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SUPPLEMENTAL DRAWING

CARRIERS WITH INTERNAL A.B.S.

Circled

numbers are Forward Axle Assembly parts.

FIGURE 1
FORWARD CARRIERS OF TANDEM AXLES
(USE WITH CHART 1)

Circled
Squared

numbers are diff. lock parts or parts that change when diff. lock is added.
numbers are oil pump parts or parts that change when oil pump is added.

FIGURE 2
CARRIERS FOR SINGLE AXLES AND
REAR OF TANDEM AXLES
(USE WITH CHART 2)

Circled

numbers are diff. lock parts or parts that change when diff. lock is added.

AXLE MODELS - CARRIERS - FEATURES


160, 161 & 164
Single Reduction Axles (Single & Tandem)

INTERAXLE
DIFF.

MAIN
DIFF.
LOCK

CARRIER
NOPARTS
SPIN
OIL
CHART
DIFF. PUMP NUMBER
2
2
2
2
2
2
2
2

AXLE MODELS
RS-21160/161 Single Axle
RS-23160/161
RS-24160/161
RS-25160/161
RS-26160/161

CARRIERS
A1-3200-P-1706
A1-3200-H-1854 (1) (2)
A1-3200-J-1856 (2)
A1-3200-Y-1897 (1)
A1-3200-T-1892
A4-3200-Y-1897 (1)
A17-3200-P-1706
A15-3200-Y-1897 (1)

RT-40160
RT-46160
RT-46164
RT-50160
RT-52160

A1-3200-X-1818
A6-3200-Q-1837 (3)
A1-3200-K-1857 (2)
A1-3200-W-1895
A1-3200-J-1908 (3)
A4-3200-X-1818
A1-3200-L-1858 (2)
A4-3200-V-1894
A1-3200-K-1909 (3)
A1-3200-V-1894
A5-3200-K-1909 (3)
A9-3200-V-1894

1
1
1
1
1
1
1
1
1
1
1
1

A1-3200-P-1706
A1-3200-A-1821 (3)
A1-3200-H-1854 (1) (2)
A1-3200-J-1856 (2)
A1-3200-Y-1897 (1)
A1-3200-E-1929 (1) (3)
A1-3200-T-1892
A4-3200-Y-1897 (1)
A1-3200-D-1928 (3)
A4-3200-E-1929 (1) (3)
A17-3200-P-1706
A15-3200-Y-1897 (1)

2
2
2
2
2
2
2
2
2
2
2
2

Forward

RD-20160
RD-23160
RD-23164
RD-25160
RD-26160
RP-20160
RP-23160
RP-23164
RP-25160
RP-26160

Rear

(1) Aluminum

RR-20160
RR-23160
RR-23164
RR-25160
RR-26160

(2) Internal ABS

(3) With thrust screw

HOW TO USE THIS CATALOG


z

There are 31 basic carriers covered in this catalog:


3200-C-1511
3200-Z-1560
3200-P-1628
3200-J-1648
3200-T-1658
3200-V-1660
3200-K-1701

3200-M-1703
3200-P-1706
3200-R-1708
3200-V-1712
3200-W-1713
3200-X-1818
3200-Y-1819

3200-Z-1820
3200-A-1821
3200-C-1823
3200-E-1825
3200-Q-1837
3200-H-1854
3200-J-1856

3200-K-1857
3200-L-1858
3200-T-1892
3200-V-1894
3200-W-1895
3200-Y-1897
3200-J-1908

3200-K-1909
3200-D-1928
3200-E-1929

Major assembly differences in a carrier are indicated by the different assembly level numbers in front
of the base carrier number, for example, A1-3200-V-1894 and A4-3200-V-1894. The Axle ModelsCarriers-Features chart inside this front cover lists all the variations covered in this book.
Note: The carriers listed in this catalog do not include yokes. A yoke is a major assembly difference, therefore,
a carrier sold with a yoke has a different assembly level number than the same carrier without the yoke.
z

The charts for carriers, output shafts, and housings include the following information:
z An exploded view of each assembly, keyed to the parts list
z A description of each part
z Parts sold as assemblies that include other parts
z Which carriers or axle models the part is used on
z The quantity of the part used on the carrier or axle
z The part number of each item
z Whether the part is available in a kit

Carrier parts:
Determine which chart and figure (1 or 2) applies to your carrier by using the following sources of information.
z Identification tag installed on the carrier
z Axle Models-Carriers-Features Chart
z Pictures and descriptions of the carriers inside the front cover and at the beginning of Chart 1 and Chart 2

Output (thru) shafts:


This chart covers the output shafts for the forward axles of all tandems. Note that the output shaft assembly
or its components are only sold as separate items. The output shaft is not included with the purchase of a
carrier or housing.

Housing Assemblies and Wheel End Parts:


This chart covers the housing assemblies and wheel end parts for all axles. The parts are listed according to
axle models that are used on 160, 161 and 164 series axles.

Axle shafts:
The axle shafts are grouped in sets (L.H. and R.H.) according to the axle models they are used on. Many axle
shafts are used on more than one axle model. The axle shafts are also listed by part number with dimensions.

Yokes and Flanges:


There are four charts that cover full round bearing yokes, wing bearing yokes, Easy Service yokes, and flanges.
Each chart lists the yokes or flanges used on each model. The yokes and flanges are listed by dimensions.

Kits:
The first chart in this section lists all the kits available for each axle model and carrier. Following that chart,
the kits are sequenced according to the kit number and list the contents of each kit.

Numerical Parts List:


This section lists every part number along with the page(s) on which the part is listed.

STANDARD CARRIER SUPERCESSION LIST

ORIGINAL
PART NUMBER
A15-3200-C-1511
A17-3200-C-1511
A24-3200-Z-1560
A26-3200-Z-1560
A27-3200-Z-1560
A9-3200-P-1628
A12-3200-P-1628
A14-3200-P-1628
A1-3200-J-1648
A4-3200-J-1648
A1-3200-T-1658
A13-3200-T-1658
A1-3200-V-1660
A1-3200-K-1701
A4-3200-K-1701
A6-3200-K-1701

REPLACEMENT
PART NUMBER
A1-3200-Y-1897
A4-3200-Y-1897
A17-3200-P-1706
A1-3200-P-1706
A1-3200-T-1892
A1-3200-V-1894
A4-3200-V-1894
A9-3200-V-1894
A1-3200-X-1818
A4-3200-X-1818
A1-3200-P-1706
A17-3200-P-1706
A1-3200-T-1892
A1-3200-V-1894
A4-3200-V-1894
A9-3200-V-1894

ORIGINAL
PART NUMBER
A1-3200-M-1703
A4-3200-M-1703
A1-3200-R-1708
A1-3200-V-1712
A4-3200-V-1712
A11-3200-V-1712
A1-3200-W-1713
A1-3200-Y-1819
A1-3200-Z-1820
A4-3200-Z-1820
A6-3200-Z-1820
A1-3200-C-1823
A1-3200-E-1825
A4-3200-E-1825

REPLACEMENT
PART NUMBER
A1-3200-X-1818
A4-3200-X-1818
A1-3200-T-1892
A1-3200-Y-1897
A4-3200-Y-1897
A11-3200-E-1825
A1-3200-W-1895
A1-3200-W-1895
A1-3200-V-1894
A4-3200-V-1894
A9-3200-V-1894
A1-3200-T-1892
A1-3200-Y-1897
A4-3200-Y-1897

The part number supercessions listed here reflect product improvements made in several key areas.
Several of these product improvements are non-interchangeable at the component level, in these cases
kits have been developed to ease your transition to the new designs.

With the exception of reverse shift carriers built for Navistar, all carriers equipped with driver controlled
main differential lock now have a screw in shift cylinder. The Interaxle differential shift cylinder for these
carriers is also a screw in type.

Rear Drive Axles


Model Numbers and Designations
Axle models are identified by a letter and number system.
The letters and numbers give important information about the
specific axle model.
The first seven positions of the designation identify a basic axle
model, while the second group of letters and numbers identify
particular specifications.

Nominal Axle Load Rating (GAWR):


In thousands of pounds. Individual forward
and rear axles of a tandem set (D, N, P, R)
are rated as single axles. A tandem set (T) is
rated as the combination of the two axles and
a tridem set (Z) as the combination of the
three axles.

Gearing Type
1 - Single Speed
2 - Two Speed
3 - Helical Double Reduction
4 - Salisbury Single Speed
5 - Planetary Double Reduction
6 - Hub Reduction

RR 23 1 6 0

Manufacturing Location
A - Australia
B - Brazil (Braseixos)
C - India
D - Mexico (Dirona)
E - Europe (C.V.C.)
M - Europe (Maudsley)
N - U.S.A.

Main Differential Nest Type


B - Special Differential
C - Driver Controlled Differential Lock
F - Standard Differential
H - High Traction Differential
N - NoSPIN Differential

N F N N 124
Hub Type (See Note 3)
A - Aluminum
F - Ferrous
N - None

Axle Type
C - Single Rear Drive Axle, Coach
D - Forward-Rear Axle of a Drive Tandem
with Inter-Axle Differential
N - Forward-Rear Axle of a Drive Tandem or
Tridem without Inter-Axle Differential
P - Forward-Rear Axle of a Drive Tandem
with Inter-Axle Differential and Pump
R - Rear-Rear Axle of a Drive Tandem
S - Single Rear Drive Axle
T - Tandem Drive Axle Set
Z - Tridem Drive Axle Set

Brake Type
C - Dura-Master Air Disc Brake
D - RDA Stopmaster Wedge Brake
(Dual Air Chambers)
E - RDH Stopmaster Wedge Brake
(Dual Hydraulic Cylinders)
F - RSH Stopmaster Wedge Brake
(Single Hydraulic Cylinder)
L - QPlus Cam Brake
N - None
P - Cam-Master "P" Series Cam Brake
Q - Cam-Master "Q" Series Cam Brake
S - RSA Stopmaster Wedge Brake
(Single Air Chamber)
T - Cam-Master "T" Series Cam Brake
W - Cam-Master "W" Series Cam Brake

Axle Specification Number


Identifies specific customer axle
configurations (variations from the original
axle design). For information about the
variation, see the Bill of Material for that
specific axle model.

Carrier Type
Carrier size. Larger numbers
indicate a higher GCW rated
carrier: i.e., larger ring gear, etc.
(Also see Tridem Axle Note 2
below.)

NOTE 1:
If a complete axle designation is not required, use the first seven positions
of the model designation to identify the basic axle model.
EXAMPLES OF BASIC AXLE MODELS:
RS 17 140 - Single Rear Drive, 17,000 lb., Single Speed, 15" Ring Gear,
140 Carrier Model.
RT 48 380 - Tandem Drive Axle Set, 48,000 lb., Helical Double Reduction,
19.62" Ring Gear, 380 Carrier Model.
RZ 60 164 - Tridem Drive Axle Set, 60,000 lb., Single Speed, Includes a
150 Series Forward Rear or First Axle and a 145 Series
Tandem Axle Set as the Second and Third Axles.

Axle Design Variation


Indicates axle design level or
variation, (e.g., RS 23 161 has a
thicker wall housing than the RS
23 160). For information see the
Bill of Material for that specific
axle model. (Also see Tridem
Axle Note 2 below.)

NOTE 2, FOR TRIDEM AXLES ONLY:


For a Tridem Drive Axle Set (RZ), the
number in the sixth position designates
the carrier in the first axle. The number
in the seventh position designates the
carriers in the second and third axles.
NOTE 3:
Some axle designations or
specifications do not have a hub
type code.

TABLE OF CONTENTS
PAGE
FORWARD CARRIERS OF TANDEM AXLES........................................... 1
CARRIERS FOR SINGLES & REARS OF TANDEM AXLES .................... 10
OUTPUT (THRU) SHAFT ASSEMBLY PARTS ......................................... 21
HOUSING ASSEMBLY PARTS.................................................................. 22
AXLE SHAFTS............................................................................................ 24
ROUND BEARING TYPE YOKES.............................................................. 26
EASY SERVICE (STRAP) TYPE YOKES .................................................. 27
WING BEARING TYPE YOKES ................................................................. 28
COMPANION FLANGES ............................................................................ 29
AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE .................... 30
KITS. ....................................................................................................... 35
NUMERICAL PARTS LISTING................................................................... 55

CHART 1
FORWARD CARRIERS OF TANDEM AXLES
(Use with Figure 1, Inside Front Cover)
VISUAL IDENTIFICATION OF FORWARD CARRIERS
IAD SHIFTER AND DIFF. LOCK BOLT ON FOR 1628, 1701
SCREW-IN FOR 1820, 1894, 1909
OIL FILTER

IAD SHIFTER AND DIFF. LOCK BOLT ON FOR 1713


SCREW-IN FOR 1819, 1895, 1908
NO OIL FILTER

DIFF. LOCK
FORWARD CARRIERS WITH IAD,
DIFF. LOCK AND OIL PUMP
3200-P-1628, 3200-K-1701,
3200-Z-1820, 3200-V-1894, 3200-K-1909

OIL FILTER

DIFF. LOCK
FORWARD CARRIERS WITH IAD AND
DIFF. LOCK WITHOUT OIL PUMP
3200-W-1713, 3200-Y-1819, 3200-W-1895,
3200-J-1908

IAD SHIFTER SCREW-IN FOR 1820, 1858, 1894,


1909

IAD SHIFTER BOLT ON FOR 1648, 1703


SCREW-IN FOR 1818, 1837, 1857
NO OIL FILTER

NO DIFF. LOCK
FORWARD CARRIERS WITH IAD AND
OIL PUMP WITHOUT DIFF. LOCK
3200-Z-1820, 3200-L-1858, 3200-V-1894,
3200-K-1909

NO DIFF. LOCK
FORWARD CARRIERS WITH IAD
WITHOUT DIFF. LOCK OR OIL PUMP
3200-J-1648, 3200-M-1703,
3200-X-1818, 3200-Q-1837, 3200-K-1857

The following carriers are equipped with a thrust screw: 3200-Q-1837, 3200-K-1909, 3200-J-1908.
The following carriers are machined for Internal ABS Sensors: 3200-L-1857, 3200-L-1858.

ii

FORWARD CARRIERS OF TANDEM AXLES


ITEM
1

DESCRIPTION
Nut - input yoke & shaft

REMARKS

CARRIER

Included in KIT 2638

QTY

PART NUMBER

40-X-1233

1A

Washer - input nut

1229-W-4521

2, 3

Yoke & deflector assembly - input

See Yoke Charts

Deflector - input yoke

DEFR56-7

Capscrew - input bearing cage

MS-212040-1

Washer - input bearing cage

MWA-512

Oil seal assembly - input shaft

starting on page 26

7, 10

Bearing, cage & cup assy. - input

All less pump

A-1205-R-2592

A-3226-S-1137

All with pump


8

Included in KIT 2429

A-3226-H-1126

Shims - input bearing

.003" /.076mm

Use

2203-K-9241

cage

.005" /.127mm

as

2203-L-9242

.010" /.254mm

req.

2203-M-9243

O-ring - bearing cage

5-X-1034

10

Cup - input shaft bearing

HM-813810

11

Cone - input shaft bearing

HM-813843

12

Baffle - oil

3221-P-1004

13

Washer - oil baffle

1229-E-1669

14

Capscrew - oil baffle

MS-208016-1

15, 1

Input shaft & nut assembly

15, 1

Input shaft, nut, ball & pin assy.

Use without oil pump

Carriers with pump

All less pump

A-3297-C-1199

All others

A1-3297-X-1194
KIT 2624

For old style


A1-3297-H-1022
input shaft
16

Thrust washer - helical drive gear

17

Gear - helical drive gear

18
19
20, 18,

Included in KIT 2796

1229-A-4785

3892-T-4934

Capscrew - inter-axle diff. case

MS-210045A-1

Washer - inter-axle diff. case

1229-K-1597

Case assembly - inter-axle

After 10/00

19
20,18,

Prior to 10/00
Diff. case & pinion nest assy - inter-axle

A5-3235-A-2393
A1-3235-A-2393

A3-3235-A-2393

3278-N-300

KIT 2796 and

2233-K-245

KIT 2248

1229-Q-2929

2297-S-5349

A1-3235-A-2393

2234-T-1190

A-3296-T-1086

JLM-714149

19, 21,
22, 23
21

Spider (cross) - inter-axle diff.

22

Pinion gear - inter-axle diff.

23

Thrust washer - inter-axle diff. pinion

24

Snap ring - inter-axle diff.

25

Clutch collar - inter-axle diff.

26

Side gear - inter-axle diff., rear

Included in

Included in KIT 2796

27

Shift fork - inter-axle diff.

