks can not be completed until immediately prior to the cargo transfer operation,
and the Master must ensure that these are carried out. On successful completion of all tests and
checks and prior to commencing cargo operations, a log entry is to be made.
The requirements of this section are applicable to the USCG requirements, therefore, in USA waters
and ports this log entry must state the following:
Cargo System Survey as required by 33 CFR 157.435 (1) completed and all items as applicable to
this vessel found in order.
The above surveys are to be carried out under the supervision of the Chief Officer and Chief
Engineer.
Immediately prior to commencing cargo operations the Chief Officer must personally assure himself
of the correct setting of the valves in the cargo system, including the P/V valve and associated
venting system.
In the event of any problems the Company is to be advised immediately.
5.
SAFE STABILITY
5.1
REFERENCE PUBLICATIONS
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The following reference publications are to be read in conjunction with this section:
5.2
Publication
Location
Master
Master
CHECKLISTS
There are no Checklists applicable to this section.
5.3
COMPANY FORMS
There are no Company Forms applicable to this section.
5.4
GENERAL
The Chief Officer is responsible to the Master for the safe loading or ballasting of the vessel so that
stability, stress and trim are acceptable throughout the voyage and that the vessel remains
manageable in a seaway without excessive shear forces, bending moments, pounding, or vibration.
The Chief Officer must ensure that the loading or discharging sequence is such that the vessels
stability is never compromised and that permitted stress limits are never exceeded.
Full and effective use must be made of the ships loading computer for both cargo and ballast
operations and voyages. During cargo and ballast operation stability and stresses are to be checked
hourly and printed records maintained on board.
At sea the ship must never be loaded to a deeper draft than that permitted by the Load Line
Regulations.
5.5
5.6
STABILITY OF
BULKHEADS)
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CENTRE
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9
6
5
3
Simultaneously a maximum of 2 pairs of ballast double bottom tanks are allowed to be slack.
5.7
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The slamming effect of the liquid inside the tank may result in serious damages to the tank
structure and fittings.
Even a slight rolling and pitching motion can generate the main source of ignition an
electrostatic charge. An electrically charged mist can also occur in the tank partially filled
with a mixture of oil and water, such as dirty ballast, tank washings or slops.
The effect of free surface reduces the ships GM and may even lead to a loss of stability.
In order to eliminate these problems, slack tanks must be avoided wherever possible, and it is
imperative that no cargo tank, unless so designed and permitted by Classification, is allowed to
remain in a slack condition whilst the vessel is at sea. The Ships Trim and Stability manual
approved by Classification and/or the Appendix to the Classification Certificate must be referred to
on this matter.
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6.
6.1
REFERENCE PUBLICATIONS
The following reference publications are to be read in conjunctions with this section:
6.2
Publication
Location
Chief Officer
Master
Master
Master
Chief Officer
Chief Officer
COMPANY FORMS
The following Company Forms are to be used in conjunction with this section:
6.3
Company
Form No
Title
MAR 02
MAR 03
MAR 05
MAR 06
MAR 08
TNK 01
TNK 02
TNK 03
TNK 06
TNK 12
TNK 13
TNK 15
Port Log
Notice of Readiness
Deadfreight Statement
Protest of Difference Between Ship and Shore Figures
Cargo Loading and Discharge Plan
Pre Arrival and Commencement of Cargo Operations
During Loading Operations Checklist
Completion of Cargo and Pre Departure Checklist
Ullage Report
Dry Receipt
Certificate of Slops
Vessel Experience Factor (Load)
6.4
TECHNICAL READINESS
6.4.1
Visual
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Visual inspection of the tank, tank openings, and equipment has to be carried out. Special attention
has to be paid to:
6.4.2
Tests / Checks
The following tests / checks have to be carried out:
6.4.3
Preparation
Prepare the following, if applicable:
6.4.4
Manifold- reducer-ASA/Din
Vapour return line
Prepare / check jumper hoses or fixed connections.
Nitrogen system
Closed loading
Decontamination shower and eye-wash
Off shore manifolds to be blanked off, except where jumpers may be in use.
Safety
Post stowage plan, cargo operation forms and chemical hazard data sheet/MSDS.
Brief crew on the following:
6.4.5
Cleanliness
Check the tank for cleanliness by carrying out the appropriate tests for chlorides, hydrocarbons, nonsolvent materials etc. in view of the charterers requirements for the cargo to be loaded.
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6.5
6.5.1
General
This procedure describes the tank preparations required and procedures relating to tank acceptance
immediately prior to commencement of loading. The type and scope of the testing varies with the
cargo requirements.
6.5.2
Visual inspection
Visual inspection can be done either from the deck through the tank opening or by entering the
tanks. If the tank is to be entered particular attention has to be paid to the risks of lack of oxygen,
toxic and/or explosive tank atmosphere. Always consider the tank dangerous and act according to
the Enclosed Space Entry procedures.
The cargo line system can be checked for residual cargo at the manifold and by opening draincocks
and plugs in the cargo line.
6.5.3
Odour check
Some cargoes require to be loaded in odour free conditions. It is important that tanks are cleaned
accordingly and presented free of odour.
6.5.4
Chlorides
Hydrocarbons
Inhibitor residues
Lead compounds
pHtests
Suspended matter
The above tests are described within this manual and the tank cleaning manual.
All wall wash tests have to be recorded on the corresponding form XX Wall wash Test record.
6.5.5
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Wallwash procedure
This describes an approved method for collecting and analysing wall wash samples to determine the
presence of contaminants on the bulkheads. The procedure involves contacting a constant area of
the bulkhead with a given amount of specification grade methanol, collecting the liquid and
analysing it for the presence of chlorides, hydrocarbons, colour and particulate matter, or whatever
might be required by the Charterer.
PRECAUTIONS
Safety Considerations eye protection is required when collecting the samples to prevent
the inadvertent contact of methanol with the eyes during the sample collection process.
Gloves should be worn to prevent the absorption of methanol into the skin.
Disposable plastic gloves are also worn to prevent contamination of the samples during the
collection process. (A sufficient amount of chlorides can be absorbed from the skin to cause
the sample to fail the chloride analysis.)
Chlorides are abundant in the marine environment. All sampling equipment including bottles,
funnels and other apparatus must be thoroughly rinsed with methanol (of less than 0.2 ppm
chlorides content) and stored in plastic containers. Bottles are to be capped prior to sample
collection.
Personnel collecting the samples must be certain that no perspiration or bare skin contacts
the sample or sampling equipment while the wall washes are being collected.
As a minimum, four sites of approximately 1.2 square feet each must be chosen in each
tank. (If additional sites are chosen, 100mls of methanol should be applied to each location
and collected in a separate container.)
Any area that appears to have crystalline deposits should definitely be tested.
Separate test of non-typical areas greater than 2 square feet (discoloured patches etc.)
should be conducted. The sample collected should be labelled with a description of the nontypical area. (These areas should be analysed separately.)
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For the purpose of standardising methods and maintaining the desired consistency; the following
criteria have been established:
Four wall wash sites.
6.6
Prior commencement of loading Chief officer and Surveyor will discuss the loading programme.
6.7
CARGO SAMPLING
6.7.1
General
Cargo samples are evidence of the condition of the product during the various phases of transport
(storage at terminal, arriving on board, loading, passage, discharging). This procedure describes
sample-taking procedures and the legal background.
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Depending on the cargo involved, a series of samples are taken to determine the ships
preparedness for loading.
How many samples are taken depends on the conditions in the charter party and the type of cargo.
Unless specified otherwise, as a general rule a sealed sample should be taken for every tank carrying
cargo. Samples taken by the vessel bearing no signature from the surveyor or other authorised
person, unless a very good documented sample log is kept by the vessel, have no real value as
evidence in legal actions.
Samples must be taken at the manifold prior to releasing cargo to the tanks to ensure that Shippers
lines are clean.
6.7.2
Safety
Sampling is risky, vapours or spray from the product may cause poisoning, caustic burns or scalding
of personnel. Release of small amounts of products may also cause problems on deck or the
environment (terminal, water). For these reasons, it is absolutely necessary to comply with the
strictest safety regulations and the requirements of the material safety data sheets.
When samples are taken through tank openings (hatches), personnel should stay to the windward
side of the opening. Depending on the properties of the cargo, suitable protective clothing should be
worn as required. When taking samples from lines under pressure the risk of spray from the product
should be taken into account.
