Indramat Synchronization of Machine Axes Sy05 - War1 PDF

engineering
mannesmann
Rexroth
SYNAX
Decentralized System for the
Synchronization of Machine Axes
Trouble Shooting Guide
DOK-SYNAX*-SY*-05VRS**-WAR1-EN-P
278040
Indramat
About this documentation
Title
Type of documentation
Document type code
Internal file reference
SYNAX
SYNAX Decentralized System for the Sychronization of Machine Axes

Trouble Shooting Guide
Mappe 40-05V-EN / Register 7
SY105E_S.doc
Drawing number 209-0061-4339-01
The purpose of this

documentation
This documentation supports trained maintenance personnel

in the rapid identification of faults
outlining carefully-directed steps for the quick elimination of faults
to quickly and effectively take up contact with either the manufacturer
of the machine or INDRAMAT customer service
This document should be placed in the control cabinet where it can be
easily accessed by maintenance personnel.
Editing sequence
Copyright
Document designation of previous

editions
Status
Comments
209-0061-4308-00
02.96
Version 02VRS
07.96
Version 03VRS
04.97
Version 04VRS
02.98
Version 05VRS
INDRAMAT GmbH, 1998

Copying this document, and giving it to others and the use or
communication of the contents thereof without express authority, are
forbidden. Offenders are liable for the payment of damages. All rights are
reserved in the event of the grant of a patent or the registration of a utility
model or design (DIN34-1).
Validity
Published by
All rights are reserved with respect to the content of this documentation
and the availability of the product.
INDRAMAT GmbH Bgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main
Telefon 09352/40-0 Tx 689421 Fax 09352/40-4885
Dept. ESP (STS, SKR, SAS, TI)
Note
This document is printed on paper bleached without the use of chlorine.
Contents I
SYNAX
Contents
1 SYNAX diagnostics
1-1
1.1 Summary of SYNAX diagnostics ......................................................................................................... 1-1

1.2 Global SYNAX diagnostics................................................................................................................... 1-1
SynTop: connection....................................................................................................................... 1-1
SynTop: Fault finding .................................................................................................................... 1-2
Diagnostics system ....................................................................................................................... 1-3
Overview of the diagnostic displays .............................................................................................. 1-8
Interpreting the CLC diagnostics parameters................................................................................ 1-9
Clearing an error ........................................................................................................................... 1-9
CLC ready to operate.................................................................................................................. 1-10
CLC Watchdog ............................................................................................................................ 1-11
1.3 Diagnostics display on the CLC-D ..................................................................................................... 1-12
7-Segment Display...................................................................................................................... 1-12
1.4 Diagnosis on the Dual Port RAM ....................................................................................................... 1-13
Local error messages on the dual port RAM............................................................................... 1-13
Global error messages of the dual port RAM.............................................................................. 1-13
Procedure with an error............................................................................................................... 1-14
1.5 Diagnostics on the serial interface ..................................................................................................... 1-14
Diagnostics on 3964R ................................................................................................................. 1-14
Diagnostics on ARCNET............................................................................................................. 1-15
1.6 Diagnosis parameters ........................................................................................................................ 1-17
2 Diagnoses and Fault Numbers arranged as per the display on the CLC-D
2-1
2.1 Overview .............................................................................................................................................. 2-1
3 Diagnoses and Fault Numbers arranged as per Fault Number (Parameter

C-0-0048)
3-1
3.1 Overview .............................................................................................................................................. 3-1
4 Definition of the Error Messages
4-1
(16) "CLC EPROM defective" ................................................................................................... 4-1

(17) "CLC SRAM defective" ..................................................................................................... 4-1
(19) "CLC hardware defective"................................................................................................. 4-1
(25) "CLC in test mode zero bit stream" ................................................................................ 4-1
- - (26) "CLC in test mode continuous light" ................................................................................. 4-1
01 (01) "SERCOS interface - ring break" ..................................................................................... 4-2
02 (02) "SERCOS interface - no drives connected"..................................................................... 4-2
II Contents
03 (03) Error on switching to phase 3
SYNAX
Example: "Parameter incomplete (-> S-0-0021)"......... 4-2
04 (04) Error on switching into operating mode
Example: "Error master encoder".................. 4-2
05 (05) "SERCOS interface - double drive telegram failure"........................................................ 4-3

06 (06) "Fiber optic ring not closed" ............................................................................................. 4-3
07 (07) "Drive addresses not correct (see C-0-0002, C-0-0086)"................................................ 4-3
08 (08) "Max. number of drives exceeded" .................................................................................. 4-4
09 (09) "Emergency reaction Phase 0 - mode change not
possible" ..................................... 4-4
12 (12) "CLC Parameter exceeds min./max. value (see C-0-0068)" ........................................... 4-4
13 (13) "CLC battery defective".................................................................................................... 4-4
14 (14) "CLC checksum error (see C-0-0068)" ............................................................................ 4-5
15 General procedure with this CLC display................................................................................ 4-5
15 (15) "CLC Parameter not correct (see C-0-0068)" .................................................................. 4-5
15 (152) "Process data are invalid (C-0-0129 / C-0-0128 / C-0-0127 / C-0-0126 / C-0-0131 /
C-0-0132 and DBs)" ...................................................................................................................... 4-5
15 (153) "Parameter channel is not possible (see C-0-0126 and
15 (154) "Multiplex channel is not possible (see
C-0-0129)".......................... 4-6
C-0-0126/C-0-0129/C-0-0132) " .................. 4-6
15 (160) "More than one register controller per axis not possible" ............................................... 4-7
15 (161) "Winding axis must be in speed synchronization (A-0-0003,
A-0-0025)" .................... 4-7
15 (170) "C-0-0039/C-0-0040: Number of entries not equal"........................................................ 4-7

15 (171) "A-0-0008/C-0-0039: Activated analogue channel not linked"........................................ 4-7
15 (175) "A-0-0030: Process control P-gain too high" .................................................................. 4-7
15 (176) "A-0-0025: Analogue channel for tension control not
defined" ................................... 4-8
15 (177) "A-0-0025: Analogue channel for the tension control not
activated"........................... 4-8
15 (178) "Tension controlled axis must be speed synch. (A-0-0003,
A-0-0025, A-0-0087)" ..... 4-8
15 (179) "More than one tension controller per axis not possible"................................................ 4-9
15 (180) "Parameter A-0-0038 not correct" (in preparation) ......................................................... 4-9
15 (181) "C-0-0013: Non-permissible DEA address (see C-0-0002)"........................................... 4-9
15 (182) "C-0-0013: Synchronization mode not permissible
15 (183) "C-0-0013: Addressed X-I/O not permissible
(A-0-0003)" ................................. 4-9
(see C-0-0024/C-0-0033)" ................. 4-10
15 (184) "C-0-0013: Idle mode not permissible (see A-0-0009)" ................................................ 4-10
15 (185) "C-0-0013: Setup mode not permissible (see A-0-0009)" ............................................ 4-10
15 (186) "C-0-0013: Special mode not permissible (see A-0-0070)" .......................................... 4-10
15 (187) "C-0-0013: Non-permissible version of PARA.EXE"..................................................... 4-10
15 (188) "C-0-0013: Data integrity violated"................................................................................ 4-11
15 (189) "C-0-0013: Non-permissible DEA address
(e.g., ECODRIVE)"................................ 4-11
15 (190) "CLC-link - other link master already active" ................................................................ 4-11

15 (191) "CLC link not possible (CLC hardware)"....................................................................... 4-11
15 (192) "C-0-0013: PLC-interface not allowed on CLC-D and
15 (193) "No different feedbacks selectable
CLC-P01" ............................. 4-12
(A-0-0003/A-0-0009/A-0-0070)" ........................ 4-12
15 (194) "Phase synchronization & absolute format not possible
(see A-0-0001/A-0-0003)". 4-12
15 (195) "A-0-0003: Drive does not support selected sync. mode" ............................................ 4-12
15 (196) "A-0-0070: Drive does not support selected special mode".......................................... 4-12
15 (197) "S-0-0103: Modulo value = 0 is invalid (see A-0-0001)" ............................................... 4-13
15 (198) "Special mode only with CLC-P possible
(A-0-0070/A-0-0071/A-0-0072/A-0-0073)"4-13
15 (199) "Pattern control & modulo format not permissible
(see A-0-0001/A-0-0003)" .......... 4-13
15 (220) "A-0-0025: Too many register controllers activated" .................................................... 4-13

15 (221) "Port A (X27) multiple assigned
(C-0-0011/C-0-0033/C-0-0104/Jumper)" ............... 4-13
Contents III
SYNAX
15 (222) "Port B (X28) multiple assigned
(C-0-0011/C-0-0033/C-0-0104/Jumper)" ............... 4-14
15 (223) "Cam and register control not possible
(see A-0-0003/A-0-0025)".......................... 4-14
15 (224) "Register cont. and oscilloscope not possible
(see A-0-0025/C-0-0107)" ................ 4-14
15 (225) "Cam/register/Osci. not possible (see A-0-003/25/C-0-0107)" ..................................... 4-15

15 (226) "Drive does not support oscilloscope function"............................................................. 4-15
15 (227) "C-0-0013: Addressed DEA28 not plugged in" ............................................................. 4-15
15 (232) "A-0-0009: Drive does not support selected set up mode" ........................................... 4-16
15 (233) "Drive locked with password (S-0-0267)" ..................................................................... 4-16
15 (234) "Electr. gear ratio not possible (s. S-0-0236, S-0-0237)".............................................. 4-16
15 (235) "A-0-0107: Master drive gear not available
(P-0-0156/P-0-0157)" ............................ 4-16
15 (236) "Register control only possible with modulo axis
(see A-0-0001, A-0-0025)"............ 4-16
15 (237) "Register controlled axis without synchronization
(see A-0-0003)".......................... 4-17
15 (240) "HS waypoints and I/O to DEA4.1 not possible
(C-0-0013, C-0-0049, A-0-0036)"... 4-17
15 (241) "HS waypoints and I/O to DEA28.1 not possible
(C-0-0013, C-0-0049)".................. 4-17
15 (242) "C-0-0013: DEA 4.1 and DEA 8.1 simultaneously not
possible"............................... 4-17
15 (243) "Drive does not support DEA8.1 card".......................................................................... 4-18

15 (244) "Combination of used functions not possible
(real time bits)".................................. 4-18
15 (250) "Target axis must be phase sync or cam axis
(A-0-0133) "....................................... 4-18
15 (251) "More than one group parameter per axis not possible"............................................... 4-18
16 (20) "Non-supported drive type ............................................................................................. 4-19
16 (21) "Non- supported drive firmware".................................................................................... 4-19
17 (17) "Virtual master axis error" .............................................................................................. 4-19
17 (105) "Virtual master axis - position value corrupted" ........................................................... 4-19
17 (110) "C-0-0050 too short for selected HS-waypoints (C-0-0049)" ........................................ 4-20
17 (111) Too many DEA cards for HS waypoints activated
(C-0-0049, A-0-0036)................. 4-20
18 (18) "Real master axis moved".............................................................................................. 4-20

18 (100) "Real master axis - master encoder error" ................................................................... 4-21
18 (101) "Real master axis - redundant encoder error" .............................................................. 4-21
21 (230) "SERCOS transmission error (no drive responds) ....................................................... 4-21
21 (231) "SERCOS interface - transmission error during
initialization"................................... 4-22
32 (140) "3964R Serial interface overrun"................................................................................... 4-22

32 (141) "3964R Serial interface parity error" ............................................................................. 4-22
32 (142) "3964R Serial interface transmission error (Frame)" .................................................... 4-23
33 (150) "Communication via the fieldbus is impossible"............................................................ 4-23
33 (151) "Non-supported firmware version of the interface board" ............................................. 4-23
34 (34) "DEA28: External power supply error ............................................................................ 4-23
35 (35) "DEA29: External power supply error ............................................................................. 4-24
36 (36) "DEA30: External power supply error ............................................................................ 4-24
40 (40) "CLC-link - ring break (primary ring)"............................................................................. 4-24
42 (42) "CLC-link - master position fault (MDT)"........................................................................ 4-24
43 (43) "CLC-link - master position fault (AT)" ........................................................................... 4-25
44 (44) "CLC-link - selected link address not permitted" ........................................................... 4-25
80 (80) "More than one extension card not possible (CLC
hardware)".................................. 4-25
90 General procedure with this CLC-D display .......................................................................... 4-25

90 (200) "Pattern control serial interface overrun" ...................................................................... 4-26
IV Contents
SYNAX
90 (201) "Pattern control serial interface parity error" ................................................................. 4-26

90 (202) "Pattern control serial interface frame error" ................................................................ 4-26
90 (203) "Pattern control data buffer overrun" ............................................................................ 4-26
90 (204) "Pattern data start byte faulty"....................................................................................... 4-26
90 (205) "Pattern data undefined target position" ....................................................................... 4-26
90 (206) "Pattern data error in number of axes" ......................................................................... 4-27
90 (207) "Pattern data checksum error"...................................................................................... 4-27
90 (208) "Pattern data not in order"............................................................................................. 4-27
90 (209) "Pattern data positive pattern limit exceeded" .............................................................. 4-27
90 (210) "Pattern data negative pattern limit exceeded"............................................................. 4-27
90 (211) "Pattern data limits between received target pos. exceeded" ......................................... 4-27
90 (213) "Pattern data transmission not in pattern control
operating mode - in preparation... 4-28
91 (91) "SERCOS interface - ASIC: initialization error".............................................................. 4-28

92 (92) "CLC-P - DUAL PORT RAM error" ................................................................................ 4-28
93 (93) "DAQ: SERCOS interface - ASIC: initialization error".................................................... 4-28
94 (94) "CLC hardware version incorrect".................................................................................. 4-29
95 (4000+x) "Operating system error"......................................................................................... 4-29
96 "Fieldbus card - hardware failure" ......................................................................................... 4-29
98 (3000+y) Drive error
Example: "Motor overtemperature".................................................. 4-29
5 SYNAX Reference List
5-1
5.1 Referenced firmware............................................................................................................................ 5-1

5.2 Supplementary documentation ............................................................................................................ 5-2
6 Index
6-1
Directory of Customer Service Locations
SYNAX diagnostics 1-1
SYNAX
SYNAX diagnostics
1.1
Summary of SYNAX diagnostics

The diagnostics system of the CLC breaks down as follows:
There are entities (master axes, system management, etc.) that can,
independent of each other, identify errors.
These entities can directly overwrite binary inputs which are
exclusively allocated to them.
They can simultaneously send diagnoses to the diagnostics system.
terminal
parallel/
serial
user
interface
internal
I/Os
diagnostics
parameters
diagnostics
system
master
axis
pattern
gearbox
I/O
logic
drive
diagnostics
CLC
and
other
displays
system
management
SY5FB109
Fig. 1-1: Diagnostics overview on the CLC
1.2
Global SYNAX diagnostics
SynTop: connection
The standard displays in the SYNAX system are 1 or 2 place displays.
SynTop may have to be connected in order to be able to read diagnostics
parameters. This requires a serial cable and a PC (e.g., Notebook).
For further information, see attachment C, "SynTop".
1-2 SYNAX diagnostics
SYNAX
SynTop: Fault finding

