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CONSTRUCTION MANUAL
(WORK INSTRUCTIONS)
BRIDGE CONSTRUCTION
HIMACHAL PRADESH ROADS & INFRASTRUCTURE DEVELOPMENT
CORPORATION LTD (HPRIDC)
States Roads Project, Nirman Bhawan
Nigam Vihar, Shimla 171002
Tel No.: 0177-2627602
Issue No: 01
Review & Issue By:
Rev No. 00
Approved By:
Project Director(MR)
MD/ Secretary
TABLE OF CONTENTS
Title
Page No.
Chapters
AMENDMENT SHEET .......................................................................................................... i
1.
INTRODUCTION ...................................................................................................1-1
2.
CLASSIFICATION OF BRIDGES..........................................................................2-1
2.1.
Planning and investigation.....................................................................................2-1
2.2.
Designs ..................................................................................................................2-3
2.3.
Detailed Project Report .........................................................................................2-3
2.4.
Tender....................................................................................................................2-4
2.5.
Contract Management ...........................................................................................2-5
3.
PROCESS FLOW FOR BRIDGE CONSTRUCTION ...........................................3-1
4.
QUALITY PLAN FOR BRIDGE / CROSS DRAIN.................................................4-1
4.1.
Background............................................................................................................4-1
4.2.
Scope .....................................................................................................................4-1
4.3.
Abbreviations and Definitions ................................................................................4-1
4.4.
References.............................................................................................................4-2
4.5.
Planning of Bridge / Cross Drain Projects.............................................................4-2
4.6.
Original Construction / Maintenance .....................................................................4-3
5.
QUALITY ASSURANCE REQUIREMENTS FOR BRIDGES ...............................5-1
5.1.
Project Report Preparation ....................................................................................5-1
5.2.
Material Controls....................................................................................................5-1
5.3.
Process Controls ...................................................................................................5-1
6.
QUALITY PROCESS FOR MAINTENANCE OF BRIDGES.................................6-1
6.1.
Annual Maintenance / Ordinary Repairs / Routine Maintenance .........................6-1
6.2.
Periodic Maintenance ............................................................................................6-1
6.3.
Special Repairs......................................................................................................6-1
6.4.
Survey Report ........................................................................................................6-2
7.
NON-CONFORMANCE (NC) AND CORRECTIVE ACTIONS .............................7-1
7.1.
Typical NCs with Product: Concrete / Asphalt work .............................................7-1
8.
TEST PLANS AND CHECKLISTS ........................................................................8-1
8.1.
Test Plan for Cement.............................................................................................8-1
8.2.
Test Plan for Coarse Aggregate............................................................................8-2
8.3.
Test Plan for Fine Aggregate ................................................................................8-3
8.4.
Test Plan for Water for Construction .....................................................................8-4
8.5.
Test Plan for Sheathing .........................................................................................8-5
8.6.
Test Plan for Epoxy Paint ......................................................................................8-6
8.7.
Test Plan for Elastomeric Bearings .......................................................................8-7
8.8.
Test Plan for Pot Bearings.....................................................................................8-8
8.9.
Test Plan for Chemicals for Anti Corrosive - Treatment (CECRI) ........................8-9
8.10. Test Plan for Fusion Bonded Epoxy Coating (FBEC).........................................8-10
8.11. Test Plan for Reinforcement Steel (HYSD).........................................................8-11
8.12. Test Plan for Steel for Pre-Stressing...................................................................8-12
8.13. Test Plan for Steel for MS Liner ..........................................................................8-13
8.14. Test Plan for Elastomeric Expansion Joint (Strip Seal) ......................................8-14
8.15. Checklist for Pile Foundations .............................................................................8-15
8.16. Checklist for Pile Foundations .............................................................................8-18
8.17. Checklist for Pile Cap ..........................................................................................8-19
Procedure No.: QMS/WI/BC/Table of Contents
Controlled Document
Appendixes
Appendix I. : Proforma for Bridge / Cross Drain ................................................................I-1
Appendix II. : Proforma for Bridge.....................................................................................II-1
Appendix III. : Checklist for Proposal Preparation for Bridge/Cross Drain......................III-1
AMENDMENT SHEET
Sl. No.
Document
Description of Change
Page/
Para.
No.
Rev.
No.
Date of
Issue
1.
INTRODUCTION
2.
2.1.
CLASSIFICATION OF BRIDGES
Type of Bridge
Length
Details
Culverts
up to 6m
Minor Bridge
6 m- 60 m
Major Bridge
more than 60 m
On major river or
tributaries, which are
shifting in nature.
2.1.1. Planning
Following factors are taken into consideration:
The need for the structure and its location.
The traffic that will pass over the structure on completion and in future (in
respect of the volume of traffic as well as the axle/wheel load.).
Characteristics of the river / stream / canal.
Subsoil condition.
Construction problems that may arise.
Cost and economics. (including land acquisition).
Alternative sites either by longitudinal shifts of the proposed structure or by
lateral shift of the alignment itself.
2.1.2. Investigation
Techno feasibility study.
Techno economic study.
Detailed survey and project report.
2.1.2.1
Entire reach of the river within the area to be inter-connected are studied
to find out sites which satisfy various conditions for location a bridge
No. of factors each site satisfy are listed and the site which satisfy the
most are selected for further consideration.
Maps are studied to choose sites that appear suitable for locating the
bridge. Choice is narrowed down to three/ four alternative sites. It also
includes gathering information on behaviour of river at sites by studying
available reports.
A detailed assessment of construction problems that can affect its
feasibility, cost and duration of construction.
2.1.2.2
Techno-Economic Study
During this investigation technical details are studied in-depth to facilitate
estimating the cost of various alternatives. Details obtained for each site are
2.1.2.3
Length of bridge.
Length of approaches.
Volume of traffic anticipated.
Distance from important city / town.
Expected duration of construction.
Nature of flow at site.
Construction problems, if any (including land acquisition).
Cost benefit ratio.
Detailed Surveys
Geographical survey
o
o
o
o
Soil surveys
o
o
o
o
o
o
Drainage studies
o
o
o
Objectives.
High flood level (HFL).
Depth of water table.
o
o
o
Cost benefit
o
o
o
o
2.2.
Topographical Details.
Catchment area and its characteristics.
Hydrological particulars.
Geo-tech. Details.
Seismology of the area.
Navigational requirements.
Construction Resources:
(i)
(ii)
Labour.
(iii)
Material.
(iv)
(v)
(vi)
Important details of nearest bridge across the same river or stream and its
history.
Traffic Present and future trend.
Alternative routes and modes available.
Designs
Detailed pavement design.
Cross Drains design.
Side Drains design.
2.3.
L sections.
Cross Sections.
Tehsil map.
District map.
Bar chart for existing Bridge/Cross Drain condition.
Bar chart for proposed improvements.
2.4.
Tender
Notification for Inviting Tenders (NIT)
Preparation of Draft Tender Papers
o
o
Pre-qualification of Contractor.
Preparation of Draft Tender Schedules (DTS).
Preparation of schedule B.
Technical specifications.
Commercial conditions.
Scope of Tender.
Eligibility criteria.
Amendment of Tender documents.
2.5.
Contract Management
Supervision
o
Product Inspection
o
Control of Materials
o
o
o
Equipments
o
o
Process Inspection
o
Workmanship, procedures.
Workmanship
o
o
Competent manpower.
Safety.
Procedures
o
o
o
Specifications.
Departmental Codes.
Quality Management Procedures.
3.
Line Estimation
Scrutiny by CA, TC
Appear in
the budget?
Y
Administrative Approval
Approved?
Y
Preparation of Designs
and detailed estimates
Administrative Approval
Approved?
Y
Tendering and Award of Contract
4.
4.1.