Sampling should not take place until 30 minutes after loading has been completed to ensure any
static charges have been dissipated.
6.7.3
Labels
The labels of the cargo samples must at least contain the following information:
6.7.4
Storage of samples
All samples that remain on board are to be properly stored in the designated sample locker.
Storing samples even for brief periods, in rooms or places not intended for this purpose (i.e. cargo
office) is prohibited.
In general samples can be disposed off two months after discharge of the cargo, unless:
6.7.5
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Sampling on land
Samples from the land tank and line are always taken by the independent surveyor, without a ships
representative being present.
6.7.6
Sampling on board
Sampling on board should always be witnessed by an officer.
6.7.7
6.7.8
6.7.9
Disposal of samples
Samples should only be disposed of to approved shore reception facilities.
Manifold sample
In the latter case the valve(s) to the tank i.e. drop-valve and delivery remain closed.
At least enough cargo should be in the tank to fill a sample bottle. First Foot sample refers to filling
the tank approximately at one foot innage level. However, with solidifying cargo such as phenol
sufficient cargo should be in the tank to cover the total length of the heating coils.
Line flushing
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If a product is to be loaded into several tanks, either a certain amount of cargo is transferred from
tank to tank until in the last a foot sample can be taken, or all tanks will receive one foot cargo.
Circulation rinsing with product may be required to wash lines
Washing of tanks using re-circulated cargo to obtain satisfactory samples is not to be undertaken
without direct management office approval and special safety precautions.
6.8
PRE-LOADING MEETING
6.8.1
GENERAL
This procedure describes the main points to be discussed on arrival before loading operations can
start. The complexity of loading/discharging operations on chemical tankers makes it necessary to
plan all activities in which vessel and terminal are involved.
Parties:
Terminal
Vessel
Expert
Loading master
Master/Chief officer
Surveyor.
The surveyor is present as an independent expert commissioned by the shipper and plays an
important role in tank inspection and cargo analysis. The agreements between the parties are put in
writing.
6.8.2
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6.9
6.9.1
General
Before cargo loading starts, the responsible officer should be satisfied that the precautions set out in
chapter 3 are being observed. The appropriate checklists shall be utilised. Pre cargo loading meeting
shall be carried out between ship and cargo shipper as detailed above.
6.9.2
Product characteristics must be known, including compatibility with other cargoes, heat
sensitivity, risk of exothermic self-reaction, toxicity and general safe handling practices.
Tanks passed for loading should be tightly secured with all cargo openings closed.
Tank instrumentation (level gauges, level alarms, thermometers etc) must be tested for
operation and accuracy.
Remote valve closing devices, cargo pump/line pressure gauges must be checked and
tested.
Cargo lines and crossovers to be inspected and all drain plugs closed and secured.
Cargo manifolds should be ready for shore hose connection with only the connecting side
end blank removed and tagged with tank name and product to be loaded.
Fire protection equipment must be inspected and ready for immediate use.
Protective clothing and breathing apparatus are being worn or are immediately available as
necessary.
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Local and terminal regulations have been received in writing and are being observed
Agreement has been reached with the responsible terminal representative about:
pumping rates
sampling procedure, could include manifold, pump stack and foot samples
and will they be running or require stops. Will lines be popped with N2 prior
to loading.
a ship-shore bonding connection, if used, is made before hoses are connected, and if an
insulating flange is used, its insulation has not been impaired.
cargo-hoses, loading arms and gaskets are suitable and certified for the intended cargo and
are in good condition. Flexible hoses should be suspended by suitable equipment and not
subjected to excessive bending or put excessive strain on the cargo manifold. Mechanical
loading arms must be supported in a way that they do not put excessive force on the
manifold. Care should be taken to protect mechanical manifolds from mechanical damage.
The ships own cargo hoses should not normally be used for shore connection and in case
they are used, they must be tested and certified as per regulation in the IBC code and LOI
received. Also check they are compatible with products to load and are clean
before commencing loading the responsible officer must ensure that the cargo lines are set
in the correct loading mode, and that cargo venting system is set as per regulation, i.e.
open, restricted or closed.
certain cargoes require vapour return to the shore facility. The responsible officer must
ensure that the shore and ship vapour system are compatible and that the system is
operated in compliance withthese procedures, local and terminal regulations.
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IBC/BCH Code. The IBC-code does not use the term closed loading/unloading explicitly but
mentions controlled venting and restricted or closed gauging.
Company procedure
Contractual obligations
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sensitive to Oxygen is given a nitrogen blanket following loading. The surveyor together with an
officer will take the ullage and cargo temperature of the tank(s) concerned. In the presence of an
officer cargo samples are taken sealed and labelled.
in cases were the shore line is emptied by either blowing or pigging the product into the
ship tank(s) the responsible officer must ensure that the tank(s) have sufficient space to
accommodate the quantity in the shoreline.
blowing or pigging can cause a pressure surge and the responsible officer must monitor
this operation carefully in order not to over-pressurise or overflow the tank.
during customary ullaging and sampling the responsible officer must ensure that that this
activity is conducted as per local and/or international regulations and that proper personal
protective equipment is used.
disconnecting of shore hoses or arms must only take place after they have been drained for
cargo residues and relieved of any pressure after blowing/pigging.
personnel engaged in hose disconnection must wear proper personal protective equipment.
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Trim
List
Remote thermometer
UTI
Manual thermometer lowered into the cargo through the tank opening.
depth of
Minimum number of
product
measurements
> 15 ft
Measurements levels
3ft below
surface
middle
3ft above
bottom
10-15 ft
under 10 ft
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3ft below
3ft above
surface
bottom
middle
Interface detector(UTI)
A sample of any water in the cargo is taken with the aid of the bottom sampler to ensure that claims
may be defended. The Master has to protest formally and/or the P&I club and the management
office have to be informed, as required by circumstances.
6.11.10
Nitrogen cover
Some cargoes require a nitrogen blanket to prevent oxygen or moisture entering into the vapour
space of the tank. The terminal is nearly always responsible for putting a blanket on top of the
cargo. The maximum blanket pressure corresponds with the P/V valve setting and is either 200
mbar or 600 mbar.
The nitrogen blanket is put in place after completion of loading, ullaging, and temperature
measurements. Manometers suitable for checking the blanket pressure are to be installed. Fixed
pressure sensors have to be checked regularly using a calibrated manometer. Requirements to
maintain the blanket are described in chapter 7.
6.11.11
Cargo samples
Manifold
The blind flanges on the manifold have to be fitted and fully bolted.
P/V Valves
store
locker.
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Hoses
All loading hoses, jumper hoses, have to be disconnected. If vessels hoses have been used,
these hoses should be cleaned and thereafter fitted with blind flanges. Thereafter hoses are
to be stowed for the sea-voyage.
Hoses on the vapour return line, between central vapour return line and specific tank in the
towers, when applicable have to be removed. The vapour return line has to be fitted with
blind flanges wherever applicable.
Tank alarms
As far as they not closed already all tank hatches butterworth hatches etc. have to be
checked that they are closed before commencing the sea voyage.
In general a round over deck should be made by a responsible officer to check that the cargo area is
seaworthy in all respects.
7.
CARGO CARE
7.1
REFERENCE PUBLICATIONS
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The following reference publications are to be read in conjunctions with this section:
7.2
Publication
Location
Chief Officer
Master
Master
BCH/IBC Code
Master
COMPANY FORMS
The following Company Forms are to be used in conjunction with this section:
7.3
Company
Form No
Title
TNK 08
Cargo heating. Cargoes that require heating must be monitored at least daily and a
temperature log must be kept. Ensure that correct heating medium is used, and that heating
coils in tanks that do not require hating are blown dry and blanked. Prior to loading heated
cargo heating coils should be pressure tested and results recorded in the log book.
Cargo Cooling. Cargoes that need cooling must be monitored daily and kept at the
recommended temperature and a temperature log must be kept.
Temperature Control. Cargoes that may self-react must be monitored on a daily basis for any
fluctuation in temperature that deviates from the ambient climatic conditions.
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7.3.1
Nitrogen cover. Prior sailing the vessel must have sufficient Nitrogen of the correct quality on
board to comply with the padding requirements.
Agitation/ Circulation
Heating
The voyage orders will contain heating information, if heating is required. As a rule the final heating
instructions are given by the Shipper in writing to the Master / Chief Officer in the port of loading.
If those written instructions are not given, the master should request them and issue a Letter of
Protest if they are not received at departure. In the latter case the management office should be
immediately informed.