28

Cone - rear side gear bearing

Included in Item 25

29

Cup - rear side gear bearing

JLM-714110

30

Adjusting screw - shift shaft

41-X-1208

31

Jam nut - adjusting screw

MN-312-1

FORWARD CARRIERS OF TANDEM AXLES


ITEM

DESCRIPTION

REMARKS

32

Spring - shift shaft return

33

Shift shaft - inter-axle diff.

34

Shift assy. - inter-axle diff. air

Screw-in style

35

Capscrew - air shift assembly

Bolt-on style

CARRIER

QTY
4

Incl. 5-X-1198 o-ring

62

Differential carrier &

Less pump, Less

cap assembly

diff. lock

2258-U-411

2244-K-1025

A2-3261-Q-1057

Bolt-on style
36, 61,

PART NUMBER

A-3261-L-350

Ratios - 3.07, 3.21,

3200-J-1648

3.42, 3.57, 3.73

Original design

10-X-1334

KIT 2644

Ratios - 3.91, 4.10,

KIT 2644A

4.30, 4.56
KIT 2644B

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Internal ABS

3200-K-1857

A2-3200-K-1857

New differential brg.

3200-M-1703

KIT 2618

Screw-in IAD shifter,

3200-Q-1837

A2-3200-Q-1837

Screw-in IAD shifter

3200-X-1818

A2-3200-X-1818

Screw-in IAD & main

3200-J-1908

A2-3200-J-1908

Original design

3200-W-1713

KIT 2617

Screw in IAD & main

3200-W-1895

A2-3200-W-1895

Screw-in IAD shifter

3200-Y-1819

KIT 2764

Screw-in IAD shifter,

3200-K-1909

A2-3200-K-1909

w/thrust screw
Less pump, With
diff. lock

diff. shift cylinder,


w/thrust screw

diff. shift cylinder


With pump, Less
diff. lock

w/thrust screw
Internal ABS

3200-L-1858

A2-3200-L-1858

Screw-in IAD shifter

3200-V-1894

A2-3200-V-1894

3200-Z-1820

KIT 2766

With pump, With

New differential brg.

3200-K-1701

KIT 2616

diff. lock

Screw-in IAD & main

3200-K-1909

A2-3200-K-1909

Ratios - 3.07, 3.21,

3200-P-1628

KIT 2640

3.42, 3.58, 3.73

Original design

diff. shift cylinder,


w/thrust screw

Ratios - 3.91, 4.10,

KIT 2640A

4.30, 4.56
KIT 2640B

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Screw-in IAD & main

3200-V-1894

A2-3200-V-1894

3200-Z-1820

KIT 2763

diff. shift cylinder


Screw-in IAD shifter

36A

Thrust screw (not shown)

15-X-1167

36B

Jam nut (not shown)

1227-D-472

FORWARD CARRIERS OF TANDEM AXLES


ITEM
37

DESCRIPTION

REMARKS

CARRIER

QTY

PART NUMBER

Washer - carrier to housing

Ref. only - not

12

1229-U-1503

38

Nut - carrier to housing stud

included with any

NL-110-1

39

Capscrew - carrier to

Long

carrier

S-21028-2

housing

Short

10-X-1594

3.07 Ratio

Use

A-39654-1

3.21 Ratio

1 as

A-39656-1

3.42 Ratio

req.

A-39658-1

40, 50

Drive gear pinion & nut assembly

3.58 Ratio

A-39660-1

3.73 Ratio

A-39662-1

3.91 Ratio

A-39876-1

4.10 Ratio

A-39878-1

4.30 Ratio

A-39880-1

4.56 Ratio

A-39882-1

4.89 Ratio

A-39664-1

5.38 Ratio

A-39666-1

5.63 Ratio

A-39672-1

6.14 Ratio

A-39674-1

6.43 Ratio

A-39892-1

6.83 Ratio

A-41064-1
A-39896-1

7.17 Ratio
41

Cone - drive pinion inner bearing

H-715343

42

Cup - drive pinion inner bearing

H-715311

43

Shims - pinion inner

.003" /.076mm

Use

2203-F-2788

bearing cup

.005" /.127mm

as

2203-G-2789

.010" /.254mm

req.

2203-H-2790

1244-W-1765

44

Spacer - pinion bearing inner

45

Gear - helical driven

46

Spacers - pinion

.451" /11.45mm

bearing outer
(variable thickness)

47

Included in KIT 2429

3892-U-4909

Use

2203-V-9824

.452" /11.48mm

2 as

2203-W-9825

.453" /11.50mm

req.

2203-X-9826

Included in KIT 2397

.454" /11.53mm

2203-Y-9827

.455" /11.55mm

2203-Z-9828

.459" /11.65mm

2203-A-9829

.463" /11.75mm

2203-B-9830

.467" /11.85mm

2203-C-9831

.470" /11.95mm

2203-D-9832

.474" /12.05mm

2203-E-9833

.478" /12.15mm

2203-F-9834

.482" /12.25mm

2203-G-9835

.483" /12.28mm

2203-H-9836

.484" /12.30mm

2203-J-9838

.485" /12.33mm

2203-K-9839

.486" /12.35mm

2203-L-9840

Cup - drive pinion outer bearing

65500

FORWARD CARRIERS OF TANDEM AXLES


ITEM

DESCRIPTION

48

Cone - drive pinion outer bearing

49
50
51
52
53

Capscrew - drive pinion cover

54

Adjusting rings - diff. bearing

REMARKS

CARRIER

QTY
1

65237

Washer - drive pinion

1229-G-4063

Nut - drive pinion

40-X-1145

Cover - drive pinion

3266-C-1095

Washer - drive pinion cover

1229-K-1597

MS-210020-1

2214-S-279

Both sides

1628, 1648 carriers


3200-K-1857 (ABS)

LH side

3200-L-1858 (ABS)

2214-Z-1144
1

RH side

55

PART NUMBER

Cups - diff. bearing

2214-B-1146
2214-Z-1144

LH side

3200-Z-1820,

2214-J-1128

RH side

3200-V-1894

2214-G-1125

Both sides

All other non-ABS

2214-G-1125

Both sides

1628, 1648 carriers

A1-1228-B-600
592A

1703, 1818, 1837


carriers
LH side

All others

1628, 1648 carriers

RH side
56

Cones - diff. bearing

Both sides

52618
592A

1703, 1818, 1837

A1-1228-B-600
594A

carriers
LH side

All others

RH side
57
58
59, 57,
58

Capscrew - main diff. case

Included in KIT 2426

Washer - main diff. case


Case assembly - main diff.

52400
594A

12

41-X-1275

12

1229-U-1503

Ratios - 3.07, 3.21,

3200-J-1648

Use

3.42, 3.58, 3.73

Less diff. lock

1 as
req.

Ratios - 3.91, 4.10,

A10-3235-S-1813
A10-3235-F-1982

4.30, 4.56
A10-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-K-1701,

3.42, 3.58, 3.73

3200-W-1713,

Ratios - 3.91, 4.10,

3200-Y-1819,

4.30, 4.56

3200-Z-1820,

Ratios - 4.89, 5.38,

3200-V-1894,

5.63, 6.14, 6.43, 6.83,

3200-W-1895,

7.17

3200-J-1908,

A2-3235-C-2109
A2-3235-E-2111
A2-3235-G-2113

3200-K-1909,
With diff. lock
Ratios - 3.07, 3.21,

3200-K-1701,

3.42, 3.58, 3.73

3200-Z-1820,
3200-V-1894,
3200-K-1909,
Less diff. lock

A5-3235-C-2109

FORWARD CARRIERS OF TANDEM AXLES


ITEM
59, 57,

DESCRIPTION
Case assembly - main diff.

58

REMARKS

CARRIER

Ratios - 3.91, 4.10,

3200-K-1701,

Use

4.30, 4.56

3200-Z-1820,

1 as

Ratios - 4.89, 5.38,

3200-V-1894,

req.

5.63, 6.14, 6.43, 6.83,

3200-K-1909,

7.17

Less diff. lock

Ratios - 3.07, 3.21,

3200-M-1703,

3.42, 3.58, 3.73

3200-X-1818,

Ratios - 3.91, 4.10,

3200-Q-1837,

4.30, 4.56

Less diff. lock

QTY

PART NUMBER
A5-3525-E-2111
A5-3235-G-2113

A-3235-C-2109
A-3235-E-2111
A-3235-G-2113

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-P-1628

3.42, 3.58, 3.73

With diff. lock

A12-3235-S-1813

Ratios - 3.91, 4.10,

A12-3235-F-1982

4.30, 4.56
A12-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-J-1648

Use

58, 64,

3.42, 3.58, 3.73

Less diff. lock

1 as

65, 66,

Ratios - 3.91, 4.10,

67, 68

4.30, 4.56

59, 57,

Case & nest assembly - main diff.

req.

A11-3235-S-1813
A11-3235-F-1982
A11-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-K-1701,

3.42, 3.58, 3.73

3200-W-1713,

Ratios - 3.91, 4.10,

3200-Y-1819,

4.30, 4.56

3200-Z-1820,

Ratios - 4.89, 5.38,

3200-V-1894,

5.63, 6.14, 6.43, 6.83,

3200-W-1895,

7.17

A3-3235-C-2109
A3-3235-E-2111
A3-3235-G-2113

3200-J-1908,
3200-K-1909,
With diff. lock

Ratios - 3.07, 3.21,

3200-K-1701,

3.42, 3.58, 3.73

3200-Z-1820,

Ratios - 3.91, 4.10,

3200-V-1894,

A6-3235-C-2109
A6-3235-E-2111

4.30, 4.56

3200-K-1909,

Ratios - 4.89, 5.38,

Less diff. lock

A6-3235-G-2113

Ratios - 3.07, 3.21,

3200-M-1703,

A1-3235-C-2109

3.42, 3.58, 3.73

3200-X-1818,

5.63, 6.14, 6.43, 6.83,


7.17

3200-Q-1837,
Less diff. lock

FORWARD CARRIERS OF TANDEM AXLES


ITEM

REMARKS

CARRIER

Ratios - 3.91, 4.10,

3200-M-1703,

Use

4.30, 4.56

3200-X-1818,

1 as

65, 66,

Ratios - 4.89, 5.38,

3200-Q-1837,

req.

67, 68

5.63, 6.14, 6.43, 6.83,

Less diff. lock

59, 57,

DESCRIPTION
Case & nest assembly - main diff.

58, 64,

QTY

PART NUMBER
A1-3235-E-2111
A1-3235-G-2113

7.17
Ratios - 3.07, 3.21,

3200-P-1628

3.42, 3.58, 3.73

With diff. lock

A13-3235-S-1813

Ratios - 3.91, 4.10,

A13-3235-F-1982

4.30, 4.56
A13-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-K-1857,

Use

58, 64,

3.42, 3.58, 3.73

Internal ABS,

1 as

65, 66,

Ratios - 3.91, 4.10,

Less diff. lock,

req.

67, 68,

4.30, 4.56

Less pump

59, 57,

Case & nest assembly - main diff.

173,

Ratios - 4.89, 5.38,

174,

5.63, 6.14, 6.43, 6.83,

175

7.17

A2-3235-R-2176
A2-3235-S-2177
A2-3235-T-2178

Ratios - 3.07, 3.21,

3200-L-1858,

3.42, 3.58, 3.73

Internal ABS,

Ratios - 3.91, 4.10,

Less diff. lock,

4.30, 4.56

With pump

A4-3235-R-2176
A4-3235-S-2177
A4-3235-T-2178

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
59, 57,

Case & NoSPIN assembly - main diff.

Ratios - 3.07, 3.21,

3200-J-1648

Use

58,

3.42, 3.58, 3.73

1 as

68A

Ratios - 3.91, 4.10,

req.

A14-3235-S-1813
A14-3235-F-1982

4.30, 4.56
A14-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-K-1701,

3.42, 3.58, 3.73

3200-Z-1820,

Ratios - 3.91, 4.10,

3200-V-1894,

4.30, 4.56

3200-K-1909

A8-3235-C-2109
A8-3235-E-2111
A8-3235-G-2113

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-M-1703,

3.42, 3.58, 3.73

3200-X-1818,

Ratios - 3.91, 4.10,

3200-Q-1837

4.30, 4.56

A7-3235-C-2109
A7-3235-E-2111

FORWARD CARRIERS OF TANDEM AXLES


ITEM
59, 57,

DESCRIPTION
Case & NoSPIN assembly - main diff.

58,
68A
59, 57,

Case assembly - main diff. (ABS ready)

REMARKS

CARRIER

QTY

Ratios - 4.89, 5.38,

3200-M-1703,

Use

5.63, 6.14, 6.43, 6.83,

3200-X-1818,

1 as

7.17

3200-Q-1837

req.

Ratios - 3.07, 3.21,

3200-K-1857,

Use

58,

3.42, 3.58, 3.73

Internal ABS,

1 as

173,

Ratios - 3.91, 4.10,

Less diff. lock,

req.

174,

4.30, 4.56

Less pump

175

Ratios - 4.89, 5.38,

PART NUMBER
A7-3235-G-2113

A1-3235-R-2176
A1-3235-S-2177
A1-3235-T-2178

5.63, 6.14, 6.43, 6.83,


7.17
Ratios - 3.07, 3.21,

3200-L-1858,

3.42, 3.58, 3.73

Internal ABS, Less

Ratios - 3.91, 4.10,

diff. lock, With pump

A5-3235-R-2176
A5-3235-S-2177

4.30, 4.56
A3-3235-T-2178

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
60

Bolt - gear to diff. case

Included in KIT 2426

61

Washer - diff. bearing cap

62

Capscrew - diff. bearing cap

63

Pin - adjusting ring lock

64

Thrust washer - side gear

Included in KIT 2318

1229-L-3002

65

Side gear - diff.

with spider, KIT 2341

2234-C-1069

less spider

ABS carriers

12

41-X-1276

42-X-1024

41-X-1018

19-X-1087

All others

1246-P-1134

66

Spider - diff. (cross)

3278-W-335

67

Gear - diff. pinion

2233-M-1001

Thrust washer - diff. pinion

1229-K-3001

No-SPIN assembly

A-3230-C-1043

12

1229-U-1503

12

40-X-1182

3237-W-1167

2257-M-1235

1227-P-1056

2258-N-1262

68
68A
69

Washer - gear to diff. case

70

Nut - gear to diff. case

Included in KIT 2426

THE FOLLOWING PARTS ARE FOR MAIN DIFFERENTIAL LOCK


71
71A
72

Sensor/switch - main diff. lock

Included in KIT 4455

Clip - sensor/switch
Lock nut - sensor/switch

Used on carriers
with 3266-F-1020 air
cyl. cover prior to
11/93

73

Spring - main diff. lock

74

Roll pin - spring retaining

After 11/93
Prior to 11/93

75

Shift shaft - main diff. lock

2258-L-714

After 11/93

Not used

Prior to 11/93

43-X-1006

3200-P-1628

2244-Y-51

After 11/93

2244-V-1114

All others prior to

2244-L-1026

11/93

FORWARD CARRIERS OF TANDEM AXLES


ITEM

DESCRIPTION

76

Washer - piston

77

Piston - main diff. lock

78

O-ring - piston

79

Tube - air cylinder

REMARKS

CARRIER

QTY

3200-P-1628

All others

Not used

2230-T-1190

After 11/93

2230-N-170
1

Prior to 11/93

Gasket - air cylinder cover

81

Capscrew - manual engaging

82

5-X-1153
0

Not used

Prior to 11/93

3196-F-32

Used prior to 11/93

2208-H-944

After 11/93

41-X-1368

5-X-521

3261-A-1067

O-ring
Cover - air cylinder

5-X-1198

After 11/93

Prior to 11/93
81A

42-X-1027

After 11/93
Prior to 11/93

80

PART NUMBER

Screw-in style

After 11/93

Bolt-on style

Used prior to 11/93

41-X-1333

3266-F-1020

83

Plug - air cylinder cover

Used prior to 11/93

84

Gasket - plug

Used prior to 11/93

2208-L-1000

85

Capscrew - air cylinder cover

3200-P-1628

41-X-1364

After 11/93

Not used

All others

MS-206050-1

Used prior to 11/93

MWA-506

3200-P-1628

3107-F-1020

86

Washer - air cylinder cover

87

Clutch collar - main diff. lock

All others
88

Shift fork - main diff. lock

Three pc. design (1)

3200-Z-1560

One pc. design

After 11/93

3107-B-1094
1

Pin - shift fork

3296-B-184
3296-B-1172

Prior to 11/93
89

MS-210016-1

3296-Y-1169 (1)

One pc. design

Not used

Three pc. design

43-X-1007

THE FOLLOWING PARTS ARE FOR OIL PUMP


90

Shield - filter

91

Plug - oil pressure relief valve

92

Washer - plug

93

Spring - oil pressure relief valve

94

Pressure relief valve - oil

2297-U-5273

1246-M-1131

5-X-1034

A-3303-P-1030

95

Dowel - input cage to oil pump

96

O-ring - oil pump

97

Oil pump assembly

Eliminated on carriers
built after 5/97

No longer used
All others

3280-Z-8398

1250-N-1080

1229-F-4062

2258-Z-1118

KIT 2624

For old style


A1-3297-H-1022
input shaft
98

Washer - oil pump

1229-E-1669

99

Capscrew - oil pump

MS-208045-1

100

Oil filter

3280-V-8394

101

Adaptor - oil filter

2297-Z-5278

102

Screen & plug assembly - oil filter

A-2297-D-5334

(1)

Prior to 11/92 all carriers (except 3200-Z-1560) used the three pc. design fork (3296-R-1084) which was replaced by
3296-Y-1169 in 11/92.

