Davit Arm Support Plate Check

Lifting Lug Calculation
Horizontal lifting
Project Name :
NCPOC
Project No :
836
Tag Number :
Bio Tank
Date :
2/6/2013
Material of Lifting/Tailing Lug
Minimum specified yield strength
M = SA 516 70
y = 262
N/mm2
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Height from lug base to hole center
Effective moment arm height
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
32 mm
120 mm
60 mm
40 mm
139 mm
50 mm
15 mm
Partial Groove weld

Critical weld size
Joint efficiency
Cheek Plate Thickness
Cheek Plate OD
GW =
CW=
E=
T2 =
D2 =
0 mm
15.00 mm
1
0 mm
0 mm
Erection weight,
Impact factor,
Design weight, Wd = C*We
Number of lugs,
Design weight per lug,
Lifting angle,
We
C
Wd
N
W
Tension in sling,
Force,
Ft
Fx
Fy
Fz
=
=
=
=
W / Sin
Ft*Cos
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
19000 kg
4.00
76000 kg
4
19000 kg
60 deg.
215159
107579
186333
10758
N
N
N
N
Build up of impact factor 4.0

Factor of safety =
60/40 spread for sling length =
Allowance for overweight =
Sump of impact factor =
Stresses on lug Calculations

1) Shear Stress at lug eye
Sse = Ft/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
84.05
N/mm2
<
Stress result is PASS
104.80
0.4*Sy
N/mm2
2) Tensile Stress at Lug eye

Ste = Fy/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
72.79
<
157.20
0.6*Sy
N/mm2
Lug Section Modulus (Out Plane)

(B^2 x T)/6
Zo
3) Bending Stress Outplane

Sbo = Fx x (h)/Zo
=
70.04
<
(T^2 x B)/6
76800 mm3
157.20
0.6*Sy
Zi
N/mm2
20480 mm3
4) Bending Stress Inplane

Sbo = Fz x h/Zi
=
26.26
<
157.20
0.6*Sy
N/mm2
5) Tensile Stress at lug base

Stb = Fs / B*T
=
56.03
<
157.20
0.6*Sy
N/mm2
6) Shear Stress at lug base

Ssb = Fx / B*T
=
28.02
<
104.80
0.4*Sy
N/mm2
172.92
0.66*Sy
N/mm2
7) Combined Stress
=
80.47
<
Stresses on weld calculations

1) Bending from force Fx
Zw= CW*B^2/3
=
72000 mm3
Aw= (2*CW*B)+(4*CW*(H-h))
=
8940.00 mm2
Swbx = (Fx*h) / Zw
=
74.71
<
157.20
E*0.6*Sy
N/mm2
2) Shear from force Fx

Swsx = (Fx / Aw) / E
=
12.03
<
104.80
E*0.4*Sy
N/mm2
3) Combined Shear and Bending from force Fx

Swx = Sqrt (Swbx^2 + Swsx^2)
=
75.67
<
172.92
E*0.66*Sy
N/mm2
104.80
E*0.4*Sy
N/mm2
172.92
E*0.66*Sy
N/mm2
4) Shear from force Fy

Swsy = (Fy/Aw)
=
20.84
<
5) Combined stress due to Fx and Fy
Swxy = SQRT[(Swsx+Swsy)^2+Swbx^2]
=
78.49
<
factor 4.0
3
1.2
1.1 (10%)
3.96
4
Lifting Lug Calculation on skid base

Vertical lifting
Project Name :
HY7-1/7-IN(CX-N) OFFSHORE GAS FIELD DEVELOPMENT
Project No :
849
Tag Number :
MEG SURGE DRUM SKID
Date :
5/29/2013
M = SS 400
y = 248
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
35
200
68
45
387
151
10
Partial Groove weld

Critical weld size
Joint efficiency
Cheek Plate OD
GW =
CW=
E=
T2 =
D2 =
10
17.07
1
0
0
Erection weight,
Impact factor,
Number of lugs,
Lifting angle,
We
C
Wd
N
W
Tension in sling,
Force,
Ft
Fx
Fy
Fz
=
=
=
=
W / Sin
Ft*Cos
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
23000
3.00
69000
4
17250
60
195342
97671
169171
9767

