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PROJECT N C-560

MINERA CHINALCO PERU S.A.

TOROMOCHO PROJECT

Equipment Specification 210-TS-M-051


Cone Crushers
Aker Solutions Metals, Inc.
2550 N. Dragoon St. Suite 150
Tucson, Arizona 85745

Owner Approval:
Date:

REV

DATE

BY

CHK

08-Feb-07

WT

BL

18-Apr-08

WT

WT

23-Apr-08

WT

30-May-08

AB

18-May-09

APPROVAL

DESCRIPTION
ISSUED FOR INTERNAL REVIEW

LN

ISSUED FOR CLIENT APPROVAL

GH/LN

ISSUED FOR BID

BL

GH/LN

REVISED AND RE-ISSUED FOR BID

RG

ML

AI

02-Jun-09

RG

ML

MD / FA

RE ISSUED FOR PURCHASE

03-Jun-09

DC

FEM

AIH

RE ISSUED FOR PURCHASE

15-Jun-09

RGM

MLC

MDH / FAV

RE ISSUED FOR PURCHASE

ISSUED FOR PURCHASE

Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

INDEX
PAGE
1

SCOPE............................................................................................................................3

WORK EXCLUDED.........................................................................................................5

CODES AND STANDARDS............................................................................................ 5

OPERATING AND DESIGN CONDITIONS..................................................................... 5

EQUIPMENT DESCRIPTION.......................................................................................... 6

INSTRUMENTATION AND CONTROLS......................................................................... 8

ASSEMBLY AND TESTING............................................................................................ 9

TECHNICAL PERFORMANCE GUARANTEE REQUIREMENTS................................. 13

LIST OF ATTACHMENTS............................................................................................. 14

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

SCOPE
Vendor shall furnish two (2) complete and operational cone crushers, including all
necessary accessories for the Toromocho Project located in central Peru, but
specifically exclude work listed in Section 2.
Vendor shall furnish drawings, data and descriptive information in the detail and
quantity required by this specification, VDRS (Vendor Document Requirement
Schedule) Form ENG-44, Drawing and Data Requirements and Appendix M.
1.1

WORK INCLUDED
The Vendor's scope of supply shall include, but is not limited to, items in the
following list:
Item

Qty.

Equipment No.

Description

210-CR-001 / 002

1A

210-CR-001-M
210-CR-002-M

PEBBLE CRUSHERS, heavy duty short


head cone type, open bottom discharge;
complete with main frame, mainshaft,
mantle, bowl, eccentric, pinion shaft
assembly, countershaft assembly, direct
coupled or v-belt drive with jackshaft,
drive guard(s), standard parts and
accessories.
MAIN DRIVE MOTORS AND BASES for
Item 1.

210-LU-008 / 009

AUTOMATIC LUBRICATION SYSTEMS


with two pumps, two oil heaters and
two air oil coolers for Item 1.

2A

210-PP-040-M
210-PP-041-M
210-PP-042-M
210-PP-043-M

LUBE SYSTEM PUMP MOTORS for


Item 2, included in 210-LU-008
LUBE SYSTEM PUMP MOTORS for
Item 2, included in 210-LU-009.

210-HP-003 / 004

HYDRAULIC SETTING AND CLEARING


SYSTEMS with pumps for Item 1.

3A

210-PP-044-M

HYDRAULIC SETTING PUMP MOTORS


for Item 3, included in 210-HP-003.
HYDRAULIC SETTING PUMP MOTORS
for Item 3, included in 210-HP-004.

210-HP-045-M

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

1.2

Item

Qty.

Lot

FIELD SERVICES of qualified personnel


for
supervision
of
erection,
commissioning, testing, training, and
startup.

Lot

SPECIAL
TOOLS
LIST,
as
recommended for installation, operation,
and maintenance (including pricing).