The following is the procedure for finding faults:
1. read display H4 on CLC-D
2. read display H1 on the DIAX03 drive controller
3. locate the relevant entry in diagnostics in section 4.
4. If the error has not been cleared with steps 1 to 3, then it is necessary
to read the diagnostics parameters (see "Diagnostics display on the
CLC-D", page 1-12) .
Fault
Cause
Remedy
SynTop signals, at program start,

the message "SERCOS module
does not respond"..."no
communication possible"
Service cable not plugged, not

correctly plugged.
Check whether the connector of the

service cable has been plugged into
the correct interface.
Service cable defective
With the help of Fig. 1-1 of SynTop

description check to make sure the
service cable has no breaks.
Incorrect interface parametrization

in SynTop
In upcoming dialog box, press

button "setup" and check whether
the selected loop is configured for
the correct connection.
Incorrect interface parametrized to

CLC
Switch power to CLC off and pull

out. Bridge jumper S2 or I6 (at CLCP02). Switch on again and connect
service cable to X27. Check
parameter with SynTop: C-0-0011,
C-0-0033, C-0-0104. If SynTop is
communicating via X28 then set
C-0-0104 correspondingly. Switch
power to CLC off, remove jumper,
switch CLC on and plugin service
cable to X28
The selected part B is already in

use by another windows application.
End all applications except SynTop

and press the button "Retry". - or
- press button "Setup" in dialog box
and change the selected loop in the
connection.
The interface configured in SynTop

does not exist.
In the dialog box, press the button

"setup" and change the selected
loop in the connection.
SynTop signals, at program start,

the message "COM-Port... in use or
cannot be initialized correctly"...."No
communications possible."
CLC must be switched off and

pulled out. Bridge jumper S2 or I6
(at CLC-P02). Power up again and
connect service cable to X27.
Check parameter with SynTop: C-00011, C-0-0033, C-0-0104. If
SynTop is to communicate with X28,
then set C-0-0104 accordingly,
switch CLC off, remove jumper,
switch CLC on and plug in service
cable at X28
SynTop signals back after switch of

communication the message
"SERCOS module does not
respond"...."No Communication
possible"
At program start, SynTop signals

message "hardware device is not a
SERCOS module" ...
"Communication telegrammes
contain strange data"
The selected part is already in use

by another hardware device. This
device responds with correct
protocol syntax.
End all applications except SynTop

and then press the "Retry" button or press button "setup" in dialog box
and change the connection in the
selected loop
SynTop suddenly signals during

operation the message
"transmission on the line
disturbed"..."faulty communication
telegrams".
Individual bits in transmission

protocol have been kipped so that
the checksums are incorrect.
SynTop recognizes this and has
requested the repeat telegrams
which were also faulty.
Increase resistance to interference

of transmission path, e.g., by using
a service cable that is both
grounded and shielded
SYNAX
SynTop signals during operation the

message "SERCOS module does
not respond"...."No communication
possible"
SynTop cannot establish

communications with CLC, a
different interface on the CLC is
being operated with a baud rate of
38400
Service cable no longer correctly

plugged.
Check whether the connector of the

service cable is correctly plugged.
During a parameter request, the

drive was switched off or the fiber
optic cable removed.
execute CLC reset and then press

"Retry" button in dialog window.
Operations with 38400 and 19200 is

not possible for technical reasons
Smaller baud rates must be set in

C-0-0011 and C-0-0038
- or use terminal and work without
SynTop
Abb. 1-2: Fault clearance
Diagnostics system
The diagnostics system is active in every mode of the CLC.
Error messages to the diagnostics system

Every entity that detects an error, signals this to the diagnostics system.
An error is a negative diagnosis.
A message contains
an internal diagnostics number
the drive number (0 = CLC-System, 1..n = drive)
a diagnostics text
The diagnostics system specifies the diagnostics parameter using the
text of the error which occurs first.
If this error is in a drive, then the parameter "SYNAX - error source"
(C-0-0046) contains the address of the drive.
If this error is in the CLC system, then the diagnostics information
contains the value 10,000 h.
Any other errors are ignored until a positive diagnosis ("clear error") is
sent.
Positive diagnostics signalled to the diagnostics system

A positive diagnosis overwrites an existing error message, i.e., the error
message is cleared. Various entities produce positive diagnoses, e.g.:
system management (e.g., "CLC parametrization mode")
...
A positive diagnosis is identified in terms of error number 0. A message
containing error number 0 means
a positive operating mode has been achieved
an error message has been cleared
a cleared error message
for either an axis or the CLC system.
The diagnostics system then corrects the diagnostics parameters.
SYNAX
Overview of the diagnostics system

The following depicts the logical sequence of the diagnostics system:
start
further
diagnostics
messages?
no
yes
positive
diagnostics
message?
yes, clear
error message
no (error)
old diagnostics
mesage
positive?
no
yes
overwrite diagnosis
"SYNAX - error source" (C-0-0046)
"SYNAX - diagnostics text" (C-0-0047)
"SYNAX - error number" (C-0-0048)
update
display(s)
SY5FB110
Fig. 1-3: Messages to the diagnostics system
Errors occuring before reaching operating mode

Errors that occur prior to reaching operating mode and can cause the
system to fail are primarily configuration errors, for example:
hardware (connector not attached, no external voltage, etc.)
parameter (incorrect number of drives or addresses, unacceptable
mode, etc. )
This type of error message means that the CLC cannot switch into an
operating mode.
The entity which detects the error also signals it to the diagnostics
system.
The diagnostics system
issues an error message using the available display media of the CLC
describes the diagnostics parameter giving detailled information.
A re-start is necessary once the error is cleared.
Re-start can be initiated by:
switching supply voltage on and off
switching into parameter mode and then back into opertaing mode
SYNAX
If additional configuration errors are still present after the re-start, then
these are signalled. Otherwise, the CLC will now assume operating
mode.
Error in operating mode

Once in operating mode, the occurrence of an error also means
a binary input will be set,
in addition to the behavior just described. This can lead to a quick
reaction on the part of the entire system.
These outputs are set directly by the relevant entity. Every entity has I/Os
on which exclusively it may write.
Drive error
If the drive signals an error, of the SERCOS status class 1, then the
following ensues:
the diagnostics system is activated
the number of the drive issuing the first error is written into parameter
C-0-0046
parameter "diagnostic message" (S-0-0095) of the relevant drive is
copied into parameter C-0-0047
parameter "error message number" (P-0-0009) is copied, after
receiving an offset of 3000, into parameter C-0-0048
output drive error is set
Initialization sequence of the CLC system

The following figure depicts the initialization sequence of the CLC
system. The corresponding displays which appear on the 7-segment
display are also shown:
SYNAX
power up CLC
display: 0
CLC in initialization
mode
checking checksums of all

CLC parameters
error
all invalid parameters

are set on defaults, but
remain invalid
error
set internal marker for

battery failure
error
error 16
display: __
CLC EPROM defective
Start up delay time

(C-0-0001)
battery test
(parameter storage,
SRAM)
EPROM
checksum
check
switching to
initialization mode
SERCOS phase 0
display: 0
error
CLC in initialization mode
error 1
display: 01
SERCOS
ring failure
switch mode
SERCOS phase 1
display: 1
SERCOS phase 1
error
error 2
display: 02
SERCOS
no drive connected
SYNAX
switch mode
SERCOS phase 2
display: P
CLC in parametrization mode
marker for battery

failure evaluated
error
error 13
display 13
CLC battery defective
checking all A and C parameters

- checksum
- min./max. values
- plausibility
checksum
check
error
checking
min./max. values
error
plausibility
check
error
error 14
display: 14
CLC parameter
checksum error
(see C-0-0068)
error 12
display: 12
CLC parameter
exceeding min./max.
values (see C-0-0068)
error 15
display: 15
CLC parameter
incorrect
(see C-0-0068)
SERCOS phase 3
display: 3
SERCOS phase3
checking min./
max. values
error
error 12
display: 12
CLC parameters
exceeding min./max.
SERCOS phase 4
display: 6
CLC in operating mode
checking min./
max. values
error
cyclical check of
SERCOS ring
error
error 12
display: 12
CLC parameters
exceeding min./ max.
error 1
display: 01
SERCOS
ring failure
SY5FB111
Fig. 1-4: Initialization of a CLC-D
SYNAX
Overview of the diagnostic displays

The system displays diagnoses at the following positions:
7-segment display H4 on the CLC-D (single-digit)
7-segment display H1 on the DIAX03 drive controller (two-digit)
SYNAX system parameter (visible via various bus systems or auxiliary
commissioning aids)
Parameter C-0-0046
through C-0-0048
H4 flashes in the event of a fault

alternatively once at each position.
SERCOS
SERCOS
CLC-D
DDS
CLC-P
DDS
DDS
DDS
DDS
DDS
H1 flashes alternatively once at

two positions (e.g., F2/01).
SY5FB112
Fig. 1-5: Diagnostic displays
SYNAX
Interpreting the CLC diagnostics parameters

See following figure.
C-0-0046 = 0 ?
yes
no
No error
C-0-0047 may be read: status
signalled
C-0-0048 < 3000 ?
yes
no
CLC error
C-0-0046 = 10,000h: error allocated to CLC
C-0-0046 = n: error allocated to drive
C-0-0048 contains error number
C-0-0047 contains diagnostics text
Recovery
See SYNAX documentation for fault clearance
C-0-0048 < 4000 ?
yes
no
Drive error
Operating system error
C-0-0047: "operating system
error"
C-0-0046 contains drive address

C-0-0048 contains 3000 + contents of P-0-0009
Recovery
C-0-0047 contains diagnostics text

(contents of S-0-0095)
C-0-0048 read
C-0-0041 read
C-0-0041 clear
Contact INDRAMAT
Recovery
See DIAX03 documentation for fault clearance
SY5FB113
Fig. 1-6: Sequence diagram for CLC diagnostics
Clearing an error
Clearing a configuration error
If a configuration error occurs, then the CLC will not assume operating
mode.
Depending on the error, the CLC remains
in initialization or
parametrization mode
SYNAX
The user must go through the following steps:

the cause(s) of the configuration error must be eliminated
with a hardware error, the machine must be turned on and off once
if a parameter was corrected, then it is necessary to switch into
operating mode
Overview:
Causes
Action to be taken
Parameter faulty
- correct parameter
- switch into operating mode
Hardware configuration error

(cable not connected, etc.)
- eliminate error
- switch power on and off
Fig. 1-7: Table overview
Clearing errors with an error in operating mode

If the CLC is in operating mode, then it is certain that a configuration
error did not cause the error message.
In operating mode, errors are eclusively cancelled via the relevant clear
error inputs which are ready by that entity that signalled the error.
Clear error
input
Cause
Procedure
Master axis error
_E:L01.16
Input clears master axis error. If a

master axis error was active in the
diagnosis, then it is cleared as well.
Drive error
_E:F#.14
Input clears the drive error with

address #. If a drive error with address
was active in the diagnosis, then it is
cleared as well.
System error
_E:C01.01
system error see table in section 2
Communication
error (interfaces)
_E:C01.03
Errors associated with external

communications via interface 3964R
can be cleared via this input.
CLC link
_E:C01.04
This error serves to clear or

acknowledge an error on the CLC.
Pattern control
error
_E:M01.01
Input clears error of the pattern control

function. If a pattern control error was
active in the diagnosis, then it is
cleared as well.
Fig. 1-8: Table: clearing errors
CLC ready to operate

The system output "CLC ready timing signal" (_A:C1.01) is on the
CLC. It signals when the CLC is ready to operate. This signal is cyclically
toggled by the CLC once the CLC is ready to operate.
SYNAX
CLC ready (timing signal)

T < 100 ms
T < 100 ms
SY5FB114
Fig. 1-9: CLC ready to operate (timing signal)
The toggling of this signal is interrupted, for example, if:

the CLC is not in operating mode (Sercos phase 4)
there is a break in the Sercos ring (CLC error reaction 01)
there is a double drive telegram failure (CLC error reaction 05)
there is an operating system error (CLC error reaction 95)
A detailed description about when this clocking signal is deactivated (or
not even activated) is outlined in the tables in section 2.
There is a circuit on the DEA4.1 (starting with circuit board 06) which
monitors this toggling on the hardware. The output of this circuit is
designated CLC ready to operate.
CLC ready timing signal (_A:C1.1, DEA4.1 pin 31 output 16)
CLC ready (DEA4.1 pin 32)
SY5FB115
Fig. 1-10: CLC ready to operate (functional principle)
CLC Watchdog
There is a watchdog on the CLC. It monitors microprocessor functions. if
a processor error is signalled, then a dot - as seen below - appears on
the display of the CLC-D and the 7-segment display gets dark:
H4
CLC-D front plate

SY5FB116
Fig. 1-11: Watchdog message on the CLC
1.3
SYNAX
Diagnostics display on the CLC-D
7-Segment Display
There is a 7-segment display (H4) on the CLC-D. It displays the current
operating state.
H4
CLC-D front plate

SY5FB117
Fig. 1-12: 7-segment display on the CLC-D
A differentiation is made between two types of displays which depict the

current operating state:
the display of a static, single-position display (normal operating state)
the display of a dynamic, two-position display (error state)
Normal operating mode display

If the CLC is in a normal operating state, then there is only one position in
the display which
does not flash but remains static.
Example:
Display
Definition
CLC in parametrization mode
SERCOS phase 3
CLC in operating mode
CLC in initialization mode
SERCOS phase 1
Fig. 1-13: Table of a normal operating state
Displaying a faulty operating mode

The CLC indicates an error by issuing a two-digit error number on the
display. This means
it displays the first position
then there is a short break without display
then the second position is displayed
followed by a longer break without display
and so on.
This is how the two-position display is communicated. For the viewer, this
appears to be blinking. The following figure depicts the chronological
sequence using the number 14 as an example.
SYNAX
200ms
200ms
700ms
200ms
100ms
200ms
100ms
SY5FB118
Fig. 1-14: Example: an error is depicted using the number 14
The displays are listed in the tables in section 2.
1.4
Diagnosis on the Dual Port RAM
Local error messages on the dual port RAM

Local error messages are triggered by communication errors. They do
not cause the diagnostics parameters to be overwritten.
An error interrupt is triggered on the dual port RAM.
The error number is then listed in register ERROR_REG.
Example:
ERROR_REG
Definition
see diagnostics parameters
error during required data transmission (see ERR_INFO)
error during phase switching (see ERR_INFO)
timeout 1 with required data transmission (see

ERR_INFO)
timeout 1 with required data transmission (see

ERR_INFO)
Fig. 1-15: Table: local error messages on the dual port RAM
Global error messages of the dual port RAM

To recognize errors in the CLC system, relevant error outputs are set on
the dual port RAM.
The diagnostics parameters can be read once these outputs respond.
The diagnostics parameters are available to the host computer for
diagnostics.
Neither register ERR_INFO nor ERR_REG is relevant.
SYNAX
Procedure with an error

The following figure depicts how the dual port RAM evaluates an error:
I/O error message

in operating mode
ERROR_INT
ERROR
_REG=0
NO
evaluating
ERROR_REG
ERROR_INFO
readout of
C-0-0046
C-0-0047
C-0-0048
YES
readout of
C-0-0046
C-0-0047
C-0-0048
before reaching
operating mode
SY5FB119
Fig. 1-16: Error message on the dual port RAM
1.5
Diagnostics on the serial interface
Diagnostics on 3964R
The interface 3964R represents a point-to-point connection between the
CLC and an external NC control unit. A reaction telegram follows every
command telegram.
Local error message on 3964R

There is no global error message on the CLC in the presence of a
communications error at the 3964R interface. There is an error number
in each reaction telegram (byte no. 4). The error is signalled to the
external NC control.
This error number is stored in parameter C-0-0057 for diagnostics
purposes. This parameter is cleared upon successful completion of
transmision
In this case, the display of the CLC-D does not display an error.
Error number 3964R (local error)