The heating instructions may contain any, or all, of the following:
Heating medium
The maximum possible temperature increase per unit of time: delta TC/hour
Unintended heating
The risk of heating a cargo, which should not be heated must be eliminated. An unintended heating
of a cargo can not only influence the quality of the cargo, but can endanger the crew, the vessel and
the environment, e.g. lifetime of an inhibitor can be shortened drastically by unintended heating and
a monomeric cargo such as styrene monomer can polymerise.
In order to prevent unintended heating of cargoes that do not require heating the following
preventive measures should be taken:
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Check when heat is supplied to other tanks manually the supply and return of the tanks that
do not require heating.
Cargoes with a melting point less than 15C. Discharge temperature should be at least
5C. above melting point of the product. Example: Benzene with a melting point of 4.5C.
should be discharged with a temperature of at least 9.5C. to avoid the prewash
requirements.
Cargoes with a melting point above 15C. Discharge temperature must be at least
10C. above melting point of the cargo. Example: Phenol, with a melting point of 40.9C.
should be discharged with a temperature of at least 51C. in order not to be considered
solidifying.
The Master has to obtain the applicable information when transporting such cargoes so that the
products will be heated accordingly so as to avoid the prewash obligation if at all possible.
Temperature checks
When carrying heated cargoes the following parameters are to be checked regularly:
Cooling/Refigeration
Cooling, in specialised cases, is required to prevent products from giving-off toxic and flammable
vapours.
Special care requirements are generally documented in the condition of carriage details contained in
the ships Certificate of Fitness and also in the IBC/BCH Codes. The Company and Charterers are to
be consulted if additional information is required.
7.3.3
Nitrogen blanket
Some cargoes require a nitrogen blanket to prevent oxygen or moisture entering into the vapour
space of the tank. Otherwise the cargo could react with the oxygen, moisture or salts dissolved in
the air and become off-specification.
A nitrogen blanket can only be maintained properly if:
The pressure sensor or installed manometer is working correctly. (regular checking and
calibrating throughout the year).
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Tank leaks must be repaired immediately, as the amount of nitrogen on board is limited.
Tank pressures have to be checked every four hours and recorded in the Voyage log.
7.3.3
Oxygen
Some cargoes like Hexene-HMD-Octene do have a maximum requirement with respect to oxygen in
the vapour space. The vapour space has to be checked with the appropriate oxygen meter. The
Shipper determines the frequency of the routine checks. The results are to be recorded in Voyage
Log.
7.3.4
Agitation/Re-circulation
Some chemicals, e.g. Phosphoric Acid, require agitation to prevent separation and different
temperature/density layers from forming. Re-circulating through a diffuser is one method of
agitating the cargo.
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REFERENCE PUBLICATIONS
The following reference publications are to be read in conjunction with this section.
8.2
Publication
Location
Chief Officer
Master
Master
Chief Officer
COMPANY FORMS
The following Company Forms are to be used in conjunction with this section:
Company
Form No
MAR 02
MAR 03
MAR 08
TNK 01
TNK 03
TNK 05
TNK 06
TNK 07
TNK 09
TNK 11
TNK 12
TNK 15
8.3
Title
Port Log
Notice of Readiness
Cargo Loading and Discharge Plan
Pre arrival and commencement of cargo operations checklist
Completion of Cargo and Pre Departure Checklist
During Discharge Operations Checklist
Ullage Report
Pumping Record
Inert Gas Log
ROB Report
Dry Receipt
Vessels experience factor (load)
8.4
TECHNICAL READINESS
The following measures have to be taken prior discharge:
8.5
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Switch on High Level alarms. They should have been kept switched on during passage to
give warning of any change in tank level due to cargo loss to ballast tanks
Manifold- reducer-ASA/Din
SAFETY
Post stowage plan, cargo operation forms and chemical hazard data sheet/MSDS.
Brief crew on the following:
8.6
8.7
8.7.1
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PRE-DISCHARGE MEETING
General
This procedure describes the main points to be discussed on arrival before discharging operations
can start.
The complexity of discharging operations on chemical tankers makes it necessary to plan all activities
in which vessel and terminal are involved.
Parties:
Terminal
Loading master
Vessel
Master/Chief Officer
Expert
Surveyor.
If for any reason it is assumed that any party is planning to file a claim of any kind against the vessel
the cargo samples from the loading port are to be retained on board. They may only be given to
persons stipulated after consultation with the management office.
8.7.2
8.7.3
8.8
8.8.1
General
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8.8.2
IBC/BCH Code. The IBC-code does not use the term closed unloading explicitly but
mentions controlled venting and restricted or closed gauging.
Company procedure
Contractual obligations
Company procedure
Vessels equipped with a system such as Skarpenord (pressure gauges in the tanks) or radar ullage
systems shall at all times carry out closed unloading procedures for all cargoes.
The above means loading or discharging with securely closed ullage, sounding and sighting ports.
Additionally the venting must be controlled. For gauging e.g. ullaging, sounding and sampling closed
devices must be used. The level alarm systems must be operated during the entire closed cargo
operation. Closed cargo operations must be stopped as soon as any essential system for safe loading
or discharging becomes inoperative.
8.8.3
8.8.4
8.8.5
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Vapour return
Vapour return should be used in accordance with local, terminal or customers requirements. Very
toxic and volatile cargoes should, if the shore is equipped with a vapour return, be loaded/unloaded
with vapour return in order to avoid vapour release into the atmosphere.
8.8.6
Customers requirements
SPECIFIC CLOSED CARGO OPERATIONS MAY BE REQUIRED BY THE CUSTOMERS UNDER THE
CHARTER PARTY OR CONTRACT OF AFFREIGHTMENT (COA). THE MANAGEMENT OFFICE WILL
INFORM THE MASTER WHEN SUCH REQUIREMENTS EXIST.
8.9
DISCHARGE
8.9.1
General
The general precautions in section 3 are to be observed prior to and during discharge.
Particular attention should be paid to ships cargo discharge equipment, such as pump, pump room
ventilation etc. The following precautions should be observed :
mode of communications
careful monitoring of discharge temperature to ensure cargoes are not damaged due to over
heating or lack of heat
Prior commencing discharge the responsible officer must ensure that the entire discharge system,
including pumps and vents, are secured and ready.
After completion of discharge, including stripping and line clearing to shore (never allow shore to
drain lines and hoses back into a ship tank) personnel engaged in hose disconnection must wear
proper personal protective equipment.
All tank openings to be closed and secured.
8.9.2
Discharging agreements
Prior to discharge the ship / shore checklist has to be completed by the chief officer and the
loadingmaster. Thereafter they have to agree on the discharge plan. This discharge plan must be
completed in writing and approved by the Master.
As a minimum the discharge plan must at least contain the following information:
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The chief officer and the Loading Master shall both sign the discharge plan. Should the loading
master refuse to sign, a letter of protest must be issued. The loading master will receive one copy of
the discharging plan.
Pumproom precautions
During the discharge the following, must be checked and complied with:
The pumproom(s) is to be checked for leaks at least hourly during the discharge. In order to
limit and minimise personal exposure to possible toxic hazards, personnel entering
pumprooms for these routine hourly inspections are to be rotated. Personnel entering
pumprooms are to make use of personal gas monitoring equipment provided on board.
The pumproom(s) is to be monitored for hydrocarbons and other possible toxic hazards.
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The line and the manifold reducer have been blown and they are empty and drained
The drain valve has been opened to drain any small residues remaining in the manifold
connection.
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9.1
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The following reference publications are to be read in conjunction with this section:
Location
Publication
IMO Inert Gas Systems
Ships Inert Gas Systems Instruction Manual (Approved by Class)
Ships Procedure and Arrangements Manual (Approved by Class)
International Safety Guide for Oil Tankers and Terminals (ISGOTT)
9.2
Master
Master
Master
Chief Officer
COMPANY FORMS
The following Company Forms are to be used in conjunction with this section:
9.3
Company
Form No
Title
TNK 09
SAF11
POLICY
The Company considers that the continuous availability of inert gas and its correct use is of
paramount importance. The cargo spaces and slop tanks are to be kept fully inerted in accordance
with the requirements BCH/IBC Code and where required by the particular products/chemicals
carried. If entry is required the space will be thoroughly cleaned whilst using inert gas.