FORWARD CARRIERS OF TANDEM AXLES


THE FOLLOWING PARTS ARE FOR THE CARRIERS WITH INTERNAL A.B.S. SENSORS
ITEM

DESCRIPTION

REMARKS

CARRIER

QTY

PART NUMBER

169

Wave washer - adjusting ring

2258-G-1255

170

Snap ring - connector

1229-U-4519

171

Snap ring - adjusting ring

172

Sensor - ABS

1229-F-4452

Both sides

3200-K-1857

SA1-3280-X-9150

LH side

3200-L-1858

SA2-3280-X-9150

RH side
172A

Plug - sensor attaching (not shown)

Pump carrier only

SA1-3280-X-9150
3200-L-1858

1250-T-1216

(LH side)
173

Drive tube

3216-G-4375

174

Washer - drive tube

42-X-1408

175

Snap ring - drive tube

1229-D-4528

CHART 2
CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES
(Use with Figure 2, Inside Front Cover)
VISUAL IDENTIFICATION OF REAR CARRIERS
ONE RIB RIGHT SIDE
OF CARRIER
NO OPENING
RIGHT SIDE
OF CARRIER

ONE RIB RIGHT SIDE


OF CARRIER
TWO RIBS LEFT SIDE
OF CARRIER

DIFF. LOCK
AIR CYLINDER
OPENING RIGHT SIDE
OF CARRIER

TWO RIBS LEFT SIDE


OF CARRIER

SENSOR/SWITCH
HOLE
REAR CARRIERS WITHOUT DIFF. LOCK
3200-P-1706, 3200-T-1658,
3200-A-1821, 3200-J-1856

REAR CARRIERS WITH DIFF. LOCK


3200-C-1511, 3200-Z-1560, 3200-V-1660,
3200-R-1708, 3200-V-1712, 3200-C-1823,
3200-E-1825, 3200-H-1854, 3200-T-1892,
3200-Y-1897, 3200-D-1928, 3200-E-1929

The following carriers are equipped with a thrust screw: 3200-A-1821, 3200-D-1928, 3200-E-1929
The following carriers are machined for Internal ABS Sensors: 3200-H-1854, 3200-J-1856
The following carriers are available with and without Diff. Lock: 3200-C-1511, 3200-Z-1560, 3200-V-1712,
3200-E-1825, 3200-Y-1897, 3200-E-1929

10

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM

DESCRIPTION

115

Nut - drive pinion

REMARKS
Included in KIT 2638

CARRIER

QTY

PART NUMBER

40-X-1233

115A

Washer - pinion nut

1229-W-4521

116, 117

Input yoke assembly

See yoke charts

117

Deflector - input yoke

DEFR56-7

starting on page 26
118

Oil seal assembly - rear pinion

A-1205-Q-2591

119

Cone - drive pinion outer bearing

HM-813843

120

Cup - drive pinion outer bearing

HM-813810

121

Capscrew - pinion bearing cage

MS-212045-1

122

Washer - pinion bearing cage

MWA-512

A-3226-R-1006

123

Pinion bearing cage & cups assembly

124

Shims - pinion

.002" /.050mm

bearing cage

Included in KIT 1592

Use

2803-Y-2755

.005" /.125mm

as

2203-Z-2756

.008" /.200mm

req.

2803-A-2757

Use

2803-D-2500

.020" /.500mm
125

2803-B-2758

Spacers - pinion

.250" /6.35mm

Included in KIT 1593

bearing

.251" /6.38mm

2 as

2803-E-2501

.252" /6.40mm

req.

2803-F-2502

.253" /6.43mm

2803-N-2510

.254" /6.45mm

2803-G-2503

.256" /6.50mm

2803-H-2504

.260" /6.60mm

2803-J-2506

.261" /6.63mm

2803-K-2507

.262" /6.65mm

2803-L-2508

.263" /6.68mm
126

Cup - drive pinion inner bearing

127

Cone - drive pinion inner bearing

128, 115

Drive gear, pinion & nut assy.

2803-M-2509
1

9220

1228-V-594

2.80 ratio

Use

A-41572-1

2.93 ratio

1 as

A-41574-1

req.

A-41712-1 (2)

3.07 ratio

A-39898-5 (3)
A-41634-1 (2)

3.21 ratio

A-39900-5 (3)
A-41636-1 (2)

3.42 ratio

A-39902-5 (3)
A-41638-1 (2)

3.58 ratio

A-39904-5 (3)
A-41640-1 (2)

3.73 ratio

A-39906-5 (3)
A-41642-1 (2)

(2)
(3)
(4)

3.91 ratio

A-39884-5 (4)

4.10 ratio

A-39886-5 (4)

Coach quality gearing.


For 3200-C-1511, 3200-Z-1560, 3200-T-1658 & 3200-V-1660 use -6 gearsets, except for 6.83 ratio use -2 gearset.
Use KIT 2468 + Ratio to upgrade the 3200-Z-1560 carriers. Use KIT 2655 + Ratio to upgrade the 3200-C-1511 carriers.

11

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM
128, 115

DESCRIPTION
Drive gear, pinion & nut assy.

REMARKS

CARRIER

QTY

PART NUMBER

4.10 ratio

Use

4.30 ratio

1 as

A-39888-5 (4)

req.

A-41646-1 (2)

4.56 ratio

A-41644-1 (2)

A-39890-5 (4)
A-41612-1 (2)

4.89 ratio

A-40024-5 (3)
A-41614-1 (2)

5.38 ratio

A-40104-5 (3)
A-41862-1 (2)

129

Spigot bearing - drive pinion

5.63 ratio

A-40106-5 (3)

6.14 ratio

A-40110-5 (3)

6.43 ratio

A-40116-5 (3)

6.83 ratio

A-41066-1 (3)

7.17 ratio

A-40122-5 (3)

One piece bearing

Use for carriers that

1228-Y-1221

have been upgraded to


snap ring gearsets only
Two piece bearing

Use w/original non-snap

One piece bearing

Use with new snap ring

A1-1228-P-1004

ring design gear sets


1228-B-1042

design
129A

Snap ring - spigot bearing

Use with 1228-B-1042

46-X-1029

A2-3200-A-1821

and 1228-Y-1221
130, 131
& 132

Differential carrier &

Less

cap assy.

differential lock

With thrust screw

3200-A-1821

Ratios - 3.07, 3.21,

3200-C-1511 Aluminum

KIT 2657

3.42, 3.58, 3.73


Ratios - 3.91, 4.10,

KIT 2657A

4.30, 4.56
KIT 2657B

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Aluminum

3200-E-1825

KIT 2767

3200-E-1929

A2-3200-E-1929

Aluminum, ABS

3200-H-1854

A2-3200-H-1854

Internal ABS

3200-J-1856

A2-3200-J-1856

New bearings

3200-P-1706

A2-3200-P-1706

Aluminum

3200-V-1712

KIT 2634

3200-Y-1897

A2-3200-Y-1897

Ratios - 3.07, 3.21,

3200-Z-1560 Original

3.42, 3.58, 3.73

design, 3200-T-1658

Ratios - 3.91, 4.10,

Wide leg design

KIT 2642
KIT 2642A

4.30, 4.56

(2)
(3)
(4)

12

Coach quality gearing.


For 3200-C-1511, 3200-Z-1560, 3200-T-1658 & 3200-V-1660 use -6 gearsets, except for 6.83 ratio use -2 gearset.
Use KIT 2468 + Ratio to upgrade the 3200-Z-1560 carriers. Use KIT 2655 + Ratio to upgrade the 3200-C-1511 carriers.

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM
130, 131
& 132

DESCRIPTION
Differential carrier &

Less

cap assy.

differential lock
With
differential lock

REMARKS

CARRIER

QTY

Ratios - 4.89, 5.38,

3200-Z-1560 Original

5.63, 6.14, 6.43, 6.83,

design, 3200-T-1658

7.17

Wide leg design

Ratios - 3.07, 3.21,

3200-C-1511 Aluminum

PART NUMBER
KIT 2642B

KIT 2658

3.42, 3.58, 3.73


Ratios - 3.91, 4.10,

KIT 2658A

4.30, 4.56
KIT 2658B

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Revised diff. lock

3200-C-1823

KIT 2762

Malleable w/screw-in

3200-D-1928

A2-3200-D-1928

Aluminum

3200-E-1825

KIT 2765

Aluminum w/screw-in

3200-E-1929

A2-3200-E-1929

New bearings

3200-R-1708

KIT 2659

Malleable w/screw-in

3200-T-1892

A2-3200-T-1892

Aluminum

3200-V-1712

KIT 2634

Aluminum w/screw-in

3200-Y-1897

A2-3200-Y-1897

main diff. shifter

main diff. shifter

main diff. shifter

main diff. shifter


Ratios - 3.07, 3.21,

3200-Z-1560 Original

3.42, 3.58, 3.73

design, 3200-V-1660

Ratios - 3.91, 4.10,

Wide leg design

KIT 2643
KIT 2643A

4.30, 4.56
KIT 2643B

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
130A

Thrust screw (not shown)

15-X-1167

130B

Jam nut (not shown)

1227-D-472

131

Washer - diff. bearing cap

42-X-1024

132

Capscrew - diff. bearing cap

133

Adjusting ring - diff. bearing

41-X-1018

LH & RH

1511, 1560, 1658, 1660

2214-S-279

2214-G-1125

LH

1708, 1712, 1823, 1825,

RH

1892, 1897, 1928

2214-J-1128

LH

3200-H-1854 (ABS)

2214-B-1146
2214-Z-1144

RH
LH & RH

3200-J-1856 (ABS)

3200-P-1706
134

Pin - adjusting ring

ABS carriers

2214-G-1125
2

19-X-1087

1246-P-1134

All others
Diff. lock carriers

2214-Z-1144

1246-P-1134

13

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM
135

135A
136

137

DESCRIPTION
Cup - differential bearing

REMARKS

CARRIER

QTY

LH & RH

1511, 1560, 1658, 1660

A1-1228-B-600

592A

LH

1708, 1712, 1823, 1825,

RH

1892, 1897, 1928, 1929

LH & RH

3200-P-1706

Adhesive - diff. bearing cup


Cone - differential bearing

Nut - diff. case to gear

PART NUMBER

52618
2

592A

2297-T-4180

LH & RH

1511, 1560, 1658, 1660

A1-1228-B-600

LH

1708, 1712, 1823, 1825,

594A

RH

1892, 1897, 1928, 1929

LH & RH

3200-P-1706

Included in KIT 2426

52400
2

594A

12

40-X-1182

138

Washer - diff. case to gear

12

1229-U-1503

139

Bolt - diff. case to gear

12

41-X-1276

140 thru

Case & nest assy. - main diff.

147

Ratios - 3.07, 3.21,

3200-C-1511

Use

3.42, 3.58, 3.73

Aluminum

1 as

Ratios - 3.91, 4.10,

Less diff. lock

req.

4.30, 4.56

A11-3235-S-1813
A11-3235-F-1982 (6)
A11-3235-S-1813 (5)
A11-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-C-1511

3.42, 3.58, 3.73

Aluminum

Ratios - 3.91, 4.10,

With diff. lock

4.30, 4.56

A13-3235-S-1813
A13-3235-F-1982 (6)
A13-3235-S-1813 (5)
A13-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
3200-P-1706,

A1-3235-R-2202

Ratios - 3.07, 3.21,

3200-A-1821,

A1-3235-C-2109

3.42, 3.58, 3.73

Less diff. lock

Ratios - 2.80, 2.93

Ratios - 3.91, 4.10,

A1-3235-E-2111

4.30, 4.56
A1-3235-G-2113

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 2.80, 2.93

3200-R-1708,

A3-3235-R-2202

3200-V-1712 Alum.,
3200-C-1823,
3200-E-1825 Alum.,
3200-T-1892,
3200-Y-1897 Alum.,
3200-D-1928,
3200-E-1929 Alum.,
With diff. lock

(5)
(6)

14

For use with carriers built prior to Sept. 1, 1988.


For use with carriers produced after Sept. 1, 1988 or have been retro-fitted with KIT 2468 or KIT 2655 only.

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM

DESCRIPTION

140 thru

Case & nest assy. - main diff.

147

REMARKS

CARRIER

QTY

Ratios - 3.07, 3.21,

3200-R-1708,

Use

3.42, 3.58, 3.73

3200-V-1712 Alum.,

1 as

Ratios - 3.91, 4.10,

3200-C-1823,

req.

4.30, 4.56

3200-E-1825 Alum.,

Ratios - 4.89, 5.38,

3200-T-1892,

5.63, 6.14, 6.43, 6.83,

3200-Y-1897 Alum.,

7.17

PART NUMBER
A3-3235-C-2109
A3-3235-E-2111
A3-3235-G-2113

3200-D-1928,
3200-E-1929 Alum.,
With diff. lock

Ratios - 3.07, 3.21,

3200-T-1658

3.42, 3.58, 3.73

Less diff. lock

A11-3235-S-1813

Ratios - 3.91, 4.10,

A11-3235-F-1982

4.30, 4.56
A11-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-V-1660

3.42, 3.58, 3.73

With diff. lock

A13-3235-S-1813

Ratios - 3.91, 4.10,

A13-3235-F-1982

4.30, 4.56
A13-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-V-1712,

3.42, 3.58, 3.73

3200-E-1825,

Ratios - 3.91, 4.10,

3200-Y-1897,

4.30, 4.56

3200-E-1929,

Ratios - 4.89, 5.38,

Aluminum,

5.63, 6.14, 6.43, 6.83,

Less diff. lock

A6-3235-C-2109
A6-3235-E-2111
A6-3235-G-2113

7.17
Ratios - 3.07, 3.21,

3200-Z-1560

3.42, 3.58, 3.73

With or Without diff. lock

A3-3235-S-1813

Ratios - 3.91, 4.10,

A3-3235-F-1982 (6)

4.30, 4.56

A3-3235-S-1813 (5)
A3-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
140 thru

Case & nest assy. - main diff.

Ratios - 3.07, 3.21,

3200-H-1854,

Use

147, 173,

3.42, 3.58, 3.73

Internal ABS,

1 as

174, 175

Ratios - 3.91, 4.10,

Less diff. lock,

req.

4.30, 4.56

Aluminum

Ratios - 4.89, 5.38,

A4-3235-R-2176
A4-3235-S-2177
A4-3235-T-2178

5.63, 6.14, 6.43, 6.83,


7.17

(5)
(6)

For use with carriers built prior to Sept. 1, 1988.


For use with carriers produced after Sept. 1, 1988 or have been retro-fitted with KIT 2468 or KIT 2655 only.

15

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM

DESCRIPTION

REMARKS

CARRIER

QTY

Ratios - 3.07, 3.21,

3200-J-1856,

Use

147, 173,

3.42, 3.58, 3.73

Internal ABS,

1 as

174, 175

Ratios - 3.91, 4.10,

Less diff. lock,

req.

4.30, 4.56

Malleable iron

140 thru

Case & nest assy. - main diff.

PART NUMBER
A2-3235-R-2176
A2-3235-S-2177
A2-3235-T-2178

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
140,

Case & NoSPIN assy. - main diff.

142A,
146, 147

3200-C-1511

Use

3.42, 3.58, 3.73

Aluminum

1 as

Ratios - 3.91, 4.10,

Less diff. lock

req.