C-57
Error
Cause
the telegram head does not agree with the specification
a following telegram was received, but not expected or a

following telegram was expected but a normal telegram received
the number of usable data does not agree with:

the anticipated number (as is the case with following telegrams)
or the block length signalled (as is the case with normal
telegrams)
the following applies to the demand specified in the usable data

head: the demand is unknown or it is not yet supported
SYNAX
the demand cannot presently be performed, as the required data

queue is occupied
error upon accessing A/C parameters
error uon accessing S/P parameters
the data block indicated is not available
10
the length of the data block does not agree with the specification
14
error when writing I/O data (too man inputs)
Fig. 1-17: Table legend
Global error messages on 3964R

If communications at the hardware level are faulty, then a global error
message is used.
Example:
"3964R serial interface parity error"

To be able to recognize a global error via the serial interface, which has
not affected serial communications (e.g., a drive error), it is necessary
to read parameter C-0-0046 cyclically or after every transmission or
to read error outputs via the serial interface.
If an error has occurred, then further information can be obtained via the
diagnostics parameter, after parameter C-0-0046 has been analyzed.
Diagnostics on ARCNET
ARCNET interface has a bus structure. In other words, the arrival of
received data is immediately either positively or negatively acknowledged
by the CLC. This makes the bus immediately available again.
Local error messages on ARCNET

If errors occur in the sequence, then these are stored in parameter "serial
interface error number" (C-0-0057). This parameter always contains the
status of the most recent transmission. It can also be read by the
external NC control unit.
It does not, however, have to be read.
If the telegram received is correct, then there is a response telegram
with positive acknowledgement or, if necessary, with the requested
data.
C-0-0057 = 0
If the telegram received is not correct, then there is no response
telegram.
C-0-0057 0
If a following error is discovered after a write command (e.g., S or P
parameters write protected), then there is no message.
Parameter C-0-0057 is set to 0.
SYNAX
Error number ARCNET (local error)

C-57
Error
Cause
the following applies to the demand specified in the user data

head, namely, the demand is unknown or it is not supported
the demand cannot presently be executed because the queue is

full
error upon accessing A/C parameters
error upon accessing S/P parameters
switch mode not successful
the data block given is not available
10
data block length does not agree with the specification
14
error when writing I/O data (too many inputs)
21
the telegram header does not agree with the specification
22
a following telegram was received, but not expected or a

following telegram was expected but a normal telegram received
(Note: support of following telegrams)
23
the number of usable data does not agree with the expected
number (as is the case with following telegrams) or the expected
block length (as is the case with normal telegrams)
24
the ARCNET partner is sending excessive NAKs
25
the selected partner is not an ARCNET participant
Fig. 1-18: ARCNET error number (local error)
Global error messages on ARCNET

If communications are malfunctioning at a hardware level, then no global
error message is issued.
To be able to recognize a global error via the serial interface, which has
not affected serial communications (e.g., a drive error), it is necessary
to read parameter C-0-0046 cyclically or after every transmission or
to read error outputs via the serial interface.
If an error has occurred, then further information can be obtained via the
diagnostics parameters, after parameter C-0-0046 has been analyzed.
SYNAX
1.6
Diagnosis parameters
Parameter
number
Parametername
C-0-0041
INDRAMAT service information
C-0-0046
SYNAX - error source
C-0-0047
SYNAX - diagnosis text
C-0-0048
SYNAX - error number
C-0-0068
List of invalid A and C parameters
C-0-0071
SYNAX - current mode
C-0-0105
CLC-link - MDT error counter
A-0-0095
Drive type
A-0-0108
AT error counter
S-0-0021
IDN list of invalid operating data for communications phase 2
S-0-0022
IDN list of invalid operating data for communications phase 3
S-0-0095
Diagnostic message
S-0-0390
Diagnostic message number
P-0-0009
Error message number
Fig. 1-19: Diagnosis parameters
SYNAX
Diagnoses and Fault Numbers arranged as per the display on the CLC-D 2-1
SYNAX
Diagnoses and Fault Numbers arranged as per the

display on the CLC-D
2.1
Overview
Display
C-0-0048
error
number
C-0-0047
diagnosis text of CLC system
C-0-0046
Diagnosis
info
"CLC in initialization mode"
A:C01.01
--
"SERCOS interface - phase 1"
A:C01.01
--
"CLC in parameter mode"
A:C01.01
--
A:C01.01
--
Binary
output
Clear
with
"CLC in operation mode"
A:C01.01
--
16
"CLC EPROM defective"
10000h
A:C01.01
--
17
"CLC SRAM defective"
10000h
--
--
19
"CLC hardware defective"
10000h
--
--
25
"CLC in test mode zero bit stream"
10000h
A:C01.01
--
--
26
"CLC in test mode continuous light"
10000h
A:C01.01
--
01
01
"SERCOS interface - ring break"
10000h
A:C01.01
--
02
02
"SERCOS interface - no drive connected"
10000h
A:C01.01
--
03
03
Ex.: "Parameter incomplete"

Error after switch into phase 3 (-> S-0-0021
n = address
A:C01.01
--
04
04
Ex.: "master encoder error"
n = address
A:C01.01
--
Error with switch into operating mode, copy

parameter S-0-0095
05
05
"SERCOS interface - double drive telegram

failure"
n = address
A:C01.01
--
06
06
"Fiber optic ring not closed"
10000h
A:C01.01
--
07
07
"Drive addresses not correct

(see C-0-0002, C-0-0086)"
10000h
A:C01.01
--
08
08
"Max. number of drives exceeded"
10000h
A:C01.01
--
09
09
"Emergency reaction Phase 0 - mode change

not possible"
10000h
A:C01.01
--
12
12
"CLC parameter exceeds min/max value

(see C-0-0068)"
10000h
A:C01.01
--
13
13
"CLC battery defective"
10000h
14
14
"CLC checkum error" (see C-0-0068)"
10000h
A:C01.01
--
15
15
"CLC Parameter not correct (see C-0-0068)"
10000h
A:C01.01
--
15
152
"Process data are invalid (C-0-0129 / C-0-0128

/ C-0-0127 / C-0-0126 / C-0-131 / C-0-0132 and
DBs)"
10000h
A:C01.01
--
15
153
"Parameter channel is not possible (see

C-0-0126 and C-0-0129)"
10000h
A:C01.01
--
15
154
"Multiplex channel is not possible (see

C-0-0126 / C-0-0129 / C-0-0132)"
10000h
A:C01.01
15
160
"More than one register controller per axis not

possible"
n = address
--
--
15
161
"Winding axis must be in speed

synchronization (A-0-0003, A-0-0025)"
n = address
--
--
_A:C01.02
_E:C1.01
2-2 Diagnoses and Fault Numbers arranged as per the display on the CLC-D
SYNAX
15
170
"C-0-0039/C-0-0040: Number of entries not

equal"
10000h
A:C01.01
--
15
171
"A-0-0008/C-0-0039: Activated analogue

channel not linked"
n = address
A:C01.01
--
172174
reserved
15
175
"A-0-0030: Process control P-Gain too high"
n = address
A:C01.01
--
15
176
"A-0-0025: Analogue channel for tension

control not defined"
n = address
A:C01.01
--
15
177

control not activated"
n = address
A:C01.01
--
15
178
"Tension controlled axis must be speed synch.

(A-0-0003, A-0-0025, A-0-0087)"
n = address
--
--
15
179
"More than one tension controller per axis not

possible"
n = address
--
--
15
180
"Parameter A-0-0038 not correct" (in prep.)
n = address
A:C01.01
--
15
181
"C-0-0013: Non-permissible DEA address

(see C-0-0002)"
n = address
A:C01.01
--
15
182
"C-0-0013: Synchronization mode not

permissible (A-0-0003)"
n = address
A:C01.01
--
15
183
"C-0-0013: Adressed X-I/O not permissible

(see C-0-0024/C-0-0033)"
10000h
A:C01.01
--
15
184
"C-0-0013: Idle mode not permissible (see

A-0-0009)"
n = address
A:C01.01
--
15
185
"C-0-0013: Set-up mode not permissible (see

A-0-0009)"
n = address
A:C01.01
--
15
186
"C-0-0013: Special mode not permissible (see

A-0-0070)"
n = address
A:C01.01
--
15
187
"C-0-0013: Non-permissible version of

PARA.EXE"
10000 h
A:C01.01
--
15
188
"C-0-0013: Data integry violated"
10000 h
A:C01.01
--
15
189
"C-0-0013: Non-permissible DEA address (e.g.

ECODRIVE)"
n = address
A:C01.01
--
15
190
"CLC link - other link master already active"
10000 h
_A:C01.01
--
15
191
"CLC link not possible (CLC hardware)"
10000 h
A:C01.01
--
15
192
"C-0-0013: PLC-interface not allowed on CLCD and CLC-P01"
10000h
A:C01.01
--
15
193
"No different feedbacks selectable

(A-0-0003/A-0-0009/A-0-0070)"
n = address
A:C01.01
--
15
194
"Phase synchr. & absolute format not possible

(see A-0-0001/A-0-0003)"
n = address
A:C01.01
--
15
195
"A-0-0003: Drive does not support selected

sync. mode"
n = address
A:C01.01
--
15
196

special mode"
n = address
A:C01.01
--
15
197
"S-0-0103: Modulo value = 0 is invalid (see

A-0-0001)"
n = address
A:C01.01
--
15
198
"Special mode only with CLC-P possible

(A-0-0070/A-0-0071/A-0-0072/A-0-0073)"
n = address
A:C01.01
--
15
199
"Pattern control & modulo format not

permissible (see A-0-0001/A-0-0003)"
n = address
A:C01.01
--
15
220
"A-0-0025: Too many register controllers

activated"
n = address
A:C01.01
--
15
221
"Port A (X27) multiple assigned

(C-0-0011/C-0-0033/C-0-0104/Jumper)"
10000 h
A:C01.01
--
Diagnoses and Fault Numbers arranged as per the display on the CLC-D 2-3
SYNAX
15
222
"Port B (X28) multiple assigned

(C-0-0011/C-0-0033/C-0-0104/Jumper)"
10000 h
A:C01.01
--
15
223
"Cam and register control not possible

(see A-0-0003/A-0-0025)"
n = address
A:C01.01
--
15
224
"Register cont. And oscilloscope not possible

(see A-0-0025/C-0-0107)"
n = address
A:C01.01
--
15
225
"Cam/register/osci. Not possible

(see A-0-0003/A-0-0025/C-0-0107)"
n = address
A:C01.01
--
15
226
"Drive does not support oscilloscope-function "
n = address
A:C01.01
--
15
227
"C-0-0013: Addressed DEA28 not plugged in"
10000h
A:C01.01
--
15
228
10000h
A:C01.01
--
15
229
10000h
A:C01.01
--
15
232
"A-0-0009: Drive does not support selected set

up mode"
n = address
A:C01.01
--
15
233
"Drive locked with password (S-0-0267)"
n = address
--
--
15
234
"Electr. gear ratio not possible (S -0-0236,

S-0-0237)"
n = address
--
--
15
235
"A-0-0107: Master drive gear not available

(P-0-0156/P-0-0157)"
n = address
--
--
15
236
"Register control only possible with modulo axis

(A-0-0001, A-0-0025)"
n = address
--
--
15
237
"Register controlled axis without

synchronization (see A-0-0003)"
n = address
--
--
15
240
"HS waypoints and I/O to DEA4.1 not possible

(C-0-0013, C-0-0049, A-0-0036)"
n = address
--
--
15
241

(C-0-0013, C-0-0049)"
10000h
--
--
15
242
"C-0-0013: DEA 4.1 and DEA 8.1

simultaneously not possible"
n = address
--
--
15
243
"Drive does not support DEA8.1 card"
n = address
--
---
15
244
"Combination of used functions not possible

(relative bits)"
n = address
--
15
250
"Target axis must be phase sync or cam axis

(A-0-0133)"
n = address
--
--
15
251
"More than one group parameter per axis not

possible"
n = address
--
--
16
20
"Non-supported drive type "
n = address
A:C01.01
--
16
21
"Non-supported drive firmware"
n = address
A:C01.01
--
17
105
"Virtual master axis - position value corrupted "
10000h
_A:L01.03
_A:L01.01
_E:L1.16
17
110
"C-0-0050 too short for selected high speed

cams" (C-0-0049)"
10000h
--
--
17
111
"Too many DEA cards for HS-waypoints

activated " (C-0-0049, A-0-0036)"
10000h
18
18
"Real master axis moved"
10000h
_A:L01.08
_E:L1.16
18
100
"Real master axis - master encoder error "
10000h
_A:C01.02
_E:L1.16
18
101
"Real master axis - redundant encoder error"
10000h
_A:C01.02
_E:L1.16
21
230
"SERCOS transmission error (no drive

responds)"
1000h
_A:C1.02
A:C01.01
--
21
231
"SERCOS interface - transmission error during

initialization"
n = address
A:C01.01
--
32
140
"3964R serial interface overrun" in prep.
10000h
_A:C01.03
_E:C01.03
32
141
"3964R serial interface parity error" in prep.
10000h
_A:C01.03
_E:C01.03
32
142
"3964R serial interface transmission error
10000h
_A:C01.03
_E:C01.03
A:C01.01
--
2-4 Diagnoses and Fault Numbers arranged as per the display on the CLC-D
SYNAX
(frame)" - in preparation
33
150
"Communication via the fieldbus is impossible"
10000h
_A:C01.03
_E:C01.03
33
151
"Non-supported firmware version of the

interface board"
10000h
_A:C01.03
--
34
34
"DEA 28: External power supply error"
10000h
_A:C01.02
_E:C01.01
35
35
10000h
_A:C01.02
_E:C01.01
36
36
10000h
_A:C01.02
_E:C01.01
40
40
"CLC link - ring break (primary ring)"
10000h
_A:C01.04
_A:C01.05
_E:C01.04
42
42
"CLC link - master position fault (MDT)"
10000h
_A:C01.04
_E:C01.04
43
43
"CLC link - master position fault (AT)"
n = Adresse
_A:C01.04
_E:C01.04
44
44
"CLC link - link address set - not permitted "
10000h
A:C01.01
--
80
80
"More than one extension card not possible"
10000 h
A:C01.01
--
90
200
"Pattern control serial interface overrun"
10000h
_A:M01.01
_E:M01.01
90
201
"Pattern control serial interface parity error"
10000h
_A:M01.02
_E:M01.01
90
202
"Pattern control serial interface frame error"
10000h
_A:M01.03
_E:M01.01
90
203
"Pattern control data buffer overrun"
10000h
_A:M01.04
_E:M01.01
90
204
"Pattern data start byte faulty"
10000h
_A:M01.05
_E:M01.01
90
205
"Pattern data undefined target position"
10000h
_A:M01.06
_E:M01.01
90
206
"Pattern data error in number of axes"
10000h
_A:M01.07
_E:M01.01
90
207
"Pattern data checksum error"
10000h
_A:M01.08
_E:M01.01
90
208
"Pattern data not in order"
10000h
_A:M01.09
_E:M01.01
90
209
"Pattern data positive pattern limit exceeded"
n = address
_A:M01.10
_E:M01.01
90
210
"Pattern data negative pattern limit exceeded "
n = address
_A:M01.11
_E:M01.01
90
211
"Pattern data limits between received target

pos. exceeded"
n = address
_A:M01.12
_E:M01.01
91
91
"SERCOS interface - ASIC: Initialization error"
10000h
A:C01.01
--
92
92
"CLC-P - DUAL PORT RAM error"
10000h
A:C01.01
--
93
93
"DAQ: SERCOS interface - ASIC: intialization

error"
10000h
A:C01.01
--
94
94
"CLC hardware version incorrect"
10000h
A:C01.01
--
95
4000 + x
"Operating system error" (x = error number)
10000h
A:C01.01
--
96
96
"Fieldbus card - hardware failure"
10000h
--
--
98
3000 +y
Example: "motor overtemperature"

drive error status class 1:
copy of parameter S-0-0095
(y = error number P-0-0009)
n = address
_A:F#.10
_E:F#.14
Comments:
A:C01.01: CLC operating ready timing signal does not toggle ( = 0 or =
1 static)
A:C01.01: CLC operating ready timing signal toggles
(CLC ready on DEA responds, if _A:C01.01 is on the DEA output
_A:D#.16)
Diagnoses and Fault Numbers arranged as per Fault Number (Parameter C-0-0048) 3-1
SYNAX
Diagnoses and Fault Numbers arranged as per