Background
Bridges are defined as structures, which provide passage over a gap without
closing the way beneath. They may be needed for passage of railways, roadways,
and footpaths and even for carriage of fluids. A good Bridge/Cross Drain has an
important bearing on the economy of a country. In the changing scenario of
globalization and economic liberalization, a great deal of emphasis is already laid
on development of infrastructure through construction of a dependable
Bridge/Cross Drain. Consequently, consistency in the quality of structure,
workmanship, reliability etc., have gained paramount importance. In line with this
need the document is prepared to provide guidelines for Quality Assurance of
Bridge/Cross Drains.
4.2.
Scope
These guidelines cover quality system for activities of Bridge/Cross Drain
construction. These include steps towards planning and investigation, design and
construction, Tendering, Corrective and preventive actions for NCs, etc.
4.3.
4.3.1. Abbreviations
IRC- Indian Roads Congress
DTS-Draft Tender Schedule
No. Number
Divn- Division
Ref. Reference
NC- Non Conformance
4.3.2. Definitions
4.3.2.1
Quality
The totality of features and characteristics of a product or service that relies on its
ability to satisfy stated or implied need.
4.3.2.2
Quality Assurance
All those systematic and planned actions necessary to provide adequate
confidence that a product or service will satisfy given requirements for quality.
4.3.2.3
Quality Plan
A document setting out specific practices, resources and sequence of activities
relevant to a particular product, service contract or project.
4.3.2.4
Non-Conformity
Non-fulfillment of specified requirements.
4.3.2.5
Technical Sanction
The name is given to the order of the competent authority sanctioning a properly
detailed estimate of the cost of a work of construction or repair, to be carried out
by the public works department. Ordinarily, such sanction can only be accorded
Administrative Approval
This term denotes the formal acceptance, by the administrative department
concerned, of the proposals for incurring any expenditure in the public works
department on a work initiated by or connected with the requirements of such
administrative department. It is in effect, an order to the Public Works Department
to execute certain specified works at a stated sum to meet the administrative
needs of the department requiring the work. .
Administrative Approval
Subject to appearing in the Budget
4.3.2.7
4.4.
Technical Sanction
For estimate of original work
References
ISO 9000:2005 Fundamentals and Vocabulary,
IRC, MOSRTH.
4.5.
Maintenance
Original
Construction
Annual
Maintenance
Periodical
Maintenance
Special
Maintenance
4.6.
1.
Public Representation.
Typical Letter for Public Representation: From Public / Elected representative
(Annexure I).
Feasibility study by Division
Economic profile and analysis.
Traffic survey.
Preliminary Topographical survey.
Soil survey and Drainage studies.
Initial pavement designs.
Land acquisition estimate.
Traffic analysis and projection.
Line estimate for detail investigation.
Typical Covering Letter from Division to division (Annexure II).
Proposal scrutinized by EE and submission to SE.
Proposal scrutinized by SE and submission to CE.
2.
3.
4.
5.
EE/SE/CE submits proposal to Govt. for sanctioning the amount towards detail
investigation.
Upon receiving the amount for detail investigation to Division, EE instructs the
Division to carry out the activity.
Based on the investigation results, designs are prepared.
On the basis of designs and by referring to current schedule of rates, applicable to
concerned Circle, detailed estimate is prepared.
Detailed Project Report is submitted by Division to Technical Committee
(TC)/Board of directors.
TC/BOD scrutinizes all the proposals (complete in all aspects) received from
various Divisions.
TC/BOD prioritizes proposals on the basis of need of the project for inclusion in
the budget.
Upon approval from the Govt. (inclusion in the Budget), TC/BOD intimates the
concerned Division accordingly.
The proposals which do not appear in the current budget due to financial
reasons are stored by TC/BOD, for including in the budget of next year by revising
Plans and Estimates.
5.
5.1.
5.2.
Material Controls
Testing of materials Aggregates coarse, fine, components (base, sub-base,
pavement, shoulders).
Test methods, Acceptance limits.
Sampling and Frequency of testing.
Availability of equipment Monitoring and measurement.
Reports of test results, calibration.
5.3.
Process Controls
Alignment Controls for approach roads Edges, carriageway, horizontal
alignment, vertical profile, pavement thickness.
Road embankment Grade, sub base and fill.
Grain size, Plasticity Index, of materials, moisture content, density.
Sampling and frequency of testing, Test methods, testing equipment,
calibration.
Tests on finished profile.
Granular Base course laying.
o Material testing (Gradation, sizing, aggregate impact values, density).
o Frequency and sampling.
o Test equipment and test methods.
o Tests on surface profile (slope and evenness).
Bituminous Pavement laying.
o Tests on aggregates, bitumen, mix grading.
o Temperature and rate of application of prime and tack coating.
o Temperature for mixing, laying and compaction of bitumen mix.
o Core sampling, assess for density, voids.
o Tests on surface profiles, evenness, slope of the finished pavement.
Cement Concrete (CC) Pavements.
o Tests on aggregates (for the base and paving).
o Tests on cement.
o Tests on Cement Concrete mix, (both in-situ and laboratory).
o Tests on cores.
o Tests on concrete for Cross Drainage.
6.
Annual
Maintenance
6.1.
Periodic (preventive)
Maintenance
Special repairs
(Corrective actions)
Routine
Maintenance
6.2.
Periodic Maintenance
Visual examination of the condition of bridges shall be carried out at least once in
six months. Regular preventive measures for any damages to approach roads,
corrosion and rusting, painting requirements, undesirable vegetation should be
carried out. A typical routine inspection Performa for maintenance of bridges is
given in (Annexure III).
6.3.
Special Repairs
It covers damages occurred due to unforeseen / natures calamity.
The process maintenance of Bridge needs a system approach to be followed
involving a series of sequential operations.
Detailed assessment of the present Bridge condition.
Diagnosis of the problem.
Selection of the most appropriate treatment.
This systematic approach enables a clear understanding of determination of
priorities more objectively and allotment of available resources where they are
most needed.
The first step in planning a maintenance operation is to know the existing bridge in
terms of physical condition, structural capacity, surface etc. The following data are
required to be collected. The various inputs are:
Strip map.
Surface history.
List of bridges - Major / Minor Bridges.
Condition survey.
Condition surveys at fixed frequency are necessary for determining periodic
renewal requirements and long-term maintenance strategy.
6.4.
Survey Report
Type of
bridge
( Major/Minor)
Routine
Special
Routine
Special
Inspected by:
Routine
Special
Approved by:
6.4.1. Method
Visual inspection
6.4.2. Calendar of QA Planning for Maintenance
The calendar is drawn up for the year, keeping in mind the best time for
maintenance activity, such as, pre-monsoon, post monsoon, winter
(for hill bridges) etc. A typical calendar is shown for purpose of reference
(Annexure IV).
7.
7.1.
(b).
(c).
(b).
(c).
(d).
Yours truly,
Enclosure:
1. Performa of Bridge/Cross Drain (Appendix I).
2. Bridge (Appendix II).
Executive Engineer
Sub- Division
Enclosure:
1. Checklist for Bridge/Cross Drain (Appendix III).
2. District Map.
3. Tehsil Map.
4. Copy of Representatives Letter, if any.
4.
5.
6.
7.
Particular action to be
taken
Jungle Clearance
Side drains
Shoulder and Edge
Correct camber
Correct Edges
Pot holes
Erosion cuts
Drain cuts
Carriageway
Fill patches
Fill pot holes
Grit for bleeding
Renewal needed
CD Works
Encroachment details
Road furniture Sign boards
Km and Hectometer
- Stones
Pavement markings
Speed Breaker
8.
9.
Repair/replacement of
bearings and
expansion joints.
River/Drain training and
Clearing the vents.
10.
11.
Repairs to approaches
/ Embankments.
12.
Repairs to aprons.
