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DESCRIPTION
Equipment :
Revision :
05
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Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.
.
MANUAL
Table of contents
1 INTRODUCTION .................................................................................................................................... 3
2 PROTOCOL AND WIRING. ..................................................................................................................... 3
2.1 Interface ..................................................................................................................................... 3
2.1.1 Modbus ASCII or RTU .......................................................................................................... 3
2.1.2 Modbus Ethernet (TCP/UDP) .............................................................................................. 3
2.2 Protocol ...................................................................................................................................... 3
2.2.1 Modbus ASCII or RTU: ......................................................................................................... 3
2.2.2 Modbus TCP/UDP: ............................................................................................................... 4
2.3 Response time ............................................................................................................................ 4
2.4 Remarks ...................................................................................................................................... 4
3 DATA ADDRESS INSIDE THE PLC ........................................................................................................... 4
3.1 Digital data base ......................................................................................................................... 4
3.1.1 KS status .............................................................................................................................. 4
3.1.2 Alarms .................................................................................................................................. 5
3.1.3 Medium voltage systems specific alarms .......................................................................... 10
3.2 Analog data base ...................................................................................................................... 11
3.2.1 Upstream electrical values .............................................................................................. 11
3.2.2 Downstream electrical values ........................................................................................... 11
3.2.3 Stato-alternator electrical values ...................................................................................... 11
3.2.4 Stand-by electrical values .................................................................................................. 12
3.2.5 Temperatures and other measures ................................................................................... 12
3.3 Modbus diagnostic ................................................................................................................... 13
3.3.1 Modbus driver status flags ................................................................................................ 13
3.3.2 Modbus diagnostic register ............................................................................................... 13
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Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.
INTRODUCTION
The NO-BREAK KS machine can be equipped in option with a Modbus communication protocol to allow one to
monitor the status and alarms related to the operation of the system.
2.1
INTERFACE
There are three possible variants for the Modbus Communication Protocol: ASCII, RTU or Ethernet. Please check
which variant was ordered with your machine to configure your Modbus master.
2.1.1
Connection :
RS-485 type interface (screw terminals) inside the control panel, terminals MDB (-), /MDB (+) and PGND
(shield).
Each control panel COP has its own modbus protocol, please ensure that all systems on the bus have a
different Modbus address.
2.1.2
Connection :
Ethernet type interface (RJ 45) on a Modbus TCP/IP RTU converter inside the control panel or the DIP.
Depending on the site configuration,
o either each control panel COP and DIP has its own modbus TCP-RTU converter: one IP address
(dynamic per default or static) must be available for each control panel.
o or only one modbus TCP-RTU converter is placed in the DIP and all the PLCs (COPs and DIP) can be
accessed through this unique converter: only one IP address (dynamic per default or static) must be
available in this case. All COPs databases are accessible through that single entry point on the sub
Modbus RTU network.
2.2
PROTOCOL
2.2.1
-
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2.2.2
-
Modbus TCP/UDP:
Slave station IP address: DHCP (default when the unit is shipped), or fixed (configurable).
The Modbus IP address can be changed through a third-party software, refer to separate leaflet in
documentation files.
Communication parameters: TCP or UDP mode, port 502.
The remote supervisor must be configured as master. The slaves answer Modbus read requests only. Write requests
will return an error code 41 (Rejected).
2.3
RESPONSE TIME
2.4
REMARKS
Please take the following remarks in consideration when programming your Modbus master:
-
in the PLC, data address begin at 0. Should the supervisor begin its data address at 1 all the addresses
mentioned in this document have to be shifted of one unit.
this document describes all NO-BREAK KS-Vision existing data points and alarms. Some alarms or measures
may not be present or active for a particular machine/installation.
in case of special functionalities requiring additional information available through
the modbus interface, a separate document with the non-standard data will be issued.
for a parallel installation of n machines, the same data base is available in each of the machines, only their
Modbus address is different.
3.1
The letter F stands for Flag, i.e. a digital information. The Modbus master must use Modbus function 01
(Read Coils) to gather that type of information.
The letter R stands for Register, i.e. a signed integer coded on 16 bits. The Modbus master must use
Modbus function 03 (Read Holding Registers) to gather that type of information.
The addresses after F or R are given in decimal.