Ratios - 3.07, 3.21,

4.30, 4.56

A14-3235-S-1813
A14-3235-F-1982 (6)
A14-3235-S-1813 (5)
A14-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-P-1706

3.42, 3.58, 3.73

Less diff. lock

A7-3235-C-2109

Ratios - 3.91, 4.10,

A7-3235-E-2111

4.30, 4.56
A7-3235-G-2113

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-T-1658

3.42, 3.58, 3.73

Less diff. lock

A14-3235-S-1813

Ratios - 3.91, 4.10,

A14-3235-F-1982

4.30, 4.56
A14-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-V-1712,

3.42, 3.58, 3.73

3200-E-1825,

Ratios - 3.91, 4.10,

3200-Y-1897,

4.30, 4.56

Aluminum,

Ratios - 4.89, 5.38,

Less diff. lock

A8-3235-C-2109
A8-3235-E-2111
A8-3235-G-2113

5.63, 6.14, 6.43, 6.83,


7.17
140, 146

Case assy - main differential

& 147

Ratios - 3.07, 3.21,

3200-C-1511

Use

3.42, 3.58, 3.73

Aluminum

1 as

Ratios - 3.91, 4.10,

Less diff. lock

req.

4.30, 4.56

A10-3235-S-1813
A10-3235-F-1982 (6)
A10-3235-S-1813 (5)
A10-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,
3.42, 3.58, 3.73

3200-C-1511

A12-3235-S-1813

Aluminum
With diff. lock

(5)
(6)

16

For use with carriers built prior to Sept. 1, 1988.


For use with carriers produced after Sept. 1, 1988 or have been retro-fitted with KIT 2468 or KIT 2655 only.

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM

DESCRIPTION

140, 146
& 147

Case assy - main differential

REMARKS

CARRIER

QTY

PART NUMBER

Ratios - 3.91, 4.10,


4.30, 4.56

3200-C-1511

Use

A12-3235-F-1982 (6)

Aluminum

1 as

Ratios - 4.89, 5.38,

A12-3235-S-1813 (5)

With diff. lock

req.

A12-3235-H-1984

5.63, 6.14, 6.43, 6.83,


7.17
Ratios - 2.80, 2.93

3200-P-1706,

A-3235-R-2202

Ratios - 3.07, 3.21,

3200-A-1821,

A-3235-C-2109

3.42, 3.58, 3.73

Less diff. lock

Ratios - 3.91, 4.10,

A-3235-E-2111

4.30, 4.56
A-3235-G-2113

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 2.80, 2.93

3200-R-1708,

A2-3235-R-2202

Ratios - 3.07, 3.21,

3200-V-1712 Alum.,

A2-3235-C-2109

3.42, 3.58, 3.73

3200-C-1823,

Ratios - 3.91, 4.10,

3200-E-1825 Alum.,

4.30, 4.56

3200-T-1892,

Ratios - 4.89, 5.38,

3200-Y-1897 Alum.,

5.63, 6.14, 6.43, 6.83,

3200-D-1928,

7.17

3200-E-1929 Alum.,

A2-3235-E-2111
A2-3235-G-2113

With diff. lock


Ratios - 3.07, 3.21,

3200-T-1658

3.42, 3.58, 3.73

Less diff. lock

Ratios - 3.91, 4.10,

A10-3235-S-1813
A10-3235-F-1982

4.30, 4.56
A10-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-V-1660

3.42, 3.58, 3.73

With diff. lock

Ratios - 3.91, 4.10,

A12-3235-S-1813
A12-3235-F-1982

4.30, 4.56
A12-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-V-1712,

3.42, 3.58, 3.73

3200-E-1825,

Ratios - 3.91, 4.10,

3200-Y-1897,

4.30, 4.56

3200-E-1929,

Ratios - 4.89, 5.38,

Aluminum,

5.63, 6.14, 6.43, 6.83,

Less diff. lock

A5-3235-C-2109
A5-3235-E-2111
A5-3235-G-2113

7.17

(5)
(6)

Ratios - 3.07, 3.21,

3200-Z-1560

3.42, 3.58, 3.73

Less diff. lock

A-3235-S-1813

For use with carriers built prior to Sept. 1, 1988.


For use with carriers produced after Sept. 1, 1988 or have been retro-fitted with KIT 2468 or KIT 2655 only.

17

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM
140, 146

DESCRIPTION
Case assy - main differential

& 147

REMARKS

CARRIER

QTY

PART NUMBER

Ratios - 3.91, 4.10,

3200-Z-1560

Use

A-3235-F-1982 (6)

4.30, 4.56

Less diff. lock

1 as

A-3235-S-1813 (5)

req.

A-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-Z-1560

3.42, 3.58, 3.73

With diff. lock

A2-3235-S-1813

Ratios - 3.91, 4.10,

A2-3235-F-1982 (6)

4.30, 4.56

A2-3235-S-1813 (5)
A2-3235-H-1984

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
140, 146,

Case assy - main differential

147, 173,

(ABS ready)

174, 175

Ratios - 3.07, 3.21,

3200-H-1854,

Use

3.42, 3.58, 3.73

Internal ABS,

1 as

Ratios - 3.91, 4.10,

Less diff. lock,

req.

4.30, 4.56

Aluminum

A5-3235-R-2176
A5-3235-S-2177
A3-3235-T-2178

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
Ratios - 3.07, 3.21,

3200-J-1856,

3.42, 3.58, 3.73

Internal ABS,

Ratios - 3.91, 4.10,

Less diff. lock,

4.30, 4.56

Malleable iron

A1-3235-R-2176
A1-3235-S-2177
A1-3235-T-2178

Ratios - 4.89, 5.38,


5.63, 6.14, 6.43, 6.83,
7.17
141

Thrust washer - side gear

142

Side gear - differential

Included in KIT 2318

2
46 Spline

50 Spline
142A

No-Spin assembly
Included in KIT 2318

1229-L-3002
2234-C-1069
2234-D-1070

A-3230-C-1043

1229-K-3001

2233-M-1001

143

Thrust washer - diff. pinion

144

Gear - diff. pinion

145

Spider diff.

3278-W-335

146

Washer - diff. case

12

1229-U-1503

147

Capscrew - diff. case

12

41-X-1275

147A

Thread locking liquid

2297-C-7049

3237-W-1167

2257-M-1235

1227-P-1056

THE FOLLOWING PARTS ARE FOR MAIN DIFFERENTIAL LOCK


148
148A
149

Sensor/switch - main diff. lock

Included in KIT 4455

Clip - sensor/switch
Lock nut - sensor/switch

Prior to 11/93

Used on carriers
w/3266-F-1020 air cyl.
cover

(5)
(6)

18

For use with carriers built prior to Sept. 1, 1988.


For use with carriers produced after Sept. 1, 1988 or have been retro-fitted with KIT 2468 or KIT 2655 only.

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


ITEM
150

DESCRIPTION
Shift fork - main diff. lock

REMARKS

CARRIER

QTY

Three pc. design (1)

3200-Z-1560

3296-B-184

After 11/93

3296-B-1172

One pc. design

Prior to 11/93
151

Spring - main diff. lock

After 11/93

3296-Y-1169 (1)
1

Prior to 11/93
152

152A
153

Shift shaft - main diff. lock

1511, 1560, 1660

Washer - piston (not shown)


Shift cylinder housing

Screw-in style

Tube - air cylinder


154

Piston - main diff. lock

155

Gasket - air cylinder cover

156

Capscrew - manual engaging

2244-L-1026

1892, 1897, 1928, 1929

2244-V-1114

Used prior to 11/93

42-X-1027

After 11/93

3261-A-1067

Prior to 11/93
After 11/93

3196-F-32
1

2230-N-170
1

2208-H-944

After 11/93

41-X-1368

5-X-521

After 11/93
Bolt-on style

2230-T-1190

Used prior to 11/93

O-ring
Cover - air cylinder

2244-Y-51

1708, 1712, 1823

Prior to 11/93
157

2258-N-1262
2258-L-714

Prior to 11/93

156A

PART NUMBER

41-X-1333
1

Prior to 11/93

No longer used
3266-F-1020

158

Washer - adj. ring lock capscrew

MWA-508

159

Capscrew - adj. ring lock

MS-208020-1

160

Lock - adj. ring

1220-K-89

161

Pin - shift fork

One pc. design

Not used

Three pc. design

43-X-1007

162

Clutch collar - main diff. lock

1511, 1660, 1628


46 Spline

3107-F-1020
3107-B-1094

1708, 1712, 1823, 1825,


1892, 1894, 1897, 1928,
1929

50 Spline
163

Roll pin - spring retaining

164

O-ring - piston

165

Washer - air cylinder cover

166

Capscrew - air cylinder cover

1708, 1823

3107-C-1095

3200-Z-1560

3107-P-1030

After 11/93

Not used

Prior to 11/93

43-X-1006

After 11/93

5-X-1198

Prior to 11/93

5-X-1153

Used prior to 11/93

MWA-506

1511, 1560, 1660

41-X-1364

1708, 1712, 1823, 1825


After 11/93

(1)

MS-206050-1
0

No longer used

167

Gasket - plug

Used prior to 11/93

2208-L-1000

168

Plug - air cylinder cover

Used prior to 11/93

MS-210016-1

Prior to 11/92 all carriers (except 3200-Z-1560) used the three pc. design fork (3296-R-1084) which was replaced
by 3296-Y-1169 in 11/92.

19

CARRIERS FOR SINGLES & REARS OF TANDEM AXLES


THE FOLLOWING PARTS ARE FOR CARRIERS WITH INTERNAL A.B.S. SENSORS
ITEM

DESCRIPTION

REMARKS

CARRIER

QTY

PART NUMBER

169

Wave washer - adjusting ring

2258-G-1255

170

Snap ring - adjusting ring

1229-F-4452

171

Snap ring - sensor

172

Sensor - ABS

1229-U-4519

3200-H-1854

SA2-3280-X-9150

SA1-3280-X-9150

Both sides

3200-J-1856

SA1-3280-X-9150

Aluminum only

3200-H-1854 (LH side)

LH side
RH side

172A

1250-T-1216

173

Drive tube

3216-G-4375

174

Washer - drive tube

42-X-1408

175

Snap ring - drive tube

1229-D-4528

20

Plug - sensor attaching (not shown)

OUTPUT (THRU) SHAFT ASSEMBLY PARTS

ITEM

DESCRIPTION

REMARKS

QTY

PART NUMBER

A2-3226-T-1112

Shaft - output (thru)

3297-V-1010

Bearing cage & inner cup assy. - output

A-3226-T-1112

203

Washer - output bearing cage capscrew

1229-K-1597

204

Capscrew - output bearing cage

15-X-387

205

Cups - innter & outer output bearing

JLM-104910

206

Cones - innter & outer output bearing

LM-104949

207

Snap ring (spacer) - output

.155 inch

Use

1229-P-2590

bearing

.158 inch

1 as

1229-Q-2591

.161 inch

req.

1229-R-2592

200

Output (thru) shaft, bearing cage and seal assy.

201
202

(Items 201, 205 thru 211)

.164 inch
.167 inch
.170 inch

1229-S-2593
1229-T-2594

Included in KIT 576

1229-U-2595

.173 inch

1229-V-2596

.176 inch

1229-W-2597

.179 inch

1229-X-2598

.182 inch

1229-Y-2599

208

Snap ring spacer - output bearing/yoke

1229-W-4131

209

Oil seal - output bearing cage

A-1205-P-2590

1229-T-1736

40-X-1237

210

Washer - yoke nut (output)

211

Nut - output yoke

Included in KIT 2637

21

HOUSING ASSEMBLY PARTS

ITEM

DESCRIPTION

REMARKS

COMMENTS

QTY

PART NUMBER

212

Axle housing assembly

As specified

213

Breather assembly - housing

A-1199-P-1394

214

Stud - carrier to

SN-1024-1

For 15 mtg. hole version

SN-1020-1

For 12 mtg. hole version

SN-1020-1

P-28S

P-212

Forward-rear only

housing

Long
Short

215

Plug - heat indicator

216

Plug - filler hole

Use as required

217

Washer - carrier to housing nut

Forward-rear only

218

Nut - carrier to housing stud

Forward-rear only

219

Capscrew - carrier

Forward-rear axles,

Long

to housing

RP & RD 23-160,

Short

26-160

For 15 mtg. hole version

1229-U-1503

For 12 mtg. hole version

1229-U-1503

For 15 mtg. hole version

N-110-1

For 12 mtg. hole version

N-110-1

10-X-1599

For 15 mtg. hole version

10-X-1594

For 12 mtg. hole version

10-X-1594

Rear-rear & single

Long

10-X-1600

axles, RS & RR

Short

10-X-1594

For 15 mtg. hole version

12

1229-U-1503

For 12 mtg. hole version

10

1229-U-1503

12

1229-U-1503

1250-E-473

23-160, 26-160
220

Washer - carrier to housing capscrew

Forward-rear only
Rear-rear & singles

221

Plug - drain (magnetic)

222

Oil seal assembly

22

Unitized

A-1205-Q-2487

Use with wiper below

A-1205-T-696

HOUSING ASSEMBLY PARTS


ITEM
222A

DESCRIPTION
Wiper - housing spindle inner (optional)

REMARKS

COMMENTS

(not shown)

QTY

PART NUMBER

1199-B-1666

223

Cone - bearing inner wheel

594A

224

Cup - bearing inner wheel

592A

225

Cup - bearing outer wheel

572

226

Cone - bearing outer wheel

580

227

Nut - bearing adjusting inner

228

Washer - adjusting nut

229

Tanged washer

230

Nut - outer jam

1227-W-517

Includes item 229

1229-F-4634S

Off-highway

1229-U-1009

1229-G-4635

1227-R-330

Not sold separately

Included in 1229-F-4634S

23

AXLE SHAFT SETS FOR 160 AND 161 SERIES AXLES


LEFT

RIGHT

LEFT

RIGHT

HAND

HAND

HAND

HAND

RS-23-160

Single Axle

3202-Q-8805

3202-B-8816 *

RP-23-160

Fwd. axle with pump


RT-46-160 Tandem

3202-Q-8805

3202-G-9003

3202-B-8816 *

3202-Q-8805

3202-H-9004

3202-R-8806

3202-G-9003

3202-Q-8805

3202-H-9004

3202-C-8817 *

3202-R-8806

3202-H-9004

3202-J-9344

3202-L-9346 *

3202-C-8817 *

3202-H-9004

3202-J-9344

3202-K-9345

3202-L-9346 *

3202-J-9344

3202-Y-9489

3202-Z-9490

3202-K-9345

3202-J-9344

3202-Y-9489

3202-A-9491 *

3202-Z-9490

3202-Y-9489

3202-L-9502

3202-L-9918

3202-A-9491 *

3202-Y-9489

3202-E-9573

3202-F-9574

3202-L-9502

3202-L-9918

3202-E-9573

3202-G-9575 *

3202-F-9574

3202-E-9573

3202-G-9575 *

3202-E-9573

RR-23-160

Rear axle of
RT-46-160 Tandem
3202-B-8816 *

RS-23-161

Single Axle

3202-Q-8805

3202-B-8816 *

3202-Q-8805

3202-G-9003

3202-J-9344

3202-L-9346 *

3202-Q-8805

3202-J-9344

3202-K-9345

3202-Q-8805

3202-G-9003

3202-Y-9489

3202-Z-9490

3202-H-9004

3202-R-8806

3202-Y-9489

3202-A-9491 *

3202-H-9004

3202-C-8817 *

3202-L-9918

3202-L-9502

3202-J-9344

3202-L-9346 *

3202-J-9344

3202-K-9345

RS-26-160

Single Axle

3202-Y-9489

3202-Z-9490

3202-Y-9489

3202-A-9491 *

3202-G-9393

3202-G-9003

3202-L-9502

3202-J-9916

3202-G-9393

3202-B-8816 *

3202-E-9573

3202-F-9574

RD-23-160

Fwd. axle less pump


RT-46-160 Tandem

3202-B-8816 *

3202-Q-8805

3202-E-9573

3202-G-9575 *

3202-L-9918

3202-L-9502

RD-26-160

Fwd. axle less pump


RT-52-160 Tandem

3202-G-9003

3202-Q-8805

3202-R-8806

3202-H-9004

3202-G-9003

3202-G-9393

3202-C-8817 *

3202-H-9004

3202-B-8816 *

3202-G-9393

3202-L-9346 *

3202-J-9344

3202-K-9345

3202-J-9344

RP-26-160

3202-Z-9490

3202-Y-9489

Fwd. axle with pump


RT-52-160 Tandem

3202-A-9491 *

3202-Y-9489

3202-F-9574

3202-E-9573

3202-G-9003

3202-G-9393

3202-G-9575 *

3202-E-9573

3202-B-8816 *

3202-G-9393

3202-J-9916

3202-L-9502

RR-26-160

Rear axle of
RT-52-160

3202-G-9393

3202-G-9003

3202-G-9393

3202-B-8816 *

* This shaft has longer splines that engage the differential lock.

24

AXLE SHAFTS

Spline
Size Dia.-

Spline

Flange

No. of

Hole

Bolt

Dia.

Length

No. Teeth

Length

Dia.