After cleaning the tank atmosphere must be purged with inert gas to reduce the hydrocarbon levels
to less than 1.4% by volume to prevent the atmosphere from entering the flammable range during
venting. The Tankscope is used for this purpose. The space must then be vented with fresh air
ensuring that the space has not less than 20.8% of oxygen, not more than 1% LEL Explosimeter
reading and that the concentration of toxic vapours less than the TLV before entry is made.
The Master must ensure that the oxygen content of the inert gas supply in the main line to
the tanks is not more than 5% by volume, at any required rate of flow.
Code requirements, cargo requirements and local regulations may require the vessel to operate to a
lower limit.
If for any reason, the inert gas system cannot be operated, or the oxygen content of the inert gas
supply cannot be reduced to below the required O2 level, or the level required by the local port
regulation, the Master must consider stopping operations.
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The Chief Engineer Officer is responsible for the maintenance of the Inert Gas Plant / Inert Gas
Generator. It is the responsibility of the Chief Officer to measure the oxygen content of the Inert
Gas main supply and the oxygen content in the cargo spaces. The Chief Officer is also responsible
for the setting of valves on deck and in the pumproom (as applicable).
In addition to the shipboard PMP an inert gas operations and maintenance log is to be maintained
for recording of all required checks and tests and operational parameters of the IG plant and related
equipment.
It is the Companys policy that oxygen levels in the inerted gas spaces must be
maintained at not more than 7% by volume oxygen unless local regulations require a
lower figure. For certain sensitive chemicals, for purity or safety reasons, the use of standard
ships generated inert gas is not suitable. In some cases therefore the cargo containment will be prepurged with N2 and the cargo kept under a N2 blanket. In other cases Charterers may require tanks
to be left without being inerted. In the event of any doubt about product property and whether or
not inerting is required the Company are to be consulted for guidance and further instructions.
9.4
INERTING/PURGING
The term inerting/purging generally refers to the replacement of air in a cargo tank by an inert gas,
in chemical tankers most often by nitrogen, in order to prevent the formation of flammable vapours,
oxygenation of the product, reduce humidity in the tank and/or protect the quality of the cargo.
Cost and time spent, on inerting/blanketing, are usually paid by the Shipper. Vessels must be clear
regarding the most efficient and cost effective method of completely purging their vessel.
Maintenance of the nitrogen cover during the voyage is usually responsibility of the vessel.
The extent of purging will normally be laid down by the BCH/IBC codes or by the cargo shippers.
Inerting/purging is normally done by Nitrogen supplied from shore and the procedure should be part
of the pre-loading checklist with special emphasis on;
9.5
ship/shore to agree on the inert gas rate of supply in maximum standard cubic meter per
minute (m3/min)
tanks to be inerted must have sufficient hatches/vents open in order to avoid overpressurising the tank and the tank pressure must be monitored.
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Oxygen monitoring equipment must be calibrated and alarm points checked, this includes
both portable and fixed equipment.
Dryers, dew point meters etc. where fitted are maintained and calibrated.
An inert gas maintenance record is to be maintained during all above checks and testing.
9.6
Flame screens are checked to ensure they are fitted and in good condition.
No dipping, ullaging, sampling or other equipment is to be introduced into the tank unless
essential to the safety of the operation. If it is necessary for such equipment to be
introduced into the tank, it is to be carried out only after at least 30 minutes has elapsed
since the supply of inert gas to the tank has ceased. All metal components of any
equipment to be introduced into the tanks must be securely earthed. This restriction is to be
applied until a period of 5 hours has elapsed since the supply of inert gas into the tanks has
ceased.
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If it becomes necessary to clean tanks which have contained flammable cargo while the inert gas
system is out of operation, the precautions detailed in the ISGOTT Guide must be observed.
Should a vessel experience a partial failure of the inert gas system during discharge of cargo and the
vessel is unable to supply sufficient inert gas to keep the tanks inerted at a positive pressure of at
least 100mm water gauge, then the cargo discharge rate must be reduced to a level at which a
positive pressure of 100mm water gauge can be maintained.
9.7
MAINTENANCE
Vessels which are fitted with an inert gas system must carry out the routine inspections, tests and
maintenance required by the vessels Inert Gas System Operation and Equipment Manual.
9.7.1
Deck Seal
Inspection of a deck seal is to include the following:-
9.7.2
Checks for blockages and condition in the venturis of semi-dry type seals.
Checks for corrosion or damage to any of the internal parts of the seal or of the casing.
Inspection of Filters/Demisters.
P/V Breaker
If the P/V Breaker is of the liquid type.
Inspection of the P/V breaker is to include the following:-
9.7.3
Ensure gauge glass intact, clean and level visible (If fitted).
Check correct liquid used and the level is maintained for the density of liquid used.
If freezing conditions are expected, check the liquid used is suitable for low temperature use,
if necessary anti-freeze is to be added.
9.7.4
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9.7.5
9.8
GASFREEING
9.8.1
General
A space is considered as gas free when the concentration of flammable gases in its atmosphere is
less than 1% LEL, the concentration of toxic gases (including IG components) is less than the TLV
and the Oxygen concentration is not less than 20.8%.
The Chief Officer is to supervise gas-freeing operations. The gas freeing programme and the
progress of operation must always be available to all concerned.
Protective clothing, resuscitation and fire fighting equipment must be ready for immediate use.
All doors, ports, windows are to be kept closed.
The inerted space can be purged with fresh air using the inert gas fans or water driven portable
fans. Careful readings of the tank atmosphere must be taken with the ships portable gas detection
equipment throughout gas freeing operations. Through the earlier stages of the operation,
hydrocarbon readings are to be taken with the Tankscope (hydrocarbons by volume) and during the
completion of gas freeing with the Explosimeter or Draeger Multigas Detector tubes.
Many vapours are heavier than air, and after they escape from the tank openings or vents they will
tend to lie around the decks. With light wind (below 5 knots) flammable or toxic mixtures may not
disperse and lie about at some distance from where they arise. These gases may be carried through
openings into galleys, accommodation, deck lockers etc. or be drawn into machinery spaces.
It should always be suspected, even after spaces have been cleaned and made gas-free that some
cargo liquid or vapour or both may be released whenever pumps, cargo lines, valves, heating coils,
etc. are opened up. Precautions must be taken against such releases.
Due to the risk of air pollution, gas freeing operations must not be carried out within port limits
without the express permission of the appropriate authority.
9.8.2
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Gasfreeing Precautions
Check what type of vapours are involved; they may be flammable, toxic, corrosive or a
combination of the above.
Alert other non-essential crew including the engine room that gas freeing is to take place
Wind direction may cause vapours to enter accommodation spaces or engine room and
necessitate proper precautions (i.e. at sea the vessel may have to be turned off the wind).
After gas freeing no tank entry must take place before the Enclosed Space Entry Permit
(VMS/SEM/01 4.6.8) has been issued by the responsible officer and the tank has been
tagged safe to enter.
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Location
Chief Officer
Master
10.2 GENERAL
The function of any pump is to transfer liquid from one point to another and this involves the use of
piping. Such a transfer in a tanker can be divided into two parts:
The movement of liquid from the tank to the pump. This is a function of the pump
and its installation design. These factors are beyond the control of the ship provided the
design ratings of the pump are maintained.
The onward movement of the liquid from the pump to its destination. This is an
area where the efficient operation of the pumps is essential if optimum results are to be
obtained. The major factors influencing pumping performance are discussed below. The
flow of liquid to and from the pump must be matched exactly and this requires the flow on
the suction side to be equal or greater than the discharge rate of the pump. Where the flow
to the pump suction falls below the pumping rate cavitation will occur with the possibility of
loss of suction and pump damage.
Centrifugal pumps do not suck liquids. The only factors which cause liquid to flow to the pump are:
The height of the liquid level in the tank in relation to the pump suction.
Since no centrifugal pump can generate a total vacuum at its suction inlet, only a proportion of the
atmospheric pressure can be usefully employed.
Therefore, before a pump can operate
satisfactorily, a certain pressure must exist at the pump suction and this is known as the required
Nett Positive Suction Head.
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provision of ancillary self-priming equipment for the removal of air in the system or a separate
stripping system.
In a centrifugal pump the motive force is provided by a rotating impeller which takes its suction at its
centre and centrifuges the pumped liquid outwards to the casing discharge. The head generated is
dependent on the diameter, blade angle and speed of rotation of the impeller. Flow rate is affected
by the pressure in the discharge system and can fall to zero. Reverse flow through the pump can
occur if a non-return valve is not fitted and operational on the discharge side of the pump.
