Professional Documents
Culture Documents
of
real time power consumptions for heating or cooling and the function of
load control. But it was
not based on thermal comfort requirement. Watts
et al. (2007) developed a ZigBee based wireless
multi-zone HVAC control
system, winch only focused on the control of the vent louvers to
retrofit an
existing residential HVAC system.
The application of ZigBee in HVAC control has been limited by the
complexity of the hardware and
software. Little literature this reviewed
the application of ZigBee based multi-zone wireless HVAC
control system
for residential houses. Additionally, very few commercial wireless HVAC
control
products provide, the users with the high network capability and
easy-to-use integrated network
functions. Therefore, there exists a
critical need to develop a simplified, low-cost, ZigBee-based.
and
multi-zone wireless HVAC control system for residential houses. Previous
researchers showed a
potential 50% energy saving of the HVAC systems by
using wireless zone control strategies
(Taehwali et al., 2007).
Therefore, it is necessary to assess the impacts of the wireless system
on
the energy savings of residential HVAC systems.
The goal of this work was to develop a ZigBee based HVAC controlsystem for economical multi-zone
climate control of residential houses.The specific objectives are to:
* Develop a wireless sensing unit for indoor environmental
monitoring.
* Develop a wireless ZigBee compatible damper and heater
controller, and
* Evaluate the impacts of the developed wireless system on energy
savings of residential HVAC
systems.
The functional requirements of the wireless systems include
accurate measurement of indoor air
temperature, relative humidity (RH),
and occupancy; accurate data transmission with close to 0%
error rate;
and desirable control of HVAC devices. For the building HVAC control,
the desired
accuracy of the temperature sensors is [+ or -]1[degrees]C
([+ or -]1.8[degrees]F) and that of the
relative humidity sensors is [+
or -]4% (Stum, 2006).
MATERIALS AND METHODS
Based on the functional requirements, three components were
designed to form a wireless sensor
controller network: wireless sensing
units (WSU), wireless damper controllers (W DC), and a
wireless HVAC
device controller (WHO) (Figure 1). A wireless HVAC device controller
was
connected to a commercial HAVC unit control panel and the control
signal was output to drive the
HVAC units by switching the relays on or
off. In each zone, a wireless sensing unit measured the
temperature,
relative humidity, and occupancy. It compared the measured temperature
and
relative humidity with the desired set points of temperature and
relative humidity and wirelessly
sent control signals to the wireless
HVAC controller as well as the zone damper controller. Wireless
damper
controllers were mounted closely to air duct dampers allowing them to be
turned on or off
based on the thermal requirement of the zone.
[FIGURE 1 OMITTED]
Embedded System Design of the Wireless Sensing Unit (WSU)
The wireless sensing unit consisted of a power supply, a user
interface, a sensor measurement
circuit, a central processor, and a
radio transceiver circuit (Figure 2a). A microcontroller was
selected
for this application based on its sufficient digital I/O (input/output)
pins, analog and serial
ports, SPI (Serial Peripheral Interface Bus)
function, and low power sleep mode. The temperature
and RH set points
could be set through a keypad, which was connected to the digital I/O
pins of the
microcontroller. A digital temperature sensor was used. It
has a 13-bit plus sign temperature
resolution of 0.03125[degrees]C ([+
or -]0.05625 [degrees]F) per LSB (Least significant bit) and an
accuracy
of [+ or -]1[degrees]C ([+ or -]1.8[degrees]F) for a measurement range
of 0[degrees]C (32
[degrees]F) to 70[degrees]C (158[degrees]F). It can
output the temperature data via the SPI
interface to the micro
controller. A RH sensor with an accuracy of [+ or -]3.5% and an output
range
of 0-5V for a measurement range of 0 to 100% at 5V power supply
was embedded to acquire RH
data. To detect human occupancy, a digital
motion detection sensor of passive infrared type was
adopted. Its
digital output was "1" (5V) for human motion being detected
and "'0" (0V) for no
human motion being detected. To
wirelessly transmit and receive the data, a ZigBee wireless
transceiver
was implemented based on its low cost, low power, and easy-to-use
characteristics. This
transceiver operates at ISM2. 4GHz and it can
transmit up to 100m (32.8ft) in indoor environments
at the transmission
rate of 250 Kbps. A printed circuit board (PCB) was designed and
fabricated for
mounting all the system components (Figure 2b).
