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Abstract
This paper presents preliminary results of a research on the determination of
slag content using chemical analysis method and w/cm of hardened concrete using
petrographic method. The determination of the slag content was based on cement
pastes with w/cm of 0.40 and different slag contents, and the determination of w/cm
was based on concrete with a fixed slag content and different w/cm ratios. Results
obtained indicate that the methods have potential for estimation of blast-furnace slag
content and w/cm ratio of hardened concrete.
Keywords: ground granulated blast-furnace slag, chemical composition,
petrography, porosity, selective dissolution, w/cm
1. Introduction
Ground granulated blast-furnace slag (referred to as slag from this point on) has been used
increasingly in construction for improving the long-term durability of concrete. However, the use of
the slag to replace cement may result in lower strength at early ages depending on percentage and
quality of the slag used in concrete. If the batching of the slag relative to cement is not accurate, longterm behaviors of concrete may be affected as well, e.g. resistance of concrete to de-icing salt
scaling. In situations where there are disputes, determining the quality of concrete, water-tocementitious ratio (w/cm), and quantity of the slag used in already hardened concrete is necessary.
Analytical methods were proposed by various researchers for determining mix proportion of hardened
concrete. In work of Hooton and Rogers [1], the X-ray diffraction technique of ignited mixture to
determine the slag content in hardened concrete was studied. The method involves ignition of the
mortar fraction of concrete at 950oC to 1050oC to devitrify unreacted slag. Thereafter, the resulting
crystalline melilite component is compared to that in an ignited sample of blast-furnace slag from the
same source. This method is applicable to slag with very fine particle size distribution. More
importantly, this technique can be applied only to slag which converts mainly to melilite after the high
temperature devitrification. Hooton and Rogers [1] also proposed a method to determine slag
content by optical microscopy on thin sections made from the hardened concrete. This method
involves the preparation of thin sections of the concrete and determination of the content of residue
slag particles by point counting.
Grantham [2] examined results of quantitative X-ray fluorescence (XRF) analysis of concrete, and
applied a mathematical approach to obtain the content of the individual components. The method has
been successfully employed by a number of UK laboratories and provides another possible way of
resolving the composition of concrete in which it is suspected that mis-batching may have occurred.
However, this method can only be used in situations where the chemical composition of original
ingredient materials of concrete is known.
Petrographic methods have been used to determine w/c of hardened concrete for many years [3-8].
In this method, thin sections with fluorescent dye were prepared from concrete to be examined.
Intensity of green tone of the concrete thin sections under optical microscope is compared with that of
standard thin sections with known w/c ratios. From the comparison, the w/c of the concrete to be
examined may be estimated. Most of the works published so far are concentrated on Portland cement
concrete.
This paper presents preliminary results of a research on the determination of slag content using
chemical analysis method and water-to-cementitious material ratio (w/cm) of hardened concrete
incorporating slag using petrographic method. For the preliminary study, the determination of the slag
content was based on cement pastes with w/cm of 0.40 and different slag contents, and the
determination of w/cm was based on concrete with a fixed slag content and different w/cm ratios.
2. Experimental Investigation
2.1 Materials, mix proportions, and curing of cement pastes and concretes
For the determination of slag content in cement pastes, a normal Portland cement (NPC1) and slag
were used. For the determination of w/cm of concrete, another Portland cement (NPC2) and a
Portland blast-furnace slag cement (PBFSC-B) were used. According to manufacturer, the slag
content in the PBFSC-B was 65% by mass. Chemical compositions of these materials are shown in
Table 1.
Table 1 - Chemical composition of cements and slag used
Oxide Content
(% by mass)
CaO
SiO2
Al2O3
Fe2O3
Na2O
K2O
MgO
SO3
NPC1
Slag
NPC2
PBFSC-B
65.3
20.8
4.9
3.2
0.17
0.30
3.4
2.0
42.4
30.4
16.0
0.4
0.15
0.24
7.9
2.6
63.4
20.8
5.4
3.3
0.08
0.48
1.9
2.0
50.5
29.2
11.6
1.3
0.17
0.46
4.6
2.2
For the determination of slag content, four cement paste mixtures were prepared with a controlled
w/cm ratio of 0.40 and slag contents of 0, 30, 50 and 70% by mass of total cementitious materials.
The pastes were cured in a sealed condition in the first 24 hrs followed by curing in a fog room with a
relative humidity of 100% and temperature of 30oC until 28 and 91 days. At these ages, the pastes
were broken into small pieces, and dried in a vacuum oven at 40oC until constant weight was
reached. The samples were then ground into fine powders passing through 75 m sieve. The powder
samples were kept in glass bottles and stored in a desiccator for analyses.