Lot

START-UP
AND
COMMISSIONING
SPARE PARTS LIST (including pricing
and availability). Vendor shall complete
the Recommended Spare Parts List
attached with Appendix M, Installation,
Operation and Maintenance Manuals.

Lot

ONE YEAR OPERATING SPARE


PARTS LIST (including pricing and
availability). Vendor shall complete the
Recommended Spare Parts List
attached with Appendix M, Installation,
Operation and Maintenance Manuals.

Lot

INSTALLATION, OPERATION, AND


MAINTENANCE MANUALS, drawings
and other data as required in the
Vendor
Document
Requirement
Schedule (VDRS) and as defined in
Appendix M

Lot

SUPPLIERS POLICY for employee site


assignment conditions, i.e., hours
worked/day,
hours
worked/week,
maximum consecutive days worked,
others.

Equipment No.

Description

ERECTION
Competent personnel may be required to aid the construction contractor in
erecting this equipment. This personnel would be in a supervisory capacity and
would only be requested to direct work to be done and offer advice on erection
procedures for this equipment, and certify that equipment is installed in
accordance with the manufacturers recommended procedures and is in an
operable condition. All required tools, equipment and erection personnel will be
supplied by others.

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

1.3

ALTERNATE QUOTATIONS
Alternate quotations will be considered in the event the Bidder is not in
agreement with any portion of this specification. However, Bidder must submit a
basic quotation completely in accordance with all terms and conditions set forth
herein. Alternates will be considered only as separate items and must be
submitted in the same form called for herein.

WORK EXCLUDED
Material unloading and storage
Foundation and anchor bolts
Erection labor and materials
Electrical wiring and conduits external to crusher and auxiliary systems
Feed and discharge chutes or boxes
Piping external to the crusher and auxiliary systems
Lubricants and hydraulic fluids
Service platforms, walkways, stairs, ladders, etc.

CODES AND STANDARDS


Design shall comply with all standards and codes stated in this and attached
specifications (see Appendix A), MSHA (Mine Safety and Health Administration)
standards, OSHA (Occupational Safety and Health Administration) standards, and all
local laws, ordinances and regulations.
In the event of difference between codes and/or standards, the most stringent code or
standard shall apply. Whenever reference is made in an Equipment Specification to a
specific code or standard, it shall be understood that the latest edition of such
reference, as of the date of proposal, shall govern.

OPERATING AND DESIGN CONDITIONS


Site data and general engineering requirements are specified in Appendix A, Standard
Technical and Site Data 000-OT-M-001.
Operating and design conditions and requirements are specified in the attachment titled
Data Sheet A, Operating and Design Conditions.

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

The equipment will be installed outdoors. The plant site is located at elevations
between approximately 4540 m and 5000 m above mean sea level. Equipment shall
be de-rated, as appropriate, for continuous operation at these elevations.
The crushers shall be designed for a minimum 25 years life expectancy, based on
continuous operation (24 hours per day, 7 days per week).
The crushers will be fed with SAG Mill Screens oversize and will discharge via
recirculating conveyor back to the SAG Mill.
The vendor is strongly advised to pay special attention to the sites high altitude
(5000 m.a.s.l) effect on electrical equipment. The reduced cooling/dielectric
capabilities of the air at sites altitude adversely affect operating temperatures,
insulation, continuous current, operating voltage, spacing between components
and BIL.

EQUIPMENT DESCRIPTION
5.1

GENERAL
The equipment shall be manufacturer's standard size and heavy-duty design
suitable for the conditions specified. Crusher rotation shall be manufacturer's
standard.
Crushers shall be equipped with Vendor's recommended dust seals for
protection of moving parts against wear and abrasion.
The selected equipment suppliers shall report to the single motor
manufacturer, with the equipment required brake horsepower without derated factors.

5.2

MATERIALS OF CONSTRUCTION
Crusher main frame and bowl shall be cast steel.
The Vendor shall be responsible for the abrasion resistance of the equipment
and shall include abrasion resistant linings wherever necessary. Wear surfaces
shall be protected with replaceable wear plates or castings of high abrasion
resistance alloy.
The bevel gears and pinions shall be of cast or forged steel, with cut teeth.