[FIGURE 2 OMITTED]
The Wireless Damper Controller (WDC)
The wireless damper controller circuit (Figure 3a) is similar to
the wireless sensing unit described
above, except the sensors were
replaced with damper control components. The key technologies
adopted in
this wireless damper controller subsystem included damper PWM
(Pulse-Width
Modulation) control and relay control. The 10-bit
resolution PWM output of the microcontroller was
selected by the
embedded software and used to control the rotation angle of the damper
actuator
from 0[degrees] to 90[degrees]. The rotation angle of the
damper actuator was linear to the input
control voltage (0 to 10 VDC).
However, the maximum PWM voltage output of the microcontroller
was 5VDC;
therefore, a quadruple half-H driver was used to boost the control
signal from PWM 05VDC to 0-10VDC for the damper actuator control. The
PWM signal with high frequency (40 kHz)
passed through an R-C
(resistor-capacitor) low pass filter and thus a better square wave of
PWM
signal could be acquired from the PWM signal than without the
filter. The assembled wireless
damper controller is shown in Figure 3b.
[FIGURE 3 OMITTED]
The Wireless HVAC Device Controller (WHC)
The wireless HVAC device controller was designed to interact with a
commercial residential HVAC
device (Figure 4a). Take a commercial gas
furnace for example, heating, cooling, and fan were
controlled by wiring
the standard control terminals on the control panel of the furnace to
the
appropriate control signal. NEMA (National Electrical Manufacturers
Association) standardized the
labels on a thermostat and HVAC controller
terminals (W: Heating call; Y: Cooling call; G: Fan; R:
24 VAC Power).
Three digital I/O pins of the microcontroller were programmed by the
embedded
firmware to energize the coils of three 20Amp power relays by
the quadruple half-H driver. The two
ends of the contacts of the relays
were connected to the 24VAC power source and control terminals
(W, Y,
and G) on the control panel of the furnace separately. Based on the
thermal requirement, the
digital I/O pins output either "1" or
"0" to activate or deactivate the connections between R and
X
(X represents W, Y, or G). If the connection between R and W was
activated for example, a
heating call signal would be sent to the
control center of the furnace and the furnace would provide
heat. To
analyze the performance of the system, a low power embedded data storage
controller was
used to store the data to a compact flash card from the
ZigBee module. The assembled wireless
HVAC device controller is shown in
Figure 4b.
[FIGURE 4 OMITTED]
Control Algorithm of the Wireless HVAC System
Each zone is controlled separately by a wireless sensing unit and a
wireless damper controller. The
control algorithm was on-off control
with the temperature dead band of [+ or -] 1[degrees]C ([+ or
]1.8[degrees]F) and the RH dead band of [+ or -] 4%. In addition, the
control was also based on the
occupancy. If no people were detected by
the motion sensor within a certain amount of time that
could be defined
by users, the wireless sensing unit would assume that the zone was not
occupied.
Then it would send the control signal to the wireless HVAC
device controller to maintain the
minimum temperature requirement of a
house. For minimum human comfort requirement.
68[degrees]F (20[degrees]
C) and 30% RH for winter and 81 [degrees]F (27.2[degrees]C) and 30%
RH
for summer is discussed ac repair contractor sacramento in Chapter 8 of the 2005 ASHRAE
Handbook of
Fundamentals (ASHRAE, 2005).
Evaluation of the Wireless HVAC Control System
Performance of the system was evaluated by analyzing sensor
accuracy, wireless signal
transmission reliability, temperature control
performance, and the system's impacts on the energy
consumption of
residential houses.
Sensor Accuracy. The temperature sensors and the RH sensors were
calibrated using a temperature
and relative humidity calibrator. Since
temperatures in houses usually range from 10[degrees]C
(50[degrees]F) to
30[degrees]C (86[degrees]F) and RH range from 20-60%, four calibration
points
for temperature were selected as 10[degrees]C (50[degrees]F),
18[degrees]C (64.4[degrees]F),
25[degrees]C (77[degrees]F) and
30[degrees]C (86[degrees]F) and four RH calibration points were
selected
as 20%. 35%. 48%. and 60%. The calibration equation was derived by
con-elating the
standard set points with the sensor readings.