Holes

Size

Circle

Hole Type

3202-J-9344

2.25"

36.57"

2.35" -46

3.03"

8.38"

.73"

7.00"

Taper

3202-G-9393

2.25"

37.31"

2.35" -46

3.03"

8.38"

.73"

7.00"

Taper

3202-Y-9489

2.25"

37.44"

2.35" -46

3.03"

8.38"

.64"

7.00"

Straight

3202-Q-8805

2.25"

37.44"

2.35" -46

3.03"

8.38"

.73"

7.00"

Taper

3202-E-9573

2.25"

40.31"

2.35" -46

3.03"

8.38"

.64"

7.00"

Straight

3202-H-9004

2.25"

40.31"

2.35" -46

3.03"

8.38"

.73"

7.00"

Taper

3202-K-9345

2.25"

42.91"

2.35" -46

3.03"

8.38"

.73"

7.00"

Taper

3202-L-9346

2.25"

43.07"

2.35" -46

9.14"

8.38"

.73"

7.00"

Taper

3202-Z-9490

2.25"

43.80"

2.35" -46

3.03"

8.38"

.64"

7.00"

Straight

3202-G-9003

2.25"

43.80"

2.35" -46

3.03"

8.38"

.73"

7.00"

Taper

3202-A-9491

2.25"

43.93"

2.35" -46

9.14"

8.38"

.64"

7.00"

Straight

3202-B-8816

2.25"

43.93"

2.35" -46

9.14"

8.38"

.73"

7.00"

Taper

3202-F-9574

2.25"

46.61"

2.35" -46

3.03"

8.38"

.64"

7.00"

Straight

3202-R-8806

2.25"

46.61"

2.35" -46

3.03"

8.38"

.73"

7.00"

Taper

3202-G-9575

2.25"

46.78"

2.35" -46

9.14"

8.38"

.64"

7.00"

Straight

3202-C-8817

2.25"

46.78"

2.35" -46

9.14"

8.38"

.73"

7.00"

Taper

3202-J-9916

2.25"

52.79"

2.35" -46

3.03"

8.38"

.73"

7.00"

Taper

3202-L-9918

2.25"

52.92"

2.35" -46

9.14"

8.38"

.73"

7.00"

Taper

Body
Part Number

25

ROUND BEARING TYPE YOKES

Axle Model

Center

Spline

Hub

Bearing

Across

Spline Size

(Location)

to End

Length

Dia.

Dia.

Ears

Dia.-No. Teeth

Forward Input/

4.94"

2.32"

3.25"

1.88"

5.31"

2.38" -46

Rear Axle

6.19"

1.88"

5.38"

1.94"

6.50"
5.06"
5.16"
2.31"

3.00"

Production Part
Part Number

Number

16NYS38-8A

A-3260-T-1034

5.31"

16NYS38-12A

A-3260-G-1125

6.09"

17N-4-7181X

A-3260-U-359

1.94"

6.09"

17NYS38-38A

A-3260-R-1058

1.94"

7.00"

176NYS38-14A

A-3260-V-360

1.94"

7.54"

18NYS38-16A

A-3260-C-1147

1.88"

5.31"

16N-4-6271

3260-G-111

16N-4-6241

3260-H-112

2.00" -39

Forward

5.54"

Output/Rear

6.22"

1.88"

5.31"

5.16"

1.94"

6.09"

17N-4-6401

3260-Q-121

6.25"

1.94"

6.09"

17N-4-6371

3260-P-120

Axle

2.32"

3.25"

2.38" -46

Rear Input/

4.94"

1.88"

5.31"

16NYS38-8A

A-3260-T-1034

Rear Axle

6.19"

1.88"

5.31"

16NYS38-12A

A-3260-G-1125

and

4.88"

1.94"

6.09"

17NYS38-61A

A-3260-J-1310

Single Axle

5.38"

1.94"

6.09"

17N-4-7181X

A-3260-U-359

Applications

6.50"

1.94"

6.09"

17NYS38-38A

A-3260-R-1058

5.06"

1.94"

7.00"

176NYS38-14A

A-3260-V-360

5.16"

1.94"

7.54"

18NYS38-16A

A-3260-C-1147

26

EASY SERVICE (STRAP) TYPE YOKES

Distance

Spline

Axle Model

Center

Spline

Hub

Bearing

Between

Size Dia.-

Hole

(Location)

to End

Length

Dia.

Dia.

Nibbs

No. Teeth

Type

Forward Input/

5.38"

2.32"

3.25"

1.94"

6.19"

2.38" -46

TH

17N-4-7181-1X

A-3260-G-1229

Rear Axle

5.06"

1.94"

7.09"

TH

176N-4-1041-1X

A-3260-P-1264

TH

18N-4-3731-1X

A-3260-L-1260

TH

16TYS32-33

3260-K-1649

5.16"
Forward

6.22"

2.31"

3.00"

1.94"

7.63"

1.88"

5.31"

2.00" -39

Production Part
Part Number

Number

Output/

6.25"

1.94"

6.19"

TH

17N-4-6371-1

3260-A-1535

Rear Axle

5.16"

1.94"

6.19"

TH

17N-4-7621-1

3260-R-1292

1.88"

5.31"

TH

16N-4-7341-1X

A-3260-L-1234

2.32"

3.25"

2.38" -46

Rear Input/

4.94"

Rear Axle and

5.38"

1.94"

6.19"

TH

17N-4-7181-1X

A-3260-G-1229

Single Axle

5.06"

1.94"

7.09"

TH

176N-4-1041-1X

A-3260-P-1264

Applications

5.16"

1.94"

7.63"

TH

18N-4-3731-1X

A-3260-L-1260

27

WING BEARING TYPE YOKES

Spline

Face
Axle Model

to

Spline

Hub

Slot

Pilot

Size Dia.-

Hole

(Location)

End

Length

Dia.

Width

Dia.

No. Teeth

Type

Forward Input/

4.25"

2.32"

3.25"

.63"

5.84"

2.38" -46

TH

4.25"

.63"

8.13"

TH

82NYS38-31A

A-3260-H-1308

4.22"

.63"

8.25"

TH

92NYS38-73A

A-3260-K-1129

.63"

5.84"

.63"

8.25"

.63"

5.84"

Rear Axle

Forward

3.81"

Output/Rear

4.44"

2.31"

3.00"

2.00" -39

Production Part
Part Number
72NYS38-26A

Number
A-3260-B-1146

TH

72NYS32-244

3260-S-123

DR

92NYS32-26

3260-B-132

TH

72NYS38-26A

A-3260-B-1146

Axle
2.32"

3.25"

2.38" -46

Rear Input/

4.25"

Rear Axle and

4.25"

.63"

5.84"

DR

72NYS38-24A

A-3260-Z-1144

Single Axle

4.25"

.63"

8.13"

TH

82NYS38-31A

A-3260-H-1308

Applications

4.22"

.63"

8.25"

TH

92NYS38-73A

A-3260-K-1129

28

COMPANION FLANGES

Bolt

Pilot Dia.

Face

Spline

Axle Model

to

Hub

Spline

M=Male

Flange

Hole

Circle

Size Dia.-

(Location)

End

Dia.

Length

F=Female

O.D.

Dia.

Dia.

No. Teeth

Production Part

Forward

3.88"

3.25

2.32

F-7.75"

8.00"

.38"

7.25"

2.38-46

5WCS38-18A

A-3280-W-8265

Rear

3.31"

3.25"

2.32"

F-3.86"

6.30"

.64"

5.20"

2.38"-46

3WCS38-8A1

A1-3260-G-1047

Input/Rear

3.56"

F-7.75"

8.00"

.44"

7.25"

5WCS38-23A2

A2-3260-R-1240

Single Axle

3.88"

F-7.75"

8.00"

.38"

7.25"

5WCS38-18A

A-3280-W-8265

Part Number

Number

Input/
Rear Axle

Applications

29

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE


AXLE
MODEL
Single Axle
RS-23-160
RS-23-161
RS-25-160
RS-26-160

BASE
CARRIER
3200-C-1511 Standard
3200-C-1511 Diff. lock

3200-Z-1560 Standard
3200-Z-1560 Diff. Lock
3200-Z-1560 NoSPIN diff.

3200-T-1658 Standard
3200-T-1658 NoSPIN diff.

* Diff. nest kit not required with NoSPIN.

30

KIT DESCRIPTION
Pinion bearing cage shims
Pinion bearing spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider
Main diff. nest kit less spider
Main diff. lock actuator kit (minor)
Main diff. lock actuator
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Replaces A2-3200-C-1511 fast ratios, less diff. lock.
Replaces A2-3200-C-1511 mid range ratios, less diff. lock.
Replaces A2-3200-C-1511 std. range ratios, less diff. lock.
Replaces A2-3200-C-1511 fast ratios, with diff. lock.
Replaces A2-3200-C-1511 mid range ratios, with diff. lock.
Replaces A2-3200-C-1511 std. ratios, with diff. lock.
Bearing and seal kit
Major overhaul kit
Pinion bearing cage shims
Pinion bearing spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Main diff. lock actuator kit (minor)
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Replaces A2-3200-Z-1560 fast ratios, less diff. lock.
Replaces A2-3200-Z-1560 mid range ratios, less diff. lock.
Replaces A2-3200-Z-1560 std. ratios, less diff. lock.
Replaces A2-3200-Z-1560 fast ratios, with diff. lock.
Replaces A2-3200-Z-1560 mid range ratios, with diff. lock.
Replaces A2-3200-Z-1560 std. ratios, with diff. lock.
Bearing and seal kit
Major overhaul kit
Pinion bearing cage shims
Pinion bearing spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Replaces A2-3200-T-1658 fast ratios, less diff. lock.
Replaces A2-3200-T-1658 mid range ratios, less diff. lock.
Replaces A2-3200-T-1658 std. range ratios, less diff. lock.
Bearing and seal kit
Major overhaul kit

KIT
NUMBER
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2406
KIT 2414
KIT 2426
KIT 2796
KIT 2614
KIT 2655-391
KIT 2655-410
KIT 2655-430
KIT 2655-456
KIT 2657
KIT 2657A
KIT 2657B
KIT 2658
KIT 2658A
KIT 2658B
KIT 4415
KIT RR23160
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2406
KIT 2426
KIT 2796
KIT 2614
KIT 2468-391
KIT 2468-410
KIT 2468-430
KIT 2468-456
KIT 2642
KIT 2642A
KIT 2642B
KIT 2643
KIT 2643A
KIT 2643B
KIT 4415
KIT RR23160
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2426
KIT 2796
KIT 2642
KIT 2642A
KIT 2642B
KIT 4415
KIT RR23160

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE


AXLE
MODEL
Single Axle
RS-23-160
RS-23-161
RS-25-160
RS-26-160

BASE
CARRIER
3200-R-1708 Diff. lock
3200-C-1823 Diff. lock
3200-T-1892 Diff. lock
3200-D-1928 Diff. lock

3200-P-1706 Standard
3200-H-1854 Standard
3200-J-1856 Standard
3200-P-1706 NoSPIN diff.
3200-A-1821 NoSPIN diff.

3200-V-1712 Standard
3200-Y-1897 Standard
3200-E-1929 Standard
3200-V-1712 Diff. lock
3200-Y-1897 Diff. lock
3200-E-1929 Diff. lock
3200-V-1712 NoSPIN diff.
3200-E-1825 NoSPIN diff.

3200-V-1660 Diff. lock

KIT DESCRIPTION
Pinion bearing cage shims
Pinion bearing spacers
Main diff. nest kit with spider
Main diff. nest kit less spider
Main diff. lock actuator kit (minor) (all except 3200-T-1892)
Main diff. lock actuator kit (minor) (3200-T-1892)
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit (all except 3200-T-1892)
Main diff. lock piston kit (3200-T-1892)
Main diff. lock actuator kit (all except 3200-T-1892)
Main diff. lock actuator kit (3200-T-1892)
Replaces A2-3200-R-1708
Bearing and seal kit
Main diff. lock kit (3200-T-1892, 3200-D-1928)
Major overhaul kit
Replaces A2-3200-C-1823
Pinion bearing cage shims
Pinion bearing spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Bearing and seal kit
Major overhaul kit
Pinion bearing cage shims
Pinion bearing spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit (all except 3200-Y-1897,3200-E-1929)
Main diff. lock actuator (all except 3200-Y-1897,3200-E-1929)
Main diff. lock kit (3200-Y-1897,3200-E-1929)
Bearing and seal kit
Major overhaul kit
Replaces A2-3200-E-1825 and V-1712, less diff lock
Replaces A2-3200-E-1825 and V-1712, with diff lock
Pinion bearing cage shims
Pinion bearing spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider
Main diff. nest kit less spider
Main diff. lock actuator kit (minor)
Main diff. lock actuator kit
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit
Replaces A2-3200-Z-1560 fast ratios, with diff. lock.
Replaces A2-3200-Z-1560 mid range ratios, with diff. lock.
Replaces A2-3200-Z-1560 std. ratios, with diff. lock.
Bearing and seal kit
Major overhaul kit

KIT
NUMBER
KIT 1592
KIT 1593
KIT 2318
KIT 2341
KIT 2406
KIT 2750
KIT 2426
KIT 2771
KIT 2614
KIT 2691
KIT 2615
KIT 2698
KIT 2659
KIT 4428
KIT 2698
KIT RR23160B
KIT 2762
KIT 1592
KIT 1593
KIT 2318
KIT 2341
KIT 2426
KIT 2771
KIT 4426
KIT RR23160A
KIT 1592
KIT 1593
KIT 2318
KIT 2341
KIT 2426
KIT 2771
KIT 2614
KIT 2615
KIT 2698
KIT 4428
KIT RR23160B
KIT 2767
KIT 2765
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2406
KIT 2414
KIT 2426
KIT 2771
KIT 2614
KIT 2643
KIT 2643A
KIT 2643B
KIT 4415
KIT RR23160

* Diff. nest kit not required with NoSPIN.

31

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE


AXLE
MODEL
Front
RD-23-160
RD-23-164
RD-26-160

BASE
CARRIER
3200-J-1648 Standard
3200-J-1648 NoSPIN diff.

3200-M-1703 Standard
3200-M-1703 NoSPIN diff.

3200-X-1818 Standard
3200-K-1857 Standard
3200-Q-1837 Standard
3200-X-1818 NoSPIN diff.

* Diff. nest kit not required with NoSPIN.

32

KIT DESCRIPTION
Thru-shaft bearing preload spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Output nut and washer upgrade
Input shaft nut and washer upgrade
Replaces A2-3200-J-1648 fast ratios
Replaces A2-3200-J-1648 mid range ratios
Replaces A2-3200-J-1648 std. ratios
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Replaces A2-3200-M-1703
Output nut and washer upgrade
Input shaft nut and washer upgrade
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Output nut and washer upgrade
Input shaft nut and washer upgrade
Bearing and seal kit
Overhaul kit

KIT
NUMBER
KIT 576
KIT 2317
KIT 2318
KIT 2341
KIT 2397
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2637
KIT 2638
KIT 2644
KIT 2644A
KIT 2644B
KIT 4420
KIT RP23160A
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2618
KIT 2637
KIT 2638
KIT 4422
KIT RP23160A
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2637
KIT 2638
KIT 4422
KIT RP23160A

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE


AXLE
MODEL
Front
RD-23-160
RD-23-164
RD-26-160

BASE
CARRIER
3200-W-1713 Diff. lock

3200-Y-1819 Diff. lock


3200-W-1895 Diff. lock

3200-P-1628 Standard
3200-P-1628 NoSPIN diff.
3200-P-1628 Pump
3200-P-1628 Pump w/diff. lock
3200-P-1628 Pump w/NoSPIN

KIT DESCRIPTION
Thru-shaft bearing preload spacers
Main diff. nest kit with spider
Main diff. nest kit less spider
Pinion bearing spacers
Main diff. lock actuator kit (minor)
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit
Main diff. lock actuator kit
Replaces A2-3200-W-1713
Output nut and washer upgrade
Input shaft nut and washer upgrade
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider
Main diff. nest kit less spider
Pinion bearing spacers
Main diff. lock actuator kit (minor)
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit (all except 3200-W-1895)
Main diff. lock actuator kit (all except 3200-W-1895)
Output nut and washer upgrade
Input shaft nut and washer upgrade
Main diff. lock piston kit (3200-W-1895)
Bearing and seal kit
Overhaul kit
Replaces A2-3200-Y-1819
Thru-shaft bearing preload spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
Main diff. lock actuator kit (minor)
Main diff. lock actuator kit
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit
Input shaft and pump upgrade kit
Output nut and washer upgrade
Input shaft nut and washer upgrade
Replaces A2-3200-P-1628, fast ratios, with diff. lock
Replaces A2-3200-P-1628, mid-range ratios, with diff. lock
Replaces A2-3200-P-1628, std. ratios, with diff. lock

KIT
NUMBER
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2615
KIT 2617
KIT 2637
KIT 2638
KIT 4423
KIT RP23160B
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2615
KIT 2637
KIT 2638
KIT 2691
KIT 4423
KIT RP23160B
KIT 2764
KIT 576
KIT 2317
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2414
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2624
KIT 2637
KIT 2638
KIT 2640
KIT 2640A
KIT 2640B

* Diff. nest kit not required with NoSPIN.