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

All materials of construction for this equipment, components and accessories


shall be new and of a type and grade suitable for the duty and requirements
indicated in this document.
5.3

COMPONENTS
V-belt drive (if applicable) shall be furnished by the Vendor, complete with
jackshaft, belts, guard, sheaves, and taper-lock sheave hubs as selected and
recommended by the Vendor for the specified service (see Appendix A).
If crusher drive is direct, the countershaft shall be direct-coupled to the jackshaft
by means of a flexible coupling, installed on the countershaft and suitably
protected to avoid damage to exposed parts during transit, storage and field
assembly.

5.4

CRUSHER ADJUSTMENT AND RELEASE


Crushers shall be furnished with hydraulic setting adjustment systems, complete
with hydraulic power units, motors and hydraulic hoses.
Crushers shall be equipped with hydraulic tramp release and clearing systems
to allow clearing of a plugged crusher. The systems shall allow for relieving the
crusher bowl assemblies from their normal crushing positions to pass tramp
material, then returning crushers to their original setting.

5.5

LUBRICATION
The crushers shall be provided with independent, automatic, packaged
lubrication systems, complete with reservoirs, heating and air oil cooling
systems, pump(s), pump motor(s), filters, valves, instrumentation, controls and
all accessories required to insure adequate lubrication. Conduit and wiring shall
be brought to terminal blocks in a junction box for external connections to be
made by others. External piping terminals shall be mounted on a rigid frame.

5.6

ELECTRICAL REQUIREMENTS AND MOTORS


Electrical design, components and accessories shall be in compliance with the
requirements of Appendix A and Aker Solutions specification 000-GD-E-010,
Package Equipment Electrical
Motors shall be in accordance with Aker Solutions Specifications 000-TS-E014, Low Voltage Motors or 000-TS-E-013, Medium Voltage Induction
Motors.

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

All equipment shall be shipped with the drive(s), including motor(s),


properly installed and tested.

All motors for the Toromocho Project will be bought from a single motor
manufacturer. Selected equipment suppliers will be directed to purchase
their motors from this single motor manufacturer. All motors shall be
specified to develop their power rate at 5,000 m.a.s.l. and the Toromocho
Single Motor Manufacturer (TSMM) will design the motors accordingly to
work at the site conditions.
A price list (Doc. No. 000-EL-E-002) identifying the TSMM will be provided
by Aker Solutions to all selected equipment vendors and shall be used for
establishing individual motor prices.

Motors shall be in accordance with the Aker Solutions Electrical


specifications 000-TS-E-014; Low Voltage Motors, and 000-TS-E-013;
Medium Voltage Motors.
All equipment shall be shipped with the drive(s), including motor(s),
properly installed and tested.

INSTRUMENTATION AND CONTROLS


6.1

Crushers shall be furnished complete with all controls and instrumentation,


including control panel(s), required to control and monitor the status or condition
of the equipment. All systems requiring protection shall be provided with
sensory devices to initiate alarms and, when required, provide automatic
shutdown of the system.
Control system design, components and accessories shall be in compliance with
the requirements of Appendix A and Aker Solutions General Specification 000GD-I-011, Package Equipment Instrumentation.

6.2

Instrumentation and controls furnished shall include, but not be limited to the
following:
Lube oil supply line flow indication and low flow alarm switch
Lube oil supply line pressure indicator and low pressure alarm switch.
Lube oil filters differential pressure indication and high differential
pressure alarm

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

Lube oil return line temperature indication and high temperature alarm
switch
Cooling water low flow alarm switch (if applicable)
Cooling water temperature indications (if applicable)
Hydraulic setting and clearing system controls including a control panel
complete with electric drives start/stop controls, setting controller,
remote/local select switch, and necessary hydraulic safety system.
Automatic crusher regulation control system to optimize power draw,
including a control panel complete with feed rate controls, input power
monitoring and controls, remote/local select switch and necessary
controls and/or monitoring for feed level, lube oil temperature, hydraulic
pressure and closed side setting adjustment.
6.3

All alarm sensors shall be fully adjustable over their full operating ranges.