Wireless Transmission Reliability. Tests were designed to verify
the reliability of the system
communication within the ZigBee mesh
network. A ZigBee module was programmed as the
coordinator of the
network while other modules served as routers that could help route
data
through the network. The coordinator that was in charge of establishing
a wireless network
was embedded in the wireless HVAC device controller
that was placed in the basement of a typical
two-story house with a size
of 15x9 m (50x30 ft) on each floor. Other modules were placed
in
different locations on the first floor and the second floor of the house
and transmitted the data to
the coordinator continuously at 0.5 Hz for
one hour. The RF packet size of the transmitted data was
22 bytes based
on the measurement and control requirement, which included the node
notification,
the zone number, the total zone number, the temperature
and RH set points, and the measured
temperature, RH and occupancy data.
This is less than the RF packet transmission capacity of the
Zigbee
module, which is 72 bytes. RPR (Received Package Rate) that was
calculated as the ratio of
empirical received data amount to the
theoretical data amount was implemented to quantify the
effectiveness of
the communication. The theoretical data amount was calculated by
dividing the
miming time by 2 seconds. The reception intervals between
connective received data were also
analyzed.
Temperature Control Performance. Both temperature and RH were
intended to be controlled by
connecting the control terminals on the
wireless HVAC device to the heater and humidifier or
dehumidifier. Since
the control strategy of the temperature and the RH are functionally the
same
and RH are not widely controlled in residential houses. Therefore,
only the temperature control
performance was simulated in the lab.
However, RH was still measured for the climate information
indication
for users. To simulate the temperature control of various zones in a
house, three
1.2x0.6x1.2 m (4x2x4 ft) environmental chambers were built
and used as the control objects. The
chambers were made of plywood and
insulated. Three heater-fans were used to heat the chambers
as a
simulation of indoor space heating. The central HVAC controller was used
to collect the data
from wireless sensing units installed inside the
chambers. The wireless damper controllers were
connected to the
heater-fan equipment to control the heater-fan's ON-OFF switches
via relays. The
desired temperature set points were input from the
keypad of the sensing units. The sensing units
sent out packaged data
including chamber number, set point, actual temperature. RH and
thermal
request to the damper controllers and the central HVAC controller.
Analysis of the actual
chamber temperature versus their set points can
reveal the temperature control performance of the
system.
The System Impacts on Energy Consumption of Residential Houses
The energy consumption used for heating and cooling in residential
houses can be reduced by the
multi-zone and occupant specific
temperature control in conjunction with the occupancy based
control
strategy (Tachwali et al., 2007). The energy saving can be achieved by
adjusting the
temperature and RH set points to the minimum temperature
requirement o the houses if no
occupancy is detected by the system. This
energy saving was estimated by conducting the following
simulation
calculation. The heating energy consumption of a typical residential
house located at
Columbus. Ohio (Mid West of the U.S.) was estimated
using the Bin method, discussed in Chapter
32 of the 2005 ASHRAE
Handbook of Fundamental (ASHRAE. 2005). The ASHRAE cooling
load
calculation program, a supplemental program to Chapter 29 of the 200
ASHRAE Handbook of
Fundamentals (ASHRAE, 2001), was used for the
estimation of cooling loads. The following
assumptions were made for the
simulation:
a) The total area of a two-story house with a full-size basement is
278 [m.sup.2] (3000 [ft.sup.2]).
The height of each story is 2. m (8
ft);
b) The number of rooms is 12 and the number of the occupants is 4;
c) The materials of the house are listed in Table 1.
Table 1. The summary of the example house materials.
Component Description Heat Transfer
Coefficient
U-Factors
Roof/ceiling Flat wood frame ceiling U = 0.031
(insulated with R-30 Btu/hft2-[degrees]F
fiberglass) beneath vented
attic with medium asphalt
shingle roof.
Exterior walls
Wood frame, exterior wood U = 0.090
sheathing, interior gypsum Btu/h-ft2-[degrees]F
board, R-13
fiberglass
insulation.
Windows Clear double-pane glass in Fixed: U = 0.50
wood frames. Half
fixed, Btu/h.ft2-[degrees]F
half operable with inset Operable: U = 0.51
screens. Account for 10%
Bfu/h.ft2.[degrees]F
of the area of the
exterior walls.