13.
White washing/Painting
Parapets /Handrails.
14.
Chain
age -100
KM 101
KM-102
KM -103
KM - 104
Items
Cleaning and repairs of Bridge/CD
proper.
Repair/replacement of bearings
and expansion joints.
River/Drain training and Clearing
the vents.
Repairs
to
approaches
/
Embankments.
5.
Repairs to aprons.
6.
7.
AprJun
JulySep
OctDec
JanMar.
X
X
Remarks
(b).
Cause of damage
(c).
Improvements required:
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Particulars
Project 1
Project 2
Project 3
Name of District
Name of Tehsil
Name of constituency
Name of proposed
Bridge/Cross Drain
Category of Bridge/Cross
Drain
Total length of
Bridge/Cross Drain
Length of the Bridge/Cross
Drain proposed for
improvement
Estimated cost Rs. in
Lakhs
Based on the SR for the
year.
Estimated cost for detailed
investigation
Villages benefited
Population benefited
Traffic intensity / census
year
Surface condition of
existing Bridge/Cross
Drain
WBM
From
To
WBM
From
To
WBM
From
To
BT
From
To
BT
From
To
BT
From
To
Proposed improvements
Name of the
representative
Priority level *
Justification
Remarks
Note: Priority Levels *
(a).
Top priority
(b).
Medium priority
(c).
Low priority
8.
8.1.
Name of Work :
Agreement No.:
Sl.No Test/Parameter
Acceptance
Standard
Sampling criteria
Acceptance Criteria
1.
IS 4031
As per IS
2.
IS 269
Each consignment
Conformance to specification
3.
IS 455
Each consignment
Conformance to specification
4.
IS 1489
Each consignment
Conformance to specification
5.
IS 8041
Each consignment
Conformance to specification
6.
IS 8112
Each consignment
Conformance to specification
7.
IS 12269
Each consignment
Conformance to specification
8.
IS 12330
Each consignment
Conformance to specification
8.2.
Name of Work :
Agreement No.:
Sl.No Test/ Parameter
1.
Acceptance
Standard
IS2386 (Pt 4)
Sampling
size
One
Frequency of Test
Acceptance Criteria
monthly
Conformance
2.
Soundness
IS2386 (Pt 5)
One
monthly
Conformance
3.
Alkali-Aggregate Reactivity
IS2386 (Pt 7)
One
monthly
Conformance
4.
Gradation
IS2386 (Pt 1)
One
Daily
Conformance
5.
Deleterious Constitutions
IS2386 (Pt 2)
One
Daily
Conformance
6.
Water Absorption
IS2386 (Pt 3)
One
Daily
Conformance
Note: Samples will be drawn for testing whenever there is a change of source of supply.
8.3.
Name of Work :
Agreement No.:
Sl. Test/Parameter
No.
1.
Gradation
Acceptance
Standard
IS2386 (Pt.1)
IRC 21:2000,
Clause 302
Frequency of
Test
Daily
Sample size
Acceptance Criteria
One/ lot
Conformance
2.
Deleterious material
IS2386 (Pt.2)
IRC 21:2000,
Clause 302
Daily
One/ lot
Conformance
3.
Water absorption
IS2386 (Pt.3)
IRC 21:2000,
Clause 302
Daily
One/ lot
Conformance
8.4.
Name of Work :
Agreement No..:
Sl.No Test/Parameter
1.
pH Value
2.
Permissible
solids
(Organic, MOSRTH clause 1010
Inorganic Sulphates, Chlorides)
Sample size
Acceptance Criteria
One
Conformance
One
Conformance
Sample size
One per Source
Acceptance Criteria
Conformance
Conformance
8.4.1. Test Plan for Water for Construction from Drains / River
Sl.No Test/Parameter
1.
pH Value
2.
Acceptance Standard
MOSRTH clause 1010
IRC 21:2000, Clause 302.4
Permissible
solids
(Organic, MOSRTH clause 1010
Inorganic Sulphates, Chlorides)
8.5.
Name of Work :
Agreement No..:
Sl.
No.
1.
Test/Parameter
Acceptance Standard
Acceptance Criteria
Workability
IRC-Appendix 1800/1
Conformance
2.
IRC-Appendix Table-1
Conformance
3.
IRC-Appendix Table-2
Conformance
4.
IRC-Appendix Table-2
Conformance
8.6.
Name of Work :
Agreement No.:
Sl.
No.
1.
Test/Parameter
Acceptance Standard
Acceptance Criteria
As per IS
Salt Spray
2.
Scratch hardness
As per IS
Conformance to spec
3.
Adhesion
As per IS
Conformance to spec
4.
As per IS
Conformance to spec
5.
Water absorption
As per IS
Conformance to spec
6.
Pot life
As per IS
Conformance to spec
7.
Chemical resistance.
As per IS
Conformance to spec
Conformance to spec
8.7.
Name of Work :
Agreement No.:
Sl. Test/Parameter
No.
Acceptance Standard
1.
Properties of Elastomer
Conformance
2.
Manufacturing Defects
2005.3.3.1
Each
Conformance
3.
2005.3.3.1
Each
Conformance
4.
Other Characteristics
Each
Conformance
8.8.
Name of Work :
Agreement No..:
Sl.
No.
Test/Parameter
1.
Project Specific
2.
Load test
Cl.2006.5.4 MOSRTH
3.
Cl.2006.5.4 MOSRTH
4.
Determination of coefficient of
friction
Permissible rotation
Cl.2006.5.4 MOSRTH
5.
Acceptance Tests
Cl.2008 MOSRTH
Sampling Size
Each
Each
One pair of randomly selected
Sample
One pair of randomly selected
Sample
One pair of randomly selected
Sample
Acceptance Criteria
8.9.
Name of Work :
Agreement No..:
Sl. Test/Parameter
No.
Acceptance Standard
Sampling Size
Acceptance Criteria
1.
De-rusting solution
(Chemical composition)
Conformance
2.
Phosphate jelly
(Chemical composition)
Conformance
3.
Inhibitor solution
(Chemical composition)
Conformance
4.
Sealing solution
(Chemical composition)
Conformance
Sl.
No.
Test/Parameter
Acceptance Standard
Sample size
Acceptance Criteria
1.
Chemical composition
IS
Conformance
2.
Thickness
174 + 50 microns
Conformance
3.
Continuity
Visual
Conformance
4.
Adhesion
Bend test
Conformance
Name of Work :
Agreement No..:
Sl.
No.
1.
Test/Parameter
Acceptance Standard
Tensile strength
2.
Elastic modulus
3.
Elongation stress
IS 1786
(415 MPa)
IS 1786
(200 GPa)
IS 1786
4.
Proof stress
IS 1786
5.
Bend Test
IS 1786
Sample Size
One per lot
One per lot
One per lot
One per lot
One per lot
Acceptance Criteria
Conformance
Conformance
Conformance
Conformance
Conformance
Sl. Test/Parameter
No.
1.
Characteristic strength
Acceptance Standard
Sample Size
Acceptance Criteria
IS 14268: 1995
Conformance
2.
Elastic modulus
IS 14268: 1995
Conformance
3.
Elongation
IS 14268: 1995
Conformance
4.
Proof stress
IS 14268: 1995
Conformance
Sl.
Test/Parameter
No.
1.
Diameter
Acceptance Standard
Sample Size
2.
Thickness
3.
Tensile strength
IS220
Acceptance Criteria
Sl.
No.
1.
Test/Parameter
Acceptance Standard
Sample Size
Acceptance Criteria
Edge beams
a) Weldability.
b) Notch toughness.
Rst37-2 , IS 2062
Conformance
2.
Strip seal
a) Tear strength
Conformance
IS 2062
Conformance
b) Other properties of
Chloroprene of strip seal.
3.