The correct and efficient use of centrifugal pumps requires the observance of certain basic operating
principles. Guidance on these principles is given here however, as manufacturers may incorporate
special design features to meet operational requirements, the information given here must be read
in conjunction with the manufacturers operating instructions and on board procedures organised.
The basic characteristics of a centrifugal pump are:
These relationships are subject to appreciable variation caused by the system in which the pump
operates.
10.3.2 Positive Displacement Pump
Unlike the centrifugal pump, the positive displacement pumps used in dedicated stripping systems
are capable of a low suction pressure and the ability to pick-up suction without external priming.
This type of pump includes steam reciprocating pumps and screw type pumps. Both types are now
mainly used for stripping tanks or as specialised cargo pumps.
The suction and discharge valves of a positive displacement pump must always be open before
starting the pump and must remain open until the pump is stopped.
These pumps must not be operated in excess of their design speed and particular care must be
taken to avoid these pumps overspeeding when they lose suction.
Pressure relief devices must be checked at regular intervals to ensure their correct operation.
10.3.3 Submerged Pumps
Submerged pumps are relatively common on chemical carriers. This type of pump is usually
powered hydraulically and provides for a pump located in each tank.
10.3.4 Portable Submersible (Emergency) Pump
Portable submersible pumps, are provided on chemical ships and other specialised liquid cargo
carriers, for discharging cargo in the event of a main cargo pump failure. The pumps are usually
hydraulically driven and lowered directly into the tank generally through a tank cleaning hatch. All
necessary safety precautions relevant to the actual cargo being handled are to be observed and in all
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such cases the company are to be informed and permission obtained from the local port authorities
before operations are commenced.
The Duty Engineer must be given adequate notice of starting or stopping cargo pumps.
The pumproom is to be checked as soon as possible after any pump unit is started.
The pump casing is to be vented of air or gas and primed full of liquid before starting the
pump.
Centrifugal pumps are not be run above minimum speed until the Duty Engineer is satisfied
with the operating condition of the drive unit.
Steam driven centrifugal pumps must be started against a closed discharge valve. Once the
pump is turning the valve should be opened gradually as the pump is brought slowly up to
the desired operating speed.
Electrically driven centrifugal pumps which run at constant speed, are to be started against a
closed discharge valve. Once the pump is running the discharge valve is to be opened until
the desired discharge pressure is achieved.
The stopping of steam driven centrifugal pumps must be carried out by the Duty Engineer,
however, routine stopping may be carried out using remote controls providing prior notice
has been given to the Duty Engineer.
The stopping of electrically driven pumps may be carried out from the Cargo Control Room.
Before stopping the pump the load on the pump is to be reduced by closing in on the
discharge valve. The Duty Engineer must always be advised of when such a pump is being
stopped to allow him to monitor the generating plant as the electrical load changes.
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They can be used to regulate pumping rates in variable and constant speed pumps and also
to prevent overloading in constant speed pumps.
They can be used in conjunction with self priming systems to provide a self priming
capability in centrifugal pumps.
They can be used to reduce the throughput of a pump, and so reduce the Nett Positive
Suction Head required.
By restricting the pump throughput, the head is artificially raised to a level above the normal
discharge system resistance at that particular throughput.
Throughput is reduced to a level equal to, or below, the natural flow of liquid to the pump so
that cavitation does not occur, i.e. the flow of liquid to the tank suction strum is closely
matched to the pump throughput.
The performance of a centrifugal pump declines if gas is entrained in the liquid being pumped.
Manual matching of pump input and output is difficult, and without external aid suction cannot be
regained once the strum has been uncovered and air allowed to enter the suction piping. It is for
this reason that separate positive displacement pump stripping systems are usually installed.
Centrifugal pumps can be made self-priming if air or gas is removed from the liquid being pumped
before it enters the pump suction. The discharge valve on the pump performs as important function
during this process by matching the discharge rate of the pump to the natural flow of liquid to the
pump suction. The sequence of events is:
Vacuum pump and valve in gas extraction line are shut-off by float switch in pump
separator.
Discharge valve is fully open, the control system reacting to separator level.
Tank level falls to point where separator level begins to fall causing the vacuum pump to
start to extract the gases filling the top of the separator preventing cavitation. The extracted
gases are vented to a slop tank.
As the separator level falls, the control system partly closes the discharge valve on the pump
to reduce the output of the pump.
In this way the discharge and stripping operation can continue, the discharge valve being
progressively closed, as the vacuum pumps have to work harder to keep the separator full.
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10.7 CAVITATION
A pump is said to cavitate when the pressure at the pump suction has fallen to such an extent that
bubbles of vapour are formed in the fluid being pumped.
In a centrifugal pump bubbles can form with great rapidity at the pump suction and may be carried
away to regions of higher pressure within the pump. The bubbles then collapse rapidly and in the
process of collapsing creates a hammer effect. This effect, though minute, if repeated frequently,
may cause damage to the pump. The residual effects of cavitation, as well as the cavitation itself,
can be a problem and include:
Vibration, which may damage the pump or, more commonly, the instrumentation connected
with the pump and installation.
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To avoid these types of damages the pump must always be operated within their permissible
operational envelopes, particularly by keeping the discharge pressure versus RPM within the
manufacturers limits by careful use of throttling of the pump discharge valves to create an imposed
discharge head. These discharge valves are normally remotely operated from the cargo control
room.
All centrifugal pumps are to be started with closed or partially open discharge valves to avoid
immediate overloading. This is most critical with diesel and electrically driven pumps, rather than
the turbine driven pumps where the speed of the pump is gradually increased in a controlled
fashion. However, this is good practice for all pumps to ensure that they are always operating within
their characteristic envelope.
10.8.2 Underloading
Underloading is a problem with high back pressures from the shore facility. Underloading results in
overheating of pump casings and damage to pump components due to energy developed by the
pump mover being converted into heat rather than in pumping the cargo ashore. Pump balance is
at its most critical when high back pressure from the shore facility is experienced.
10.8.3 Pump Characteristic Diagram
These are diagrams showing pump operational parameters, and contain information, including
volumetric output against RPM, discharge head, power, steam consumption, etc.
Each type of pump will have its own characteristic diagram and all operators must be aware of, and
follow, the limitations of these parameters. The diagrams must be clearly displayed at the pump
operating position.
10.8.4 Balancing/Discharging Using More Than One Pump
When more than one pump is discharging to a common shore line it is essential that the pumps are
correctly balanced so that they meet the parameters of their operating envelopes to avoid
overloading or underloading. Balancing of the pumps is best achieved by monitoring of the pump
discharge pressure gauges, as the pumps are usually not fitted with remote indicators in the cargo
control room to show whether the pump non return valves are open and consequently each pump is
actually pumping cargo. The RPM in itself cannot be relied upon to balance the pumps, as different
pumps may be operating with different suction pressures. It is therefore important that the pump
discharge pressure indicators, and transmitters are working correctly and are properly calibrated at
all times.
During the balance process the pumps are to be monitored locally to ensure that heating of casings
is not occurring so that prompt corrective action can be taken to prevent a pump shutdown by one
of the safety devices.
If this balancing is correctly achieved it can be assumed that each pump will be delivering its own
proportion of the total volume of cargo being delivered ashore, and therefore a check can be made
to ensure that the pumps are operating within their characteristic envelopes. If this is not the case
then the pump discharge throttle valves are to be adjusted until the discharge pressure on the pump
is correctly within design limits.
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10.10 EDUCTORS
Eductors may be used for ballast stripping purposes. To strip efficiently, an eductor used for tank
cleaning operations should have a capacity of about twice the rate of liquid being introduced to the
tanks.
Eductors are always to be operated at or near their design driving pressure as, in general,
lower driving pressures will considerably reduce eductor efficiency. Higher back pressures in
the system than the eductor was designed for can also reduce suction capacity.
The eductor drive liquid must always be flowing before the suction valve is opened to
prevent back flow of the driving liquid to the tank suction.
When shutting down an eductor the suction valve is to remain open until the eductor is
stopped to prevent the eductor drawing a vacuum on the suction line.
If, during use, the eductor driving pressure falls below the required operating pressure, the
eductor suction valve is to be closed to prevent backflow of the driving liquid. The tank
suction must not be used to prevent backflow as the suction pipework is not designed for
such high operating pressures.