33

AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE


AXLE
MODEL
Front
RP-23-160
RP-23-164
RP-26-160

BASE
CARRIER
3200-P-1628
(continued)

3200-K-1701 Pump
3200-K-1701 Pump w/diff. lock
3200-K-1701 Pump w/NoSPIN

3200-Z-1820 Pump
3200-V-1894 Pump
3200-Z-1820 Pump w/diff. lock
3200-V-1894 Pump w/diff. lock
3200-Z-1820 Pump w/NoSPIN
3200-V-1894 Pump w/NoSPIN

Rear
RR-23-160
RR-23-164
RR-26-160

All

* Diff. nest kit not required with NoSPIN.

34

KIT DESCRIPTION
Replaces A2-3200-P-1628, fast ratios, less diff. lock
Replaces A2-3200-P-1628, mid-range ratios, less diff. lock
Replaces A2-3200-P-1628, std. ratios, less diff. lock
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
Main diff. lock actuator kit (minor)
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit
Main diff. lock actuator kit
Replaces A2-3200-K-1701
Output nut and washer upgrade
Input shaft nut and washer upgrade
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
Main diff. lock actuator kit (minor) (all except 3200-V-1894)
Main diff. lock actuator kit (minor) (3200-V-1894)
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit (all except 3200-V-1894)
Main diff. lock piston kit (3200-V-1894)
Main diff. lock actuator kit (all except 3200-V-1894)
Main diff. lock actuator kit (3200-V-1894)
Output nut and washer upgrade
Input shaft nut and washer upgrade
Bearing and seal kit
Overhaul kit
Replaces A2-3200-Z-1820 less diff. lock
Replaces A2-3200-Z-1820 with diff. lock
Use the carriers and kits in the RS-23-160 section

KIT
NUMBER
KIT 2641
KIT 2641A
KIT 2641B
KIT 4420
KIT RP23160
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2615
KIT 2616
KIT 2637
KIT 2638
KIT 4423
KIT RP23160B
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2750
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2691
KIT 2615
KIT 2698
KIT 2637
KIT 2638
KIT 4423
KIT RP23160B
KIT 2766
KIT 2763
---

KIT 576
ITEM

PART NUMBER

QTY.

DESCRIPTION

1229-P-2590

Snap ring - .155 inch thick

1229-Q-2591

Snap ring - .158 inch thick

1229-R-2592

Snap ring - .161 inch thick

1229-S-2593

Snap ring - .164 inch thick

1229-T-2594

Snap ring - .167 inch thick

1229-U-2595

Snap ring - .170 inch thick

1229-V-2596

Snap ring - .173 inch thick

1229-W-2597

Snap ring - .176 inch thick

1229-X-2598

Snap ring - .179 inch thick

10

1229-Y-2599

Snap ring - .182 inch thick

REMARKS
Output shaft snap ring kit

KIT 1592
ITEM

PART NUMBER

QTY.

DESCRIPTION

2803-Y-2755

Shim - .002 inch/.050 mm thick

2803-Z-2756

Shim - .005 inch/.125 mm thick

2803-A-2757

Shim - .008 inch/.200 mm thick

2803-B-2758

Shim - .020 inch/.500 mm thick

REMARKS
All

KIT 1593
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

2803-D-2500

Spacer - .250 inch/6.35 mm thick

Pinion bearing spacers, 3200-C-1831,

2803-E-2501

Spacer - .251 inch/6.38 mm thick

3200-U-1399, 3200-W-1791,

2803-F-2502

Spacer - .252 inch/6.40 mm thick

3200-A-1899, 3200-J-1804

2803-N-2510

Spacer - .253 inch/6.43 mm thick

2803-G-2503

Spacer - .254 inch/6.45 mm thick

2803-H-2504

Spacer - .256 inch/6.50 mm thick

2803-J-2506

Spacer - .260 inch/6.60 mm thick

2803-K-2507

Spacer - .261 inch/6.63 mm thick

2803-L-2508

Spacer - .262 inch/6.65 mm thick

10

2803-M-2509

Spacer - .263 inch/6.68 mm thick

KIT 2317
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

41-X-1216

12

Capscrew

Gear to case bolt kit (17.0 mm bolts prior to 4-88).

1229-U-1503

12

Washer

All

40-X-1182

12

Nut - lock

35

KIT 2318
ITEM

PART NUMBER

QTY.

DESCRIPTION

2233-M-1001

Pinion - diff.

2234-C-1069

Side gear - diff.

3278-W-335

Spider (differential cross)

1229-L-3002

Washer - side gear thrust

1229-K-3001

Washer - diff. pinion

REMARKS
Main diff. kit with spider. All

KIT 2341
ITEM

PART NUMBER

QTY.

DESCRIPTION

1229-L-3002

Washer - side gear thrust

2234-C-1069

Side gear - diff.

2233-M-1001

Pinion - diff.

1229-K-3001

Washer - diff. pinion

REMARKS
Main diff. kit less spider. All

KIT 2397
ITEM

PART NUMBER

QTY.

DESCRIPTION

2203-V-9824

Spacer - .451 inch/11.45 mm thick

2203-W-9825

Spacer - .452 inch/11.48 mm thick

2203-X-9826

Spacer - .453 inch/11.50 mm thick

2203-Y-9827

Spacer - .454 inch/11.53 mm thick

2203-Z-9828

Spacer - .455 inch/11.55 mm thick

2203-A-9829

Spacer - .459 inch/11.65 mm thick

2203-B-9830

Spacer - .463 inch/11.75 mm thick

2203-C-9831

Spacer - .467 inch/11.85 mm thick

2203-D-9832

Spacer - .470 inch/11.95 mm thick

10

2203-E-9833

Spacer - .474 inch/12.05 mm thick

11

2203-F-9834

Spacer - .478 inch/12.15 mm thick

12

2203-G-9835

Spacer - .482 inch/12.25 mm thick

13

2203-H-9836

Spacer - .483 inch/12.28 mm thick

14

2203-J-9838

Spacer - .484 inch/12.30 mm thick

15

2203-K-9839

Spacer - .485 inch/12.33 mm thick

16

2203-L-9840

Spacer - .486 inch/12.35 mm thick

36

REMARKS
Pinion bearing spacers. All

KIT 2406
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

Tube - air cylinder

Bolt-on shifter. 3200-C-1511, 3200-Z-1560,

Piston

3200-P-1628, 3200-V-1660, 3200-K-1701,

O-ring

3200-R-1708, 3200-V-1712, 3200-W-1713,

2208-H-944

Gasket

3200-Y-1819, 3200-C-1823, 3200-E-1825

41-X-1333

Capscrew - special

41-X-1364

Capscrew

MWA-506

Washer

42-X-1027

Washer

3196-F-32

2230-N-170

5-X-1153

KIT 2414
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

3266-F-1020

Cover

Services carriers with main diff. lock, prior to 11/93.

MWA-506

Washer

3200-C-1511, 3200-P-1628, 3200-V-1660

2208-L-1000

Gasket

MS-210016-1

Capscrew

41-X-1364

Capscrew

2208-H-944

Gasket

3196-F-32

Tube - air cylinder

5-X-1153

O-ring

2230-N-170

Piston

10

42-X-1027

Washer

11

2244-Y-51

Shift shaft

12

43-X-1006

Pin - shift shaft

13

2258-L-714

Spring

14

43-X-1007

Pin - shift fork

15

41-X-1333

Capscrew - special

16

3296-Y-1169

Fork - shift

17

3107-F-1020

Collar - shift

18

3237-W-1167

Sensor - switch assembly

19

1227-P-1056

Nut - sensor adjusting

20

2257-M-1235

Clip - sensor/switch

KIT 2424
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

2234-T-1190

Side gear (rear)

I.A.D. nest with spider.

3892-T-4934

Integral gear (helical. fwd. side gear)

3200-X-1818, 3200-Q-1837, 3200-K-1857,

3278-N-300

Spider (differential cross)

3200-W-1895, 3200-J-1908, 3200-L-1858,

2233-K-245

Pinion - diff.

3200-V-1894, 3200-K-1909, 3200-Z-1820,

1229-Q-2929

Washer - pinion thrust

3200-Y-1819, 3200-W-1713, 3200-M-1703,

1229-A-4785

Thrust washer

3200-K-1701, 3200-P-1628, 3200-J-1648

37

KIT 2426
ITEM

PART NUMBER

QTY.

DESCRIPTION

1229-U-1503

12

40-X-1182

12

Nut - lock

41-X-1276

12

Capscrew

REMARKS
Gear to case bolt kit (16.5 mm bolts after 4-88). All

Washer

KIT 2429
ITEM

PART NUMBER

QTY.

DESCRIPTION

2203-K-9241

Shim - .003 inch thick

2203-L-9242

Shim - .005 inch thick

2203-M-9243

Shim - .010 inch thick

2203-F-2788

Shim - .003 inch thick

2203-G-2789

Shim - .005 inch thick

2203-H-2790

Shim - .010 inch thick

KIT 2468
ITEM

REMARKS
All

391

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3235-F-1982

Diff. Case - unloaded

Diff. case and gearset update with diff. lock, prior to

A-39884-6

Gearset

9/1/88. 3200-Z-1560

KIT 2426

Bolt kit

KIT 2468
ITEM

410

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3235-F-1982

Diff. Case - unloaded

Diff. case and gearset update with diff. lock, prior to

A-39886-6

Gearset

9/1/88. 3200-Z-1560

KIT 2426

Bolt kit

KIT 2468
ITEM

430

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3235-F-1982

Diff. Case - unloaded

Diff. case and gearset update with diff. lock, prior to

A-39888-6

Gearset

9/1/88. 3200-Z-1560

KIT 2426

Bolt kit

KIT 2468
ITEM

456

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3235-F-1982

Diff. Case - unloaded

Diff. case and gearset update with diff. lock, prior to

A-39890-6

Gearset

9/1/88. 3200-Z-1560

KIT 2426

Bolt kit

KIT 2483
ITEM

PART NUMBER

QTY.

DESCRIPTION

3892-T-4934

Integral gear (helical. fwd. side gear)

3892-U-4909

Helical gear

38

REMARKS
All

KIT 2489
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

2234-T-1190

Side gear (rear)

I.A.D. nest less spider. 3200-Z-1820, 3200-Y-1819,

3892-T-4934

Integral gear (helical. fwd. side gear)

3200-W-1713, 3200-M-1703, 3200-K-1701,

2233-K-245

Pinion - diff.

3200-P-1628, 3200-J-1648, 3200-K-1909,

1229-Q-2929

Washer - pinion thrust

3200-X-1818, 3200-Q-1837, 3200-K-1857,

1229-A-4785

Thrust washer

3200-W-1895, 3200-J-1908, 3200-L-1858,


3200-V-1894

KIT 2614
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

2230-N-170

Piston

Main diff. lock piston kit. 3200-C-1511, 3200-Z-1560,

5-X-1153

O-ring

3200-P-1628, 3200-V-1660, 3200-K-1701,

41-X-1333

Capscrew - special

3200-R-1708, 3200-V-1712, 3200-W-1713,

41-X-1359

Bolt - shift unit

3200-Y-1819, 3200-Z-1820, 3200-C-1823,

MWA-506

Washer

3200-E-1825

KIT 2615
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

3296-Y-1169

Fork - shift

Main diff. lock actuator kit. 3200-K-1701,

3107-B-1094

Collar - clutch

3200-R-1708, 3200-V-1712, 3200-W-1713,

43-X-1007

Pin - shift fork

3200-Y-1819, 3200-Z-1820, 3200-C-1823,

2244-L-1026

Shaft - shift

3200-E-1825

43-X-1006

Pin - shift shaft

2258-L-714

Spring

3196-F-32

Tube - air cylinder

2230-N-170

Piston

5-X-1153

O-ring

10

2208-H-944

Gasket

11

3266-F-1020

Cover

12

MWA-506

Washer

13

MS-206050-1

Capscrew - cylinder cover

14

2208-L-1000

Gasket

15

MS-210016-1

Capscrew

16

41-X-1333

Capscrew - special

17

3237-W-1167

Sensor - switch assembly

18

1227-P-1056

Nut - sensor adjusting

19

2257-M-1235

Clip - sensor/switch

39

KIT 2616
ITEM

PART NUMBER

QTY.

DESCRIPTION

41-X-1080

Capscrew

41-X-1364

Capscrew

MWA-506

Washer

A2-3261-Q-1057

I.A.D. shift cylinder assy.

KIT 2763

Carrier & cap assy.

REMARKS
Carrier & cap update kit. 3200-K-1701

KIT 2617
ITEM

PART NUMBER

QTY.

DESCRIPTION

41-X-1080

Capscrew

41-X-1364

Capscrew

MWA-506

Washer

A2-3261-Q-1057

I.A.D. shift cylinder assy.

KIT 2764

Carrier & cap assy.

REMARKS
Carrier & cap update kit. 3200-W-1713

KIT 2618
ITEM

PART NUMBER

QTY.

DESCRIPTION

A2-3200-X-1818

Carrier & cap assy.

A2-3261-Q-1057

I.A.D. shift cylinder assy.

REMARKS
Carrier & cap update kit. 3200-M-1703

KIT 2624
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS
3200-P-1628. Pump update kit

A1-3297-X-1194

Shaft - input

A-3303-P-1030

Oil pump assy.

KIT 2634
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS
3200-V-1712. Carrier & cap update kit

41-X-1364

Capscrew

1250-U-1217

Plug

KIT 2765

Carrier & cap assy.

KIT 2637
ITEM

PART NUMBER

QTY.

DESCRIPTION

40-X-1237

Nut - input

1229-T-1736

Washer

REMARKS
M39 x 1.5 Nut thread

KIT 2638
ITEM

PART NUMBER

QTY.

DESCRIPTION

40-X-1233

Nut - lock

1229-W-4521

Washer

40

REMARKS
M45 x 1.5 Nut thread

KIT 2640
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly, fast

I.A.D. shift cylinder assy.

ratios) for diff. lock. 3200-P-1628

Collar - clutch

41-X-1364

Capscrew

MWA-506

Washer

2214-G-1125

Adjusting ring - bearing

2214-J-1128

Adjusting ring

592A

Cup - diff. bearing

KIT 2763

A2-3261-Q-1057

3107-B-1094

4
5

594A

Cone - diff. bearing

10

52618

Cup - diff. bearing

11

52400

Cone - diff. bearing

12

A2-3235-C-2109

Diff. case - unloaded

KIT 2640A
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 2763

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

A2-3261-Q-1057

I.A.D. shift cylinder assy.

mid-range ratios) for diff. lock. 3200-P-1628

3107-B-1094

Collar - clutch

41-X-1364

Capscrew

MWA-506

Washer

2214-G-1125

Adjusting ring - bearing

2214-J-1128

Adjusting ring

592A

Cup - diff. bearing

594A

Cone - diff. bearing

10

52618

Cup - diff. bearing

11

52400

Cone - diff. bearing

12

A2-3235-E-2111

Diff. case - unloaded

41

KIT 2640B
ITEM

PART NUMBER

QTY.

KIT 2763

A2-3261-Q-1057

3107-B-1094

4
5

DESCRIPTION

REMARKS

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

I.A.D. shift cylinder assy.

standard ratios ) for diff. lock. 3200-P-1628

Collar - clutch

41-X-1364

Capscrew

MWA-506

Washer

2214-G-1125

Adjusting ring - bearing

2214-J-1128

Adjusting ring

592A

Cup - diff. bearing

594A

Cone - diff. bearing

10

52618

Cup - diff. bearing

11

52400

Cone - diff. bearing

12

3235-A-2107

Diff case - plain

13

3235-G-2113

Diff case - flange

14

41-X-1275

12

Capscrew

15

1229-U-1503

12

Washer

KIT 2641
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 2766

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly, fast

A2-3261-Q-1057

I.A.D. shift cylinder assy.

ratios) less diff. lock. 3200-P-1628

41-X-1080

Capscrew

MWA-506

Washer

2214-G-1125

Adjusting ring - bearing

2214-J-1128

Adjusting ring

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

10

52618

Cup - diff. bearing

11

A5-3235-C-2109

Diff. case - unloaded

KIT 2641A
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 2766

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

A2-3261-Q-1057

I.A.D. shift cylinder assy.

mid-range ratios) less diff. lock. 3200-P-1628

41-X-1080

Capscrew

MWA-506

Washer

2214-G-1125

Adjusting ring - bearing

2214-J-1128

Adjusting ring

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

10

52618

Cup - diff. bearing

11

A5-3235-E-2111

Diff. case - unloaded

42

KIT 2641B
ITEM

PART NUMBER

QTY.