Note: Samples will be drawn for conformity testing if there is any change in source of supply.
5.
6.
7.
8.
Estimated cost :
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
Date
Location /Chainage/ Description of
work.
Execution Check is complete.
If yes, Date and Reference.
MS Liner driven as per conditions of
strata met and the level recorded
The joints of casing are made as tight
as possible to minimise inflow of
water or leakage of slurry during
concreting.
Rock Strata identified and level
recorded.
refer F.B.No. ---Page No. --Adequate socketting in founding
strata obtained and levels recorded.
If Yes, refer F.B.No.--Page No. -Refer PILE F-1
Founding strata approved.
Refer FILE F-2
The shaft is clean of all loose
materials prior to the lowering of the
re-enforcement cage.
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl.
Particular
No.
9.
10.
11.
12.
13.
14.
15.
16.
Estimated cost :
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
Date
The cover to reinforcing steel is
maintained by suitable spacers.
Concreting under water for cast-insitu piles is done by tremie method.
The finishing of bore, cleaning of
bore, lowering of reinforcement cage
and concreting of pile for full height is
accomplished without any stoppage
in
one
continuous
operation
(MOSRTH Clause 1107).
The first charge of concrete is placed
with sliding plug pushed down the
tube ahead of it to prevent mixing of
water and concrete.
The tremie pipe always penetrates
well into the concrete with adequate
margin of safety against accidental
withdrawal
The Quality Checks exercised during
concreting.;
Additional observation, if any.
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl.
Particular
No.
17.
18.
Estimated cost :
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
Date
report the corrective action taken and
inform for re-inspection.
Contractor's/ Authorized
Representative Name, Designation
and Signature.
Inspecting Officer Name Designation
and Signature.
/200
/200
/200
/200
/200
/200
Estimated cost :
Sanction no. and date:
Weight of
Chisel
Duration of
Chiseling
Height of Fall
Penetration
achieved
Socketing
achieved
SBC of founding
strata
Signature of
Contractor
Signature of
Contractor
Signature of
SO
Signature of S.O.
Signature
of EE/ EE
Shift in mm.
Signature of Contractor
Signature of S.O.
Remarks
7.
8.
Estimated cost :
Sanction No. and date:
Particular
Date
Location /Chainage/ Description of Item.
Execution activities carried out
Concreting of the pile cap is carried out
in dry conditions.
Quality Checks exercised during
concreting
Additional observation if any
Conclusion by inspecting officerExecution activities are sat6isfactory
/Not satisfactory .If satisfactory, further
bridge further bridge construction
activity to commence by ---- Contractors
to report the corrective action taken and
inform for re-inspection.
Contractor's/ Authorized Representative
Name
Designation and Signature
Inspecting officer
Name
Designation and Signature
/200
/200
/200
/200
/200
/200
7.
8.
9.
Date
Location / Chainage / Description of
Item.
Execution activities carried out
The form work is robust and strong
and the joints are leak-proof
(MOSRTH Clause 1504.1)
Staging has cross bracings and
diagonal bracing's in both directions.
Staging has been provided with an
appropriately designed base plate
resting on firm strata.
The numbers of joint in the formwork
are kept to a minimum by using large
size panel (MOSRTH Clause 1504.2).
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl. Particular
No.
10.
11.
12.
13.
14.
15.
16.
Date
easily (MOSRTH 1504.3)
The ties are used with HDPE
sheathing (MOSRTH 1504.4)
The chamfers, bevelled edges and
mouldings are made in the formwork
itself (MOSRTH 1504.5)
Shuttering for walls, sloping members
and thin sections of considerable
height is provided with temporary
openings to permit inspection and
cleaning out before
placing of
concrete (MOSRTH 1504.6).
The formwork is coated with the an
approved release agent that will
effectively prevent sticking and will not
stain the concrete surface(MOSRTH
1504.14).
Additional observation if any.
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl. Particular
No.
17.
Date
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
4.
5.
6.
Particular
Date
Location / Chainage /
Description of Item.
Execution inspection carried
out
Necessary reference points
are fixed before well sinking
operations
(MOSRTH
Clause 1203)
A temporary benchmark is
established near the well
foundation and also it
checked
regularly
with
respect to permanent bench
mark.
Sand island is protected
against scour and its height
is sufficient so that it is safe
against wave action.
Floating caissons, wherever
used, are having at least
1.5m free board above water
level.
Estimated cost:
Sanction no. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl.
No.
7.
8.
9.
10.
11.
12.
13.
14.
Particular
Date
Stability of floating Caissons
is
ensured
against
overturning and capsizing
while being towed and
during sinking.
For floating caissons, a
detailed
statement
of
fabrication,
floating
and
sinking of caissons is
prepared and furnished to
the
Engineer
by
the
Contractor.
Formwork
checked and
found correct.
Reinforcement checked and
found correct.
Mix design for concrete is
approved.
Quality
checks
during
concreting exercised.
During well sinking the tilt
and shift are maintained
within permissible limit.
refer (MOSRTH appendix
1200-I and II).
Safely precautions are taken
while placing Kent ledge on
Estimated cost:
Sanction no. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl.
No.
15.
16.
17.
18.
19.
20.
21.
Particular
Date
loading platform such that it
does not interfere with the
dredging process and also
not damage well steining.
The casting of well steining
is done progressively as
sinking proceeds.
The well curb rests on the
hard strata.
Sinking
of
the
well
foundation is done in the
hard strata to the extent
stipulated in drawing.
RLs of all these strata met
with during sinking have
been recorded.
Blasting operation shall be
carried out (Clause 1207.4
of MOSRTH)
Fore walling of Well shall be
approved by SE before
concreting the bottom plug
Holes are drilled/left through
the well steining for inserting
the 32 mm anchor rods duly
socketing in hard rock up to
a depth of 5 meters
Estimated cost:
Sanction no. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl.
No.
22.
23.
24.
25.
26.
27.
Particular
Date
The anchor rods are grouted
in hard rock by using cement
grout.
Dewatering
register
is
maintained
External faces of well
seining are provided with
protective paint of Coal Tar
Epoxy up to the high tide
level.
Whether the soundness of
bottom plug is tested and if
yes the rise of water level in
the well (It is to be within
permissible
limit
of
10mm/hr.)
If the pneumatic sinking is to
be carried out, medical
supervision,
lighting
arrangement, man locks are
provided, Safety against fire
hazards,
sanitation,
protection against gases and
other safety provisions to be
ensured (MOSRTH 1207.6).
The tilt and shift are within
permissible limit (1:80 and
Estimated cost:
Sanction no. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl.
No.
28.
29.
30.
31.
Particular
Date
150mm respectively as per
MOSRTH).
Additional observations if
any.
Conclusion by inspecting
officerThe execution activities are
satisfactory/Not satisfactory.
If satisfactory, further bridge
construction
activity
to
commence by ------If not satisfactory, the
contractors to report the
corrective action taken and
inform for re-inspection.
Contractor's / Authorized
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
Estimated cost:
Sanction no. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
8.20.
Name Of Work:
Agreement No.:
Sl.
No.
Particular
Date
1.
2.
3.
4.
5.
6.
Estimated Cost :
Sanction No. And Date:
Remarks (Y/N/NA Observation if any)
/
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/200
/200
/200
/200
/200
Name Of Work:
Agreement No.:
Sl.
No.
Particular
Date
by ------If not satisfactory, the contractors
to report the corrective action
taken and inform for re-inspection.
7.
Contractor's / Authorized
Representative
Name
Designation and Signature
8.
Estimated Cost :
Sanction No. And Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Estimated Cost :
Sanction No. and Date:
Particular
Date
1.
2.
Pre-execution
checks
have
completed Date and reference.
3.
4.
5.
/200
/200
/200
/ 200
/200
/200
been
Name Of Work:
Agreement No.:
Sl.