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Publication
MARPOL 73/78
Ships Procedure and Arrangements Manual (Approved by Class)
The ICS Tanker Safety Guide (Chemicals)
International Safety Guide for Oil Tankers and Terminals (ISGOTT)
Tank Cleaning Guide (Dr.Verwey)
Master
Master
Chief Officer
Chief Officer
Chief Officer
Title
Tank Cleaning Record
11.4 TANKCLEANING
11.4.1 General
Tank cleaning is required to make a tank ready for the loading of the next cargo. How much cleaning
is required depends on the nature of the previous and the next cargo as well as external factors such
as: air temperature, seawater temperature, weather conditions etc. and the efficiency of the vessels
cleaning equipment. Tank cleaning on a chemical tanker varies widely depending on the cargo to be
cleaned and the cargo to be loaded.
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In the absence of specific loading instructions tanks should be cleaned to Water White standard
(WW-standard) as a minimum in order to have the maximum flexibility for the stowage of the next
cargo(es).
The risks involved in tank washing when dealing with dangerous chemicals are much greater than
those involved in loading and discharging operations. There is a constant risk of direct contact with
dangerous substances in gaseous, liquid or solid form, released during the process.
The crew are to be thoroughly briefed on possible safety hazards and the safety precautions to be
taken during the cleaning.
A responsible officer must always be in charge of cleaning operations, and written cleaning
instructions must be available to all personnel involved. It must also be recognised that certain
cargoes may react with the cleaning media and produce large amounts of toxic or flammable
vapours or react in a way that make equipment, like pumps inoperable. Tank cleaning/gas freeing on
a chemical tanker is recognised to be the most dangerous operation conducted on board and
rigorous precautions must be observed throughout these operations. One must expect that toxic,
corrosive and flammable vapours are released onto and around the cargo deck areas.
During tank cleaning the cargo tank atmosphere must be regularly monitored especially when the
tank previously contained a flammable product. It is therefore of greatest importance that personnel
involved are fully aware of these dangers and take the necessary precautions.
11.4.2 Safety requirements
Tank cleaning is a hazardous operation which requires an increased level of safety awareness.
Additional safety precautions must include, but not be limited to the following:-
Other safety requirements as per the current edition of the ISGOTT guide / MSDS.
All portable hoses to be used with portable tank cleaning machines must be tested in a dry
condition for electrical continuity prior to the operation and must not be used if the
resistance exceeds 6 ohms per metre length.
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-If in port or alongside berth permission from local authorities or terminal must be obtained
No odour
Tank hatch & tank cleaning hatch packing clean and free from odour.
P&A Manual
This Manual
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Prior to commencing any tank cleaning a written plan must be produced by the Chief Officer, in
consultation with the Chief Engineer, and approved by the Master. The plan is to include, but not be
limited to the following:
Can water be used, whether to use hot or cold water first, what chemicals can/should be
used. Always clean to water white standard.
Intended ballast changes and time schedule in relation to the cleaning program.
Stability during the cleaning programme - before, during and after any ballast changes.
Safety measures and protective clothing required during the cleaning operations
Safety measures are to be agreed upon for those working directly in the tanks as well as other
crewmembers. These safety measures should be posted in conspicuous places.
It is especially important that the external doors remain closed, ventilation is switched to recirculation, and that smoking prohibition is strictly observed. No welding or any other hot work
causing sparks is to be allowed.
All tankwashing operations are to be carried out in accordance with MARPOL regulations.
Trim and list of the ship are important during tankwashing to make sure that the washwater flows
unhindered to the pump wells. The MARPOL underwater discharge line has to be used when
pumping residual material from noxious liquids overboard.
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Master
Master
Master
Master
Chief Officer
Chief Officer
Master
Title
MAR 08
SAF 11
SAF 15
12.3 GENERAL
When the ship is not carrying cargo or is lightly loaded, sufficient ballast must be carried to ensure
that the ships stress, stability, draft, trim and propeller immersion is within permissible limits to
guarantee the safe handling of the vessel in the prevailing or expected conditions.
In meeting these parameters the vessel must comply, at least, with the requirements of the IMO,
Class (especially appendix to Class Certificate) and Port State Authorities.
In 1993 IMO has adopted Resolution A.774(18) Guidelines for Preventing the Introduction of
Unwanted Aquatic Organisms and Pathogens from Ships Ballast Water and Sediment Discharges.
The procedures that the Company view as the most practical to comply with this IMO Resolution are
described in this section, and Masters are to ensure compliance with them.
Ballast operations must always be carried out within the capabilities of the vessel and its systems
and if the vessel is unable to follow any of the procedures described below the Company is to be
advised.
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The Master is to ensure the Chief Officer is familiar with the requirements of this section including
IMO Guidelines. The Master must also ensure that all the crew members are given the instruction
and are aware of the need for ballast water control procedures and the procedures being adopted on
board.
Ballast water management practices aimed at minimising the uptake of contaminated water
in ballasting and deballasting operations;
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Failure to comply with national requirements may lead to unnecessary delays for the ship. In some
cases penalties may be applied by Ports State Authorities. The vessel may be required to proceed to
an approved location to carry out the necessary exchange, seal the ballast tanks against discharge in
the Port States waters, pump the ballast water to shore reception facilities, or prove, by laboratory
analysis, that the ballast water is acceptable.
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The exchange is to be conducted in water depths greater than 2000 metres, or in those cases where
this is not possible, exchange of ballast water is to be made well clear of coastal and estuary
influences.
Draining of each tank is to be done until pump suction is lost. This will minimise the likelihood of
residual organism survival. The tank is then to be flushed over the bottoms by refilling (if possible
by gravity) to approx. 0.5 metre depth, twice, each time followed by complete draining until pump
suction is lost. The tank is then to be refilled. The effectiveness of this flushing can be increased if
the vessel is on a course that causes the vessel to roll slightly, however, the vessel must not deviate
greater than 15o from the intended voyage course during the time of flushing.
When heavy sedimentation is observed after visual inspection, then manual sediment removal may
be undertaken. Tanks shall be inspected visually for sediment build up at least once every three
months wherever practical, and sediment build up recorded on the tank condition report which is to
be forwarded to the Company.
12.9.1
12.9.2
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lockers and other areas where sediment may accumulate. In certain cases discharge of ballast will
not be permitted until analysis of such samples is completed. The Master is to ensure that relevant
written authorisation is obtained from the Port Authority prior to discharging any ballast to coastal
waters of any country that exercises ballast control measures.
Shortly after commencement and during discharge of any ballast overboard the surface of the sea is
to be checked frequently to guard against accidental pollution.
Whenever possible, initial deballasting of SBT is to be by gravity in preference to pumping out.
12.10.1
Some terminals are already adopting this practice and have done so for many years, as local
conditions do not allow any discharge of ballast whatsoever.
The Master is to check with the terminal of any requirements for shore based discharge of ballast
through voyage orders, agents instructions, Guide to Port Entry, etc. If there is any doubt the
Company must be referred to for advice, well before arrival.
Generally SBT vessels are not provided with a direct means to discharge ballast ashore. In this case
it will be necessary to either:
Fit a spool piece between the cargo and ballast suction piping, and to use a cargo pump for
discharging of the ballast to the manifold. For this purpose the following precautions shall
be taken:
All cargo system valves that isolate the cargo being loaded, from the ballast being discharged
shall be pressure tested and verified tight.
Two valve separation between cargo and ballast is to be maintained. In most cases this will
require careful planning of the loading and deballasting operation to ensure, the requirement is
met.
The spool piece is to be removed and pipes blanked immediately on completion of the
deballasting operation.
Load ballast in cargo tanks and discharge all ballast tank water in deep ocean areas prior to
arrival, with particular reference to Company approval, if tanks not normally designated for
ballast water are to be used. Two valve separation is to be maintained between the tanks
being loaded and deballasted. These valves are to be tested and verified prior to the
operation.
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Personnel Safety
If tank entry is required to affect the taking of samples, carrying out a ballast tank inspection, or for
manually removing solid sediments, then all the safety precautions and Entry into Enclosed Space
Entry Permit Form SAF 11 Requirements must be complied with.
12.13.2
Ships Safety
When planning and carrying out operations with ballast waters, the following factors must be taken
into account:
Slack Tanks
Torsion Loads
The Ships course and speed is to be properly set depending on the prevailing weather conditions.
Sufficient personnel must be available to allow safe monitoring of the operation.