DESCRIPTION

KIT 2766

A2-3261-Q-1057

41-X-1080

MWA-506

Washer

2214-G-1125

Adjusting ring - bearing

2214-J-1128

Adjusting ring

594A

Cone - diff. bearing

592A

Cup - diff. bearing

REMARKS

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

I.A.D. shift cylinder assy.

standard ratios ) less diff. lock. 3200-P-1628

Capscrew

52400

Cone - diff. bearing

10

52618

Cup - diff. bearing

11

A5-3235-G-2113

Diff. case - unloaded

KIT 2642
ITEM

PART NUMBER

QTY.

A2-3200-P-1706

2214-G-1125

592A

4
5
6

DESCRIPTION

REMARKS

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly, fast

Adjusting ring - bearing

ratios) less diff. lock. 3200-T-1658

Cup - diff. bearing

594A

Cone - diff. bearing

1228-B-1042

Spigot bearing - pinion

A-3235-C-2109

Diff. case - unloaded

KIT 2642A
ITEM

PART NUMBER

QTY.

A2-3200-P-1706

2214-G-1125

592A

DESCRIPTION

REMARKS

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

Adjusting ring - bearing

mid-range ratios) less diff. lock. 3200-T-1658

Cup - diff. bearing

594A

Cone - diff. bearing

1228-B-1042

Spigot bearing - pinion

A-3235-E-2111

Diff. case - unloaded

KIT 2642B
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3200-P-1706

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

A-3235-G-2113

Diff. case - unloaded

standard ratios ) less diff. lock. 3200-T-1658

594A

Cone - diff. bearing

592A

Cup - diff. bearing

2214-G-1125

Adjusting ring - bearing

1228-B-1042

Spigot bearing - pinion

43

KIT 2643
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 2762

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly, fast

3107-B-1094

Collar - clutch

ratios) for diff. lock. 3200-Z-1560, 3200-V-1660

3235-A-2107

Diff case - plain

3235-C-2109

Diff. case - flange

2214-G-1125

Adjusting ring - bearing

2214-J-1128

Adjusting ring

1228-B-1042

Spigot bearing - pinion

1229-U-1503

12

Washer

41-X-1275

12

Capscrew

10

41-X-1364

Capscrew

11

594A

Cone - diff. bearing

12

592A

Cup - diff. bearing

13

52400

Cone - diff. bearing

14

52618

Cup - diff. bearing

15

MWA-506

Washer

KIT 2643A
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 2762

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

A2-3235-E-2111

Diff. case - unloaded

mid-range ratios) for diff. lock. 3200-Z-1560,

3107-B-1094

Collar - clutch

3200-V-1660

2214-J-1128

Adjusting ring

2214-G-1125

Adjusting ring - bearing

1228-B-1042

Spigot bearing - pinion

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

10

52618

Cup - diff. bearing

11

41-X-1364

Capscrew

12

MWA-506

Washer

44

KIT 2643B
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

Diff case - unloaded

standard ratios ) for diff. lock. 3200-Z-1560,

Collar - clutch

3200-V-1660

KIT 2762

A2-3235-G-2113

3107-B-1094

2214-J-1128

Adjusting ring

2214-G-1125

Adjusting ring - bearing

1228-B-1042

Spigot bearing - pinion

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

10

52618

Cup - diff. bearing

11

41-X-1364

Capscrew

12

MWA-506

Washer

KIT 2644
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3200-X-1818

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly, fast

A-3235-C-2109

Diff. case - unloaded

ratios) less diff. lock. Conversion kit from bolt-on to

A2-3261-Q-1057

I.A.D. shift cylinder assy.

screw-in I.A.D. shifter. 3200-J-1648

594A

Cone - diff. bearing

592A

Cup - diff. bearing

2214-G-1125

Adjusting ring - bearing

KIT 2644A
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3200-X-1818

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

A-3235-E-2111

Diff. case - unloaded

mid-range ratios) less diff. lock. Conversion kit from

A2-3261-Q-1057

I.A.D. shift cylinder assy.

bolt-on to screw-in I.A.D. shifter. 3200-J-1648

594A

Cone - diff. bearing

592A

Cup - diff. bearing

2214-G-1125

Adjusting ring - bearing

45

KIT 2644B
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3200-X-1818

Carrier & cap assy.

Carrier & cap update kit (with diff case assembly,

A-3235-G-2113

Diff. case - unloaded

standard ratios ) less diff. lock. Conversion kit from

A2-3261-Q-1057

I.A.D. shift cylinder assy.

bolt-on to screw-in I.A.D. shifter. 3200-J-1648

592A

Cup - diff. bearing

594A

Cone - diff. bearing

2214-G-1125

Adjusting ring - bearing

KIT 2655
ITEM

391

PART NUMBER

QTY.

DESCRIPTION

A-39884-6

Gearset

A12-3235-F-1982

Diff. case - unloaded

KIT 2426

Bolt kit

KIT 2655
ITEM

410

PART NUMBER

QTY.

DESCRIPTION

A-39886-6

Gearset

A12-3235-F-1982

Diff. case - unloaded

KIT 2426

Bolt kit

ITEM

430

PART NUMBER

QTY.

DESCRIPTION

A-39888-6

Gearset

A12-3235-F-1982

Diff. case - unloaded

KIT 2426

Bolt kit

ITEM

REMARKS
Diff. case and gearset upgrade kit. 3200-C-1511

KIT 2655

REMARKS
Diff. case and gearset upgrade kit. 3200-C-1511

KIT 2655

REMARKS
Diff. case and gearset upgrade kit. 3200-C-1511

456

PART NUMBER

QTY.

DESCRIPTION

REMARKS
Diff. case and gearset upgrade kit. 3200-C-1511

A-39890-6

Gearset

A12-3235-F-1982

Diff. case - unloaded

KIT 2426

Bolt kit

KIT 2657
ITEM

PART NUMBER

QTY.

KIT 2634

A5-3235-C-2109

594A

4
5

DESCRIPTION

REMARKS

Carrier & cap retro. kit

Carrier & cap update kit (with diff case assembly, fast

Diff. case - unloaded

ratios) less diff. lock. 3200-C-1511

Cone - diff. bearing

592A

Cup - diff. bearing

52618

Cup - diff. bearing

52400

Cone - diff. bearing

2214-J-1128

Adjusting ring

2214-G-1125

Adjusting ring - bearing

1228-B-1042

Spigot bearing - pinion

46

KIT 2657A
ITEM

PART NUMBER

QTY.

DESCRIPTION

KIT 2634

A5-3235-E-2111

2214-G-1125

2214-J-1128

Adjusting ring

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

52618

Cup - diff. bearing

1228-B-1042

Spigot bearing - pinion

REMARKS

Carrier & cap retro. kit

Carrier & cap update kit (with diff case assembly,

Diff. case - unloaded

mid-range ratios) less diff. lock. 3200-C-1511

Adjusting ring - bearing

KIT 2657B
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 2634

Carrier & cap retro. kit

Carrier & cap update kit (with diff case assembly,

A5-3235-G-2113

Diff. case - unloaded

standard ratios ) less diff. lock. 3200-C-1511

2214-G-1125

Adjusting ring - bearing

2214-J-1128

Adjusting ring

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

52618

Cup - diff. bearing

1228-B-1042

Spigot bearing - pinion

KIT 2658
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 2634

Carrier & cap retro. kit

Carrier & cap update kit (with diff case assembly, fast

A2-3235-C-2109

Diff. case - unloaded

ratios) for diff. lock. 3200-C-1511

3107-B-1094

Collar - clutch

2214-J-1128

Adjusting ring

2214-G-1125

Adjusting ring - bearing

1228-B-1042

Spigot bearing - pinion

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

10

52618

Cup - diff. bearing

47

KIT 2658A
ITEM

PART NUMBER

QTY.

DESCRIPTION

KIT 2634

A2-3235-E-2111

3107-B-1094

2214-J-1128

Adjusting ring

2214-G-1125

Adjusting ring - bearing

1228-B-1042

Spigot bearing - pinion

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

10

52618

Cup - diff. bearing

REMARKS

Carrier & cap retro. kit

Carrier & cap update kit (with diff case assembly,

Diff. case - unloaded

mid-range ratios) for diff. lock. 3200-C-1511

Collar - clutch

KIT 2658B
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 2634

Carrier & cap retro. kit

Carrier & cap update kit (with diff case assembly,

A2-3235-G-2113

Diff case - unloaded

standard ratios ) for diff. lock. 3200-C-1511

3107-B-1094

Collar - clutch

2214-J-1128

Adjusting ring

2214-G-1125

Adjusting ring - bearing

1228-B-1042

Spigot bearing - pinion

594A

Cone - diff. bearing

592A

Cup - diff. bearing

52400

Cone - diff. bearing

10

52618

Cup - diff. bearing

KIT 2659
ITEM

PART NUMBER

QTY.

DESCRIPTION

KIT 2762

Carrier & cap assy.

41-X-1364

Capscrew

MWA-506

Washer

48

REMARKS
Carrier & cap update kit (with diff. lock). 3200-R-1708

KIT 2698
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

3296-B-1172

Shift fork

Main diff. lock kit. 3200-T-1892, 3200-V-1894,

3107-B-1094

Collar - clutch

3200-W-1895, 3200-Y-1897, 3200-J-1908,

2244-V-1114

Push rod

3200-K-1909, 3200-D-1928, 3200-E-1929

2258-N-1262

Spring

3261-A-1067

Housing - shift cylinder

2230-T-1190

Piston

5-X-1198

O-ring

41-X-1368

Caging bolt

3237-W-1167

Sensor - switch assembly

10

5-X-521

O-ring

11

2257-M-1235

Clip - sensor/switch

KIT 2750
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS
Screw-in shifter. 3200-T-1892, 3200-V-1894

2230-T-1190

Piston

2244-V-1114

Push rod

2258-N-1262

Spring

3261-A-1067

Housing - shift cylinder

41-X-1368

Caging bolt

5-X-521

O-ring

5-X-1198

O-ring

KIT 2762
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3200-T-1892

Carrier & cap assy.

Carrier & cap update kit (with diff. lock).

KIT 2691

Shift cylinder kit

3200-V-1894

3296-B-1172

Shift fork

2258-N-1262

Spring

2244-V-1114

Push rod

2206-L-1156

Fitting - elbow

KIT 2763
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

Carrier & cap assy.

Carrier & cap update kit (with diff. lock, with pump).

Shift cylinder kit

3200-Z-1820

Shift fork

2258-N-1262

Spring

2244-V-1114

Push rod

2206-L-1156

Fitting - elbow

A2-3200-V-1894

KIT 2691

3296-B-1172

4
5
6

49

KIT 2764
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

Carrier & cap assy.

Carrier & cap update kit (with diff. lock, less pump).

Shift cylinder kit

3200-Y-1819

Shift fork

2258-N-1262

Spring

2244-V-1114

Push rod

2206-L-1156

Fitting - elbow

A2-3200-W-1895

KIT 2691

3296-B-1172

4
5
6

KIT 2765
ITEM

PART NUMBER

QTY.

A2-3200-Y-1897

KIT 2691

3296-B-1172

DESCRIPTION

REMARKS

Carrier & cap assy.

Carrier & cap update kit (less diff. lock).

Shift cylinder kit

3200-E-1825, 3200-V-1712

Shift fork

2258-N-1262

Spring

2244-V-1114

Push rod

2206-L-1156

Fitting - elbow

KIT 2766
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3200-V-1894

Carrier & cap assy.

Carrier & cap update kit (less diff. lock, with pump).

1250-U-1217

Plug

3200-V-1894

KIT 2767
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A2-3200-Y-1897

Carrier & cap assy.

Carrier & cap update kit (less diff. lock).

1250-U-1217

Plug

3200-W-1817

KIT 2796
ITEM

PART NUMBER

QTY.

DESCRIPTION

A1-3235-A-2393

Diff. case assy.

KIT 2424

I.A.D. kit with spider

50

REMARKS
I.A.D. assembly. All

KIT 4415
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

A-1205-Q-2591

Oil seal assembly

3200-C-1511, 3200-Z-1560, 3200-T-1658,

HM-813843

Cone - bearing

3200-V-1660

9220

Cup - bearing

HM-813810

Cup - bearing

A1-1228-B-600

Bearing assembly

1228-V-594

Bearing

1228-D-1018

Bearing - race

1228-P-1004

Bearing - roller

KIT 4420
ITEM

PART NUMBER

QTY.

DESCRIPTION

65500

Cup - bearing

65237

Cone - bearing

H-715311

Cup - bearing

H-715343

Cone - bearing

HM-813810

Cup - bearing

HM-813843

Cone - bearing

JLM-714110

Cup - bearing

JLM-714149

Cone - bearing

A1-1228-B-600

Bearing assembly

10

A-1205-R-2592

Oil seal assembly

11

5-X-1034

O-ring

REMARKS
3200-P-1628, 3200-J-1648

KIT 4422
ITEM

PART NUMBER

QTY.

DESCRIPTION

592A

Cup - diff. bearing

594A

Cone - diff. bearing

65237

Cone - bearing

65500

Cup - bearing

H-715311

Cup - bearing

H-715343

Cone - bearing

HM-813810

Cup - bearing

HM-813843

Cone - bearing

JLM-714110

Cup - bearing

10

JLM-714149

Cone - bearing

11

5-X-1034

O-ring

12

A-1205-R-2592

Oil seal assembly

REMARKS
3200-M-1703, 3200-X-1818

51

KIT 4423
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

52400

Cone - diff. bearing

For all diff. lock capable except original design.

52618

Cup - diff. bearing

3200-K-1701, 3200-W-1713, 3200-Y-1819,

592A

Cup - diff. bearing

3200-Z-1820, 3200-L-1858, 3200-V-1894,

594A

Cone - diff. bearing

3200-W1895

65237

Cone - bearing

65500

Cup - bearing

A-1205-R-2592

Oil seal assembly

H-715343

Cone - bearing

H-715311

Cup - bearing

10

HM-813810

Cup - bearing

11

HM-813843

Cone - bearing

12

JLM-714110

Cup - bearing

13

JLM-714149

Cone - bearing

14

5-X-1034

O-ring

KIT 4426
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

1228-B-1042

Spigot bearing - pinion

Less diff. lock. 3200-P-1706, 3200-A-1821,

1228-V-594

Bearing

3200-J-1856

A-1205-Q-2591

Oil seal assembly

592A

Cup - diff. bearing

594A

Cone - diff. bearing

9220

Cup - bearing

HM-813810

Cup - bearing

HM-813843

Cone - bearing

KIT 4428
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

1228-B-1042

Spigot bearing - pinion

With Diff. Lock. 3200-R-1708, 3200-V-1712,

1228-V-594

Bearing

3200-C-1823, 3200-E-1825, 3200-T-1892,

A-1205-Q-2591

Oil seal assembly

3200-Y-1897, 3200-D-1928

52400

Cone - diff. bearing

52618

Cup - diff. bearing

592A

Cup - diff. bearing

594A

Cone - diff. bearing

9220

Cup - bearing

HM-813810

Cup - bearing

10

HM-813843

Cone - bearing

52

KIT 4455
ITEM

PART NUMBER

QTY.

DESCRIPTION

3237-W-1167

Sensor switch assembly

2257-M-1235

Clip sensor/switch

REMARKS
For all carriers with diff. lock.

KIT RP23160
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

40-X-1145

Nut

Forward-rear carriers with I.A.D. and without diff.

KIT 2318

Main diff. kit with spider

lock. 3200-P-1628, 3200-J-1648

KIT 2424

I.A.D. kit with spider

KIT 2429

Shim kit

KIT 2637

Input nut and washer kit

KIT 2638

Pinion nut and washer kit

KIT 2397

Spacer kit

KIT 4420

Seal and bearing kit

KIT RP23160A
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

Nut

Forward-rear carriers with I.A.D. and without diff.

Nut - lock

lock. 3200-M-1703, 3200-X-1818, 3200-Q-1837

Main diff. kit with spider

KIT 2424

I.A.D. kit with spider

KIT 2429

Shim kit

KIT 2637

Input nut and washer kit

KIT 2397

Spacer kit

KIT 4422

Seal and bearing kit

40-X-1145

40-X-1233

KIT 2318

KIT RP23160B
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

40-X-1145

Nut

Forward-rear carriers with I.A.D. and with diff. lock.