3.1.1
F 600
F 601
F 602
F 603
F 604
F 605
F 606
KS status
System OK
Automatic monthly test
Diesel automatic test
Mains present and in tolerances
Normal mode
Emergency mode
Manual by-pass open/closed
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F 607
F 608
F 609
F 610
F 611
F 612
F 613
F 614
F 615
F 616
F 617
F 618
Engine OFF/ON
Clutch OFF/ON
Stato voltage OFF/ON
D1 open/closed
D2 open/closed
D3 open/closed
Operating mode: out of service
Operating mode: by-pass
Operating mode: on service
Yellow alarm
Orange alarm
Red alarm
F 2489
F 2490
F 2491
3.1.2
Alarms
Y = Yellow alarm
NOTE :
3.1.2.1
O = Orange alarm
R = Red alarm
if an I is present after Y, O or R, it means that it is an Installation alarm that will appear on all machines
simultaneously.
Installation global alarms
F 1032
F 1033
F 1034
F 1035
F 1036
F 1037
F 1038
F 1039
F 1040
F 1057
3.1.2.2
F 1160
F 1161
Y: KS 100% overload
Y: PLC/network failure: 1 PLC lost
F 1163
F 1164
F 1165
F 1168
F 1171
F 1172
F 1173
F 1174
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3.1.2.3
Engine
F 1224
F 1225
F 1226
F 1227
F 1228
F 1229
F 1230
F 1231
F 1232
F 1233
F 1234
F 1235
F 1236
F 1237
F 1238
F 1239
F 1240
F 1241
F 1242
F 1243
F 1244
F 1245
F 1246
F 1247
F 1248
F 1249
F 1250
F 1253
F 1254
F 1255
3.1.2.4
F 1288
F 1289
F 1290
F 1291
F 1292
F 1293
F 1294
F 1295
F 1296
F 1297
F 1298
F 1299
F 1300
F 1301
F 1302
F 1303
F 1304
Stato-Alternator
Y: Accu frame overtemperature
R: Windings overtemperature
R: Accu. bearings wearing
R: Accu front bearing fault
R: Accu rear bearing fault
R: Alternator front bearing fault
R: Alternator rear bearing fault
R: Flashing failure
Y: Front accu bearing T sensor fault
Y: Rear accu bearing T sensor fault
Y: Front alt. bearing T sensor fault
Y: Rear alt. bearing T sensor fault
Y: Windings T sensor fault
Y: Accu frame T sensor fault
Y: Vibration level high
Y: Vibration measuring device fault
R: Generator breaker open
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Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.
F 1305
F 1306
F 1307
F 1308
F 1309
F 1310
F 1311
F 1312
F 1313
F 1314
F 1315
F 1316
F 1317
F 1318
3.1.2.5
F 1352
F 1353
F 1354
F 1355
F 1356
F 1357
F 1358
F 1359
F 1360
F 1361
O: Accumulator fault
O: Accumulator N2 fault
R: Accumulator N2 fault
R: Accumulator fault
R: DCM communication fault
R: DCM watch dog fault
DCM not initialized
Y: Check accu N2 recovery subsystem
R: Accu N2 recovery failure
R: DCM regulators not activated
F 1367
F 1368
F 1369
F 1370
F 1380
F 1381
3.1.2.6
Synchro / Loadsharing
F 1416
F 1417
3.1.2.7
Y: Synchronization failure
R: Reverse power
Breakers
F 1480
F 1481
F 1482
F 1483
F 1484
F 1485
F 1486
F 1488
F 1489
F 1490
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F 1546
F 1547
F 1549
F 1552
F 1553
F 1554
F 1610
F 1611
F 1616
F 1617
F 1618
3.1.2.8
Panel
F 1672
F 1673
F 1674
F 1675
F 1676
F 1677
F 1678
F 1679
F 1680
F 1681
F 1682
F 1683
F 1684
F 1685
F 1686
F 1687
F 1688
F 1689
F 1690
F 1691
F 1692
F 1693
F 1694
F 1695
F 1696
F 1697
F 1698
F 1699
3.1.2.9
F 1736
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3.1.2.10 Clutch
F 1800
F 1801
R: Clutch overtemperature
Y: Clutch power supply fault
3.1.2.11 Fuel
F 1864
F 1865
F 1866
F 1867
F 1868
F 1869
F 1870
F 1871
F 1872
F 1873
F 1874
F 1875
F 1876
Y: Fuel leakage
Y: Minimum fuel level
Y: Maximum fuel level
Y: Fuel pump 1 MCB tripped
Y: Fuel pump 2 MCB tripped
Y: Fuel level sensor fault
Y: Check fuel pump 1: min level reached
Y: Check fuel pump 2: min level reached
R: Day tank fuel overtemperature
Y: Maximum fuel level - external sensor
R: Minimum fuel level
Y: Fuel leakage double wall
Y: Minimum fuel level main tank
3.1.2.12 Auxiliaries
F 1928
F 1929
F 1931
F 1932
F 1933
F 1934
F 1935
F 1936
F 1937
F 1938
F 1939
F 1940
F 1941
F 1942
F 1943
F 1944
F 1945
F 1946
F 1947
F 1948
F 1949
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Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.