6.4

In addition to the above and other Vendors standard system controls, the
equipment shall also be provided with the following items to allow remote control
and/or monitoring by equipment provided by others.
All controller input/output shall be isolated and shall be able to accept a
remote setpoint signal of 4-20 mA dc.
All measured variables shall be made available as isolated 4-20 mA dc
signals.
All status and alarm signals shall be made available as isolated dry
contact closures rated minimum 5 A @ 120 V ac.
All start/stop or on/off push-buttons or switches shall be wired in a
manner that will make incorporation of remote controls readily possible.
All signal circuits shall be wired to Vendor supplied terminal strips to
permit field wiring by others.

6.5

All instruments and controls shall be weatherproof and dust-tight or shall be


mounted in a IP66 or NEMA Type 4X enclosure or equivalent.

ASSEMBLY AND TESTING

7.1

PAINTING
All shop fabricated structural steel and miscellaneous iron, exposed surfaces of
platework and shop-fabricated machinery guards shall be shop-painted in
accordance with Aker Solutions General Specification 000-GC-S-012, Painting

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

and Protective Coatings. However anything requiring safety colors (i.e.


guards, handrails, kickplates, ladders, cages, etc.), shall be shop finish painted
in the appropriate color in accordance with Aker Solutions General Specification
000-GC-S-012, Painting and Protective Coatings. Stainless steel surfaces shall
not be painted.
Standard manufactured equipment (i.e. motors, gear reducers, couplings, etc.)
shall be cleaned, prepared, primed and finish painted in accordance with
System P1 or Manufacturers standard chemical resistant system, unless
otherwise specified.
Vendor shall provide sufficient finish coat paint for field touch-up.
All air cooled heat exchanger coils (i.e. oil coolers, radiators, etc.) shall have a
factory applied corrosion resistant, dipped and baked phenolic coating on
copper and aluminum surfaces. Equipment ratings shall take into account any
reduction in heat transfer capacity due to the coating. Any other exposed
copper and aluminum surfaces shall have a suitable corrosion resistant coating.

7.2

TESTING AND INSPECTION


Inspection during fabrication will be the responsibility of the Vendor. Owner
and/or Aker Solutions reserve the right to enter the Vendors facility or any
subcontractors facility, at any time, assuming reasonable notice, for verification
of work. Aker Solutions shall have the right to reject any and all materials or
order the rework of any and all parts and components not meeting specification
requirements, at no cost to Aker Solutions or the Owner.
The Vendor shall provide Aker Solutions with all inspection records, laboratory
certificates and any other documentation deemed by Aker Solutions to be
required for verification of materials used or work done. Such data shall be
delivered from time to time as requested by Aker Solutions and shall, in
addition, be delivered to Aker Solutions as part of a bound inspection record at
the time each completed piece of equipment is delivered ex-works.
The failure of materials or workmanship to meet the requirements of the
specification shall be cause for rejection. Such material or work so rejected
shall not result in any additional cost to Aker Solutions or the Owner.
The Vendor shall produce a schedule showing the complete plan for
manufacturing and testing. In addition, the Vendor shall give Aker Solutions two
weeks notice of the following events so that Aker Solutions may dispatch its
inspector:
1) Ultrasonic testing of castings.

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

2) Visual and dye penetrant inspection of castings.


3) Running tests.