40-X-1233

Nut - lock

3200-V-1894, 3200-W-1895, 3200-K-1909,

KIT 2318

Main diff. kit with spider

3200-J-1908, 3200-K-1701, 3200-W-1713,

KIT 2397

Spacer kit

3200-Y-1819, 3200-Z-1820

KIT 2424

I.A.D. kit with spider

KIT 2429

Shim kit

KIT 2637

Input nut and washer kit

KIT 4423

Seal and bearing kit

53

KIT RR23160
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

KIT 1592

Shim kit

Single and rear-rear carriers without diff. lock.

KIT 1593

Spacer kit

3200-V-1660, 3200-C-1511, 3200-Z-1560,

KIT 2318

Main diff. kit with spider

3200-T-1658,

KIT 2638

Pinion nut and washer kit

KIT 4415

Seal and bearing kit

KIT RR23160A
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

40-X-1233

Nut - lock

Single and rear-rear carriers without diff. lock.

KIT 1592

Shim kit

3200-P-1706, 3200-A-1821, 3200-H-1854,

KIT 1593

Spacer kit

3200-J-1856

KIT 2318

Main diff. kit with spider

KIT 4426

Seal and bearing kit

KIT RR23160B
ITEM

PART NUMBER

QTY.

DESCRIPTION

REMARKS

40-X-1233

Nut - lock

Single and rear-rear carriers with diff. lock,

KIT 1592

Shim kit

3200-R-1705, 3200-V-1712, 3200-C-1823,

KIT 1593

Spacer kit

3200-E-1825, 3200-T-1892, 3200-Y-1897,

KIT 2318

Main diff. kit with spider

3200-D-1928, 3200-E-1929

KIT 4428

Seal and bearing kit

54

NUMERICAL PARTS LISTING


PART NUMBER PAGE

PART NUMBER PAGE

PART NUMBER PAGE

5-X-521

8, 19

1229-S-2593

21

2214-J-1128

4, 13

5-X-1034

1, 8

1229-T-2594

21

2214-Z-1144

4, 13

5-X-1153

8, 19

1229-U-2595

21

2214-B-1146

4, 13

5-X-1198

8, 19

1229-V-2596

21

2230-N-170

8, 19

10-X-1334

1229-W-2597

21

2230-T-1190

8, 19

10-X-1594

3, 22

1229-X-2598

21

2233-K-245

10-X-1599

22

1229-Y-2599

21

2233-M-1001

7, 18

10-X-1600

22

1229-Q-2929

2234-C-1069

7, 18

15-X-387

21

1229-K-3001

7, 18

2234-D-1070

18

15-X-1167

2, 13

1229-L-3002

7, 18

2234-T-1190

19-X-1087

7, 13

1229-F-4062

2244-Y-51

7, 19

40-X-1145

1229-G-4063

2244-K-1025

40-X-1182

7, 14

1229-W-4131

21

2244-L-1026

7, 19

40-X-1233

1, 11

1229-F-4452

9, 20

2244-V-1114

7, 19
7, 18

40-X-1237

21

1229-U-4519

9, 20

2257-M-1235

41-X-1018

7, 13

1229-W-4521

1, 11

2258-U-411

41-X-1208

1229-D-4528

9, 20

2258-L-714

7, 19

41-X-1275

4, 18

1229-F-4634S

23

2258-Z-1118

41-X-1276

7, 14

1229-G-4635

23

2258-G-1255

9, 20

41-X-1333

8, 19

1229-A-4785

2258-N-1262

7, 19

41-X-1364

8, 19

1244-W-1765

2297-T-4180

14

41-X-1368

8, 19

1246-M-1131

2297-U-5273

8
8

42-X-1024

7, 13

1246-P-1134

7, 13

2297-Z-5278

42-X-1027

8, 19

1250-E-473

22

A-2297-D-5334

42-X-1408

9, 20

1250-N-1080

2297-S-5349

43-X-1006

7, 19

1250-T-1216

9, 20

2297-C-7049

18

43-X-1007

8, 19

2203-Z-2756

11

2803-D-2500

11

46-X-1029

12

2203-F-2788

2803-E-2501

11

A-1199-P-1394

22

2203-G-2789

2803-F-2502

11

1199-B-1666

23

2203-H-2790

2803-G-2503

11

A-1205-T-696

22

2203-K-9241

2803-H-2504

11

A-1205-Q-2487

22

2203-L-9242

2803-J-2506

11

A-1205-P-2590

21

2203-M-9243

2803-K-2507

11

A-1205-Q-2591

11

2203-V-9824

2803-L-2508

11

A-1205-R-2592

2203-W-9825

2803-M-2509

11

1220-K-89

19

2203-X-9826

2803-N-2510

11

1227-R-330

23

2203-Y-9827

2803-Y-2755

11

1227-D-472

2, 13

2203-Z-9828

2803-A-2757

11

1227-W-517

23

2203-A-9829

2803-B-2758

11

1227-P-1056

7, 18

2203-B-9830

3107-F-1020

8, 19

1228-V-594

11

2203-C-9831

3107-P-1030

19

A1-1228-B-600

4, 14

2203-D-9832

3107-B-1094

8, 19

A1-1228-P-1004

12

2203-E-9833

3107-C-1095

19

1228-B-1042

12

2203-F-9834

3196-F-32

8, 19

1228-Y-1221

12

2203-G-9835

A2-3200-P-1706

12

1229-U-1009

23

2203-H-9836

A2-3200-X-1818

1229-U-1503

3, 4, 7, 14, 18, 22

2203-J-9838

A2-3200-A-1821

12

1229-K-1597

1, 4, 21

2203-K-9839

A2-3200-Q-1837

1229-E-1669

1, 8

2203-L-9840

A2-3200-H-1854

12

1229-T-1736

21

2208-H-944

8, 19

A2-3200-J-1856

12

1229-P-2590

21

2208-L-1000

8, 19

A2-3200-K-1857

1229-Q-2591

21

2214-S-279

4, 13

A2-3200-L-1858

21

2214-G-1125

4, 13

A2-3200-T-1892

13

1229-R-2592

55

NUMERICAL PARTS LISTING


PART NUMBER PAGE

PART NUMBER PAGE

PART NUMBER PAGE

A2-3200-V-1894

A11-3235-H-1984

5, 14, 15

3260-S-123

28

A2-3200-W-1895

A12-3235-H-1984

5, 17

3260-B-132

28

A2-3200-Y-1897

12, 13

A13-3235-H-1984

6, 14, 15

A-3260-U-359

26

A2-3200-J-1908

A14-3235-H-1984

6, 16

A-3260-V-360

26

A2-3200-K-1909

A-3235-C-2109

5, 17

A-3260-T-1034

26

A2-3200-D-1928

13

A1-3235-C-2109

5, 14

A1-3260-G-1047

29

A2-3200-E-1929

12, 13

A2-3235-C-2109

4, 17

A-3260-R-1058

26

3202-Q-8805

25

A3-3235-C-2109

5, 15

A-3260-G-1125

26

3202-R-8806

25

A5-3235-C-2109

4, 17

A-3260-K-1129

28

3202-B-8816

25

A6-3235-C-2109

5, 15

A-3260-Z-1144

28

3202-C-8817

25

A7-3235-C-2109

6, 16

A-3260-B-1146

28

3202-G-9003

25

A8-3235-C-2109

6, 16

A-3260-C-1147

26

3202-H-9004

25

A-3235-E-2111

5, 17

A-3260-G-1229

27

3202-J-9344

25

A1-3235-E-2111

6, 14

A-3260-L-1234

27

3202-K-9345

25

A2-3235-E-2111

4, 17

A2-3260-R-1240

29

3202-L-9346

25

A3-3235-E-2111

5, 15

A-3260-L-1260

27

3202-G-9393

25

A5-3235-E-2111

17

A-3260-P-1264

27

3202-Y-9489

25

A5-3525-E-2111

3260-R-1292

27

3202-Z-9490

25

A6-3235-E-2111

5, 15

A-3260-H-1308

28

3202-A-9491

25

A7-3235-E-2111

6, 16

A-3260-J-1310

26

3202-F-9574

25

A8-3235-E-2111

6, 16

3260-A-1535

27

3202-G-9575

25

A-3235-G-2113

5, 17

3260-K-1649

27

3202-E-9573

25

A1-3235-G-2113

6, 14

A-3261-L-350

3202-J-9916

25

A2-3235-G-2113

4, 17

A2-3261-Q-1057

3202-L-9918

25

A3-3235-G-2113

5, 15

3261-A-1067

8, 19

3216-G-4375

9, 20

A5-3235-G-2113

5, 17

3266-F-1020

8, 19

3221-P-1004

A6-3235-G-2113

5, 15

3266-C-1095

A-3226-R-1006

11

A7-3235-G-2113

7, 16

3278-N-300

A2-3226-T-1112

21

A8-3235-G-2113

6, 16

3278-W-335

7, 18

A-3226-T-1112

21

A1-3235-R-2176

7, 18

A-3280-W-8265

29

A-3226-H-1126

A2-3235-R-2176

6, 16

3280-V-8394

A-3226-S-1137

A4-3235-R-2176

6, 15

3280-Z-8398

A-3230-C-1043

7, 18

A5-3235-R-2176

7, 18

SA1-3280-X-9150

9, 20

A-3235-S-1813

17, 18

A1-3235-S-2177

7, 18

SA1-3280-X-9150

9, 20

A2-3235-S-1813

18

A2-3235-S-2177

6, 16

3296-B-184

8, 19

A3-3235-S-1813

15

A4-3235-S-2177

6, 15

A-3296-T-1086

A10-3235-S-1813

4, 16, 17

A5-3235-S-2177

7, 18

3296-Y-1169

8, 19

A11-3235-S-1813

5, 14, 15

A1-3235-T-2178

7, 18

3296-B-1172

8, 19

A12-3235-S-1813

5, 16, 17

A2-3235-T-2178

6, 16

3297-V-1010

21

A13-3235-S-1813

6, 14, 15

A3-3235-T-2178

7, 18

A1-3297-X-1194

A14-3235-S-1813

6, 16

A4-3235-T-2178

6, 15

A-3297-C-1199

A-3235-S-1982

18

A-3235-R-2202

17

A-3303-P-1030

A2-3235-F-1982

18

A1-3235-R-2202

14

3892-U-4909

A3-3235-F-1982

15

A2-3235-R-2202

17

3892-T-4934

A10-3235-F-1982

4, 16, 17

A3-3235-R-2202

14

572

23

A11-3235-F-1982

5, 14, 15

A1-3235-A-2393

580

23

A12-3235-F-1982

5, 17

A3-3235-A-2393

592A

4, 14, 23

A13-3235-F-1982

6, 14, 15

A5-3235-A-2393

594A

4, 14, 23

A14-3235-F-1982

6, 16

3237-W-1167

7, 18

9220

11

A-3235-H-1984

18

3260-G-111

26

52400

4, 14

A2-3235-H-1984

18

3260-H-112

26

52618

4, 14

A3-3235-H-1984

15

3260-P-120

26

65237

4, 16, 17

3260-Q-121

26

65500

A10-3235-H-1984

56

NUMERICAL PARTS LISTING


PART NUMBER PAGE

PART NUMBER PAGE

PART NUMBER PAGE

16N-4-6241

26

A-40106-5

12

KIT 2638

40

16N-4-6271

26

A-40110-5

12

KIT 2640

2, 41

16N-4-7341-1X

27

A-40116-5

12

KIT 2640A

2, 41

16NYS38-12A

26

A-40122-5

12

KIT 2640B

2, 42

16NYS38-8A

26

A-41064-1

KIT 2641

42

16TYS32-33

27

A-41066-1

12

KIT 2641A

42

17N-4-6371

26

A-41572-1

11

KIT 2641B

43

17N-4-6371-1

27

A-41574-1

11

KIT 2642

12, 43

17N-4-6401

26

A-41612-1

12

KIT 2642A

12, 43

17N-4-7181-1X

27

A-41614-1

12

KIT 2642B

13, 43

17N-4-7181X

26

A-41634-1

11

KIT 2643

13, 44

17N-4-7621-1

27

A-41636-1

11

KIT 2643A

13, 44

17NYS38-38A

26

A-41638-1

11

KIT 2643B

13, 45

17NYS38-61A

26

A-41640-1

11

KIT 2644

2, 45

176N-4-1041-1X

27

A-41642-1

11

KIT 2644A

2, 45

176NYS38-14A

26

A-41644-1

12

KIT 2644B

2, 46

18N-4-3731-1X

27

A-41646-1

12

KIT 2655-391

46

18NYS38-16A

26

A-41712-1

11

KIT 2655-410

46

3WCS38-8A1

29

A-41862-1

12

KIT 2655-430

46

5WCS38-18A

29

DEFR56-7

1, 11

KIT 2655-456

46

5WCS38-23A2

29

H-715311

KIT 2657

12, 46

72NYS32-244

28

H-715343

KIT 2657A

12, 47

72NYS38-24A

28

HM-813810

1, 11

KIT 2657B

12, 47

72NYS38-26A

28

HM-813843

1, 11

KIT 2658

13, 47

82NYS38-31A

28

JLM-104910

21

KIT 2658A

13, 48

92NYS32-26

28

JLM-714110

KIT 2658B

13, 48

92NYS38-73A

28

JLM-714149

KIT 2659

13, 48

A-39654-1

KIT 576

35

KIT 2698

49

A-39656-1

KIT 1592

35

KIT 2750

49

A-39658-1

KIT 1593

35

KIT 2762

13, 49

A-39660-1

KIT 2317

35

KIT 2763

2, 49

A-39662-1

KIT 2318

36

KIT 2764

2, 50

A-39664-1

KIT 2341

36

KIT 2765

13, 50

A-39666-1

KIT 2397

36

KIT 2766

2, 50

A-39672-1

KIT 2406

37

KIT 2767

12, 50

A-39674-1

KIT 2414

37

KIT 2796

50

A-39876-1

KIT 2424

37

KIT 4415

51

A-39878-1

KIT 2426

38

KIT 4420

51

A-39880-1

KIT 2429

38

KIT 4422

51

A-39882-1

KIT 2468-391

38

KIT 4423

52

A-39884-5

11

KIT 2468-410

38

KIT 4426

52

A-39886-5

11

KIT 2468-430

38

KIT 4428

52

A-39888-5

12

KIT 2468-456

38

KIT 4455

53

A-39890-5

12

KIT 2483

38

KIT RP23160

53

A-39892-1

KIT 2489

39

KIT RP23160A

53

A-39896-1

KIT 2614

39

KIT RP23160B

53

A-39898-5

11

KIT 2615

39

KIT RR23160

54

A-39900-5

11

KIT 2616

2, 40

KIT RR23160A

54

A-39902-5

11

KIT 2617

2, 40

KIT RR23160B

54

A-39904-5

11

KIT 2618

2, 40

LM-104949

21

A-39906-5

11

KIT 2624

1, 8, 40

MN-312-1

A-40024-5

12

KIT 2634

12, 13, 40

MS-206050-1

8, 19

12

KIT 2637

40

MS-208016-1

A-40104-5

57

NUMERICAL PARTS LISTING


PART NUMBER PAGE
MS-208020-1

19

MS-208045-1

MS-210016-1

8, 19

MS-210020-1

MS-210045A-1

MS-212040-1

MS-212045-1

11

MWA-506

8, 19

MWA-508

19

MWA-512

1, 11

N-110-1

22

NL-110-1

P-28S

22

P-212

22

S-21028-2

SN-1020-1

22

SN-1024-1

22

58

ARVINMERITOR AFTERMARKET PARTS WARRANTY


We warrant all new parts for one year from date of shipment to the buyer against defective material or
workmanship (but not against damage caused by accident, abuse or improper installation, maintenance
or repair) when such parts are used on vehicles the specifications of which have been approved by our
Engineering Department.
As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of
charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if
found on examination by us to be nonconforming and if any necessary return charges are prepaid.

If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on
account thereof from remittances on current accounts while claims are in the process of disposition.
Any expense incurred without our consent for repairs or replacement will not be allowed.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS,
EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER
BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.
Only genuine ArvinMeritor replacement parts are covered by this aftermarket parts warranty.

Information contained in this publication was in effect at the time the publication was approved
for printing and is subject to change without notice or liability. ArvinMeritor reserves the right to
revise the information presented or discontinue the production of parts at any time.

Commercial Vehicle Aftermarket


Meritor Heavy Vehicle Systems, LLC
7975 Dixie Highway
Florence, KY 41042 USA
888-725-9355
www.arvinmeritor.com

Copyright 2000
ArvinMeritor, Inc.

Litho in U.S.A.

Revised 11/00
PB-9250 (05060)

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