For the determination of w/cm ratio, ten concrete mixtures with w/cm ratios of 0.30 to 0.70 with an
increment of 0.10 were prepared. Five of the concretes were made from Portland cement NPC2 and
another five were made from the blast-furnace slag cement. The mix proportions of the concretes are
summarized in Table 2. After 24 hours curing in moulds (100x100x100-mm) covered with plastic
sheet at ambient temperature (about 28-30 oC), the specimens were demoulded and cured in water
until 28 and 56 days. For preparation of thin sections of concrete, small samples (60x40x20mm) were
cut from the cubes and dried in a vacuum oven at 40 oC for about 15 hrs and at 50 oC for another 3
hrs followed by drying in a regular oven at 105 oC for about 3-4 hrs. Thin sections of the concrete
were prepared and analyzed in accordance with Nordtest Method NT BUILD 361, 1991 [9].
Materials (kg/m )
Mixture
NPC 0.30
NPC 0.40
NPC 0.50
NPC 0.60
NPC 0.70
PBFSC
0.30
PBFSC
0.40
PBFSC
0.50
PBFSC
0.60
PBFSC
0.70
NPC2
PBFSC-B
Water
Sand
Gravel
475
421
376
324
276
142
169
188
195
194
610
674
749
825
917
1185
1100
1034
967
917
Superplasticizer
(ml/100kg cement)
1100
900
800
950
1800
475
142
630
1145
1100
421
169
691
1066
900
376
188
764
1003
800
324
195
838
940
950
276
194
928
894
1800
CM NPC (1 R ) slag R
where R
Eq. (1)
CM
NPC
slag
Calcium oxide, SiO2, Al2O3 and Fe2O3 are the major components in cementing materials. Among
those, CaO is easily dissolved in most chemical treatments, whereas Fe2O3 has relatively low content.
Hence, the ratio of silicon dioxide-to-aluminum oxide content SiO2 was chosen for calculation and
Al2O3
determination of slag content according to the relationship in Equation (2).
SiNPC 1 R Sislag R
Si
Al CM AlNPC 1 R Alslag R
where R
Eq. (2)
mass]
SiNPC
AlNPC
Sislag
Alslag
To calculate the slag content R, Equation (2) can be rearranged as demonstrated in the equation
shown below.
R
SiNPC
Si
SiNPC AlNPC
Al CM
Si
Sislag Alslag AlNPC
Al CM
Eq. (3)
If the raw materials are available or if the composition of the cement and slag used in the concrete are
known, the slag content R can be calculated from Equation (3) after determining the composition of
the cement paste in concrete which has a strong relationship to that of the original cementitious
materials. In this study, X-ray fluorescence (XRF) technique was used to determine the chemical
composition of the cement, slag, and the dried samples of the cement pastes. A Thermo Electron
ARL 9800 XRF spectroscopy system was used for the chemical analyses.
If the original cement used for the concrete is not available and the composition of the cement is
unknown, estimation may be made since the cement is an industrial product and has to meet
standards.
If the original slag used for the concrete is not available and the composition of the slag is unknown,
selective dissolution techniques on cement paste samples can be applied to obtain residue slag
samples. The principle of the methods is to dissolve a cement paste sample in specific solvents
which attack unhydrated cement components and hydration products except for unreacted slag which
is retained as residue. A selective dissolution process originally proposed by Luke and Glasser [10]
was used in the current study to obtain residue slag sample from the hardened cement pastes.
Details of the process can be found in Reference [10]. The process was originally proposed to
determine the reaction degree of the slag. Among the major oxides, only CaO is significantly
dissolved by the dissolution. If it is assumed that the content of SiO2 and Al2O3 of the residue slag is
similar to that of the original slag, the content of SiO2 and Al2O3 of the original slag may be estimated
and used for the calculation of slag content in cement pastes.