7.3

ASSEMBLY
All equipment shall be assembled and all critical dimensions and fits checked
and tested by the Vendor to the extent feasible.
Prior to disassembly and shipping, all components that must be disassembled
for shipment shall be permanently match marked. Vendor shall submit a record
sketch or drawing showing all match marking to Aker Solutions. Items requiring
precision alignment and location shall be provided with a minimum of two (2)
dowel pins or fitted bolts to ensure proper alignment in the field.
Sub-assemblies, preferably, shall be as large as transportation and/or erection
facilities will permit. Vendor shall review the requirements of Appendix T,
Transport Constraints to ensure compliance.

7.4

PREPARATION FOR SHIPMENT


The Vendor shall adequately prepare all components for export shipment,
recognizing the requirements for inland transport, stevedore handling, and
marine transport. The Vendor shall take into consideration the requirements
of Appendix T, Transport Constraints.
All openings in the equipment shall be sealed to exclude foreign matter during
shipment. Flanges shall be provided with wooden covers bolted in place in
order to protect the flange face.
All machined surfaces shall be coated to protect against corrosion during
shipment or outside storage at the jobsite. Exposed machined surfaces shall, in
addition, be covered with a protective wood or composite cover to protect
against physical damage. Plastic sheets or other similar materials shall keep
the cover from contacting the coated surface.
The shipment of loose, individual components shall be avoided.
Components shall be boxed to the greatest extent possible. Materials inside
boxes shall be securely braced to prevent movement. Large components shall
be individually secured to the sleepers under the box.

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Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

Items shall be furnished with lifting lugs, if necessary, for crane handling. Lifting
lugs shall be positioned to give maximum balance with an even weight
distribution and minimize handling hazards. Each lug shall be designed to carry
a minimum of twice the lifting load. The gross weight of the lift shall be stenciled
or painted in a conspicuous location and identified as the gross lifting weight.
Lugs shall be painted yellow. All appropriate lifting lugs shall be fitted by the
Vendor.
All components shall be marked with destination, weights, etc. as well as with
special handling instructions. Each box shall be clearly marked as to contents
and numbered as to assembly sequence. All boxes must show the purchase
order number, item numbers and equipment number(s). The Vendor shall
provide packing lists for all boxes, enclosing one list inside each box and
securely fastening one list to the outside of each box. One copy of the
Installation Manual shall be included in the box with the equipment at the time of
shipment.
7.5

TAGGING REQUIREMENTS
All instruments, whether mounted on the equipment or shipped loose, shall have
a stamped 316 stainless steel tag firmly attached by stainless steel wire. Refer
to General Specification 000-GD-I-011 for tag details.
All equipment shall have a permanent stamped 316 stainless steel nameplate
attached that contains all pertinent identification and size information.
Identification shown shall include Aker Solutions / Owner Purchase Order
Number and Equipment Number (Tag No.).

7.6

FIELD ASSEMBLY AND TESTING


The Vendor shall provide a detailed erection specification manual including all
drawings and other documents needed for erection. The Bidder shall specify as
part of the proposal the supervisory personnel proposed for supervision of
equipment erection and all costs associated with such personnel. The Bidder
shall also include an estimate of other skilled and unskilled manhours required
for erection.
After completion of erection of the equipment, but before commissioning and
testing, the Vendor shall provide a certificate of Field Assembly Inspection to the
Owner.
Minimum 4 Hours of classroom operator training prior to field training shall be
provided.
Following issuance of the certificate of Field Assembly Inspection, and at a
timing agreeable to both Owner and Vendor, a 2 week trial run shall be

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

performed under the supervision of the Vendor. During the trial run, the
Vendors representative shall train the operating personnel of the Owner.