12.13.3
If it of paramount importance that all segregated and permanent ballast tank vents are properly set
up and in good condition prior to any ballast operation. All vent closures that are capable of manual
operation must be in the open position. The original design venting capability must be available at
all times.
The vents are to be further checked soon after starting the operation to confirm that the tanks are
venting freely. Improperly set ballast vents can result in severe structural damage to the vessel.
Vent screens are to be kept free from paint as this can seriously reduce their volumetric capacity.
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Great care is to be taken in conditions where icing is occurring. In certain circumstances screens on
ballast tank vents can become blocked by icing. During ballast operations in such conditions, the
responsible officer is to ensure that all precautions are adopted to ensure the free venting of ballast
tanks, and that regular checks are made to ensure continuous free venting throughout the
operation.
12.13.4
Pumping Limitation
During pumping of ballast care must be taken not to operate the pumps above the maximum safe
rate. In this respect the ballast pump capacity must be borne in mind with respect to the maximum
ballasting rate of any given tank or sets of tanks.
When ballasting at sea in heavy weather, there is a significant risk to personnel on deck and it may
be more prudent to run in the ballast by gravity to a number of tanks.
Determine if the tank is clean or contains cargo residues that may react in a hazardous
manner with the ballast water
Ballasting may cause flammable, toxic or corrosive vapours to be released onto, or around,
the cargo deck area
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Discharging of ballast from a cargo tank must only take place according to the MARPOL convention
and/or local requirements.
If for any reason a stainless cargo tank has to be ballasted with seawater the Master
should consult the Management Office as seawater may cause severe pittings in the
stainless steel. In any case after a stainless steel cargo tank has contained seawater the
tank and its associated piping system should be thoroughly rinsed with fresh water.
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13. EQUIPMENT
13.1 REFERENCE PUBLICATIONS
The following reference publications are to be read in conjunction with this section.
Publication
Location
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Master
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Main cargo pump suction strainers are to be opened up for inspection and cleaning at least
once every six months and may also require inspection/cleaning between grades.
Cargo stripping pump suction strainers are to be opened up for inspection and cleaning at
least once per ballast voyage after tank cleaning has been completed
Ballast pump suction strainers are to be opened up for inspection and cleaning at least once
every year.
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Alarms shall be properly set and tested prior to each cargo operation. For this purpose they shall
not be set to higher level than 95%.
13.14.2
All tank overfill alarms shall be tested by manual lifting of the float, or other local test device, prior to
each cargo operation, according to makers manual.
Tank overfill alarms are to be switched on and operational during all cargo operations.
Log entries are to be made confirming the above, with any defects being advised to the office
immediately.
The audio and visual alarm positions on deck must be clearly identified with a stencil of 50mm height
in black letters on white TANK OVERFILL ALARM. If each tank has a different alarm the tank
must also be identified.
Both a high level alarm and an overflow alarm may be fitted as a requirement of the IBC/BCH Code.
Both systems must be totally independent of one another and give visual and audible alarms.
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must be in accordance with the approved Oil Discharge Monitoring and Control Systems Operation
Manual.
A calibration check according to the manufacturers manual is to be carried out at intervals not
exceeding one month.
Printed records from the monitoring equipment must be retained on board for inspection by
surveyors.
13.19 VALVES
Valve integrity is essential in maintaining a fully operational and reliable cargo pipeline system and
hence, the operation of a tanker.
All vessels must carry out a valve function test every 6 months to check the following:
New vessels must, in addition, carry out this test prior to arrival at the first load port.
To ensure that valves are not leaking all valves are to be pressure tested whenever it is practicable
every six months. This will require the Chief Officer to draw up a comprehensive test programme,
which allows the checking of all valves in the system.
13.19.1
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Prior to every loading and discharge port the pipes between the double sea suction and overboard
valves in the cargo system are to be drained of water and air tested. Air pressure up to maximum.
3kg will be steady if there is no leakage of the valves. Tests are to be entered in the Deck Log
Book. Any leakages detected are to be immediately advised to the Company. This test is not
required if physical blanks are used in the line. After completion of testing the air pressure is to be
reduced to zero.
13.19.2
Pipelines
As with the valves, it is essential that all cargo, COW, ballast and bunker pipework remains in good
condition. To ensure this, all cargo, ballast and bunker pipework is to be annually pressure tested,
and must not leak under static liquid pressure at least 1.5 times the maximum allowable working
pressure.
On satisfactory completion of the test a suitable Deck Log entry is to be made. The entry required is
as follows: Deck cargo lines tested to (insert test pressure).
The pressure used and the date is to be stencilled on each line adjacent to the manifold on both
sides of the vessel.
13.20
FLEXIBLE HOSES
Cargo transfer hoses are to be tested annually and must not burst, bulge, leak or abnormally distort
under static liquid pressure at least 1.5 times the maximum allowable working pressure. This is in
addition to electrical continuity tests and inspection for general condition and cleanliness.
13.21
CALIBRATION
13.21.1
General
This procedure describes the monitoring of test devices used for activities that influence the quality
of the services the vessel provides and are not subject to external, regular inspections on account of
national and international regulations. It must be ensured that these test devices are subjected to a
planned monitoring system and are calibrated or adjusted at determined intervals to keep their
measuring deviations within the tolerances.
Monitoring of measuring and test devices comprises the following tasks:
13.21.2
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Documentation of calibrations made and withdrawing defective measuring and test devices
from service.
Calibration method
All measuring and test devices used must be calibrated to standards / measurement standards as
per monitoring schedule. The standards must have a known relation to national or international
standards and must be mutually convertible with them. The measurement standards used are
subject to re-calibration.
13.21.3
Documentation
The measuring and test devices to be monitored are to be documented according to your companys
instructions. If calibration tasks are to be carried out by other companies, the name and type of such
a firm must also be entered.
13.21.4
Explosimeter
Oxymeter
Calibration has to be carried out in accordance with the manufacturers and/or the Companys
instructions.
13.21.5
Test devices that are defective or do not lie within the tolerance limits, or cannot be re-calibrated,
must be withdrawn from service and replaced immediately with new devices.
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Publication
API/ASTM-IP Petroleum Measurement Tables
Vols. I, II, VII, VIII & XI/XII
Ships Ullage and/or sounding tables.
Ships Trim and Stability Data/Manual (Approved by Class)
Chief Officer
Chief Officer
Master
06
07
08
09
10
11
12
15
Title
Deck Log Book
Sea Passage Report
Port Log
Notice of Readiness
Deadfreight Statement
Protest of Difference Between Ship and
Shore Figures
Pre arrival and Commencement Cargo
Operations Checklist
Prior to Use of Vapour Emission Control
System Checklist
Ullage Report
Pumping Record
Cargo Heating Report
Inert Gas Log
Tank Cleaning Record
ROB Report
Dry receipt
Vessel Experience Factor (Load)
14.3 GENERAL
Transportation of chemicals by tankers is usually accompanied by considerable documentation.
Documentation can be even greater when trading to and from less developed countries. The vessels
management is presented with a great deal of documentation from parties to the cargo, authorities,
etc. Furthermore vessels management must also issues papers serving to record evidence, claims
etc.
Cargo is bought and sold in various units of measurement. These may be Barrels (Bbls) at 60F,
Cubic metres (M3) @ 15C, Metric Tonnes in Vacuum, Metric Tonnes in Air and Long tons in Air.
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Other conventions of measurement exist, and the purpose of this section is to show how the vessel
may deal with any system of measurement without difficulty.
These sets of books together with ships Ullage Tables or Sounding tables provide everything
required for calculating the quantities of oil cargoes on board the vessel.
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Hose connected
Purging times
Loading/discharging times
Blanketing times
Stoppages + reason
AS THE CARGO LOG MAY BE USED IN ARBITRATION OR OTHER LEGAL ACTION THE ENTRIES
SHOULD BE LEGIBLE, CHRONOLOGICAL AND NEAT.
A Notice of Readiness (NOR) must always be provided when a vessel arrives at the port of
destination.
Whether the berth is occupied or not, whether the vessel is alongside or not, on arrival at the port of
destination the Master must present the NOR on the appropriate form. If it is not possible to berth,
for whatever reason and the vessel has to wait on the roads, the NOR must be tendered by telex,
fax, e-mail or by telephone. In the latter case this must be followed by written confirmation to the
agency, requesting them to provide it to the Receivers, Charterers, Terminal etc.
Significant for the time counting is the time the NOR has been tendered- and not the acceptance of
the notice.