Sse = Ft/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
61.33
N/mm2
<
99.20
0.4*Sy

Ste = Fy/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
53.11
<
148.80
0.6*Sy

(B^2 x T)/6
Zo

Sbo = Fx x (h)/Zo
=
63.21
<
(T^2 x B)/6
233333.333333
148.80
0.6*Sy
Zi
40833.3333333

Sbo = Fz x h/Zi
=
36.12
<
148.80
0.6*Sy

Stb = Fs / B*T
=
27.91
<
148.80
0.6*Sy

Ssb = Fx / B*T
=
13.95
<
99.20
0.4*Sy
7) Combined Stress
=
59.95
<
163.68
0.66*Sy

Zw= CW*B^2/3
=
227614.24 mm3
Aw= (2*CW*B)+(4*CW*(H-h))
=
22943.52 mm2
Swbx = (Fx*h) / Zw
=
64.80
<
148.80
E*0.6*Sy

=
4.26
<
99.20
E*0.4*Sy

=
64.93
<
163.68
E*0.66*Sy

Swsy = (Fy/Aw)
=
7.37
<
99.20
E*0.4*Sy

=
65.35
<
163.68
E*0.66*Sy
N/mm2
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
kg
deg.
N
N
N
N
N/mm2
N/mm2
mm3
N/mm2
mm3
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
Lifting Lug Calculation (Typical for all 3 units STHE)

Vertical lifting
Project Name :
RECOVERY COMPRESSOR PACKAGE
Project No :
875
Tag Number :
E-2530 1ST STAGE DISCHARGE COOLER
Date :
17-Jun-15
M = SS 400
y = 248
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
20
120
32
25
100
100
10
Partial Groove weld

Critical weld size
Joint efficiency
Cheek Plate OD
GW =
CW=
E=
T2 =
D2 =
10
17.07
1
0
0
Erection weight,
Impact factor,
Number of lugs,
Lifting angle,
We
C
Wd
N
W
Tension in sling,
Force,
Ft
Fx
Fy
Fz
=
=
=
=
W / Sin
Ft*Cos
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
4300
3.00
12900
2
6450
60
73041
36520
63255
3652

Sse = Ft/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
93.64
N/mm2
<
99.20
0.4*Sy

Ste = Fy/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
81.10
<
148.80
0.6*Sy

(B^2 x T)/6
Zo

Sbo = Fx x (h)/Zo
=
76.08
<
(T^2 x B)/6
48000
148.80
0.6*Sy
Zi
8000

Sbo = Fz x h/Zi
=
45.65
<
148.80
0.6*Sy

Stb = Fs / B*T
=
30.43
<
148.80
0.6*Sy

Ssb = Fx / B*T
=
15.22
<
99.20
0.4*Sy
7) Combined Stress
=
71.37
<
163.68
0.66*Sy

Zw= CW*B^2/3
=
81941.125 mm3
Aw= (2*CW*B)+(4*CW*(H-h))
=
4097.06 mm2
Swbx = (Fx*h) / Zw
=
44.57
<
148.80
E*0.6*Sy

=
8.91
<
99.20
E*0.4*Sy

=
45.45
<
163.68
E*0.66*Sy

Swsy = (Fy/Aw)
=
15.44
<
99.20
E*0.4*Sy

=
48.00
<
163.68
E*0.66*Sy
N/mm2
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
kg
deg.
N
N
N
N
N/mm2
N/mm2
mm3
N/mm2
mm3
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2

Tailing Lug
Project Name :
NCPOC
Project No :
836
Tag Number :
Bio Tank
Date :
2/6/2013
M = SA 516 70
y = 262
N/mm2
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
32 mm
120 mm
60 mm
40 mm
139 mm
50 mm
15 mm
Partial Groove weld