Oxide Content
(% by mass)
NPC
30%Slag
50%Slag
70%Slag
Oxide Content
(% by mass)
NPC
30%Slag
50%Slag
70%Slag
CaO
SiO2
Al2O3
Fe2O3
Na2O
K2O
MgO
SO3
66.3
21.2
4.5
3.4
0.1
0.2
3.1
1.2
60.6
24.0
6.9
2.7
0.1
0.2
4.0
1.5
54.9
26.7
9.2
2.1
0.1
0.2
5.0
1.7
50.6
28.7
11.2
1.5
0.1
0.2
5.7
2.0
CaO
SiO2
Al2O3
Fe2O3
Na2O
K2O
MgO
SO3
64.3
22.2
5.4
3.2
0.1
0.2
3.4
1.3
59.9
24.6
7.1
2.7
0.1
0.2
4.1
1.5
55.2
26.6
9.2
2.2
0.1
0.2
4.9
1.7
50.2
28.7
11.5
1.6
0.1
0.2
5.8
2.0
NPC
30%Sla
g
50%Sla
g
70%Sla
g
65.3
20.8
4.9
3.2
0.2
0.3
3.4
2.0
58.6
23.6
8.2
2.4
0.2
0.3
4.7
2.2
54.0
25.5
10.4
1.8
0.2
0.3
5.6
2.3
49.4
27.5
12.6
1.3
0.2
0.3
6.5
2.4
The content of SiO2 and Al2O3 calculated is plotted against that determined from hardened paste for
both 28 and 91 days samples (Fig. 1). The SiO2 and Al2O3 calculated and determined by XRF seem
to have good relationships. Linear regression lines were drawn for the SiO2 and the Al2O3 and the
gradients represent the correlation factors. Empirical relationships between the oxide contents
calculated and determined for the hydrated cement pastes can be established and shown in
Equation (4), where Sicp and Alcp are SiO2 and Al2O3 contents in the hardened cement paste,
respectively.
30
25
Line of
equality
20
SiO2
y = 0.9442x
15
28-day
91-day
10
Al2O3
y = 1.1005x
0
0
10
15
20
25
30
0.94Sicp
Si
Al CM 1.1Alcp
Eq. (4)
By substituting Equation (4) into Equation (3), the slag content R can be determined as shown in
Equation (5).
0.94Sicp
SiNPC
Al
1.1Alcp NPC
R
0.94Sicp
Al AlNPC
SiNPC Sislag
1.1Al slag
cp
Eq. (5)
50%
Slag,
28d,
residue
70%
Slag,
28d,
residue
30%
Slag,
91d,
residue
50%
Slag,
91d,
residue
70%
Slag,
91d,
residue
CaO
42.4
26.1
32.4
34.5
25.1
27.4
32.7
SiO2
30.4
33.6
27.5
28.4
22.3
27.4
31.8
Al2O3
16.0
15.9
14.3
15.0
13.5
14.7
16.7
Fe2O3
0.4
2.2
1.3
0.8
1.9
2.3
1.2
Na2O
0.2
6.4
3.8
4.2
3.2
3.8
3.9
K2O
0.2
0.2
0.2
0.3
0.2
0.2
0.2
MgO
7.9
15.7
20.2
16.3
33.5
23.8
12.9
SO3
2.6
0.0
0.3
0.4
0.2
0.3
0.5
2.5
28 days
91 days
2.0
SiO2/Al 2O3
1.5
1.0
0.5
0.0
Pure Slag
30Slag
50Slag
70Slag
30Slag
50Slag
70Slag
The estimated slag content is plotted against the actual content when the composition of the slag is
known or unknown (Fig. 3). The method yields reasonably good estimation of the slag content with
an absolute error of estimation within 5% by mass of cementitious materials regardless whether the
composition of slag is known or unknown.
+5 +2.5%
-2.5%
-5%
+5 +2.5%
80
70
60
50
28-day
91-day
40
30
20
10
0
0
10
20
30
40
50
60
70
80
-2.5%
-5%
70
60
50
28-day
91-day
40
30
20
10
0
0
80
10
20
30
40
50
60
70
80
23
22
21
20
5-year data
Average
Boundary
19
NPC1
18
17
16
15
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
Al2O3 (% by mass)
SiO2/Al2O3, is one of the moduli which has to be controlled whereby the value would fall under a
specified range. From Fig. 4, if considering the boundary in terms SiO2/Al2O3 as presented by the
slope of dash lines from origin, the boundaries of the Portland cement from 5-year collected data
would be at Boundaries C, D and E, whereas one point has been considered as outlier shown within a
circle. Excluding this outlier, the error of estimation will be lower than 10% by mass of cementitious
materials for all cases.