When the plant is in normal operating condition, and the timing is again
agreeable to both Owner and Vendor, an operating test-run shall be performed.
The length of this test run shall be 2 weeks running 24 hours per day in
production use. The performance guarantee test run will be carried out after the
operating test-run (see Section 8).
TECHNICAL PERFORMANCE GUARANTEE REQUIREMENTS
8.1

PERFORMANCE GUARANTEES
A performance guarantee test run shall be carried out under the supervision of
the Vendors personnel. The length of the test run will be 24 hours and the
Vendor shall guarantee that the equipment is capable of continuous operation in
accordance with the design values given in Section 4, and Data Sheet A,
Operating and Design Conditions.
Bidder shall specify performance guarantees when operating under the design
case detailed in Section 4, and Data Sheet A, Operating and Design
Conditions.
The description and procedure details of the performance guarantee test-run
shall be provided by the Vendor and approved by the Owner prior to carrying
out the test-run.
All instruments and measuring devices required for the test-run shall be
provided by Owner. Vendor shall provide a list of the devices for test run.
Vendor shall review equipment layout drawings and advise location of any
necessary test stations and other facilities.
Operating personnel for the performance guarantee test run will be provided by
the Owner. All other costs associated with the test run as well as the costs of
any modifications required to achieve the performance guarantee values shall
be borne by the Vendor.

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

LIST OF ATTACHMENTS
The following documents are a part of this specification:
Data Sheet A: Operating and Design Conditions
Data Sheet B: Information Required from Vendor
210-MS-M-051: Motor Specification Sheets
210-VR-M-051: Form ENG 44, Drawing and Data Requirements
Vendor Document Requirement Schedule (VDRS)
210-VQ-M-051: Vendor Quality Plan with Attachments A and B
000-OT-M-001: Appendix A, Standard Technical and Site Data
000-OT-M-002: Appendix M, Installation, Operation & Maintenance Manuals
000-GD-E-021: Appendix F, De-rating of Motors for Altitude and Temperature
000-RP-R-001 Appendix T - Transport Constraints
Aker Solutions General Specifications:
000-GC-S-012: General Specification, Painting and Protective Coatings
000-GD-E-010: Package Equipment Electrical
000-GD-I-011: Package Equipment Instrumentation
Aker Solutions Electrical Equipment Specifications:
000-TS-E-013: Medium Voltage Induction Motors
000-TS-E-014: Low Voltage Motors
Aker Solutions Drawings:
210-FS-T-001, SAG Mill Area Flow Sheet
210-FS-T-002, Pebble Crushing Area Flow Sheet

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

DATA SHEET A
OPERATING AND DESIGN CONDITIONS
Page 1 of 1
Equipment Name: Cone Crushers

Equipment No.: 210-CR-001 / 002

Notes to the Specification Originator


Specification Originator/Process Engineer is to specify all applicable data in the right hand column as completely as possible.

Feed- Description

Oversized Copper Sulphide Ore from


SAG Mill

- Characteristics
- Operating rate, Nom. (dry basis), t/h
- Operating rate, Design, (dry basis), t/h
- Temperature, C
- Bulk density range
Packed, kg/m
Loose, kg/m
- Abrasion index
- Crushability (work index)
- Moisture, % by weight
- Specific gravity (dry solids)
- Maximum lump size, mm
- Size distribution (calculated), mm

Product - size distribution


- P80, mm
- bulk density range, kg/m

525 per each crusher


640 per each crusher
Ambient
1,770
1,600
Not Available
Not Available
10
2.95
152
>15 to 75

13
Not Available

Feed from
Crushing Circuit

Pebble Crusher Feeder via Chute


SAG Mill / Cone Crushers

Mechanical availability, %
Location
Duty

80
Outdoor
Continuous
24 hr/d, 7 d/wk
Note: 1 t = 1 tonne = 1,000 kg

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Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

DATA SHEET B
INFORMATION REQUIRED FROM VENDOR
Page 1 of 5
Equipment No.: 210-CR-001 / 002

Equipment Name: Cone Crushers

Notes to the Bidder


Bidder is requested to confirm the data filled in the right hand column and fill in any blank lines as completely as possible.
Do not change description in left hand column or modify units of measure.

Number required / operating / standby

2/2/0

Vendor

FLSmidth-Excel

Manufacturer

FLSmidth-Excel

Model No.