No.
Estimated Cost :
Sanction No. and Date:
Particular
Date
6.
7.
8.
9.
10.
11.
12.
/200
/200
/200
/ 200
/200
/200
Name Of Work:
Agreement No.:
Sl.
No.
Estimated Cost :
Sanction No. and Date:
Particular
Date
13.
14.
15.
16.
/200
/200
/200
/ 200
/200
/200
5.
6.
7.
Particular
Date
Location/ Chainage / Description of
work
Execution inspection is carried out.
Reinforcement is placed accurately in
position as shown on the drawings.
The bars, crossing one another are
tied together at every intersection with
binding wire, conforming to IS :280
Cover blocks, placed between the
bars and formwork are made of
concrete having the same strength
and specification as those of the
member
Chairs/links/spacer bars to separate
layers of reinforcement approximately
at one meter intervals
Bars coated with Epoxy or any other
approved protective coating is placed,
on supports that do not damage the
coating.
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No..:
Sl.
No.
8.
9.
Particular
Date
Overlapping of bars, if required is
done as specified in drawings.
Overlapping bars are bound with
annealed steel binding wire, not less
than 1mm diameter and tightly twisted
in such a manner as to maintain
minimum
clear
cover
to
the
reinforcement from the concrete
surface.
10.
11.
12.
13.
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No..:
Sl.
No.
14.
15.
16.
Particular
Date
Conclusion by inspecting officer- The
execution activities are satisfactory/
Not satisfactory.
If satisfactory,
further bridge construction activity to
commence by -If not satisfactory, the contractors to
report the corrective action taken and
inform for re-inspection.
Contractor's / Authorized
Representative
Name
Designation and Signature
/200
/200
/200
/200
/200
/200
Inspecting Officer
Name
Designation and Signature
3.
4.
5.
6.
Particular
Date
Location/ Chainage / Description of
work
Execution checks have been
completed
Date and reference
The mixer or the ready mix plant at
proper location after considering the
properties of mixes and the
transportation arrangements available
with the contractor, is approved by
the Engineer
(As per approved QA Plan)
The method of transporting and
placing concrete is approved by
Engineer so that no contamination,
segregation or loss of its constituent
materials takes place. (As per
approved QA Plan).
Concrete is not freely being dropped
in to place from height exceeding
1.5 metre (As per approved QA Plan).
No concrete is placed in any part of
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name Of Work::
Agreement No.:
Sl.
No.
7.
8.
9.
10.
11.
12.
Particular
Date
structures until the approval of
Engineer has been obtained.
(As per approved QA Plan).
For
40mm
and
larger
size
aggregates, the cement content is
reduced suitably to a maximum up to
10%
(As per approved QA Plan)
For further water concreting, the
cement content is increased by 10%
(As per approved QA Plan)
The cement content is within the
maximum limit of 540 kg per cubic
metre of concrete.
(As per approved QA Plan)
The design mix of concrete is carried
out as per IS10262.
(As per approved QA Plan)
The mix design is approved by
Engineer well in advance before
actual start of concrete.
(As per approved QA Plan)
The requirement of consistency of
mix is considered in mix design as
indicated in Table 1700-4 of
MOSRTH.
(As per approved QA Plan)
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name Of Work::
Agreement No.:
Sl.
No.
13.
14.
15.
16.
17.
18.
Particular
Date
The contractor has prepared trial
mixes as per mix design, using
samples of approved material which
are being used in the works, for all
grades to the Engineers satisfaction
prior to commencement of concreting.
(As per approved QA Plan)
The test cubes are tested on 3rd, 7th
and 28th day.
The proportioning for nominal mix
concrete, if required is adopted as
specified in table 1700-6.
(As per approved QA Plan).
The overall limits of deleterious
substances (chloride and sulphate
contents) are as specified in section
1700-4 of MOSRTH.
(As per approved QA Plan)
The use of admixture such as super
plasticizers for concrete are made
with the approval of the Engineer.
(As per approved QA Plan)
The size of coarse aggregates for
concrete to be used in various
components is adopted as specified
in section 1706 of MOSRTH.
(As per approved QA Plan)
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name Of Work::
Agreement No.:
Sl.
No.
19.
20.
21.
22.
23.
Particular
Date
The
vibrators
proposed
for
compaction of concrete are adopted
as specified in clause 1707-C of
MOSRTH.
(As per approved QA Plan).
Additional observation if any.
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Particular
Date
Location/ Chainage / Description of
Item
Type of mix grade.....
4.
Type of cement......
Grade of cement.....
Maximum nominal size of aggregate
5.
6.
7.
8.
9.
10.
11.
Type of admixture....
Condition of usage....
Estimated Cost :
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of work:
Agreement No.:
Sl.
No.
Particular
12.
Date
Gradation of coarse aggregate
13.
14.
15.
16.
Estimated Cost :
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
4.
5.
6.
7.
8.
Particular
Date
Location/Chainage/ Description of
Item.
Execution inspection carried out .
Installation of bearing are set
thoroughly level and exact
position as indicated or drawing.
Bearing are handled with care
during installation.
Placing of bearing is carried out in
the presence of Engineer.
Additional observation if any.
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work:
Agreement No.:
Sl.
No.
9.
Particular
Date
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
Estimated Cost :
Sanction No. and Date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
5.
6.
7.
Estimated Cost :
Sanction No. and Date:
Particular
Date
Location/ Chainage/ Description of
Item.
Execution inspection carried out If,
Yes, refer BCM-CL.
Execution inspection carried out If,
Yes, refer BCM-CL
Bolt cavities are cleaned and plugged
with neoprene cavity plugs. Prior to
placing the plugs sufficient sealant is
applied in the cavities.
The top surface of expansion joint truly
merges with the wearing surface on the
deck of the bridge.
Additional observation if any
Conclusion by inspecting officer- The
execution activities are satisfactory/
Not satisfactory. If satisfactory, further
bridge
construction
activity
to
commence by -If not satisfactory, the contractors to
report the corrective action taken and
inform for re-inspection
/200
/200
/200
/200
/200
/200
Name of Work:
Agreement No.:
Sl.
No.
8.
9.
Estimated Cost :
Sanction No. and Date:
Particular
Date
Contractor's/Authorized Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
/200
/200
/200
/200
/200
/200
Estimated Cost:
Sanction No. and date:
Particular
Date
1.
Location/Chainage/
Item
2.
3.
4.
Railing
is
not
followed
any
irregularity in the alignment of the
deck.
5.
6.
7.
Contractor's/ Authorized
Representative
Description
/200
/200
/200
/200
/200
/200
of
Name of Work :
Agreement No.:
Sl.
No.
Particular
Date
Name
Designation and Signature
8.
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Inspecting Officer
Name
Designation and Signature
Location/Chainage/ Description of
Item
2.
3.
4.
5.
6.
7.
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl. Particular
No.
Date
8.
9.
Contractor's/ Authorized
Representative
Name
Designation and Signature
10.
Inspecting Officer
Name
Designation and Signature
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
4.
5.
6.
7.
Particular
Date
Location/Chainage/ Description of
Item
Execution checks are complete
If yes, Date and reference
For work, reinforcement and
concrete are conformed relevant
sections
of
MOSRTH
specification
(As per approved QA Plan)
The surface of cap is finished
smooth and having a slope for
drawing of water as shown on the
drawings.
(As per approved QA Plan)
The top surface of the pedestal
on which bearings are to be
placed is also be cast horizontal.
(As per approved QA Plan)
The surface on which elastomeric
bearing are to place is wood float
finished.
(As per approved QA Plan)
The surface on which steel
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No.
8.
9.
10.
11.
12.