Critical weld size
Joint efficiency
Cheek Plate OD
GW =
CW=
E=
T2 =
D2 =
0 mm
15.00 mm
1
0 mm
0 mm
Erection weight,
Impact factor,
Number of lugs,
Lifting angle,
We
C
Wd
N
W
Tension in sling,
Force,
Ft
Fx
Fy
Fz
=
=
=
=
W / Cos
W
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
19000 kg
2.00
38000 kg
4
9500 kg
5 deg.
93522
93167
8151
4676
N
N
N
N

Factor of safety =

Sse = Ft/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
36.53
N/mm2
<
104.80
0.4*Sy
N/mm2

Ste = Fx/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
36.39
<
157.20
0.6*Sy
N/mm2

(B^2 x T)/6
Zo

Sbo = Fx x (h)/Zo
=
60.66
<
(T^2 x B)/6
76800 mm3
157.20
0.6*Sy
Zi
N/mm2
20480 mm3

Sbo = Fz x h/Zi
=
11.42
<
157.20
0.6*Sy
N/mm2

Stb = Ft / B*T
=
24.35
<
157.20
0.6*Sy
N/mm2

Ssb = Fx / B*T
=
24.26
<
104.80
0.4*Sy
N/mm2
172.92
0.66*Sy
N/mm2
7) Combined Stress
=
67.53
<

Zw= CW*B^2/3
=
72000 mm3
Aw= (2*CW*B)+(4*CW*(H-h))
=
8940.00 mm2
Swbx = (Fx*h) / Zw
=
64.70
<
157.20
E*0.6*Sy
N/mm2

=
10.42
<
104.80
E*0.4*Sy
N/mm2

=
65.53
<
172.92
E*0.66*Sy
N/mm2
104.80
E*0.4*Sy
N/mm2
172.92
E*0.66*Sy
N/mm2

Swsy = (Fy/Aw)
=
0.91
<
=
65.54
<
factor 2.0
1.5
1.2
1.1 (10%)
1.98
2

Tailing Lug on Vertical Condition
Project Name :
NCPOC
Project No :
836
Tag Number :
Bio Tank
Date :
2/6/2013
M = SA 516 70
y = 262
Thickness of Lug
Width Lug
Lug outer radius
Diameter lug hole
Fillet weld leg
T
B
R
D
H
h
FW
=
=
=
=
=
=
=
32
120
60
40
139
50
15
Partial Groove weld

Critical weld size
Joint efficiency
Cheek Plate OD
GW =
CW=
E=
T2 =
D2 =
0
15.00
1
0
0
Pt=
Pn=
Pl=
Ph=
Pw=
20
4
72
139
10
Gusset
Gusset
Gusset
Gusset
Gusset
plate thickness
plate quantity
plate width
Plate Height
Plate weld Size
Erection weight,
Impact factor,
Number of lugs,
Lifting angle,
Tension in sling,
Force,
We
C
Wd
N
W
Ft
Fx
Fy
Fz
=
=
=
=
W / Sin
Ft*Cos
Ft*Sin
0.05*Ft
=
=
=
=
=
=
=
=
=
=
19000
2.00
38000
2
19000
60
215159
107579
186333
10758

Factor of safety =

Sse = Ft/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
84.05
<
104.80
0.4*Sy

Ste = Fy/((2*(R-D/2)*T)+(2*(D2-D)*T2))
=
72.79
<
157.20
0.6*Sy

(B^2 x T)/6
Zo

Sbo = Fx x (h)/Zo
=
70.04
<
(T^2 x B)/6
76800
157.20
0.6*Sy
Zi
20480

Sbo = Fz x h/Zi
=
26.26
<
157.20
0.6*Sy

Stb = Fs / B*T
=
56.03
<
157.20
0.6*Sy

Ssb = Fx / B*T
=
28.02
<
104.80
0.4*Sy
7) Combined Stress
=
80.47
<
172.92
0.66*Sy

Zw= CW*B^2/3
=
72000 mm3
Aw= (2*CW*B)+(4*CW*(H-h))
=
8940.00 mm2
Swbx = (Fx*h) / Zw
=
74.71
<
157.20
E*0.6*Sy