XL1100

Manufacturer Location

Pekin, Illinois, USA

Crusher - Type

Cone Crusher

- Crushing head diameter, mm

2280 mm

- Feed opening diameter, mm

1690 mm

- Drive type

V-Belt with Self-Tensioning Jackshaft


Assembly

Performance at various C.S.S.

Design / Maximum / Minimum

- Closed side setting, mm

13 1233

- Open side feed opening, mm

150 mm

- Eccentric throw, mm

122 mm (Head Throw)

- Capacity, dry t/h

640 550 605

- Gyrations per minute

215 305

- Pinion shaft speed, r/min

588 288 836

- Pinion shaft power required, kW


- Percent product plus C.S.S.

P80 = 13 mm at 13 mm C.S.S.

Main Shaft Assembly


- Material

ASTM A608; Class MH; Forged Steel

- Length, bott. to top of shaft / feed plate, mm


- Diameter of eccentric, mm

1910 mm
700 mm Inner/1000 Outside

- Crushing head material

ASTM A148 grade 90/80

- Vertical range of adjustment (if any), mm

133 mm (Cleareance Stroke)

Mantle
- Material

Manganese

- Maximum thickness, mm

154 mm

- Type and quantity of backing material

Epoxy 10.9 kits = 0.0606 cu. meters

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

DATA SHEET B
INFORMATION REQUIRED FROM VENDOR
Page 2 of 5
Equipment No.: 210-CR-001 / 002

Equipment Name: Cone Crushers

Notes to the Bidder


Bidder is requested to confirm the data filled in the right hand column and fill in any blank lines as completely as possible.
Do not change description in left hand column or modify units of measure.

Eccentric
- Diameter of outer eccentric bearing, mm
- Bearing material

700 mm
Leaded Bronze

- Bearing and seal description:

N/A

- Lubrication description:

Oil (See Quotation)

Main Frame
- Material

ASTM A148 grade 90/60

- Top diameter, mm

4060 mm

- Base dimensions, mm

3950 mm

Bowl
- Recommended bowl type (fine, medium,
coarse)
- Bowl material

SH-Medium
ASTM A148 grade 90/60

- Recommended liner type

SH-Medium

- Liner material

Manganese

- Maximum thickness of liner, mm

152 mm

- Type and quantity of backing material

Epoxy 40.5 kits = 0.2253 cu. meters

- Range of vertical adjustment (if any), mm


- Weight of bowl and liner, kg

133 mm (Clearance Stroke)


SH-Bowl Assembly = 19,627 kg
SH-Bowl Liner = 4,700 kg

Internal Drive Assembly


- Type of gears

Spiral Bevel

- Manufacturer

Overton

- Pinion material and hardness

AISI 4320 Forged Alloy Steel


615-722 BHN

- Pinion, number of teeth,/pitch diameter, mm


- Gear, material / hardness

19 / 19.9 mm
AISI 4320 Forged Alloy Steel
560-722 BHN

- Gear, number of teeth / pitch diameter, mm


- Face width, mm

52/19.9 mm
267 mm

- Pinion shaft material / minimum diameter, mm

AISI 1045/200 mm Nominal

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

DATA SHEET B
INFORMATION REQUIRED FROM VENDOR
Page 3 of 5
Equipment No.: 210-CR-001 / 002

Equipment Name: Cone Crushers

Notes to the Bidder


Bidder is requested to confirm the data filled in the right hand column and fill in any blank lines as completely as possible.
Do not change description in left hand column or modify units of measure.