Fault Number (Parameter C-0-0048)
3.1
Overview
C-0-0048
error
number
Display
C-0-0047
diagnosis text of CLC system
C-0-0046
Diagnosis
info
"CLC in initialization mode"
A:C01.01
--
A:C01.01
--
"CLC in parameter mode"
A:C01.01
--
A:C01.01
--
"CLC in operation mode"
A:C01.01
--
01
01
10000h
A:C01.01
--
02
02
"SERCOS interface - no drive connected"
10000h
A:C01.01
--
03
03
Ex.: "Parameter incomplete"

Error after switch into phase 3 (-> S-0-0021
n = address
A:C01.01
--
04
04
Ex.: "master encoder error"
n = address
A:C01.01
--
Binary
output
Clear
with
Error with switch into operating mode, copy

parameter S-0-0095
05
05
"SERCOS interface - double drive telegram

failure"
n = address
A:C01.01
--
06
06
10000h
A:C01.01
--
07
07
"Drive addresses not correct

(see C-0-0002, C-0-0086)"
10000h
A:C01.01
--
08
08
10000h
A:C01.01
--
09
09
"Emergency reaction Phase 0 - mode change

not possible"
10000h
A:C01.01
--
12
12
"CLC parameter exceeds min/max value

(see C-0-0068)"
10000h
A:C01.01
--
13
13
10000h
14
14
"CLC checkum error" (see C-0-0068)"
10000h
A:C01.01
--
15
15
10000h
A:C01.01
--
16
"CLC EPROM defective"
10000h
A:C01.01
--
17
10000h
--
--
10000h
_A:L01.08
_E:L01.16
10000h
--
--
18
18
19
_A:C01.02
_E:C01.01
20
16
"Non-supported drive type "
n = address
A:C01.01
--
21
16
"Non-supported drive firmware"
n = address
A:C01.01
--
10000h
A:C01.01
--
25
--
26
--
10000h
34
34
10000h
_A:C01.02
_E:C01.01
35
35
10000h
_A:C01.02
_E:C01.01
36
36
10000h
_A:C01.02
_E:C01.01
40
40
"CLC link - ring break (primary ring)"
10000h
_A:C01.04
_A:C01.05
_E:C01.04
42
42
"CLC link - master position fault (MDT)"
10000h
_A:C01.04
_E:C01.04
A:C01.01
3-2 Diagnoses and Fault Numbers arranged as per Fault Number (Parameter C-0-0048)
43
43
"CLC link - master position fault (AT)"
n = Adresse
44
44
"CLC link - link address set - not permitted "
10000h
A:C01.01
--
80
80
"More than one extension card not possible"
10000 h
A:C01.01
--
91
91
"SERCOS interface - ASIC: Initialization error"
10000h
A:C01.01
--
92
92
10000h
A:C01.01
--
93
93
"DAQ: SERCOS interface - ASIC: intialization

error"
10000h
A:C01.01
--
94
94
10000h
A:C01.01
--
96
96
10000h
--
--
100
18
"Real master axis - master encoder error "
10000h
_A:C01.02
_E:L01.16
101
18
10000h
_A:C01.02
_E:L01.16
105
17
"Virtual master axis - position value corrupted "
10000h
_A:L01.03
_A:L01.01
_E:L01.16
110
17
"C-0-0050 too short for selected high speed

cams" (C-0-0049)
10000h
--
--
111
17
"Too many DEA cards for HS-waypoints

activated " (C-0-0049, A-0-0036
10000h
140
32
"3964R serial interface overrun" in prep.
10000h
_A:C01.03
_E:C01.03
141
32
"3964R serial interface parity error" in prep.
10000h
_A:C01.03
_E:C01.03
142
32
"3964R serial interface transmission error

(frame)" - in preparation
10000h
_A:C01.03
_E:C01.03
150
33
10000h
_A:C01.03
_E:C01.03
151
33
"Non-supported firmware version of the

interface board"
10000h
_A:C01.03
--
152
15
"Process data are invalid (C-0-0129 / C-0-0128

/ C-0-0127 / C-0-0126 / C-0-131 / C-0-0132 and
DBs)"
10000h
A:C01.01
--
153
15
"Parameter channel is not possible (see

C-0-0126 and C-0-0129)"
10000h
A:C01.01
--
154
15

C-0-0126 / C-0-0129 / C-0-0132)"
10000h
A:C01.01
160
15
More than one register controller per axis not

possible
n = address
--
--
161
15
Winding axis must be in speed synchronization

(A-0-0003, A-0-0025)
n = address
--
--
170
15
"C-0-0039/C-0-0040: Number of entries not

equal"
10000h
A:C01.01
--
171
15
"A-0-0008/C-0-0039: Activated analogue

channel not linked"
n = address
A:C01.01
--
172174
_A:C01.04
SYNAX
A:C01.01
_E:C01.04
--
reserved
175
15
"A-0-0030: Process control P-Gain too high"
n = address
A:C01.01
--
176
15

control not defined"
n = address
A:C01.01
--
177
15

control not activated"
n = address
A:C01.01
--
178
15
Tension controlled axis must be speed synch.

(A-0-0003, A-0-0025, A-0-0087)
n = address
--
--
179
15
More than one tension controller per axis not

possible
n = address
--
--
180
15
"Parameter A-0-0038 not correct" (in prep.)
n = address
A:C01.01
--
181
15

(see C-0-0002)"
n = address
A:C01.01
--
182
15
"C-0-0013: Synchronization mode not
n = address
A:C01.01
--
SYNAX
Diagnoses and Fault Numbers arranged as per Fault Number (Parameter C-0-0048) 3-3
permissible (A-0-0003)"
183
15
"C-0-0013: Adressed X-I/O not permissible

(see C-0-0024/C-0-0033)"
10000h
A:C01.01
--
184
15
"C-0-0013: Idle mode not permissible (see

A-0-0009)"
n = address
A:C01.01
--
185
15
"C-0-0013: Set-up mode not permissible (see

A-0-0009)"
n = address
A:C01.01
--
186
15
"C-0-0013: Special mode not permissible (see

A-0-0070)"
n = address
A:C01.01
--
187
15
"C-0-0013: Non-permissible version of

PARA.EXE"
10000 h
A:C01.01
--
188
15
"C-0-0013: Data integry violated"
10000 h
A:C01.01
--
189
15
"C-0-0013: Non-permissible DEA address (e.g.

ECODRIVE)"
n = address
A:C01.01
--
190
15
"CLC link - other link master already active"
10000 h
_A:C01.01
--
191
15
10000 h
A:C01.01
--
192
15
"C-0-0013: PLC-interface not allowed on CLCD and CLC-P01"
10000h
A:C01.01
--
193
15

(A-0-0003/A-0-0009/A-0-0070)"
n = address
A:C01.01
--
194
15
"Phase synchr. & absolute format not possible

(see A-0-0001/A-0-0003)"
n = address
A:C01.01
--
195
15

sync. mode"
n = address
A:C01.01
--
196
15

special mode"
n = address
A:C01.01
--
197
15
"S-0-0103: Modulo value = 0 is invalid (see

A-0-0001)"
n = address
A:C01.01
--
198
15

(A-0-0070/A-0-0071/A-0-0072/A-0-0073)
n = address
A:C01.01
--
199
15
"Pattern control & modulo format not

permissible (see A-0-0001/A-0-0003)"
n = address
A:C01.01
--
200
90
10000h
_A:M01.01
_E:M01.01
201
90
10000h
_A:M01.02
_E:M01.01
202
90
10000h
_A:M01.03
_E:M01.01
203
90
10000h
_A:M01.04
_E:M01.01
204
90
10000h
_A:M01.05
_E:M01.01
205
90
10000h
_A:M01.06
_E:M01.01
206
90
10000h
_A:M01.07
_E:M01.01
207
90
10000h
_A:M01.08
_E:M01.01
208
90
10000h
_A:M01.09
_E:M01.01
209
90
n = address
_A:M01.10
_E:M01.01
210
90
"Pattern data negative pattern limit exceeded "
n = address
_A:M01.11
_E:M01.01
211
90
"Pattern data limits between received target

pos. exceeded"
n = address
_A:M01.12
_E:M01.01
220
15
"A-0-0025: Too many register controllers

activated"
n = address
A:C01.01
--
221
15

(C-0-0011/C-0-0033/C-0-0104/Jumper)"
10000 h
A:C01.01
--
222
15

(C-0-0011/C-0-0033/C-0-0104/Jumper)"
10000 h
A:C01.01
--
223
15

(see A-0-0003/A-0-0025)"
n = address
A:C01.01
--
224
15
"Register cont. and oscilloscope not possible
n = address
A:C01.01
--
3-4 Diagnoses and Fault Numbers arranged as per Fault Number (Parameter C-0-0048)
SYNAX
(see A-0-0025/C-0-0107)"
225
15
"Cam/register/osci. not possible

(see A-0-0003/A-0-0025/C-0-0107)"
n = address
A:C01.01
--
226
15
"Drive does not support oscilloscope-function "
n = address
A:C01.01
--
227
15
10000h
A:C01.01
--
228
15
10000h
A:C01.01
--
229
15
10000h
A:C01.01
--
230
21
"SERCOS transmission error (no drive

responds)"
1000h
_A:C01.02
A:C01.01
--
231
21

initialization"
n = address
A:C01.01
--
232
15
"A-0-0009: Drive does not support selected set

up mode
n = address
A:C01.01
--
233
15
n = address
--
--
234
15
"Electr. gear ratio not possible (S -0-0236,

S-0-0237)"
n = address
--
--
235
15

(P-0-0156/P-0-0157)"
n = address
--
--
236
15
Register control only possible with modulo axis

(A-0-0001, A-0-0025)
n = address
--
--
237
15
"Register controlled axis without

synchronization (see A-0-0003)"
n = address
--
--
240
15

(C-0-0013, C-0-0049, A-0-0036)"
n = address
--
241
15

(C-0-0013, C-0-0049)"
10000h
--
--
242
15
"C-0-0013: DEA 4.1 and DEA 8.1

simultaneously not possible"
n = address
--
--
243
15
n = address
--
---
244
15

(relative bits)"
n = address
--
250
15

(A-0-0133)"
n = address
--
--
251
15
"More than one group parameter per axis not

possible"
n = address
--
--
3000 +y
98
Example: "motor overtemperature"

drive error status class 1:
copy of parameter S-0-0095
(y = error number P-0-0009)
n = address
_A:F#.10
_E:F#.14
4000 + x
95
"Operating system error" (x = error number)
10000h
A:C01.01
--
Comments:
A:C01.01: CLC operating ready timing signal does not toggle ( = 0 or =
1 static)
A:C01.01: CLC operating ready timing signal toggles
(CLC ready on DEA responds, if _A:C01.01 is on the DEA output
_A:D#.16)
SYNAX
Definition of the Error Messages
4-1

(16) "CLC EPROM defective"
C-0-0048: 16
The EPROM test resulted in an error.

Remedy:
1. Make sure the EPROMs are correctly positioned.
2. Replace CLC and send it in to INDRAMAT customer service.
(17)

C-0-0048: 17
The check of the memory modules (SRAM) resulted in an error.

Remedy:
1. Replace CLC and send in to INDRAMAT Customer Service.
(19)

C-0-0048: 19
The hardware test of the CLC resulted in an error.

Remedy:
1. Replace CLC and send in to INDRAMAT Customer Service.
(25)

C-0-0048: 25
The test mode "zero bit stream" was selected in parameter "SERCOS
interface - configuration" (C-0-0038). The CLC then sends zero bit
current and prevents progression.
Remedy:
Correct C-0-0038 and enter intialization mode.
- - (26)

C-0-0048: 26
The test mode "continuous light" was selected in parameter "SERCOS

interface - configuration" (C-0-0038). The CLC then generates a steady
light and thus prevents progression.
Remedy:
Correct C-0-0038 and enter initialization mode.
4-2 Definition of the Error Messages
01 (01)
SYNAX

C-0-0048: 01
There is a break in the SERCOS interface fiber optic cable ring.

Remedy:
1. Switch machine off
2. Repair SERCOS interface ring
3. Switch machine on
02 (02)
"SERCOS interface - no drives connected"

C-0-0048: 02
After powering up or progression into operating mode, the CLC attempts

to contact the drives via the SERCOS interface (LWL) ring. In this case,
the attempt was not successful. The LWL ring is, however, closed.
Cause:
1. there is no drive in the LWL ring
2. drive address(es) is (are) set to "0"
03 (03)
Error on switching to phase 3

Example: "Parameter incomplete (-> S-0-0021)"
C-0-0048: 03
An error occurred when running up the LWL (fiber optic cable) ring prior
to reaching an intermediate stage of communications phase 3. The drive
diagnoses the error and signals this diagnosis to its parameter
"diagnostic message" (S-0-0095). The CLC then reads this parameter
and copies it into parameter "SYNAX - diagnostics text"(C-0-0047).
Note:
"Error on switching to phase 3" is then in parameter "SYNAX diagnostics text" (C-0-0047) instead of, e.g., "parameter
incomplete" (-> S-0-0021)".
Remedy:
1. See drive command error C1/xx
04 (04)
Error on switching into operating mode

Example: "Error master encoder"
C-0-0048: 04
An error occurred when running up the LWL ring prior to reaching

operating mode. The drive affected diagnosis of the error and signals it to
its parameter "diagnostic message" (S-0-0095). The CLC reads this
parameter and copies it into parameter "SYNAX - diagnostics text"
(C-0-0047).
Remedy:
1. See drive command error C2/xx.
Note:
"Error when switching into operating mode" will be in

parameter "SYNAX - diagnostics text" (C-0-0047) instead of,
e.g., "error master encoder".
SYNAX
05 (05)
4-3
"SERCOS interface - double drive telegram failure"

C-0-0048: 05
The telegram of a drive has failed at least twice.