Particular
Date
bearings or pot bearings are to be
placed is cast about 25 mm below
the bottom level of bearings or as
indicated on the drawings (As per
approved QA Plan)
The materials are tested in
accordance
with
MOSRTH
specification and are met the
prescribed criteria.
(As per approved QA Plan)
Additional observation if any.
Conclusion by inspection officer.
Execution
activities
are
satisfactory / Not satisfactory. If
satisfactory,
further
bridge
construction activity to commence
by - - If not satisfactory, the contractors
to report the corrective action
taken and inform for duringexecution re-inspection.
Contractor's/ Authorized
Representative
Name
Designation and Signature
Inspecting Officer
Name
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No.
Particular
Date
Designation and Signature
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
4.
5.
6.
7.
Estimated Cost:
Sanction No. and date:
Particular
Date
Location/ Chainage / Description of
Item
Execution checks are complete
If yes, Date and reference.
The Reinforcing element is placed as
per specification. (As per approved QA
Plan).
Laying
and
Compacting:
The
reinforcing element is laid as per
specification.
(As per approved QA. Plan)
Uniform compaction of the fill is
achieved by placing the fill in depth as
specified.
(As per approved QA Plan)
During filling no construction plant runs
directly on the reinforcement.
(As per approved QA Plan)
Compaction of earth fill carried out as
per instruction. Of the Engineer.
(As per approved QA Plan)
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No.
8.
9.
10.
11.
12.
13.
Estimated Cost:
Sanction No. and date:
Particular
Date
During construction of reinforced fill,
the retained material beyond the
reinforcement at rear or the structure is
at the same level as reinforcement fill.
(As per approved QA Plan)
Sealing material for filling joints is
closed cell polyethylene foam or closed
cell polyurethane foam strip.
(As per approved QA Plan)
Additional observation if any.
/200
/200
/200
/200
/200
/200
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
Date
1.
2.
3.
4.
5.
6.
7.
/200
/200
/200
/200
/200
/200
4.
5.
Particular
Date
Location/Chainage/ Description of Item
Execution checks are completed.
If yes, Date and reference.
The epoxy paint is applied in three
coats
i). Zinc based primer coating over
concrete surface.
Thickness 50 micron.
ii). Coal tar epoxy first coat.
Thickness 80 micron.
iii). Coal tar epoxy paint.
Thickness 80 micron.
(As per approved QA Plan )
Additional observation if any
Conclusion by inspection officer. The
execution activities are satisfactory /
Not satisfactory. If satisfactory, further
bridge
construction
activity
to
commence by - - If not satisfactory, the contractors to
report the corrective action taken and
inform for re-inspection.
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
7.
8.
Particular
Date
Location/Chainage/ Description of
Item.
Execution checks are completed, If
yes, Date and reference...
The water proof cement paint is
applied (As per approved QA Plan).
The surface painted is kept moist for
Seven days for caring.
Additional observation if any.
Conclusion by inspecting officer- The
execution activities are satisfactory/
Not satisfactory.
If satisfactory,
further bridge construction activity to
commence by ---If not satisfactory, the contractors to
report the corrective action taken and
inform for re-inspection.
Contractor's/Authorised
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
3.
4.
5.
6.
7.
Particular
Date
Location/Chainage/ Description
of Item.
Execution checks have been
completed Date and Reference
....
The spraying temperature of
bituminous emulsion is in the
range of 20oC to 60oC.
Binder is applied with self
propelled or towed bitumen
pressure sprayer with self
heating arrangements.
The rate of application of
binder is maintained as per
Table 500-2 of MOSRTH or as
specified in the item of tender.
The application of binder
quantity is as specified in
tender (To be ascertained by
using paper and weighing it).
Supervision by the contractor
adequate/ Not adequate.
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No.
8.
9.
10.
11.
12.
Particular
Date
safety measures taken
Adequate/ Inadequate
Additional observations if any.
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Conclusion
by
inspecting
officer- The execution activities
are satisfactory/ unsatisfactory.
If satisfactory, further bridge
construction
activity
to
commence by ---If
not
satisfactory,
the
contractors to report the
corrective action taken and
inform for re-inspection.
Contractor's/Authorized
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
5.
6.
7.
8.
9.
10.
Particular
Date
Location/Chainage/ Description of
Item.
Execution checks are completed
Date and Reference.....
Tack coat is applied as per clause
503 of MOSRTH.
The procedure for preparation of
mix is adopted as per clause 525.4
of MOSRTH.
Adequate
traffic
safety
arrangements are provided.
The temperature of mix is around
170o C while spreading.
The spreading is carried out as per
the clause 525.4.5 of MOSRTH.
The
construction
joints
are
provided as per clause No.525.46
of MOSRTH.
The final surface finish is in
accordance with clause 525.4.7 of
MOSRTH.
The supervision by contractor is
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No.
11.
12.
13.
14.
15.
Particular
Date
adequate/Not adequate
All tests on material are carried out
as per test plan No......................
If yes, Date and reference.
Additional observations if any
Conclusion by inspecting officerThe execution activities are
satisfactory/ Not satisfactory. If
satisfactory,
further
bridge
construction activity to commence
by ---If not satisfactory, the contractors
to report the corrective action taken
and inform for re-inspection.
Contractor's/Authorized
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
4.
5.
Particular
Date
Location/Chainage/ Description of
Item.
Execution checks have been
completed.
Date and Reference ....
Tack coat is properly sprayed as
required to the surface where
DBM. is to be laid.
If yes date and reference of
Checklists for tack coat.
Equipments
as
verified
in
Execution check are available in
good working condition .
The mix is prepared in drum mix
plant or any other specified plant
6.
7.
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No
8.
9.
10.
11.
12.
13.
14.
15.
16.
Particular
Date
is in between 130oC to 160oC
The tipper/ dumper is properly
covered with tarpaulin to avoid fall
in temperature during transport
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No
17.
18.
19.
20.
21.
22.
23.
Particular
Date
(Refer QA Plan).
The final levels are taken with
reference to GTS.
Field Book No.......
Page No..........
Adequate
traffic
safety
arrangements are provided (refer
QA Plan).
The supervision of sub-contractors
is adequate (refer QA Plan).
Additional observations if any.
Conclusion by inspecting officerThe execution activities are
satisfactory/ Not satisfactory. If
satisfactory,
further
bridge
construction activity to commence
by ---If not satisfactory, the contractors
to report the corrective action
taken and inform for re-inspection.
Contractor's/Authorized
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
4.
5.
6.
7.
8.
Particular
Date
Location/Chainage/ Description of
Item.
Execution checks have been
completed. Date and Reference ....
Tack coat is properly sprayed as
required to the surface where DBM
is to be laid.
If yes, date and reference of
checklist for tack coat.
Equipments
as
verified
in
Execution check are available in
good working condition.
The mix is prepared in drum mix
plant or any other specified plant.
The temperature of binder and
aggregate is maintained in the
range between 150oC to 163oC and
155oC to 163oC respectively at the
time of mixing.
The discharge temperature of mix
is in between 130oC to 160oC
The tipper/ dumper is properly
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No..:
Sl.
No.
9.
10.
11.
12.
13.
14.
15.
16.
Particular
Date
covered with tarpaulin to avoid fall
in temperature during transport.
The temperature of mix at the time
of laying is in between 120oC to
160o C.
The mix is tested for
Bitumen content
Gradation
Proper offsets have been provided
in longitudinal joints of each layer.
The initial or intermediate rolling is
followed by vibratory roller of 80 to
100 KN capacity.
The final rolling is done by 60 to 80
KN tandem roller or by switching off
vibratory system.
The rolling is continued till the
entire surface has been rolled to
98% of average laboratory density.
The
surface
finish
of
the
construction
conforms
to
requirements of clause 902 of
MOSRTH-1995.(refer QA Plan).
The rolling is done as per clause
507.4.6 of MOSRTH-1995 edition
(Refer QA Plan).