Doors Wood, solid core. Account U = 0.40
for 5% of the area of the Btu/h.ft2.[degrees]F
exterior walls.
d) The indoor temperature set point was 24 [degrees]C
(75[degrees]F);
e) The occupancy schedule was assumed that people are present in a
house from 6 PM to 8 AM next
morning Monday through Friday and all day
long for Saturdays and Sundays.
f) The heat transfer from one zone to another is ignored to
simplify the simulation.
PERFORMANCE TEST RESULTS AND DISCUSSIONS
Sensor Accuracy. The temperature sensors were calibrated using a
temperature calibrator. Figure
5a shows that errors of sensors 1 and 3
were less than 1[degrees]C (1.8 [degrees]F), which was
acceptable
because the accuracy of the temperature sensor is [+ or -]l[degrees]C
([+ or ]1.8[degrees] F) and errors of sensor 2 were greater than
1[degrees]C (3.6[degrees]F). Then a
linear regression was conducted to
generate a calibration equation for the sensor. The calibration
equation
(Figure 5b) was applied to the sensor reading to acquire the accurate
temperatures.
[FIGURE 5 OMITTED]
Reliability of a ZigBee Mesh Network. The Figure 6 indicated that
more than 98% of the node data
were transmitted to the coordinator. The
95% confidence intervals of the mean reception intervals
were all within
[+ or -] 0.1 second. The time errors were caused by the continuous trial
of the
signal link between the routers and the coordinator when the
signal was weak and the time delay of
transmission in the air and the
data processing and storage of the data logger. This error was
very
minor. This indicates that the ZigBee wireless sensor network can work
very reliably in
residential environments.
[FIGURE 6 OMITTED]
Chamber Temperature Control. Two tests were conducted for
assessment of the temperature
control performance. Test 1 was to
simulate the scenario of the one set point control, in which all
the
chambers were controlled at one desired temperature set point. Test 2
was to simulate the
control of multi zones with various temperature set
points.
In Test 1, the temperature set points of three chambers were
25[degrees]C (77[degrees]F) first and
28[degrees]C (82.4[degrees]F)
afterwards. Figure 7 shows the plots of actual temperature as well
as
the set points in three chambers. It indicated that the temperatures of
these three chambers
were controlled within [+ or -]1[degrees]C ([+ or
-]1.8[degrees]F[degrees] F) of the set points. The
maximum overshoot was
1.3[degrees]C (2.34[degrees]F) for positive and 1.2[degrees]C
(2.16[degrees]F) for negative. This is acceptable for the thermal
comfort because the
overshoot lasted in a very short time period and
human skin was not sensitive to such a small
temperature variation. The
rise time depended on the initial temperature. In this test, the
starting
temperature was around 20[degrees]C (68[degrees]F). It took
about 4.5 minutes for the
temperature to rise from 20[degrees]C
(68[degrees]F) to 24[degrees]C (75.2[degrees]F) in chamber
1 and 2, 6.5
minutes in chamber 3. It took another 2.5 minutes for chamber 1 and 2 to
rise from
25[degrees]C (77[degrees]F) to 27[degrees]C (80.6[degrees]F).
and about 5 minutes for chamber 3.
More delay was found in chamber 3
because more infiltration occurred due to the poorer seal of the
door in
chamber 3.
[FIGURE 7 OMITTED]
In Test 2, the set points of three chambers were 25[degrees]C
(77[degrees]F) 23[degrees]C
(73.4[degrees]F), and 28[degrees]C
(82.4[degrees]F) for chamber 1, 2, and 3, respectively, to
simulate
different thermal requests from different zones. Figure 8 shows the
actual temperature
and set points in three chambers. The absolute values
of overshoots were less than 1.3[degrees]C
(34.3[degrees]F) in all three
chambers. The rise time for 23[degrees]C (73.4[degrees]F),
25[degrees]C
(77[degrees]F), and 28[degrees]C (82.4[degrees]F) were 2'36",
9'32", and 19'41",
respectively. It takes a longer
time to heat the chamber to higher temperature set points as
expected.
All these results from both Test 1 and 2 indicated that the system was
controlled very
well.
[FIGURE 8 OMITTED]
This experimental test results just showed that the functionality
of the wireless HVAC control for
residential buildings were well
simulated in the lab. It is needed to integrate the wireless system
with
real residential HVAC systems and conduct further studies on the
performance of the system
and its impact on the energy savings. In
reality, the residential HVAC control system is affected by
several
factors such as solar heating, electric appliance heating, and air
infiltration. These
disturbances can impact the control performance and
cause discomfort. Therefore, it will be
http://24hourairservice.com/ very beneficial to study the
integration of advanced control algorithms
such as fuzzy logic control,
adaptive control, or neural network control with the wireless
HVAC
control system.