Cause:
1. LWL ring is defective
2. drive is defective
Remedy:
1. repair SERCOS interface ring or
2. replace the respective drive
06 (06)

C-0-0048: 06
SYNAX checks, prior to phase progression, whether the LWL (fiber optic
cable) ring is closed or not. This diagnosis can only take place during
phase progression. SYNAX waits until (without timeout) the LWL ring is
closed.
If the LWL ring has closed once, then a break is evaluated as a failure. In
this case, the error message "SERCOS interface ring failure" (01) is
generated.
Cause:
The LWL ring is not closed.
Remedy:
1. Drive controller not on, check power supply unit.
2. Check fiber optic cable ring, make necessary adjustments.
07 (07)
"Drive addresses not correct (see C-0-0002, C-0-0086)"

C-0-0048: 07
The list of drive addresses in C-0-0002 does not agree with the
addresses of the drive that are in the ring.
Cause:
1. The connected drive addresses do not correspond to the projected
drive addresses (C-0-0002).
2. All projected drive addresses (C-0-0002) were deactivated (C-00086).
Remedy:
1. Correct the number of drives of the drive addresses set.
2. Correct the drive addresses set in C-0-0002.
3. Check the addresses set in C-0-0086 (generally an empty list!)
4. Switch into initialization mode.
5. Switch into operating mode.
08 (08)
SYNAX

C-0-0048: 08
The application has brought about a state where even an increase in the
SERCOS interface cycle time does not suffice to operate the number of
drives with the functions which have been set.
Remedy:
1. Reduce the number of drives or
2. reduce the functions of the drive, i.e., no setup mode, no tension
control, no idle, fewer analogue channels, fewer process controllers,
etc.).
09 (09)
"Emergency reaction Phase 0 - mode change not

possible"
C-0-0048: 09
A serious SERCOS interface error has previously occurred in operating

mode. The CLC has generated the emergency reaction of switching
SERCOS to phase 0. Any further SYNAX mode progressions are not
possible.
A progression is now only possible by switching the CLC off and on.
Cause:
1. SERCOS interface - ring interrupt
2. SERCOS interface - double drive telegram failure (e.g., due to loose
fiber optic cable connection, a too tight bend radius or a fiber optic
cable that is too long and so on.)
Remedy:
See error 01 or error 05
CLC must be turned off and on!
12 (12)
"CLC Parameter exceeds min./max. value (see C-0-0068)"

C-0-0048: 12
The value of a parameter exceeds its defined min./max. input value. The
affected parameters will be entered into the "list of invalid A and C
parameters" (C-0-0068).
Remedy:
1. Read out parameter C-0-0068
2. Correct the input value of the respective parameter.
13 (13)

C-0-0048: 13
The battery on the CLC is dead.
Caution! Data could be lost!

Replace the battery immediately.
CAUTION
SYNAX
4-5
Remedy:
1. Secure parameters.
2. Have a replacement battery ready.
3. Switch unit off.
4. Pull out the CLC card.
5. Remove old battery.
6. Insert new battery no more than one minute later.
14 (14)
"CLC checksum error (see C-0-0068)"

C-0-0048: 14
The CLC checks the validity of all A/C parameters by means of a

checksum. Every parameter that is challenged durng this sum is entered
in the "list of invalid A and C parameters" (C-0-0068).
Cause:
1. New CLC, parameters were not yet inscribed.
2. Parameter loss (e.g., due to battery power loss).
Remedy:
1. Load the parameter.
2. Write into the challenged parameter, e.g., via a terminal.
15
General procedure with this CLC display

A list of errors indicating faulty parametrization is a series of subdisplays
to this display.
In this case, it is necessary to alter one or more parameters. To do so
requires connecting a user interface, e.g., a CLC terminal.
The diagnostics parameters C-0-0046 through C-0-0048 specify those
parameters which must be changed.
15 (15)

C-0-0048: 15
A number of parameters are acknowledged as invalid during the

plausibility check. The relevant parameters are entered into the "list of
invalid A and C parameters" (C-0-0068).
Remedy:
1. Read out parameter C-0-0068.
2. Correct the input value of the relevant parameter.
15 (152)
"Process data are invalid (C-0-0129 / C-0-0128 / C-0-0127 /

C-0-0126 / C-0-0131 / C-0-0132 and DBs)"
C-0-0048: 152
The configuration of the fieldbus via the CLC-D has triggered the
plausibility monitor.
The parameters which configure the fieldbus and/or the data module
have inconsistent values.
SYNAX
Cause:
1. A write-protected object is configured in "Fieldbus: object list of
process data output" (C-0-0128).
2. An object was an unallowable length is configured in "Fieldbus: object
list of process data input" (C-0-0127) or "Fieldbus: object list of
process data output" (C-0-0128). This can occur in the case of an
unsuitable "Fieldbus: length of process data channel" (C-0-0126).
3. An object configured in "Fieldbus: object list of process data input"
(C-0-0127) or "Fieldbus: object list of process data output" (C-0-0128)
is not parametrized in the relevant data module. For example, in the
case of an activated multiplex channel the base objects relegated to
the data modules must have as many elements as his parametrized in
"Fieldbus - multiplex size" (C-0-0131).
Remedy:
1. Check all parameters for the configuration of the fieldbuses and the
data modules and correct, if necessary.
15 (153)
"Parameter channel is not possible (see C-0-0126 and

C-0-0129)"
C-0-0048: 153
A configuration of the fieldbus via the CLC-D has actuated the plausibility
monitor.
Cause:
1. The parameter channel is parametrized in "Fieldbus - control word"
(C-0-0129). It requires six words of the process data channel. The
"Fieldbus: length of process data channel" (C-0-0126), however, is
smaller than six words.
Remedy:
1. Set C-0-0126 to at least six words or delete parameter channel in
C-0-0129.
15 (154)

C-0-0126/C-0-0129/C-0-0132) "
C-0-0048: 154
A configuration of the fieldbus via the CLC-D has actuated the plausibility
monitor.
Cause:
1. The multiplex channel is parametrized in "Fieldbus - control word"
(C-0-0129). The "Fieldbus - start address of multiplex channel"
(C-0-0132), however, lies outside of the process data channel (see
"Fieldbus: length of process data channel (C-0-0126)).
Remedy:
1. Coordinate C-0-0126 or delete the multiplex channel in C-0-0129.
SYNAX
15 (160)
4-7
"More than one register controller per axis not possible"

C-0-0048: 160
More than one register controller is working the specified axis.

Remedy:
1. Deactivate register controller (A-0-0025)
2. Correct register controlled axes (A-0-0087)
15 (161)
"Winding axis must be in speed synchronization (A-0-0003,

A-0-0025)"
C-0-0048: 161
The winding function (see "process control - control word", A-0-0025) for
the specified axis (see C-0-0046) is activated.
This winding axis must be speed synchronous.
Remedy:
1. Deactivate the winding ("process control - control word", A-0-0025)
2. Parametrize the winding axis as a speed synchronous axis
("synchronization mode", A-0-0003)
15 (170)
"C-0-0039/C-0-0040: Number of entries not equal"

C-0-0048: 170
The parameters
"analogue channels - select source parameters" (C-0-0039) and
"analogue channels - select target parameters" (C-0-0040)
are of unequal length.
Remedy:
1. Correct the input value of the parameter.
15 (171)
"A-0-0008/C-0-0039: Activated analogue channel not linked"

C-0-0048: 171
An analogue input activated in parameter "analogue channels - analogue

input control word" (A-0-0008) is not linked to parameter "analogue
channels - select source parameters" (C-0-0039).
Remedy:
1. Deactivate the channel in "analogue channels - analogue input control
word" (A-0-0008) or
2. Change "analogue channels - select source parameters" (C-0-0039).
15 (175)
"A-0-0030: Process control P-gain too high"

C-0-0048: 175
An error in calculation would result from the value set in "process

controller 1 - proportional gain" (A-0-0030) (value too big).
Remedy:
1. Reduce parameter "process controller 1 - proportional gain"
(A-0-0030).
15 (176)
SYNAX
"A-0-0025: Analogue channel for tension control not

defined"
C-0-0048: 176
A tension controller has been set in the relevant axis (for address see
"SYNAX - error source" (C-0-0046)).
Via parameter "analogue channels - select target parameters"
(C-0-0040) the actual value for the tension controller "process actual
value" (A-0-0027) must be allocated to an analogue input.
Remedy:
1. Define an analogue input for the parameter "process actual value"
(A-0-0027) or
2. Deactivate the tension control in "process control - control word"
(A-0-0025).
15 (177)
"A-0-0025: Analogue channel for the tension control not

activated"
C-0-0048: 177
A tension controller has been set in the relevant axis (for address see
"SYNAX - error source" (C-0-0046)).
An analogue channel must be activated via parameter
"analogue channels - analogue input control word" (A-0-0008),
"analogue channels - select source parameters" (C-0-0039) or
"analogue channels - select target parameters" (C-0-0040).
Remedy:
1. Activate an analogue input for parameter "process actual value"
(A-0-0027) or
2. Deactivate tension control in "process control - control word"
(A-0-0025).
15 (178)
"Tension controlled axis must be speed synch. (A-0-0003,

A-0-0025, A-0-0087)"
C-0-0048: 178
A tension controller (see "process control - control word", A-0-0025) is

activated for the specified address (see C-0-0046). The axes controlled
by this tension controller must be speed synchronous.
Remedy:
1. Deactivate tension controller ("process control - control word",
A-0-0025)
2. Parametrize the tension-controlled axes as speed synchronous axes
("synchronization mode", A-0-0003)
SYNAX
15 (179)
4-9
"More than one tension controller per axis not possible"

C-0-0048: 179
More than one tension controller is working the specified axis.

Remedy:
1. Deactivate tension controller ("process control - control word",
A-0-0025)
2. Correct tension controlled axes ("process control - drive addresses",
A-0-0087)
15 (180)
"Parameter A-0-0038 not correct" (in preparation)

C-0-0048: 180
When switching from parametrization into operating mode, the CLC

transmits the parameter "bipolar torque limit" (A-0-0038) into the drive
parameter "bipolar torque/force limit value" (S-0-0092). If this should fail,
then the above error message is generated.
Remedy:
1. Read out parameter "bipolar torque/force limit value" (S-0-0092) from
drive.
2. If parameter S-0-0092 is in the drive, then note the min./max. of this
value. Correct operating data of A-0-0038 and "bipolar torque limit reduced" (A-0-0037).
3. If parameter S-0-0092 is not in drive, then contact INDRAMATCustomer Service.
15 (181)
"C-0-0013: Non-permissible DEA address (see C-0-0002)"

C-0-0048: 181
There are inputs and outputs of the DEA in the I/O logic, e.g., _E:D03.01)
which point to addresses of drives not accomodated for in the ring, see
"addresses projected drives" (C-0-0002).
Remedy:
1. Remove the respective inputs in the I/O logic.
2. Generate a configuration which contains the required addresses.
15 (182)
"C-0-0013: Synchronization mode not permissible

(A-0-0003)"
C-0-0048: 182
Input "synchronization mode" (_E:F#.05) is not in the I/O logic, but the
synchronization mode of the relevant drive is deactivated (A-0-0003).
Remedy:
1. Remove the respective inputs from the I/O logic.
15 (183)
SYNAX
"C-0-0013: Addressed X-I/O not permissible

(see C-0-0024/C-0-0033)"
C-0-0048: 183
X I/Os have been used in the I/O logic, but none of the following
conditions have been met:
1. The CLC is a PC plugin card (CLC-P). The X I/Os, in this case, are on
the dual port RAM.
2. Transmission via a serial interface (legal only with CLC-D) has been
set in "host communication - control word" (C-0-0033). The X I/Os, in
this case, are on the serial interface.
Parameter "CLC - hardware version" (C-0-0024) will tell whether this is a
CLC-P or CLC-D.
Remedy:
1. Remove the relevant inputs from the I/O logic.
2. If necessary, correct parameter "host comumunication - control word"
(C-0-0033).
3. Contact INDRAMAT Customer Service.
15 (184)
"C-0-0013: Idle mode not permissible (see A-0-0009)"

C-0-0048: 184
The input "idle mode" (_E:F#.06) is in the I/O logic, but the idle mode of
the relevant drive has been deactivated (A-0-0009).
Remedy:
1. Remove the relevant input in the I/O logic.
15 (185)
"C-0-0013: Setup mode not permissible (see A-0-0009)"

C-0-0048: 185
Input "setup mode" (_E:F#.04) is in the I/O logic, but the setup mode of
the relevant drive has been deactivated (A-0-0009).
Remedy:
1. Remove the respective input in the I/O logic.
15 (186)
"C-0-0013: Special mode not permissible (see A-0-0070)"

C-0-0048: 186
Input "special mode" (_E:F#.23) is in the I/O logic, but no special mode
has been set for the relevant drive (A-0-0070 = 0).
Remedy:
1. Remove the relevant input in the I/O logic.
15 (187)
"C-0-0013: Non-permissible version of PARA.EXE"

C-0-0048: 187
The source file of the I/O logic (*.TXT) was translated with the wrong
program (PARA.EXE). The file thus translated (*.ASC) will not run.
Remedy:
1. Use the correct PARA.EXE version.
SYNAX
15 (188)
4-11
"C-0-0013: Data integrity violated"

C-0-0048: 188
The I/O logic contains false data and cannot run.

Cause:
1. The I/O logic was not successfully loaded.
2. Parameter "I/O assignment of internal/external I/Os" (C-0-0013) was
manually altered.
Remedy:
1. Retranslate the I/O logic (*.TXT) with PARA.EXE.
2. Load the translated I/O logic (*.ASC).
15 (189)

(e.g., ECODRIVE)"
C-0-0048: 189
Inputs and outputs are in the I/O logic, e.g., _E:D03.01 which point to
addresses of drives which do not contain a DEA.
Remedy:
1. Remove the relevant inputs in the I/O logic or
2. generate a configuration with a drive with DEA at the respective
address.
15 (190)
"CLC-link - other link master already active"

C-0-0048: 190
There are several link masters in the master axis link.

Cause:
Each link participant parametrized as a link master checks whether
another link master is already present or not. If there is, then this error
message is generated and the CLC remains passive within the CLC link.
Remedy:
Check parameter C-0-0102 of all the CLCs. The LED H11 and H12
displays whether a DAQ has been configured as a link master or slave.
15 (191)

C-0-0048: 191
The hardware combination of CLC with plugin card does not permit a
CLC link (e.g., CLC-D02.1M with DAQ01.2M).
Cause:
The function only available starting with CLC-D02.3M.
Remedy:
1. change C-0-0102 (no CLC link)
2. replace CLC hardware (CLC link)
15 (192)
SYNAX
"C-0-0013: PLC-interface not allowed on CLC-D and

CLC-P01"
C-0-0048: 192
Cause:
The functionality is not available until CLC-P02.
Remedy:
1. Change I/O logic: reload C-0-0013.
15 (193)

(A-0-0003/A-0-0009/A-0-0070)"
C-0-0048: 193
It is not permitted to use different encoders to position control the drive.

Example: phase synchronization on the external encoder (A-0-0003 =
0x900B) and set-up on the motor controller (A-0-0009 = 0x13)
Remedy:
Correct A-0-0003, A-0-0009 and A-0-0070.
15 (194)
"Phase synchronization & absolute format not possible

(see A-0-0001/A-0-0003)"
C-0-0048: 194
Combining angle synchronization and a translatory format is illegal.