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No..:
Sl.
No.
17.
18.
19.
20.
21.
22.
23.
Particular
Date
The final levels are taken with
reference to GTS.
Field Book No.......
Page No..........
Adequate
traffic
safety
arrangements are provided (refer
QA Plan).
The supervision of sub-contractors
is adequate (refer QA Plan).
Additional observations if any.
Conclusion by inspecting officerThe
execution
activities
are
satisfactory / Not satisfactory. If
satisfactory,
further
bridge
construction activity to commence
by ---If not satisfactory, the contractors
to report the corrective action taken
and inform for re-inspection
Contractor's/Authorized
Representative Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
5.
6.
Particular
Date
Location/Chainage/ Description of
Item.
Execution
inspection
activity
carried out.
The pipe is given protective coats
before placement.
The whole assembly is placed in
true position lines and levels as
shown in the drawings with
necessary cut-out in the shuttering
for deck slab and held in place
firmly.
Additional observations if any.
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No.
7.
8.
Particular
Date
taken and inform for re-inspection.
Contractor's/Authorized
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
Estimated Cost:
Sanction No. and date:
Remarks (Y/N/NA Observation if any)
/
/200
/200
/200
/200
/200
/200
4.
5.
Estimated Cost:
Sanction No. and date:
Particular
Remarks (Y/N/NA Observation if any)
Date
Location/Chainage/ Description of
Item.
Execution checks are completed.
If, yes, Date and reference.
The epoxy paint is applied in two
coats.
Aqua
Epoxy
coating
over
concrete surface. Thickness 150
micron.
Aqua Epoxy second coat.
Thickness 250 micron
(As per approved QA plan).
Additional observations if any.
Conclusion by inspecting officerThe execution activities are
satisfactory/
Not satisfactory.
If satisfactory, further bridge
construction activity to commence
by ---If not satisfactory, the contractors
to report the corrective action
taken and inform for reinspection.
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No.
6.
7.
Estimated Cost:
Sanction No. and date:
Particular
Remarks (Y/N/NA Observation if any)
Date
Contractor's/Authorized
Representative
Name
Designation and Signature
Inspecting Officer Name
Designation and Signature
/200
/200
/200
/200
/200
/200
8.
Estimated Cost:
Sanction No. and date:
Particular
Remarks (Y/N/NA Observation if any)
Date
Location/Chainage/ Description of
Item.
Approved drawing of the structure
is available.
Design calculations and the
drawings of the formwork and
centering are available.
The centering and formwork design
is approved by competent authority.
The erection of formwork and
centering is done conforming to
approved drawings.
The design of the formwork
facilitates proper and access to all
parts of formwork for inspection.
In case of pre-stressed concrete
super
structure,
careful
consideration is given to loads on
props due to pre-stressing (if
applicable only).
Care has been taken to ensure that
the form work does not retrain the
shortening of beam during pre-
/200
/200
/200
/200
/200
/200
Name of Work :
Agreement No.:
Sl.
No.
9.
10.
11.
12.
13.
14.
15.
16.
Estimated Cost:
Sanction No. and date:
Particular
Remarks (Y/N/NA Observation if any)
Date
stressing
Proper lubrication is provided to
shuttering panels.
Formwork is adequately supported
so that plate will not bulge due to
pressure of green concrete
All supports are strong and all nut
bolds are properly tightened
The formwork conforms to the
approved drawing.
Additional observations if any
Conclusion by inspecting officerThe
execution
activities
are
satisfactory/
Not satisfactory. If
satisfactory,
further
bridge
construction activity to commence
by ---If not satisfactory, the contractors to
report the corrective action taken
and inform for re-inspection
Contractor's/Authorized
Representative
Name
Designation and Signature
Inspecting Officer
Name
Designation and Signature
/200
/200
/200
/200
/200
/200
9.
9.1.
5.
6.
7.
8.
9.
Item
Tests to be conducted
Embankment
Frequency for field test: 100%. Other tests are conducted by QC staff at
laboratory. Tests to be conducted by Quality Control Division
9.1.2. Laboratory Tests
Sl.
No.
1.
Item
Embankment
2.
GSB
3.
WBM
4.
Bituminous Works
5.
Sand
6.
Bricks
7.
Coarse Aggregate
8.
Concrete
Test to be conducted
Density, Atterberg limits, Moisture Content
(Suitability before and Execution).
Gradation / Atterberg Limits / Moisture Content /
Density, CBR*.
Impact Value, Gradation, Flakiness & Elongation,
Abrasion Test*.
Temperature (Binder / Mix) Rate of Spread of
Bitumen.
Gradation, Impact, Flakiness and Elongation for
Aggregates.
Binder Content, Stripping value, Marshall Stability
Analysis (Mixture Design) Penetration value,
Softening Point, Viscosity, Density, Ductility*.
Gradation
Silt / Clay / Deleterious Materials.
Size and Shape, Compressive strength, water
Absorption*.
Gradation, Water Absorption, Impact, Flakiness
and Elongation, Abrasion Test*.
Slump, Compressive strength, Mix Design of
Concrete*.
Sl.
No.
9.
Item
Soil
10.
Cement
11.
Tiles
Test to be conducted
SBC Test, Grain size analysis, Classification of
Soils, Density, Moisture Content, Atterberg limits,
Direct Shear Test, Triaxial shear test CBR*.
Normal Consistency, Initial and Final setting time,
Fineness, Strength of Cement (3 days, 7 days, 28
days)*.
Water Absorption, Size and shape, Transverse
Flexural Strength*.
Notes:
* Test to be conducted at QC Lab only (100 %).
Other tests are conducted by both construction staff and QC staff
(10 % Frequency for QC). Frequency to be decided..
9.2.
Name of work :
Reference : Executive Engineer PWD Division
Letter No.
Dated :
Date of Testing :
Requirement as per MOSRTH Specification Section 400 clause 404 and test conducted as per IS 2386:1963
Test
No.
1.
1.
2.
3.
Details
of
Sample
2.
3.
Water
absorption
value 2%
(max
4.
Flakiness
Index Max
20%
5.
63mm
90-100 %
7.
53mm
25-75%
8.
45mm
0-15%
9.
22.40
mm 0-5%
10.
11.
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
9.3.
Name of work :
Reference : Executive Engineer PWD Division
Date of Testing :
Letter No.
Dated :
Test
No.
1.
1.
2.
3.
Details
of
Casting
2.
Date of
Testing
3.
Age of
Cube in
days
4.
Location of
Concreting
5.
Grade /
Proportion
of mix
6.
Wt. of
Specimen
in gm
7.
Compressive
strength of CC
cubes in kg/cm2
8.
9.
Requirement
as per IS 456:
2000
Remarks
10. 11.
12.
13.
Compressive
strength of CC
cubes is computed
for 28 days curing
vide
MOSRTH
table 900-5 Section
900
The test results relate to the sample tested and shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900 and IS Specification.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
9.4.
Name of work :
Reference : Executive Engineer PWD Division
Letter No.
Dated :
Date of Testing :
Indian standard specification for coarse aggregate IS : 383-1970 Table -1 & 4 and test carried out as per IS 2386:1963
Sample
No.
1.
1.
2.
3.
Description of
sand sample
tested
Grading limit
for
fine
aggregate as
per IS 3831970 Table 1
&
4
for
concrete work
2.
Deleterious material % by Wt
Passing
Clay Coal &
75
Others
lumps Lignite
Micron
IS Sieve
Max
3.00%
3.
Max
Max
1.00% 1.00%
4.
5.
Max
1.00%
6.
10
mm
100%
Max
100%
5.00%
100%
7.
8.
4.75
mm
2.36
mm
90-100% 60-95%
90-100% 75-100%
90-100% 85-100%
9.