=
12.03
<
104.80
E*0.4*Sy

=
75.67
<
172.92
E*0.66*Sy

Swsy = (Fy/Aw)
=
20.84
<
104.80
E*0.4*Sy

=
78.49
<
172.92
E*0.66*Sy
Gusset Plate calculation

1) Tensile stress from force Fy
Spy=Fy/(PnxPlxPt)
=
32.35
<
157.20
0.6*Sy
2) Weld stress from force Fy

Wpy=Fy/(2x0.707xPwxPnxPl
=
45.76
<
157.20
0.6*Sy
3) Uplift and down stress due to moment

Fld, Uplift and down force of lug
Spy=Fy/(Pn/2xPlxPt)
=
87.15
<
251000
157.20
0.6*Sy
4) Weld stress from force Fld

Wpy=Fld/(0.707xPwxPnxPl
=
123.27
<
157.20
0.6*Sy
10
N/mm2
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
kg
deg.
N
N
N
N
of impact factor 2.0
1.5
ad for sling length =
1.2
for overweight =
1.1 (10%)
mpact factor =
1.98
11
N/mm2
N/mm2
mm3
N/mm2
mm3
N/mm2
N/mm2
N/mm2
N/mm2
12
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
13
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
8.1 SPREADER PIPE DESIGN

PROPERTIES OF SPREADER
Type of spreader
Size
Pipe material
Minimum specified yield strength,
Modulus of elasticity,
Pipe OD,
Pipe thickness,
Pipe ID,
Cross sectional area,
Moment of inertia,
Setion modulus,
Radius of gyration,
Length of pipe,
Effective end factor,
Slenderness ratio
: Pipe
: 8" Sch.80
: A 333 6
Fy =
241.32 N/mm2
E=
200000 N/mm2
D=
219.10 mm
t=
12.70 mm
d=
193.70 mm
A=
8234.99 mm2
I=
4.39E+07 mm4
Z=
4.01E+05 mm3
r=
73.05 mm
l=
2.736 mm
K=
1.0
K*l/r =
0.04
Allowable compressive stress -API RP2A (for 0 < Kl/r < Cc)
[1 - (K*l/r)/(2*Cc)]*Fy
Fc = --------------------------------------------5/3+3(K*l/r)/(8*Cc)-(K*l/r)^3/(8*Cc^3)
where,
Cc = \/ (2*pi^2*E/Fy ) =
144.78 N/mm2
127.90
COMPRESSIVE STRESS IN PIPE
Sling angle to horizontal,

Actual Structural Weight
:
Design Structural Weight
Design Lifting Factor
Design sling force,
Compressive force on pipe,
Moment,
Compressive stress due to Fp,
Bending stress due to Me,
Stress interaction ratio,
=
:
:
Fs =
Fp = Fs*Cos =
Me =
Sp = Fp / A =
Sb = Me / Z =
Sp/Fc +Cm*Sb/[(1-Sp/Fe')*0.6*Fy] =
60 Deg.
19000 kg
20000 kg
4.00
452966 N
226483 N
40665023 Nmm
27.50 N/mm2
101.38 N/mm2
0.890
<
where,
Fe' = 12*pi^2*E/(23*(K*l/r)^2) =
Cm =
734087295 N/mm2
1
1.00
OK!
Welding check on Davit Arm Support Plate(V-T2421 HP SEP HYDROCYCLONE)

Dimension of support plate
Material of support plate
Weight on Davit arm support
Force on support lug
Width
Length
Thickness
Weld size groove
Weld size fillet
Area of weldment
Factor of weld
M = SS 400
y = 248
N/mm2
W=
1085 kg
Fs= 10643.85 N
63 mm
345 mm
25 mm
12.5 mm
12.5 mm
12075 mm2
0.7

Minimum specified yield stren
Wx9.81
Shear Stress Act on Davit arm support plate

1.26 N/mm2 (Mpa,145 PsiG)
Shear allowable stress
= 0.4 x y
99.2 N/mm2
DROCYCLONE)

a,145 PsiG)
Support plate & Welding check on Davit Arm Support Plate(V-T2421 HP SEP HYDROCYCL
Blind Flange Location
Width
Length
Thickness
Weld size groove
Weld size fillet
Factor of weld
M = SS 400
y=
248
W=
1085
Fx= 10643.85
63
L=
345
T=
25
Wg=
12.5
Wf=
12.5
F=
0.7
N/mm2
kg
N
mm
mm
mm
mm
mm