Remedy:
Change parameter "axis type" (A-0-0001) or "synchronization mode"
(A-0-0003).
15 (195)
"A-0-0003: Drive does not support selected sync. mode"

C-0-0048: 195
The relevant drive will not support the synchronization mode specified in
A-0-0003 although the value parameterized in A-0-0003 was
acknowledged as correct by the CLC.
Example: An application of the external encoder was parametrized
although there is no external encoder.
Remedy:
1. Check and change parameter "synchronization mode" (A-0-0003).
15 (196)
"A-0-0070: Drive does not support selected special mode"

C-0-0048: 196
The relevant drive does not support the special mode entered in
A-0-0070 although the parametrized value in A-0-0070 was
acknowledged as correct by the CLC.
Example: An application of the external encoder was parametrized
although there is no external encoder.
Remedy:
1. Check and change parameter "special operation mode" (A-0-0070).
SYNAX
15 (197)
4-13
"S-0-0103: Modulo value = 0 is invalid (see A-0-0001)"

C-0-0048: 197
The modulo value in the drive may not equal 0 if modulo axis (A-0-0001)
is set.
Remedy:
1. Check and change the parameter "modulo value" (S-0-0103).
15 (198)

(A-0-0070/A-0-0071/A-0-0072/A-0-0073)"
C-0-0048: 198
A CLC-P is needed for the selected configuration of the special operating

modes.
Cause:
If special operating modes with real-time data exchange
parametrized via the DUAL port RAM, then a CLC-P is needed.
are
Remedy:
1. Correct parameters A-0-0070, A-0-0071, A-0-0072 and A-0-0073.
2. Use a CLC-P.
15 (199)
"Pattern control & modulo format not permissible

(see A-0-0001/A-0-0003)"
C-0-0048: 199
It is illegal to combine pattern control and modulo weighting.

Remedy:
Change parameter "axis type" (A-0-0001) or "synchronization mode"
(A-0-0003).
15 (220)
"A-0-0025: Too many register controllers activated"

C-0-0048: 220
Too many register controllers have been activated.

Remedy:
1. Deactivate register control (see A-0-0025).
2. Runup into operating mode again.
15 (221)

(C-0-0011/C-0-0033/C-0-0104/Jumper)"
C-0-0048: 221
There is a multiple allocation of serial interface A (X27) due to incorrect

parametrization.
Note:
If a serial interface has been assigned more than once, then it

may be necessary to temporarily insert Jumper S2 or I6 (at
CLC-P02) to obtain access to the parameters with SYNTOP.
SYNAX
Remedy:
Change the parameters:
1. "host communication - control word" (C-0-0033) or
2. "serial service interface - control word" (C-0-0104) or
3. "pattern data - source" (C-0-0011) or
4. control / remove jumper S1 or I5 (at CLC-P02)/S2 or I6 (at CLC-P02).
15 (222)

(C-0-0011/C-0-0033/C-0-0104/Jumper)"
C-0-0048: 222
There is multiple allocation of serial interface B (X28) due to faulty

parametrization.
Note:
If a serial interface has been assigned more than once, then it

may be necessary to temporarily insert Jumper S2 or I6 (at
CLC-P02) to obtain access to the parameters with SYNTOP.
Remedy:
Change parameters:
1. "host communication - control word" (C-0-0033) or
2. "serial service interface - control word" (C-0-0104) or
3. "pattern data - source" (C-0-0011) or
4. control / remove jumper S1 or I5 (at CLC-P02)/S2 or I6 (at CLC-P02).
15 (223)

(see A-0-0003/A-0-0025)"
C-0-0048: 223
The functions cam and register control with time measurement cannot be
conducted simultaneously.
Remedy:
Change parameter:
1. "operating mode" (A-0-0003) and
2. "process control - control word" (A-0-0025).
15 (224)
"Register cont. and oscilloscope not possible

(see A-0-0025/C-0-0107)"
C-0-0048: 224
The functions register control with time measurement and oscilloscope

function cannot be conducted simultaneously.
Remedy:
Change parameters:
1. "process control - control word" (A-0-0025) and
2. "oscilloscope function - control word" (C-0-0107)
SYNAX
15 (225)
4-15
"Cam/register/Osci. not possible (see A-0-003/25/C-0-0107)"

C-0-0048: 225
The functions cam, register control and oscilloscope cannot be

conducted simultaneously.
Remedy:
Change parameters:
1. "synchronization mode" (A-0-0003),
2. "process control - control word" (A-0-0025) and
3. "oscilloscope function - control word" (C-0-0107).
15 (226)
"Drive does not support oscilloscope function"

C-0-0048: 226
A drive was configured in parameter "oscilloscope function - drive

addresses" (C-0-0108) which does not support the oscilloscope function.
Remedy:
Remove the address entered in "SYNAX - error source" (C-0-0046) from
the parameter "oscilloscope function - drive addresses" (C-0-0108).
15 (227)

C-0-0048: 227
The
I/O
logic
contains
DEA28
inputs
and
outputs
(e.g., _E:Z01.01) even though the DEA28 has not been inserted.
Remedy:
1. insert DEA28 or
2. remove the relevant instruction from the I/O logic
15 (228)

C-0-0048: 228
The
I/O
logic
contains
DEA29
inputs
and
outputs
Remedy:
1. insert DEA29 or
15 (229)

C-0-0048: 229
The
I/O
logic
contains
DEA30
inputs
and
outputs
Remedy:
1. insert DEA30 or
15 (232)
SYNAX
"A-0-0009: Drive does not support selected set up mode"

C-0-0048: 232
The relevant drive does not support the set-up parametrized in A-0-0009.
Remedy:
Check and change parameter "configuration idle mode / set up mode"
(A-0-0009).
15 (233)

C-0-0048: 233
Using parameter "password" (S-0-0267) the drive can be locked against

parameter changes.
SYNAX needs drives that are not locked.
Remedy:
1. Unlock password, see "password" (S-0-0267).
2. Call Indramat.
15 (234)
"Electr. gear ratio not possible (s. S-0-0236, S-0-0237)"

C-0-0048: 234
It is not allowed to parametrize the electronic gear ratio.

The quotient
S 0 0237
is either too small ( 0) or too large ( ).
S 0 0236
Remedy:
1. Change parameter S-0-0236 or S-0-0237.
15 (235)

(P-0-0156/P-0-0157)"
C-0-0048: 235
In parameter "register control - target parameter selection" (A-0-0107)

the master drive gear has been selected as target parameter of the
register control.
This is not available in the drive (e.g., drive firmware ELS04VRS).
Remedy:
1. Replace drive.
2. Replace drive firmware.
3. Change A-0-0107.
15 (236)
"Register control only possible with modulo axis

(see A-0-0001, A-0-0025)"
C-0-0048: 236
A register controller axis (see A-0-0025) must be a modulo axis (see

A-0-0001).
Remedy:
1. A-0-0001 or A-0-0025 must be re-parametrized
SYNAX
15 (237)
4-17
"Register controlled axis without synchronization

(see A-0-0003)"
C-0-0048: 237
The specified axis is controlled by the register controller. This

necessitates the parametrization of a synchronization operating mode.
Remedy:
1. Change the "Process control - drive addresses" (A-0-0087) of the
register controller axis.
2. Change the "Synchronization mode" (A-0-0003) of the specified axis.
15 (240)

(C-0-0013, C-0-0049, A-0-0036)"
C-0-0048: 240
High speed cams and I/O logic outputs were used on the same DEA 4.1
drive.
Remedy:
1. Deactivate high speed waypoints (parameter "high speed cam
switches - control word", C-0-0049).
2. Output high speed waypoints at different DEA 4.1, DEA 28.1
(parameter "digital I/O - configuration", A-0-0036; parameter "high
speed cam switches - control word", C-0-0049).
3. Output I/O logic outputs to different DEA 4.1, DEA 29.1, DEA 30.1
(parameter "I/O - assignment of internal/external I/Os", C-0-0013).
15 (241)

(C-0-0013, C-0-0049)"
C-0-0048: 241
High-speed waypoints and I/O logic outputs were used on DEA 28.1.
Remedy:
1. Deactivate high-speed waypoints (parameter "high speed cam
2. Output the high-speed waypoint outputs at DEA drive (parameter
"digital I/O - configuration", A-0-0036; parameter "high speed cam
3. Output the I/O logic outputs to different DEA 4.1, DEA 29.1, DEA 30.1
(parameter "I/O - assignment of internal/external I/Os", C-0-0013).
15 (242)
"C-0-0013: DEA 4.1 and DEA 8.1 simultaneously not

possible"
C-0-0048: 242
DEA 4.1 and DEA 8.1 cannot simultaneously be addressed in one and
same drive via the I/O logic.
Remedy:
1. Change I/O logic.
15 (243)
SYNAX

C-0-0048: 243
A DEA8.1 card was used for the specified drive in the I/O logic or in the
high-speed cam switch group.
The drive does not support this DEA8.1 however.
Remedy:
1. Change I/O logic (e.g., DEA4.1) or
2. do not parametrize the high-speed cam switch group to the DEA8.1.
15 (244)

(real time bits)"
C-0-0048: 244
Socalled real-time bits are needed via functions

cam axis (A-0-0003)
oscilloscope functions (C-0-0108)
register controller (A-0-0025)
relative set-up (A-0-0070)
Of these, only two are present.
Too many of the listed functions were activated for the specified drive
address.
Only a maximum of two functions may be activated.
Remedy:
1. Deactivate functions not required.
15 (250)

(A-0-0133) "
C-0-0048: 250
The group parameter additive - value (A-0-0132) can only affect phasesynchronous axes and cam axes.
Axes have, however, been entered in parameter "Group parameter
additive - drive addresses" (A-0-0133) that do not meet this condition.
Remedy:
1. Correct the addresses in A-0-0133 or
2. change synchronization mode in A-0-0003.
15 (251)
"More than one group parameter per axis not possible"

C-0-0048: 251
Only one group parameter can effect an axis.

More than one group parameter link is, however, present for the
specified drive address.
Remedy:
1. Check parameter "Group parameter additive - drive addresses"
(A-0-0133) of all axes and ensure that no drive address has been
entered or is listed twice.
SYNAX
16 (20)
4-19
"Non-supported drive type

C-0-0048: 20
A connected drive could not be identified.

The address of the relevant drive is specified in parameter "SYNAX error source" (C-0-0046).
Remedy:
1. IMPORTANT: Read out the text of parameter "manufacturer version"
(S-0-0030) and make a note of it, e.g., "DSM2.3-ELS-02V03".
16 (21)
"Non- supported drive firmware"

C-0-0048: 21
The SYNAX firmware used is not compatible with the firmware in the
drive.
The address of the relevant drive is in parameter "SYNAX - error source"
(C-0-0046).
Remedy:
1. IMPORTANT: Read out the text of parameter "manufacturer version"
(S-0-0030) and make a note of it, e.g., "DSM2.3-ELS-02V03").
17 (17)
"Virtual master axis error"

C-0-0048: 17
The virtual master axis is signalling an error, e.g., E-stop of the virtual
master axis.
Remedy:
1. Make a note of the error and investigate, if necessary, what, for
example, caused the E-stop (emergency stop).
2. Clear the virtual master axis error.
17 (105)
"Virtual master axis - position value corrupted"

C-0-0048: 105
The master axis position of the virtual master axis is checked but once
for validity upon reaching master axis mode (checksum).
Cause:
1. A new CLC was used with a non-initialized RAM memory.
2. Data integrity was lost, e.g., as a result of a faulty RAM.
Remedy:
1. "Real/Virt master - clear error" (_E:L01.16).
2. If necessary, set position of the virtual master axis with "virtual master
enable" (_E:L01.06) or "VM preset position" (_E:L01.20).
17 (110)
SYNAX
"C-0-0050 too short for selected HS-waypoints (C-0-0049)"

C-0-0048: 110
The parameter "high speed cam switches - ON/OFF angle"

(C-0-0050) is checked for required length when progressing from
parametrization mode into operating mode.
Cause:
The parameter "high speed cam switches - ON/OFF angle" (C-0-0050) is
not as long as required by parameter "high speed cam switches -control
word" (C-0-0049).
Remedy:
1. Enter a sufficient number of angles in parameter C-0-0050.
2. Deactivate high speed cam in parameter C-0-0049.
17 (111)
Too many DEA cards for HS waypoints activated

(C-0-0049, A-0-0036)
C-0-0048: 111
The cam function is activated in parameter "high speed cam switches control word" (C-0-0049). DEA cards are allocated to these cams in
parameter "digital I/O - configuration" (A-0-0036).
Too many DEA cards have been allocated to the number of cams
selected.
Remedy:
1. Change C-0-0049.
2. Change A-0-0036.
18 (18)

C-0-0048: 18
When using a real master axis, the position of the real master axis, upon
switching the CLC on, is compared with the final value just prior to shut
down. If the difference is greater than the value "real master - position
window" (C-0-0025), then this error is generated.
This check is conducted until the input "RM position monitoring enable"
(_E:L01.15) is set.
Cause:
1. The master axis was moved while the machine was shut off.
2. A new CLC was put into operation.
Remedy:
1. Keep the following axes from synchronizing with the new master axis
position.
2. Clear error.
SYNAX
18 (100)
4-21
"Real master axis - master encoder error"

C-0-0048: 100
The encoder monitoring device was actuated with the use of a redundant
encoder for the real master axis. The master encoder is hunting.
Cause:
1. The coupling unit is defective.
2. The encoder is defective.
3. The encoder cable is defective.
4. Monitoring window "real master - redundant encoder monitoring
window" (C-0-0073) too small.
Remedy:
1. Check both encoders.
2. Correct the parameter by using the parameter "real master redundant encoder max. position difference" (C-0-0074), if necessary.
18 (101)

C-0-0048: 101
The encoder monitoring device was actuated with the use of a redundant
encoder for the real master axis. The master encoder is hunting.
Cause:
1. The coupling unit is defective.
2. The encoder is defective.
3. The encoder cable is defective.
4. Monitoring window "real master - redundant encoder monitoring
window" (C-0-0073) too small.
Remedy:
1. Check both encoders.
2. Correct the parameter by using the parameter "real master redundant encoder max. position difference" (C-0-0074), if necessary.
21 (230)
"SERCOS transmission error (no drive responds)

C-0-0048: 230
A SERCOS interface transmission could not be successfully concluded

(time out monitoring).
At the time of this transmission, one or several axes would not respond.
The SYNAX ring remains in initialization mode. A progression is only
posible if the CLC is switched OFF and ON.
Cause:
1. Fiber optic cable ring defective
-or-
2. Drive was switched off.

Remedy:
1. Switch drive and CLC off (reset possible with CLC-P).
2. Check fiber optic cable ring.
21 (231)
SYNAX

initialization"
C-0-0048: 231-299
An error occurred during the transmission of a parameter to the drive

while initializing the SERCOS interface ring and drives.
This error may not occur with a system that is already successfully
operating. There is a problem in the transmission path, i.e., LWL ring, if it
does.
This error can occur during startup if, for example, a drive used
does not support a specific parameter or
it does not permit the value of a parameter that is to be transmitted.
In this case, it is possible to start up the system by changing
parametrization.
Remedy:
1. IMPORTANT: Read out the number from parameter "SYNAX - error
number" (C-0-0048) and make a note of it (e.g., 231).
32 (140)
"3964R Serial interface overrun"

C-0-0048: 140
An overrrun error has occurred at the interface.

Remedy:
1. Clear error, restart transmission.
2. If the error occurs again, contact INDRAMAT Customer Service.
32 (141)
"3964R Serial interface parity error"

C-0-0048: 141
A parity error occurred at the serial interface.

Cause:
1. First failure (e.g., due to EMC)
2. Repetitive failure, e.g., due to faulty transmission path (e.g., defective
line).
Remedy:
1. Check transmission path.
2. Clear error.
3. Restart transmission.
SYNAX
32 (142)
4-23
"3964R Serial interface transmission error (Frame)"

C-0-0048: 142
A frame error has occurred at the serial interface.