1.18 mm
600 mm
300
micron
150
micron
Grading
zone of
sand
sample
30-70%
55-90%
75-100%
15-34%
35-59%
60-79%
5-20%
8-30%
12-40%
0-10%
0-10%
0-10%
Gr - I
Gr - II
Gr - III
12.
13.
14.
15.
10.
11.
Remarks
16.
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900 and IS Specification.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
9.5.
Name of work :
Reference : Executive Engineer PWD Division
Date of Testing :
Sl.
No.
Date of
Testing
Class
designation and
Identification
mark on the top
of the brick
1.
2.
3.
1.
2.
3.
Water
absorption
Value in
%
Crushing
strength of
brick
in
kg/cm2
4.
5.
Letter No.
Dated :
Water
absorption
in %
6.
Water
Crushing
absorption
strength of
Value in %
brick
in
20.00%
2
kg/cm
(Max)
7.
8.
Minimum Crushing
strength
brick Remarks
35/50/75
kg/cm2
(based on class of
Bricks)
9.
10.
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of IS Specification.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
9.6.
Test Report of Coarse Aggregate (40mm and less / 20mm and less)
Name of work :
Reference : Executive Engineer
Letter No.
Dated :
Date of Testing :
Indian standard specification for coarse aggregate IS 383:1970 Table -1 & 2 and test carried out as per IS 2386:1963
Size of coarse
Percentage by weight passing the IS Sieve
aggregate
Details of
Test
Aggregate
80mm
40mm
20mm
10mm
4.75mm
Sample
No.
Impact
40mm and down
100%
95-100%
30-70%
10-35%
0-5%
Collected
Remarks
Value Max
20mm and down
100%
95-100%
25-55%
0-10%
30%
1.
2.
3.
4.
5.
6.
7.
8.
9.
1.
2.
3.
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900 and IS Specification.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
9.7.
Name of work :
Reference : Executive Engineer/ PWD Division
Date of Testing :
Letter No.
Dated :
Standard
consistency of
cement in %
1.
1.
2.
3.
2.
3.
Initial setting
time, min
Final setting
time, max
3 days
7 day
28 days
30 minutes
600 minutes
23
33
43
30 minutes
600 minutes
27
37
53
30 minutes
600 minutes
16
22
33
30 minutes
600 minutes
16
22
33
4.
5.
6.
7.
8.
9.
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900 and IS Specification.
Test samples collected by the QC Divisionl/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
9.8.
Name of work :
Reference : Executive Engineer PWD Division
Date of Testing :
No. of
Tests
1.
1.
2.
3.
Letter No.
Dated :
Requirement as per MOSRTH Specification Section 400 clause 404 and test conducted as per IS 2386;1963
Nominal
Grading Requirements for chips for surface dressing
size
Percentage by wt
Details
Impact
Water
Passing
of
value
Absorption 1%
19
13.2
9.5
6.3 2.36 0.075
13.2 mm Remarks
Sample
30%
(Max)
13 MM
mm
mm
mm mm mm
mm
retained on
Tested
(max)
9.5 mm
100 85-100 0-40 0-7
0-2
0-1.5
65% min
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
9.9.
Test Report on Aggregate Characteristics of 20mm Thick Open Graded Premix Carpet / Seal Coat
Name of work :
Reference : Executive Engineer PWD Division
Letter No.
Dated :
Date of Testing :
Requirement as per MOSRTH Section 500 clause 511 & 513 and test conducted as per IS 2386:1963
Grading for 20mm Open
Grading for Seal Coat
Graded Premix Carpet
Aggregate
(Table 500-23)
% passing by weight
% passing by weight through
through I.S. Sieve
Required
Required
I.S. Sieve designation
Water
Details Impact
designation
Bitumen
Bitumen
value Absorption
of
Test
Content in
Content in
Type A
Type B
value 1%
No. Sample 30%
13.20 mm
11.20mm
% for
% for seal
(clause
(clause
(max)
Tested (max)
metal
metal
carpet mix
coat mix
513.2.2)
513.2.3)
22.40 11.20 13.20 5.60
11.2 2.36 2.36
180
mm
mm
mm mm
mm mm mm
mic
100
100%
0% 100% 0%
0% 100% 0%
%
13
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
1.
2.
3.
Remarks
14
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
1.
1.
2.
3.
Details
of
Sample
Tested
Impact
value
30%
Max
2.
3.
Aggregate
Water
Absorption
value 2%
Coarse
Max
4.
IS Sieve Designation
53 mm
26.5mm
22.4mm
13.2mm
5.6mm
2.8mm
100
40-75
0-20
0-5
Key
100
100
100
40-75
0-20
0-5
5.
6.
7.
8.
9.
10.
11.
Remarks
12.
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
9.11. Test Report on Aggregates Characteristic for Semi Dense Bituminous Concrete (SDBC)
Name of work :
Reference : Executive Engineer PWD Division
Letter No.
Dated :
Date of Testing :
Requirement as per MOSRTH Specification (4th revision 2001) Section 500 clause 508 and test conducted as per IS 2386:1963
Details
of
sample
collected
Impact
value
27%
(max)
Water
Absorption
value 2%
(max)
0.075
mm
3-8
3-8
Sl.
No.
Test
No.
1.
Apart from conformity with the grading and quality requirement for individual ingredients the mixure shall meet the requirements
set out in Table 500-16 (For Mixture Design).
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
2.
3.
4.
Grading I
Grading II
Remarks
Executive Engineer/In-charge
PWD (QC Division)
1.
1.
2.
3.
Details
of
sample
Tested
2.
Water
Absorption
value
30%
Max
3.
2% Max
4.
Grading
I (80-100
mm)
II (50-75
mm)
5.
45
mm
100
%
37.5
mm
90100
26.5
mm
75100
19
mm
13.2
mm
35-61
100
90100
56-88
6.
7.
8.
9.
10.
4.75
mm
1322
1636
11.
Bitumen
Content %
by weight
of total mix
2.36
mm
0.300
mm.
0.075
mm
4-19
2-10
0-8
3.1 - 3.4
4-19
2-10
0-8
3.3 - 3.5
12.
13.
14.
15.
Remarks
16.
The test results relate to the sample tested & shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC. Division)
1.
2.
3.
4.
Apart from conformity with the grading and quality requirement for individual ingredients the mixture shall meet the requirements
set out in Table 500-19 (For Mixture Design).
The test results relate to the sample tested and shall not be reproduced in part.
Materials need to be tested as per frequency of MOSRTH Section 900.
Test samples collected by the QC Division/supplied by the Concerned EE through field staff.
Executive Engineer/In-charge
PWD (QC Division)
9.14. Test Report on Aggregates Characteristic for Dense Graded Bituminous Macadam
Name of work :
Reference :
Letter No.
Dated :
Date of Testing :
Requirement as per MOSRTH Specification Section-500 clause 507 Table 500-10 and test conducted as per IS 2386:1963
Test
No.
1.
2.
3.
4.
Details
of
Sample
Tested
Flakiness
AggreWater
absorp
Elongation
gate
Index
Impact
-tion
(Combined
value
Max
) Max 30% Max 27%
2%
Nominal
aggregate Grading 45
size
mm
Grade
40 mm
100
I
Grade
20 mm
II
Remarks
Apart from conformity with the grading and quality requirement for individual ingredients the mixture shall meet the requirements
set out in Table 500-16 (For Mixture Design).
Materials to be tested as per frequency of MOSRTH Section 900.
Test samples of aggregates were collected/ supplied by the QC Division/supplied by the Concerned EE through field staff.
The Gradation of DBM in the proportion of the aggregate as mentioned above shall be adopted and gradation shall be got
confirmed in the filed by carrying filed gradation test
Executive Engineer/In-charge
PWD (QC. Division)