The only time when NOR is not effective is when repairs have to be carried out, before the vessel
can load / discharge. In such case NOR should be given immediately after the repairs have been
completed.
Separate NOR must be tendered for each Shipper or Receiver. When a parcel is completed at a
particular berth and the next berth involving a different Shipper or Receiver is occupied, then the
NOR must be tendered when the hose(s) is disconnected, at the berth where the vessel is moored.
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At the load port the NOR must have the amount of cargo for each parcel that the vessel can load.
For example 1050 mts, but never write 1050 mts more or less owners option or similar phrases.
Always state the maximum quantity the vessel can take within the quantity option agreed in the
fixture on the NOR.
At the discharge port the NOR must include the amount of cargo according to the B/L.
The three original Bs/L must be signed personally by the Master and not by a rubber stamp. All other
Bs/L prepared, apart from the agreed originals are to be stamped Copy Not negotiable. A blank
B/L must never be signed. In special circumstances by prior agreement from the Owners the
Ships Agent may be authorised to sign the completed Bill on behalf of the Master. In this case clear
instructions must be given by the Master to the Agent on the procedure to be followed. On all
occasions however the Agent before signing the B/L must contact the Master concerned who in turn
will advise if a clean B/L may signed or endorsed with the quantity in dispute or a Letter of Protest
issued in lieu of clausing the Bill of Lading.
If the Ships figures differ more than 0.5% from the Bill of lading figure, and clausing of the Bill of
Lading is not acceptable to the Shipper, the Master should contact the management office for further
instructions.
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As soon as agreement is reached on all points, all Bs/l are to be signed by the Master. Usually the
Master will be provided with an original B/L, sometimes only a copy. The departure telex/e-mail to
the management office should include the type of Bs/l remaining on board.
A Bill of Lading endorsed with Freight Prepaid should never be signed without prior approval from
the Owners or management office.
The original Bill of Lading (or Delivery Note) covering the cargo, duly endorsed by Consignee or
Receiver has to be presented to the Master prior commencement of discharge.
In the port of loading the Master is often given an original B/L for the receiver of the cargo. If the
Master is able to determine beyond any doubt the identity of the Receiver in the port of discharge,
he may give him the B/L in exchange for a receipt. Otherwise, the original B/L is to be given to the
Agent in the port of discharge in exchange for a receipt in which he is obligated to give the cargo to
its rightful Receiver.
If an original Bill of Lading can not be presented on arrival of the vessel the management office is to
be informed immediately and the Master should act according to the instructions given.
A solution could be the discharge of the cargo against the issue of a Letter of Indemnity (LOI),
provided the Owners have agreed to it. In such a letter the Charterer or Shipper guarantees to hold
the vessel/owners free of responsibility for the consequences for delivering the cargo without the
availability of an original B/L.
Another possibility which may be considered, after approval from Owners, is for the cargo to be
discharged into customs bonded storage, from which it will only be released to Receivers after the
original B/L is presented or LOI received.
14.12.1
Difference Protest
Deadfreight Protest
Temperature Protest
Low loading or discharging Rate Protest
Exceeding of maximum agreed quantity
Difference Protest
Upon presentation of the B/L, the cargo weight indicated in the Bill of Lading (Shore figures) is to be
compared with the ships ullage measurement (Ships figures). In case of any deviation of B/L weight
from the ships figures, a difference protest is to be issued and addressed to the Shipper.
The
protest is usually signed for receipt only. If the Shipper is not available on board to receive the
protest, the Agent has to be given the protest in exchange for a receipt stating his obligation to hand
it over to the Shipper.
When the difference Bill of Lading- Ships figures in the discharge port is more than 0.5% the
surveyor will usually address an appropriate protest to the ship. This protest should always be signed
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For receipt only. Master is not to sign any B/L which deviates more than 0.5 % from the ships
figure without consultation with the management office.
14.12.2
Deadfreight Protest
This protest is the basis for Owners deadfreight claim against the Charterers, in the event that the
shippers are unable to supply the quantity nominated in the Notice of Readiness. It is important that
the form is filled in completely and delivered to the Shippers via the Agent as soon as it is known
that the nominated quantity is not / will not be loaded.
14.12.3
Temperature Protest
Cargo loading temperature or temperature margins are agreed for cargoes requiring heating. If the
temperature deviates appreciably from the agreed levels (usually +/- 10% of the allowed
temperature) a temperature protest is to be issued against the Shipper. If the maximum
temperature agreed to is exceeded (e.g. for phenol) even minimum excess temperature can not be
accepted, depending on the product and conditions of stowage. A temperature protest is to be
issued. The management office is to be kept informed. The Receivers will usually protest when the
cargo temperature is determined as too low or too high by the surveyor.
Discharge temperatures of cargoes MARPOL category B and C should be at least 5 or 10C. above
the melting point of the product in each case, but always within the heating orders as stipulated by
the Shipper and/or Owners so as to avoid the prewash obligation.
In case of cargoes requiring heating, the heating orders of the Shipper or Owners must be followed
to avoid protests and delays in the port of discharge. Note that overheating can damage some
cargoes (Phenol, HMD).
14.12.4
Depending on the total time for loading, a suitable protest is to be directed to the Shipper if the
loading rate is much too slow. Some charter parties do have a minimum loading rate. In this case
the operator will inform you regarding the minimum loading rate.
A discharge rate (m3/h) is normally agreed in the charter party. The Receiver will lodge a discharge
rate protest, if the actual rate seems too slow to him. All remarks have to be entered by the Master
in the protest that could improve the position of Owners in a possible claim. Such as, but not limited
to the following:
Product properties(viscosity)
14.12.5
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Shore stoppages.
Exceeding the maximum agreed quantity
If the maximum agreed cargo quantity is exceeded (min/max, upper margin limit) by no more than
1% or 2 mts, this can be accepted. If the limit is exceeded, the management office must be
informed immediately that necessary steps can be taken. The following solutions are feasible:
Protest
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Pilot dropped
Start of seapassage
Loaded grade and quantity as per B/L, ships figures
Bunkers (on arrival, on sailing and taken)
Tugs used
Remarks (e.g. purging times, stoppages).
The Agent has to be instructed to convey all relevant documents including Statement of facts and
to fax/ e-mail those important documents to the management office immediately.
The papers destined for the Receivers are given to the Loading Master or agent in the port of
discharge against receipt.
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Location
Chief Engineer
Chief Officer
Master
Title
Inert Gas Log
Frequency
Reference
Each operation
3 Months
3.31.3
13.11/11.8
Pressure testing of
Pressure testing of
piping (1.5 x WP).
Pressure testing of
Pressure testing of
pressure
12 Months
4.28
12 months
6 Months
Prior to each
discharge
4.29.2
7.5
11.9
Each operation
3.25/4.29.1
Each operation
4.14/8.6
transfer hoses
cargo, COW, ballast and bunker
heating coils
cargo and COW lines to working
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Item
Frequency
Reference
Each voyage
13.10
6 Months
4.29
Each operation
Manufacturers
instructions
Weekly
9.9/9.9
9.9
Each operation
Each operation
13.14
13.14
Before/after each
operation
10.9
Each operation
6 Months
7.5
3 Months
13.2
6 Months
3 Months
13.3
13.4
13.4
13.15
Deck Seals
I.G. Non return valves
6 Months
Manufacturers
instructions
12 Months
12 Months
6 Months
13.7
6 Months
Each voyage
12 Months
13.10
13.10
13.10
3 Months
13.12
13.8
13.6/9.9.1
13.6
2 Months
13.13
2 Months
12 Months
Monthly
Each operation
12 Months
13.13
13.14
13.7
13.18
13.18
Each operation
13.16
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Frequency
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Reference
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Location
Master
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2. If both group numbers are between 30 and 43 inclusive, the products are compatible and
the chart need not be used.
3. If both group numbers do not fall between 30 and 43 inclusive, locate one of the numbers
on the left of the chart (Cargo Groups) and the other across the top (Reactive Groups).
[Note that if a group number is between 30 and 43, it can only be found on the left side of
the chart]. The box formed by the intersection of the column and row containing the two
numbers will contain one of the following:
(a) Blank - The two cargoes are compatible.
(b) "X" - The two cargoes are not compatible
[Note that reactivity may vary among the group members. Note if the products in question are
referenced by a footnote which indicates that exceptions exist, then refer to in Appendix I.
Unless the combination is specifically mentioned in Appendix I, it is compatible.