Cause:
1. Incorrectly set data rate, parity and so on.
Remedy:
1. Set data transmission correct, also see "Host communication - control
word" (C-0-0033).
33 (150)

C-0-0048: 150
Problems have occurred on the field bus which do not permit the
exchange of data.
Cause:
These problems are field bus specific.
Remedy:
Evaluate the diagnosis of the field bus master and eliminate the faults.
Check the serial connection (connector and cable) or
check the bus configuration of the master
33 (151)
"Non-supported firmware version of the interface board"

C-0-0048: 151
The CLC-D has detected an invalid firmware version of the interface card
during initialization.
Cause:
The firmware version of the interface card is not that of the SYNAX
version used.
Remedy:
Use the interface firmware that accords to the firmware configuration of
the SYNAX version.
34 (34)
"DEA28: External power supply error

C-0-0048: 34
The DEA28 has galvanically isolated inputs and outputs. To operate

these correctly, an external power source must be applied.
Cause:
The external power supply exceeds the +18V < Ui < +32V limits.
Remedy:
Check the external power source.
35 (35)
SYNAX

C-0-0048: 35

Cause:
Remedy:
36 (36)

C-0-0048: 36

Cause:
Remedy:
40 (40)
"CLC-link - ring break (primary ring)"

C-0-0048: 40
The link participant has detected an LWL break in the link ring (primary
ring).
Cause:
Each DAQ monitors its optical inputs. With missing signals, an LWL
break is detected.
Remedy:
Check LED H7 (ERR SERC) on the DAQ (warped display, LWL break
display).
The LWL break is physically "before" that subscriber that signals this
error.
42 (42)
"CLC-link - master position fault (MDT)"

C-0-0048: 42
The transmission of the master axis position by the link master to the link
subscriber is experiencing problems.
Cause:
Data transmission interference (bit error) link MDT of two sequential
cycles is faulty.
Remedy:
Check LED H7 (DAQ) and LWL, if necessary.
SYNAX
43 (43)
4-25
"CLC-link - master position fault (AT)"

C-0-0048: 43
The transmission of the master axis position by the link slave to the link
master is experiencing interference.
The parameter "SYNAX - error source" (C-0-0046) contains the affected
link address.
Only those master axis positions are monitored that are used in the own
SYNAX ring.
Cause:
Data transmission interference (bit error), link AT of a link slave of two
sequential cycles is faulty.
Remedy:
Check LED H7 (DAQ) and LWL, if necessary.
44 (44)
"CLC-link - selected link address not permitted"

C-0-0048: 44
In the case of the CLC link, the link address set on the DAQ may only
range between 1 and 32.
Cause:
The address switches are read and checked after powering up and when
progressing into phase 4.
Remedy:
Change DAQ address.
80 (80)
"More than one extension card not possible (CLC

hardware)"
C-0-0048: 80
It is not possible to operate the CLC-D with the plugin cards.

Cause:
There are too many plugin cards on the CLC. The given CLC hardware
stipulates that only one plugin card can be operated.
Remedy:
Remove the plugin cards
Use a CLC-D02.3 or higher
90
General procedure with this CLC-D display

This displays a series of errors that only occur in conjunction with the
electronic pattern control.
The diagnostics parameters C-0-0046 through C-0-0048 supply more
precise information about the nature of these errors.
90 (200)
SYNAX

C-0-0048: 200
Overflow occurred at the serial interface to the electronic pattern control.

Remedy:
90 (201)

C-0-0048: 201
A parity error occurred at the serial interface to the electronic pattern

control.
Cause:
1. Defective line.
2. Interference.
Remedy:
1. Check the line.
90 (202)

C-0-0048: 202
A frame error occurred at the serial interface to the electronic pattern

control.
Cause:
1. Incorrectly set data rate, parity and so on.
Remedy:
1. Set data transmission correctly, see "pattern data - source"
(C-0-0011).
90 (203)

C-0-0048: 203
The internal data buffer on the CLC has overflowed.

Remedy:
90 (204)

C-0-0048: 204
Remedy:
1. Correct the pattern data.
90 (205)

C-0-0048: 205
Remedy:
SYNAX
90 (206)
4-27

C-0-0048: 206
Remedy:
90 (207)

C-0-0048: 207
Over all of the data of a pattern data telegram, a longitudinal parity is

generated. The parity does not agree with the parity received by the CLC.
Cause:
1. Pattern computer has generated faulty parity.
2. Transmission error.
90 (208)

C-0-0048: 208
Remedy:
90 (209)

C-0-0048: 209
The value in the pattern data is greater than the value in "negative
pattern limit" (A-0-0039).
Remedy:
1. Correction in pattern computer.
90 (210)
"Pattern data negative pattern limit exceeded"

C-0-0048: 210
The value in the pattern data is greater than the value in "positive pattern
limit" (A-0-0040).
Remedy:
90 (211)
"Pattern data limits between received target pos. exceeded"

C-0-0048: 211
The increment widths specified in the pattern data have exceeded the
limits specifed in "pattern control - limits between received target
positions" (A-0-0049).
Remedy:
90 (213)
SYNAX
"Pattern data transmission not in pattern control

operating mode - in preparation
C-0-0048: 213
A pattern data transmission has taken place but the drives were not in
"electronic master gearbox" mode.
Remedy:
1. Check pattern data transmission.
91 (91)
"SERCOS interface - ASIC: initialization error"

C-0-0048: 91
The check of the SERCOS interface - ASIC produced an error.

Cause:
1. The dual port RAM is defective.
2. A time out error with a reset of the SERCOS interface - ASIC.
Remedy:
1. Replace the CLC card.
92 (92)

C-0-0048: 92
The check of the dual port RAM of the CLC-P generated an error.
Cause:
1. The dual port RAM is defective.
2. The PC wrote into the dual port RAM during the check.
Remedy:
1. Replace the CLC card.
2. Change the PC program so that the PC cannot write during the dual
port RAM test.
93 (93)
"DAQ: SERCOS interface - ASIC: initialization error"

C-0-0048: 93
Once the CLC-D/DAQ is switched on

a software reset and
a dual port ram test
are exected.
If one of these operations should fail, then this error is generated.
Cause:
A hardware error occurred during the initialization of the DAQ.
Remedy:
Replace DAQ.
SYNAX
94 (94)
4-29

C-0-0048: 94
The hardware identification on the CLC is wrong.

Cause:
1. The CLC hardware does not match the DAQ application. A CLC with
a higher hardware version is needed or equal to 2.2.
2. Incorrect EEPROM entry.
3. EEPROM entry does not match hardware.
Remedy:
1. Replace CLC card (hardware version higher or equal to 2.2).
3. CLC-card may have to be sent back to INDRAMAT.
95 (4000+x) "Operating system error"

C-0-0048: 4000+x
An operating systems error has occurred in the CLC system.

Remedy:
1. IMPORTANT: Note number (e.g., 4001).
96

C-0-0048: 96
The hardware test of the inserted fieldbus card (e.g., DBS, DPF) resulted
in failure.
Remedy:
1. Replace CLC and fieldbus card and send to INDRAMAT Customer
Service.
98 (3000+y) Drive error

Example: "Motor overtemperature"
C-0-0048: 3000+y
An error has occurred in the drive. The diagnosis parameter (S-0-0095)

of the relevant drive is copied into "SYNAX - diagnostics text" (C-0-0047).
The "error message number" (P-0-0009) = y plus 3000 is copied into
parameter "SYNAX - error number" (C-0-0048). The address of the drive
is listed in parameter "SYNAX - error source" (C-0-0046).
Note:
In parameter "SYNAX - diagnostics text" (C-0-0047) "drive

error" will not be listed but rather, e.g., "motor
overtemperature".
SYNAX
SYNAX Reference List 5-1
SYNAX
SYNAX Reference List
5.1
Referenced firmware
Product firmware
(order designation):
Printed board firmware

(EPROM labelling):
CLC-P / CLC-D &

CCD
FWA-CLC*DP-SY*-05VRS-MS
FWC-CLC*DP-SY*-05VRS-MS
CLC-D & CCD

+ Interbus
FWA-CLC*DP-SS1-05VRS-MS
FWC-DBS3.1-CI1-02VRS-NN
CLC-D & CCD

+ Profibus
FWA-CLC*DP-SP1-05VRS-MS
FWC-DPF5.1-CP1-02VRS-NN
CLC-D &
drive family DIAX03
FWA-DIAX03-SY2-05VRS-MS
FWC-DSM2.3-ELS-04VRS-MS
CLC-D &
drive family DIAX03
drive family DIAX03
FWA-DIAX03-ELS-04VRS-MS
drive family DIAX03
CLC-D & Profibus

drive family DIAX03
FWA-DIAX03-SP1-05VRS-MS
CLC-D & Interbus

drive family DIAX03
FWA-DIAX03-SS1-05VRS-MS
FWC-DPS3.1-CI1-02VRS-NN
CLC-D &
drive family DIAX04
FWC-HSM1.1-ELS-05VRS-MS
drive family DIAX04
CLC-D & Profibus

drive family DIAX04
FWA-DIAX04-SP1-05VRS-MS
CLC-D & Interbus

drive family DIAX04
FWA-DIAX04-SS1-05VRS-MS
FWC-DPS3.1-CI1-02VRS-NN
Ecodrive
FWA-ECODRV-SSE-02VRS-MS
FWA-ECODRV-SSE-03VRS-MS
FWC-DKC2.1-SSE-02VRS-MS
FWC-DKC2.1-SSE-03VRS-MS
user interface
SYNTOP
SWA-SYNTOP-INB-03VRS-MS-CD600-COPY
SWD-SYNTOP-INB-03VRS-MS-CD600
Product:
Fig. 5-1: Referenced firmware
Note:
The software with suffix -COPY may be copied.
5-2 SYNAX Reference List
5.2
SYNAX
Supplementary documentation
Order text:
Title:
DOK-SYNAX*-SY*-05VRS**-FKB1-EN-P
SYNAX - Functional Description
DOK-SYNAX*-SY*-05VRS**-PRJ1-EN-P
SYNAX - Project Planning
SYNAX - Trouble Shooting Guide
DOK-SYNAX*-SY*-05VRS**-FVN1-EN-P
SYNAX - Version notes
DOK-SYNAX*-SY*-05VRS**-40M1-EN-P
SYNAX - Mappe 40-05V
DOK-SYNAX*-SY*-05VRS**-40M1-EN-D0600
General Support for SYNAX - Version 05VRS
DOK-DIAX03-ELS-05VRS**-50M1-EN-P
DIAX03 - Mappe 50-05V
DOK-DIAX03-ELS-05VRS**-50M1-EN-H1,44
General support for DIAX03 - Version 05VRS
DOK-ECODRV-SSE-03VRS**-57M1-EN-P
ECODRIVE - Mappe 57-03V
DOK-ECODRV-SSE-03VRS**-57M1-EN-H1,44
General support for ECODRIVE - Version 03VRS
Fig. 5-2: Supplementary documentation
Index 6-1
SYNAX
Index
3
3964R Serial interface overrun 4-22
3964R Serial interface parity error 4-22
3964R Serial interface transmission error (Frame) 4-23
A
A-0-0003
Drive does not support selected sync. mode 4-12
A-0-0008/C-0-0039
Activated analogue channel not linked 4-7
A-0-0009
Drive does not support selected set up mode 4-16
A-0-0025
Analogue channel for tension control not defined 4-8
Analogue channel for the tension control not activated 4-8
A-0-0025
Too many register controllers activated 4-13
A-0-0030
Process control P-gain too high 4-7
A-0-0070
Drive does not support selected special mode 4-12
A-0-0107
Master drive gear not available (P-0-0156/P-0-0157) 4-16
C
C-0-0013
Addressed DEA28 not plugged in 4-15
Non-permissible DEA address (e.g., ECODRIVE) 4-11
C-0-0013
Addressed X-I/O not permissible (see C-0-0024/C-0-0033) 4-10
Data integrity violated 4-11
DEA 4.1 and DEA 8.1 simultaneously not possible 4-17
Idle mode not permissible (see A-0-0009) 4-10
Non-permissible DEA address (see C-0-0002) 4-9
Non-permissible version of PARA.EXE 4-10
PLC-interface not allowed on CLC-D and CLC-P01 4-12
Setup mode not permissible (see A-0-0009) 4-10
Special mode not permissible (see A-0-0070) 4-10
Synchronization mode not permissible (A-0-0003) 4-9
C-0-0039/C-0-0040
Number of entries not equal 4-7
C-0-0050 too short for selected HS-waypoints (C-0-0049) 4-20

Cam and register control not possible (see A-0-0003/A-0-0025) 4-14
Cam/register/Osci. not possible (see A-0-0003/25/C-0-0107) 4-15
CLC battery defective 4-4
CLC checksum error (see C-0-0068) 4-5
CLC EPROM defective 4-1
CLC hardware version incorrect 4-29
CLC in test mode continuous light 4-1
6-2 Index
SYNAX
CLC in test mode zero bit stream 4-1

CLC link not possible (CLC hardware) 4-11
CLC Parameter exceeds min./max. value (see C-0-0068) 4-4
CLC Parameter not correct (see C-0-0068) 4-5
CLC SRAM defekt 4-1
CLC-Hardware defekt 4-1
CLC-link - master position fault (AT) 4-25
CLC-link - master position fault (MDT) 4-24
CLC-link - other link master already active 4-11
CLC-link - ring break (primary ring) 4-24
CLC-link - selected link address not permitted 4-25
CLC-P - DUAL PORT RAM error 4-28
Combination of used functions not possible (real time bits) 4-18
Communication via the fieldbus is impossible 4-23
D
DAQ
SERCOS interface - ASIC
initialization error 4-28

DEA28
External power supply error 4-23
DEA29
DEA30
Drive addresses not correct (see C-0-0002, C-0-0086) 4-3