+10%
+5%
+10%
-5%
70
-5%
Estimated % by mass of cementitious materials
+5%
80
80
-10%
60
50
Boundary A
Boundary B
40
Boundary C
Boundary D
30
Boundary E
Boundary F
20
10
70
-10%
60
50
Boundary A
Boundary B
40
Boundary C
Boundary D
30
Boundary E
Boundary F
20
10
0
0
10
20
30
40
50
60
70
80
10
20
30
40
50
60
70
80
w / cm 0.0053GT 0.0733
Eq. (6)
w / cm 0.0051GT 0.0689
Eq. (7)
0.80
y = 0.0051x + 0.0689
2
R = 0.9637
0.70
w/cm ratio
0.60
28d NPC
PBFC
56d NPC
0.50
28d PBFC
NPC
0.40
56d PBFC
y = 0.0053x - 0.0733
2
R = 0.9959
0.30
0.20
20
40
60
80
100
120
140
160
Assume that the source and quality of the slag used in concrete in a local area is reasonably
consistent. If that is the case, the w/cm of the concrete with slag may be estimated if the standard thin
sections of concrete cured for 28 days with known slag contents and w/cm ratios are available as long
as the curing of the concrete to be examined is similar to that of the standards. The w/cm of the
concrete may be estimated by comparing the GT intensity of the concrete to be investigated with that
of the standards if the slag content in the concrete is known.
Table 6 presents the GT value of the concrete experimentally determined, the estimated w/cm
calculated based on Equations 6 and 7, and the error of estimation. The absolute error of estimation
for the w/cm of the concrete cured for 56 days was > 0.10 for a number of cases, particularly for the
concrete with the slag cement. This is probably due the fact that longer moisture curing results in
greater hydration and pozzolanic reaction for the concretes which reduces capillary porosity,
particularly for the concrete with the slag cement. Reduced capillary porosity would decrease the GT
value of thin section of the concrete. This results in underestimation of the w/cm of the concrete.
Therefore, in order to estimate the w/cm of the concrete with reasonable accuracy, the curing of the
concrete to be investigated, particularly those with slag, should be similar to that of the standards.
Table 6 - Error of estimation of w/cm
Age
28 days
Actual
w/cm
0.30
Green tone
value
70
Estimated
w/cm
0.30
0.00
Green tone
value
52
Estimated
w/cm
0.33
0.40
89
0.40
+0.03
0.00
63
0.39
0.50
112
-0.01
0.52
+0.02
83
0.49
0.60
-0.01
128
0.61
+0.01
97
0.56
-0.04
145
0.70
0.00
130
0.73
+0.03
0.30
60
0.24
-0.06
38
0.26
-0.04
0.50
109
0.50
0.00
61
0.38
-0.12
0.70
125
0.59
-0.11
99
0.57
-0.13
0.70
56 days
Mixture
NPC
Error
Mixture
PBFC
Error
References
[1] Hooton, R. D. and Rogers, C. A., 1995, Determination of Slag and Fly Ash Content in Hardened
Concrete, Cement, Concrete and Aggregates, CCAGDP, Vol.17, No.1, pp.55-60.
[2] Grantham, M. G., 1995, Determination of Slag and Pulverized Fuel Ash Hardened Concrete The
Method of Last Resort Revisited, Cement, Concrete, and Aggregate, CCAGDP, Vol.17, No.1, pp 7678.
[3] Zhang, S. Q. and Zhang, M. H., 2005, Application of petrography for determining the quality of
concrete cured in tropical environment, Cement and Concrete Research, Vol.35, Issue 7, pp.13771384.
[4] St John Donald, A., Poole Alan, W. and Sims, I., Concrete petrography, A Handbook of
Investigation Techniques, John Wiley & Sons Inc., New York, 2000.
[5] Liu, J. J. and Khan, M. S., Comparison of Known and Determined Water-Cement Ratios Using
Petrography, Water-Cement Ratio and Other Durability Parameters Techniques for Determination,
ACI SP-191-2, pp. 11-25, 2000.
[6] Mayfield, B., The Quantitative Evaluation of the Water/cement Ratio Using Fluorescence
Microscopy. Magazine of Concrete Research, no. 150, pp. 45-49, 1990.
[7] Jakobsen, U.H., Understanding the Fetures Observed in Concrete Using Various Fluorescence
Impregnation Techniques. Proc. 20th ICMA, Mexico, pp. 281-301, 1998.
[8] Jakobsen, U. H., Laugesen, P. and Thaulow, N., Determination of Water-Cement Ratio in Hardened
Concrete by Optical Fluorescence Microscopy, Water-Cement Ratio and Other Durability Parameters
Techniques for Determination, ACI International SP-191-3, 2000.
[9] Nordtest Method, Concrete, Hardened: Water-Cement Ratio, NT Build 361, 1991
[10] Luke, K. and Glasser, F. P., 1987, Selective Dissolution of Hydrated Blast Furnace Slag Cements,
Cement and Concrete Research, Vol.17, pp. 273-282.
[11] British Standards BS 1881 Part 124, 1988: Testing Concrete, pp. 1-21.