Impacts on Energy Consumption of Residential Houses. When a zone is
determined unoccupied, the
system will be maintained at the minimum
temperature required to save energy. It was estimated by
using the
simulation method and program discussed above that 8.500.000 Watts-hours
(29.020,000
Bin)/ year, which accounts for 27.8% of the heating energy
consumption, can be saved in the
heating season while 16.000.000
Watts-hours (54.630.000 Btu)/year. which accounts for 38.6% of
the
cooling energy, can be saved in the cooling season. According to the
current energy prices, the
savings are equivalent to about $193/year for
heating and $462. year for cooling. Therefore, the
total utility savings
would be about $655 per house annually.
Analysis on Cost. The costs of the materials and the fabrication of
a wireless sensing unit, a wireless
damper controller and a wireless
HVAC device controller were estimated as $164. $92. and $264
separately.
If the amount of the control zones was six, then the total equipment
cost would be
$1800. Assume the installation costs about $200 per hour
and it takes four hours, the installation
fee would be about $800. The
total cost of the wireless HVAC control system was about $2600.
However,
this system has a great potential to be qualified for a residential
energy tax credit of
$1500.
CONCLUSIONS
A low-cost, ZigBee-based. and multi-zone wireless HVAC control
system for residential houses
system has been developed. The developed
wireless HVAC control system consists of wireless
sensing units,
wireless damper controllers, and a wireless HVAC device controller. In
comparison
with previous work, this system has the following
characteristics.
* Measure and control of indoor environment in residential houses
without repeaters or
translators,
Molina-Garcia, A., J.A. Fuentes, E. Gomez-Lazaro, A. Bonastre, J.C.
Campelo, and J.J. Serrano. 2007.
Application of Wireless Sensor Network
to Direct Load Control in Residential Areas. Industrial
Electronics,
ISIE 2007. IEEE International Symposium on, vol., no., pp. 1974-1979,
4-7 June 2007.
Nassif. N., and S. Moujaes. 2008. A cost-effective operating
strategy to reduce energy consumption
in a HVAC system. International
Journal of Energy Research. 32(6), 543 - 558.
Osipov. M. 2008. Home automation with ZigBee. Lecture Notes in
Computer Science (Including
Subseries Lecture Notes in Artificial
Intelligence and Lecture Notes in Bioinformatics). 5174 LNCS,
263-270.
Stum, K. 2006. Sensor accuracy and calibration theory and practical
application. National
Conference on Building Commissioning: April
19-21.2006.
Tachwali, Y., H. Refai, and J.E. Fagan. 2007. Minimizing HVAC
Energy Consumption Using a
Wireless Sensor Network. Industrial
Electronics Society, 2007. IECON 2007. 33rd Annual
Conference of the
IEEE, vol., no., pp.439-444, 5-8.
United States Department of Energy. 2009. Energy Efficiency and
Renewable Energy Building
Technologies Program - Commercial Buildings.
Available at:
http://www.1.eere.energy.gov/buildings/commercial/hvac.html. Accessed on March 7,2010.
Wang, D., E.Arens, and C.Federspiel. 2003. Opportunities to save
energy and improve comfort by
using wireless sensor networks in
buildings. Availabe at:
http://txspaee.tamu.edu/handle.1969.1.5210.
Accessed on February 11, 2009.
Wang, N., N. Zhang, and M. Wang. 2006. Wireless sensors in
agriculture and food industry - Recent
development and future
perspective. Computers and Electronics in Agriculture. 50 (2006) 1-14.
Watts, W., M. Koplow, A. Redfern, and P.Wright. 2007. Application
of Multizone HVAC Control
Using Wireless Sensor Networks and Actuating
Vent Registers. Available
at:
http://repository.tamu.edu/handle/1969.1/6214. Accessed on April 12,
2009.
Hul Li is an Electrical Design Engineer at Sky Climber LLC.
Delaware, OH. Lingying Zhao and Peter
Ling are Associate Professors in
the Department of Food. Agricultural. and Biological Engineering.
The
Ohio State University. Columbus. OH.
Hui Li
Lingying Zhao, PhD
Member ASHRAE
Peter Ling, PhD