Drive does not support DEA8.1 card 4-18
Drive does not support oscilloscope function 4-15
Drive locked with password (S-0-0267) 4-16
E
Electr. gear ratio not possible (s. S-0-0236, S-0-0237) 4-16
Emergency reaction Phase 0 - mode change not possible 4-4
Error master encoder 4-2
F
Fiber optic ring not closed 4-3
Fieldbus card hardware failure 4-29
H
HS waypoints and I/O to DEA28.1 not possible (C-0-0013, C-0-0049) 4-17
HS waypoints and I/O to DEA4.1 not possible (C-0-0013, C-0-0049, A-0-0036) 4-17
M
Max. number of drives exceeded 4-4
More than one extension card not possible (CLC hardware) 4-25
More than one group parameter per axis not possible 4-18
More than one register controller per axis not possible 4-7
More than one tension controller per axis not possible 4-9
Motor overtemperature 4-29
Multiplex channel is not possible (see C-0-0126/C-0-0129/C-0-0132) 4-6
Index 6-3
SYNAX
N
No different feedbacks selectable (A-0-0003/A-0-0009/A-0-0070) 4-12
Non- supported drive firmware 4-19
Non-supported drive type 4-19
Non-supported firmware version of the interface board 4-23
O
Operating system error 4-29
P
Parameter A-0-0038 not correct 4-9
Parameter channel is not possible (see C-0-0126 and C-0-0129) 4-6
Parameter incomplete (-> S-0-0021) 4-2
Pattern control & modulo format not permissible (see A-0-0001/A-0-0003) 4-13
Pattern control data buffer overrun 4-26
Pattern control serial interface frame error 4-26
Pattern control serial interface overrun 4-26
Pattern control serial interface parity error 4-26
Pattern data checksum error 4-27
Pattern data error in number of axes 4-27
Pattern data limits between received target pos. exceeded 4-27
Pattern data negative pattern limit exceeded 4-27
Pattern data not in order 4-27
Pattern data positive pattern limit exceeded 4-27
Pattern data start byte faulty 4-26
Pattern data transmission not in pattern control operating mode 4-28
Pattern data undefined target position 4-26
Phase synchronization & absolute format not possible (see A-0-0001/A-0-0003) 4-12
Port A (X27) multiple assigned (C-0-0011/C-0-0033/C-0-0104/Jumper) 4-13
Port B (X28) multiple assigned (see C-0-0011/C-0-0033/C-0-0104/Jumper) 4-14
Process data are invalid (C-0-0129 / C-0-0128 / C-0-0127 / C-0-0126 / C-0-0131 /
C-0-0132 and DBs) 4-5
R
Real master axis - master encoder error 4-21
Real master axis - redundant encoder error 4-21
Real master axis moved 4-20
Register cont. and oscilloscope not possible 4-14
Register control only possible with modulo axis (see A-0-0001, A-0-0025) 4-16
Register controlled axis without synchronization (see A-0-0003) 4-17
S
S-0-0103
Modulo value = 0 is invalid (see A-0-0001) 4-13
SERCOS interface - ASIC

initialization error 4-28
SERCOS interface - double drive telegram failure 4-3

SERCOS interface - no drives connected 4-2
SERCOS interface - ring break 4-2
SERCOS interface - transmission error during initialization 4-22
SERCOS transmission error (no drive responds) 4-21
Special mode only with CLC-P possible (A-0-0070/A-0-0071/A-0-0072/A-0-0073) 4-13
6-4 Index
SYNAX
T
Target axis must be phase sync or cam axis (A-0-0133) 4-18
Tension controlled axis must be speed synch. (A-0-0003, A-0-0025, A-0-0087) 4-8
Too many DEA cards for HS waypoints activated (C-0-0049, A-0-0036) 4-20
V
Virtual master axis - position value corrupted 4-19
Virtual master axis error 4-19
W
Winding axis must be in speed synchronization (A-0-0003, A-0-0025) 4-7
SYNAX

Germany
Sales Region Central
Sales Region East
Sales Region West
Sales Region North
INDRAMAT GmbH
D-97816 Lohr am Main
Bgm.-Dr.-Nebel-Str. 2
INDRAMAT GmbH
D-09120 Chemnitz
Beckerstrae 31
INDRAMAT GmbH
D-40880 Ratingen
Harkortstrae 25
INDRAMAT GmbH
D-22525 Hamburg
Fhrhausstrae 11
Telefon: 09352/40-4817
Telefax: 09352/40-4989
Telefon: 0371/3555-0
Telefax: 0371/3555-230
Telefon: 02102/4318-0
Telefax: 02102/41315
Telefon: 040/853157-0
Telefax: 040/853157-15
Sales Region South
Sales Region Southwest
INDRAMAT Service-Hotline
INDRAMAT GmbH
D-80339 Mnchen
Ridlerstrae 75
INDRAMAT GmbH
D-71229 Leonberg
Bblinger Strae 25
INDRAMAT GmbH
Telefon: D-0172/660 040 6
Telefon: 089/540138-30
Telefax: 089/540138-10
Telefon: 07152/972-6
Telefax: 07152/972-727
-oderTelefon: D-0171/333 882 6
Customer service locations in Germany
Europe
Austria
Austria
Belgium
Denmark
G.L.Rexroth Ges.m.b.H.
Geschftsbereich INDRAMAT
Hgelingasse 3
A-1140 Wien
G.L.Rexroth Ges.m.b.H.
Randlstrae 14
A-4061 Pasching
Mannesmann Rexroth N.V.-S.A.

Industrielaan 8
B-1740 Ternat
BEC AS
Zinkvej 6
DK-8900 Randers
Telefon: +43 1/985 25 40-400

Telefax:+43 1/985 25 40-93
Telefon: +43 7229/644 01-36

Telefax: +43 7229/644 01-80
Telefon: +32 2/582 31 80

Telefax: +32 2/582 43 10
England
Finnland
France
France
Mannesmann Rexroth Ltd.

INDRAMAT Division
Broadway Lane, South Cerney
Cirencester, Glos GL7 5UH
Rexroth Mecman OY
Riihimiehentie 3
SF-01720 Vantaa
Rexroth - Sigma S.A.

Division INDRAMAT
Parc des Barbanniers 4,
Place du Village
F-92632 Gennevilliers Cedex

Division INDRAMAT
17, Loree du Golf
F-69380 Dommartin
Telefon: +44 1285/86 30 00

Telefax: +44 1285/86 30 03
Telefon: +358 9/84 91 11

Telefax: +358 9/84 63 87
Telefon: +33 1/41 47 54 30

Telefax: +33 1/47 94 69 41
Telefon: +45 87/11 90 60

Telefax: +45 87/11 90 61
Telefon: +33 4/78 43 56 58

Telefax: +33 4/78 43 59 05
France
Italy
Italy
Netherlands

Division INDRAMAT
270, Avenue de lardenne
F-31100 Toulouse
Rexroth S.p.A.
Divisione INDRAMAT
Via G. Di Vittoria, 1
I-20063 Cernusco S/N.MI
Rexroth S.p.A. Divisione

INDRAMAT
Via Borgomanero, 11
I-10145 Torino
Hydraudyne Hydrauliek B.V.

Kruisbroeksestraat 1a
P.O. Box 32
NL-5280 AA Boxtel
Telefon: +33 5/61 49 95 19

Telefax: +33 5/61 31 00 41
Telefon: +39 2/923 65-270

Telex: 331695
Telefax: +39 2/92 36 55 12
Telefon: +39 11/771 22 30

Telefax: +39 11/771 01 90
Telefon: +31 41 16/519 51

Telefax: +31 41 16/514 83
Spain
Spain
Sweden
Switzerland
Rexroth S.A.
Centro Industrial Santiago
Obradors s/n
E-08130 Santa Perpetua de
Mogoda (Barcelona)
Goimendi S.A.
Divisin Indramat
Jolastokieta (Herrera)
Apartado 11 37
San Sebastion, 20017
AB Rexroth Mecman
INDRAMAT Division
Varuvgen 7
S-125 81 Stockholm
Rexroth SA
Dpartement INDRAMAT
Chemin de l`Ecole 6
CH-1036 Sullens
Telefon: +34 3/7 47 94 00

Telefax: +34 3/7 47 94 01
Telefon: +34 43/40 01 63

Telex: 361 72
Telefax: +34 43/39 93 95
Telefon: +46 8/727 92 00

Telefax: +46 8/64 73 277
Telefon:+41 21/731 43 77
Telefax: +41 21/731 46 78
Switzerland
Russia
Rexroth AG
Gewerbestrae 3
CH-8500 Frauenfeld
Tschudnenko E.B.
Arsenia 22
153000 Ivanovo
Ruland
Telefon: +41 52/720 21 00

Telefax: +41 52/720 21 11
Telefon: +7 93/22 39 633
European customer service locations excluding Germany
SYNAX
Outside of Europe
Argentina
Argentina
Australia
Brazil
Mannesmann Rexroth S.A.I.C.

Division INDRAMAT
Acassusso 48 41/7
1605 Munro (Buenos Aires)
Argentina
Nakase
Asesoramiento Tecnico
Diaz Velez 2929
1636 Olivos
(Provincia de Buenos Aires)
Argentina
Argentina
Australian Industrial Machinery

Services Pty. Ltd.
Unit 5 Horne ST
Campbellfield VIC 2061
Australia
Mannesmann Rexroth Automao

Ltda.
Diviso INDRAMAT
Rua Georg Rexroth, 609
Vila Padre Anchieta
BR-09.951-250 Diadema-SP
Caixa Postal 377
BR-09.901-970 Diadema-SP
Telefon: +54 1/756 01 40

+54 1/756 02 40
Telex: 262 66 rexro ar
Telefax: +54 1/756 01 36
Telefon: +61 3/93 59 0228

Telefax: +61 3/93 59 02886
Telefon +54 1/790 52 30
Telefon: +55 11/745 90 65

+55 11/745 90 70
Telefax: +55 11/745 90 50
Canada
China
China
China
Basic Technologies Corporation

Burlington Division
3426 Mainway Drive
Burlington, Ontario
Canada L7M 1A8
Rexroth (China) Ltd.

Shanghai Office
Room 206
Shanghai Intern. Trade Centre
2200 Yanan Xi Lu
Shanghai 200335
P.R. China

Shanghai Parts & Service Centre
199 Wu Cao Road, Hua Cao
Minhang District
Shanghai 201 103
P.R. China

1430 China World Trade Centre
1, Jianguomenwai Avenue
Beijing 100004
P.R. China
Telefon: +1 905/335-55 11
Telefax: +1 905/335-41 84
Telefon: +86 21/627 55 333

Telefax: +86 21/627 55 666
Telefon: +86 21/622 00 058

Telefax: +86 21/622 00 068
Telefon: +86 10/50 50 380

Telefax: +86 10/50 50 379
China
Hongkong
India
Japan

A-5F., 123 Lian Shan Street
Sha He Kou District
Dalian 116 023
P.R. China

19 Cheung Shun Street
1st Floor, Cheung Sha Wan,
Kowloon, Honkong
Mannesmann Rexroth (India) Ltd.

INDRAMAT Division
Plot. 96, Phase III
Peenya Industrial Area
Bangalore - 560058
Rexroth Co., Ltd.

INDRAMAT Division
I.R. Building
Nakamachidai 4-26-44
Tsuzuki-ku, Yokohama 226
Japan
Telefon: +86 411/46 78 930

Telefax: +86 411/46 78 932
Telefon: +852 2741 13 51/-54 und

+852 741 14 30
Telex: 3346 17 GL REX HX
Telefax: +852 786 40 19
+852 786 07 33
Telefon: +91 80/839 21 01

+91 80/839 73 74
Telex: 845 5028 RexB
Telefax: +91 80/839 43 45
Telefon: +81 45/942-72 10

Telefax: +81 45/942-03 41
Korea
Korea
Mexico
Rexroth-Seki Co Ltd.
1500-12 Da-Dae-Dong
Saha-Gu, Pusan, 604-050
Seo Chang Corporation Ltd.

Room 903, Jeail Building
44-35 Yoido-Dong
Youngdeungpo-Ku
Seoul, Korea
Motorizacin y
Diseo de Controles, S.A. de C.V.
Av. Dr. Gustavo Baz No. 288
Col. Parque Industrial la Ioma
Apartado Postal No. 318
54060 Tlalnepantla
Estado de Mexico
Telefon: +82 51/264 90 01

Telefax: +82 51/264 90 10
Telefon: +82 2/780-82 07 ~9

Telefax: +82 2/784-54 08
Telefon: +52 /397 86 44

Telefax: +52 /398 98 88
USA
USA
USA
USA
Rexroth Corporation
INDRAMAT Division
5150 Prairie Stone Parkway
Hoffman Estates, Illinois 60192
Rexroth Corporation
INDRAMAT Division
2110 Austin Avenue
Rochester Hills, Michigan 48309
Telefon: +1 847/645-36 00
Telefax: +1 847/645-62 01
Telefon: +1 810/853-82 90
Telefax: +1 810/853-82 90
Rexroth Corporation
INDRAMAT Division
Northeastern Sales Office
7 Columbia Blvd.
Peabody, MA 019660
Rexroth Corporation
INDRAMAT Division
Southeastern Sales Office
3625 Swiftwater Park Drive
Suwanee, GA 30174
Telefon: +1 508/531-25 74
Telefax: +1 508/531-2574
Telefon: +1 770/932 3200

Telefax: +1 770/932-1903
Customer service locations outside of Europe
SYNAX
Notes
Indramat

Indramat Synchronization of Machine Axes Sy05 - War1 PDF

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Indramat Synchronization of Machine Axes Sy05 - War1 PDF

Uploaded by

Copyright:

Available Formats

engineering

About this documentation

SYNAX Decentralized System for the Sychronization of Machine Axes

The purpose of this

This documentation supports trained maintenance personnel

Document designation of previous

INDRAMAT GmbH, 1998

This document is printed on paper bleached without the use of chlorine.

1.1 Summary of SYNAX diagnostics ......................................................................................................... 1-1

2.1 Overview .............................................................................................................................................. 2-1

3 Diagnoses and Fault Numbers arranged as per Fault Number (Parameter

3.1 Overview .............................................................................................................................................. 3-1

4 Definition of the Error Messages

(16) "CLC EPROM defective" ................................................................................................... 4-1

Example: "Parameter incomplete (-> S-0-0021)"......... 4-2

04 (04) Error on switching into operating mode

Example: "Error master encoder".................. 4-2

05 (05) "SERCOS interface - double drive telegram failure"........................................................ 4-3

possible" ..................................... 4-4

C-0-0126/C-0-0129/C-0-0132) " .................. 4-6

A-0-0025)" .................... 4-7

15 (170) "C-0-0039/C-0-0040: Number of entries not equal"........................................................ 4-7

defined" ................................... 4-8

15 (177) "A-0-0025: Analogue channel for the tension control not

15 (178) "Tension controlled axis must be speed synch. (A-0-0003,

A-0-0025, A-0-0087)" ..... 4-8

(A-0-0003)" ................................. 4-9

(see C-0-0024/C-0-0033)" ................. 4-10

(e.g., ECODRIVE)"................................ 4-11

15 (190) "CLC-link - other link master already active" ................................................................ 4-11

CLC-P01" ............................. 4-12

(A-0-0003/A-0-0009/A-0-0070)" ........................ 4-12

15 (194) "Phase synchronization & absolute format not possible

(see A-0-0001/A-0-0003)". 4-12

15 (199) "Pattern control & modulo format not permissible

(see A-0-0001/A-0-0003)" .......... 4-13

15 (220) "A-0-0025: Too many register controllers activated" .................................................... 4-13

(C-0-0011/C-0-0033/C-0-0104/Jumper)" ............... 4-13

15 (222) "Port B (X28) multiple assigned

(C-0-0011/C-0-0033/C-0-0104/Jumper)" ............... 4-14

15 (223) "Cam and register control not possible

(see A-0-0003/A-0-0025)".......................... 4-14

15 (224) "Register cont. and oscilloscope not possible

(see A-0-0025/C-0-0107)" ................ 4-14

15 (225) "Cam/register/Osci. not possible (see A-0-003/25/C-0-0107)" ..................................... 4-15

(P-0-0156/P-0-0157)" ............................ 4-16

15 (236) "Register control only possible with modulo axis

(see A-0-0001, A-0-0025)"............ 4-16

15 (237) "Register controlled axis without synchronization

(see A-0-0003)".......................... 4-17

15 (240) "HS waypoints and I/O to DEA4.1 not possible

(C-0-0013, C-0-0049, A-0-0036)"... 4-17

15 (241) "HS waypoints and I/O to DEA28.1 not possible

(C-0-0013, C-0-0049)".................. 4-17

15 (242) "C-0-0013: DEA 4.1 and DEA 8.1 simultaneously not

15 (243) "Drive does not support DEA8.1 card".......................................................................... 4-18

(real time bits)".................................. 4-18

15 (250) "Target axis must be phase sync or cam axis

(A-0-0133) "....................................... 4-18

(C-0-0049, A-0-0036)................. 4-20

18 (18) "Real master axis moved".............................................................................................. 4-20

32 (140) "3964R Serial interface overrun"................................................................................... 4-22