Wx9.81
Shear Strength Check On Support Plate 25mm Thickness

Area of plate on shear force =
=L x T
8625 mm2
Fs =
1.23 N/mm2 (Mpa)
= 0.4 x y =
99.2 N/mm2
Shear stress is lower than the allowable stress.
Plate size sufficient for the design
Shear Strength Check On Weld Joint
Area of weld =
=L x Weld Size
6037.5 mm2

Fs =
= 0.4 x y =
Weld size sufficient for support plate .
1.76 N/mm2 (Mpa)

99.2 N/mm2
SEP HYDROCYCLONE)
pport plate
cified yield strength
Support plate & Welding check on Davit Arm Support Plate(V-T2421 HP SEP HYDROCYCL
Dished Head Location
Width
Length
Thickness
Weld size groove
Weld size fillet
Factor of weld
M = SS 400
y=
248
W=
850
Fx= 8338.5
63
L=
345
T=
25
Wg=
12.5
Wf=
12.5
F=
0.7
N/mm2
kg
N
mm
mm
mm
mm
mm

Wx9.81
Shear Strength Check On Support Plate 25mm Thickness

Area of plate on shear force =
=L x T
8625 mm2
Fs =
0.97 N/mm2 (Mpa)
= 0.4 x y =
99.2 N/mm2
Plate size sufficient for the design
Shear Strength Check On Weld Joint
Area of weld =
=L x Weld Size
6037.5 mm2

Fs =
= 0.4 x y =
Weld size sufficient for support plate .
1.38 N/mm2 (Mpa)

99.2 N/mm2
SEP HYDROCYCLONE)
pport plate
cified yield strength

Davit Arm Support Plate Check

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Davit Arm Support Plate Check

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Lifting Lug Calculation

Partial Groove weld

Build up of impact factor 4.0

Stresses on lug Calculations

2) Tensile Stress at Lug eye

Lug Section Modulus (Out Plane)

3) Bending Stress Outplane

4) Bending Stress Inplane

5) Tensile Stress at lug base

6) Shear Stress at lug base

Stresses on weld calculations

2) Shear from force Fx

3) Combined Shear and Bending from force Fx

4) Shear from force Fy

Lifting Lug Calculation on skid base

Partial Groove weld

Stresses on lug Calculations

2) Tensile Stress at Lug eye

Lug Section Modulus (Out Plane)

3) Bending Stress Outplane

4) Bending Stress Inplane

5) Tensile Stress at lug base

6) Shear Stress at lug base

Stresses on weld calculations

2) Shear from force Fx

3) Combined Shear and Bending from force Fx

4) Shear from force Fy

5) Combined stress due to Fx and Fy

Lifting Lug Calculation (Typical for all 3 units STHE)

Partial Groove weld

Stresses on lug Calculations

2) Tensile Stress at Lug eye

Lug Section Modulus (Out Plane)

3) Bending Stress Outplane

4) Bending Stress Inplane

5) Tensile Stress at lug base

6) Shear Stress at lug base

Stresses on weld calculations

2) Shear from force Fx

3) Combined Shear and Bending from force Fx

4) Shear from force Fy

5) Combined stress due to Fx and Fy

Lifting Lug Calculation

Partial Groove weld

Build up of impact factor 2.0

Stresses on lug Calculations

2) Tensile Stress at Lug eye

Lug Section Modulus (Out Plane)

3) Bending Stress Outplane

4) Bending Stress Inplane

5) Tensile Stress at lug base

6) Shear Stress at lug base

Stresses on weld calculations

2) Shear from force Fx

3) Combined Shear and Bending from force Fx

4) Shear from force Fy

Lifting Lug Calculation

Partial Groove weld

Build up of impact factor 2.0

Stresses on lug Calculations

2) Tensile Stress at Lug eye

Lug Section Modulus (Out Plane)

3) Bending Stress Outplane

4) Bending Stress Inplane