Professional Documents
Culture Documents
A36.20
Revision No.
Welding Process(es)
By
Date
Date
01/04/2014
Omar Pinilla
PQR No.(s)
01/04/2014
SMAW / SAW
Type(s)
Manual / Semi-automatic
(Automatic, Manual, Machine, or Semi-Automatic)
JOINTS (QW-402)
Details
Joint Desing
Root Spacing
X SAW
Backing
Yes
Backing Material (Type)
Double Bevel
2mm +/- 1mm
X SMAW
No
Welding Metal
(Refer to both backing and retainers)
Metal
Nonmetallic
Other
P-No.
Groupo No.
O
Specificacin and tipo/Grade or UNS Number
To specificacin and tipe/grade or UNS Number
To
Groupo No.
ASTM A36
ASTM A36
O
Chemical Analysis and mechaincal properties
**************
**************
3/16" / 2"
(yes)
Fillet
(No)
all
X
Other
1
5.1
5.17
E-7018
4
E-7018
EM-12K
6
EM-12K
Electrodo
Alambre
NO
NO
***
ALL
NA
NA
NA
NA
NA
***
ALL
SFA 5.17
F7A2
NA
NA
NA
Electrode-Flux (Class)
Flux Tipe
Flux Trade Name
Consumable Insert
Other
Groove
Fillet
F-AAC-031-ME
A36.20
2/5
QW-482 (Back)
WPS No.
POSITIONS (QW-405)
Rev.
Position(s) of groove
Welding Progression: Up
Positions(s) Of fillet
Other
SMAW: ALL
SMAW UP
SMAW: ALL
SAW: FLAT
Down
SAW: F, H
Temperature Range
Time Range
Other
****
NO
NA
NO
GAS (QW-408)
PREHEAT (QW-406)
Preheat Temperature, minimun
Interpass Temperature, maximun
Preheat Maintenance
Othe
100C (212F)
300C (572F)
as welder
Gas(es)
Shielding
Trailing
Backing
Other
NO
Percent Composition
(Mixture)
Flow Rate
NO
NO
NO
NO
NA
NA
NA
NA
NA
NA
NA
NA
Filler Metal
Pass(es)
Process
Clasificacin
Dimetro
3/32"(2,4mm)1
/8" (3mm)
3/32"(2,4mm)
1/8" (3mm)
1-n
SMAW
E7018
n+1
SAW
EM-12K
Current
Type and
Polarity
Amps
(range)
DC+
100-145
DC+
350-700
Wire feed
Speed
(mm/min)
12-25 V
95-110
***
14-25 V
400- 530
***
Energy of
power
Volts
(range)
NA
2-6
123-181
Inch/min
2-6
(inch/min)
Travel
Speed
Amps and Volts or power or energy range, should be recorded for each electrode size, position or thickness.
Pulsing Corrurrent
Tungsten Electrode Size and Type
NA
1275 J/mm
***
(Spray, Short Circuiting Arc, etc.)
Other
TECHNIQUE (QW-410)
String or Weave Bead
Orifice, Nozzle, or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc.)
Method of Back Gouging
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (Per Side)
Multiple or Single Electrodes
Electrode Spacing
Peening
Other
NO
F-AAC-031-ME
A36.20
3/5
Revision No. 2
Revision Date: 20/06/2012
Company
Procedure Qualification Record No.
WPS No.
SMAW-PL-003-B161
Welding Process(es)
Type(s) (Automatic, Manual, Machine, or Semi-Automatic)
05/07/2014
JUNTA (QW-402)
Joint Desing : DOBLE V
Backing:
BASE MATERIAL
ANGLE: 60 +/- 5
Root Spacing: 2 +/- 1 mm
Points: 3 Minimo
Others: See drawings details
(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)
A-36
1 a P-No.
1
Gruop. No.
1" (25,4mm)
N.A.
+++++
PWHT (QW-407)
N/A
N/A
****
Temperature
Time
Other
GAS (QW-408)
Percent Composition
1
5.1 & 5.5
E7018
2
5.17
EM 12K
6
1
1/8" (3.8mm)
Wire
N/A
SFA 5.17
F7A2
ESAB OK 350
14mm
1
1/8" (3.8mm)
Electrode
N/A
N/A
N/A
N/A
8mm
POSITION (QW-405)
Position of Groove
SMAW: ALL
SAW FLAT
Weld Progression (Uphill, Downhill)
SMAW: Uphill, SAW: N/A
Other
***
PREHEAT (QW-406)
Preheat Temperature
Interpass Temperature
Other
100C
180C (350F)
***
Shielding
Trailing.
Backing
Other
Gas(es)
Mixture
Flow Rate
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
TECHNIQUE (QW-410)
Travel Speed
SMAW: ONDEADA SAW: RECTA
String or Weave Bead
SMAW: ONDEADA SAW: RECTA
Oscillation
NO
Multipass or Single Pass (Per Side)
MULTIPLE
Single or Multiple Electrodes
MULTIPLE
Other
F-AAC-198-ME
4/5
A36.20
QW-483 (REVERSE)
PQR No.
Spcimen
No.
Width
Thickness
T11-197
T12-197
T21-197
T22-197
18,87mm
18,84mm
18,80mm
18,61mm
9,75mm
10.23mm
9,79mm
10mm
183.98mm2
192,73mm2
184,05mm2
186,61mm2
Ultimate
Total Load
(N)
95.357
98.225
96377
95473
PQR 'SMAW-SAW-PL-001
Type of
Failure and
Location
Welded Material
Base Material
Welded Material
Base Material
Ultimate
Unit Stress
(Mpa)
518
510
524
513
Bending Type
DL1-197
DL2-197
DL3-197
DL4-197
Side
Side
Side
Side
Length
164mm
164mm
164mm
164mm
Width
WELDING
THICKNESS IN
CUPON
Temp.
Resultado
9,94mm
9,96mm
9,68mm
9,69mm
25,05
25,05
25,05
25,05
19,4C
19,4C
19,4C
19,4C
Spcimen
No.
Specimen
Size
Test
Temperature
Impact Values
ft. - lbs. o J
% Shear
Mils (in.) o mm
Comments
Fillet-Weld Test (QW-180)
Result Satisfactory:
Macro Results
Yes
No
Yes
No
Other Tests
Type of Test
Deposit Analysis
Other
Welders Name
Test guided by
Clock No.
Laboratory Test No.
WEST ARCO
N/A
Stamp. No
N/A
I-14197
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Date
04/07/2014
Munufacturer
HL INGENIEROS
Certified by
OMAR PINILLA
F-AAC-198-ME
A36.20
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