F 2067
F 2068
F 2069
F 2070
F 2120
F 2123
F 2184
F 2185
F 2186
F 2187
F 2248
F 2249
F 2251
F 2252
3.1.2.14 Maintenance
F 2376
Y: Maintenance required
3.1.2.15 HMI
F 2440
F 2441
3.1.3
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Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.
F 2577
F 2578
F 2579
F 2580
F 2581
F 2582
F 2583
F 2584
F 2585
F 2586
F 2590
3.2
3.2.1
R 600
R 601
R 602
R 603
R 604
R 605
R 606
R 607
R 608
3.2.2
R 620
R 621
R 622
R 623
R 624
R 625
R 626
R 627
R 628
3.2.3
R 640
R 641
R 642
R 643
R 644
R 645
(Unit)1
(x1V)
(x1V)
(x1V)
(x0,1A)
(x0,1A)
(x0,1A)
(x1kW)
(x0,01)
(x0,01Hz)
(x1V)
(x1V)
(x1V)
(x0,1A)
(x0,1A)
(x0,1A)
(x1kW)
(x0,01)
(x0,01Hz)
(x1V)
(x1V)
(x1V)
(x0,1A)
(x0,1A)
(x0,1A)
NOTE: in September 2011, units for voltages and power have changed. Older systems were using x0,1V for voltages
and x0,1kW for power. For NO-BREAK KS Systems produced in 2011, please check for consistency of read data in the
BMS system.
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Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.
R 646
R 647
R 648
3.2.4
R 660
R 661
R 662
R 663
R 664
R 665
R 666
R 667
R 668
(x1kW)
(x0,01)
(x0,01Hz)
(x1V)
(x1V)
(x1V)
(x0,1A)
(x0,1A)
(x0,1A)
(x1kW)
(x0,01)
(x0,01Hz)
3.2.5
R 700
R 701
R 702
R 703
R 704
(x0,1C)
(x0,1C)
(x0,1Bar)
(RPM)
(%)
R 710
R 711
R 712
R 713
R 714
R 715
R 716
(x0,1C)
(x0,1C)
(x0,1C)
(x0,1C)
(x0,1C)
(x0,1C)
(RPM)
R 1072
R 1073
R 1074
(x0,1C)
(x0,1C)
(x0,1C)
R 720
R 721
R 722
R 723
R 724
R 725
(x0,1C)
(x0,1C)
(x0,1VDC)
(x0,1VDC)
(x0,1A)
(x0,1C)
R 730
R 731
R 732
R 733
R 734
(x 1000h)
(x 0,1h)
(x 1000h)
(x 0,1h)
(days)
2 NOTE: in September 2011, Engine and stato runtime were split in two parts (most and least significant). Older
systems were only using addresses R730 (engine x0,1h), R731 (stato x0,1h) and R732 (Time until next service) values.
For NO-BREAK KS Systems produced in 2011, please check for consistency of read data in the BMS system.
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Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.
3.2.5.1
R 740
R 741
R 742
(x0,1F)
(x0,1F)
(x1PSI)
R 750
R 751
R 752
R 753
R 754
R 755
R 756
R 757
R 758
(x0,1F)
(x0,1F)
(x0,1F)
(x0,1F)
(x0,1F)
(x0,1F)
(x0,1F)
(x0,1F)
(x0,1F)
R 760
R 761
R 765
(x0,1F)
(x0,1F)
(x0,1F)
3.3
MODBUS DIAGNOSTIC
3.3.1
F 798
F 799
NOTE: press ACKNOWLEDGE on the control panel HMI in page STATUS MODEM/MODBUS to reset the error flag.
3.3.2
R 799
NOTE: The error code 20 means that no Modbus master is requesting data from the machine. It is therefore
normal if the Modbus master is not present or not communicating with the KS-Vision system.
3.3.2.1
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Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.
_____________________
This document is the property of EURO-DIESEL S.A. and may neither be disclosed nor reproduced without written authorization.
Information provided is believed to be correct and reliable. EURO-DIESEL S.A. reserves the right to amend this document without notice.