- Maximum input power allowable @


countershaft, kW
- Oil and dust seal description:

T&U Labyrinth
Countershaft Box Blower

Hydraulic Setting and Clearing System


- Manufacturer

Price Engineering

- Operating pressure, kPa (gage)

20,670 kPa

- No. of hydraulic rams

16

- Motor kW / r/min

37 kW

- Description:

Submersible Gear

Tramp Iron Release Mechanism


- Description:

Hydraulic Tramp Release System


(See Quotation)

Automatic Crusher Regulation Control System


- Description

Automation Option
(See Quotation)

Lubrication System
- Manufacturer

Price Engineering

- Oil flow, m /h

46

- Working pressure, kPa (gage)

204-448

- Cooling water required, m /h at C

Varies on Ambient Temperature

- Heat to be dissipated, kJ/h

Varies on Ambient Temperature

- Lube pump motor kW / r/min / V-ph-Hz


- Immersion heater - kW / V-ph-Hz

37.3 kW / 1800 / 380-3-60


6 kW / 380-3-60

- Lube oil cooler - Number required / type


- Manufacturer

Norman Equipment Company

- Model

Young 1-pass Oil Cooler (3100 D)

- Tube material

By customer (See DWG RXL 1050-0004)

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

DATA SHEET B
INFORMATION REQUIRED FROM VENDOR
Page 4 of 5
Equipment No.: 210-CR-001 / 002

Equipment Name: Cone Crushers

Notes to the Bidder


Bidder is requested to confirm the data filled in the right hand column and fill in any blank lines as completely as possible.
Do not change description in left hand column or modify units of measure.

- Net area, m2

LATER

- Fan motors kW / r/min / V-ph-Hz

15 kW / 1160 / 380-3-60

Main Drive Motor


- Manufacturer / Model No.

HOLD Toshiba or Equal / Later

- Nameplate kW / r/min / V-ph-Hz

746 / 1200 / 4000-3-60

- Torque Design
- Full load torque, N-m

Later

- Starting torque, % of full load

125%

- Breakdown torque, % of full load

200%

- Allowable WK of load, kg-m

LATER

Direct Drive

From Motor to Jackshaft

- Couplings - Manufacturer

HD Falk Coupling

- Size

80 R10

- Type

Wrap Flex

Jackshaft
- Diameter, mm

177.8 mm

- Length, mm

1498.6 mm

V-belt Drive
- Manufacturer

ACS (Jackshaft Assembly)

- Drive sheave diameter, mm

TBD By Customer at Later Date

- Driven sheave diameter, mm

1016 mm

- Speed ratio

TBD By Customer at Later Date

- Center to center distance, mm

TBD

- Number of belts / size

16 8 V

- Service factor (nameplate kW)


Painting

Please see Paint Specifications

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Project C-560
Technical Specification 210-TS-M-051
Cone Crushers
Rev.3

DATA SHEET B
INFORMATION REQUIRED FROM VENDOR
Page 5 of 5
Shipping and Handling Data
- Cone crusher, kg (each unit)

153.370 kg

- Complete hydraulic positioning system, kg

1043 kg (Dry)

- Complete lubrication system, kg

1930 kg (Dry)

- Total shipping weight, kg (each unit)

153,370 kg

- Heaviest item to be handled in erection:


(identify and give weight, kg)
- Heaviest items to be handled in maintenance:
(identify and give weight, kg)

53,980 Mainframe Assembly


33,410 kg Bowl Assembly

- Total operating weight, kg (each unit)

162,410 kg

- Shipping volume, m x m x m

216,037 m3

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SUPPLIER QUALITY PROGRAM


VENDOR QUALITY PLAN (VQP)
QUALITY SURVEILL ANCE LEVEL

3
Enter: 0, 1, 2, 3, or 4

DOCUMENT NO.: 210-VQ-M-051

EPR / PO NUMBER: 210-TS-M-051

PROJECT: TOROMOCHO PROJECT DETAIL ENGINEERING

EQUIP. DESCRIPTION: Cone Crushers

Quality Program to be used:


ITEM
NO.

ITEM

Aker Solutions

Vendor

*HOLD *WITCERT FINAL


POINT NESS INSP. VERIFY REQ'D DOCS

1.

Material Test Reports

2.

Certificates of Compliance

3.

Test Pieces

4.

Heat Treatment

5.

Weld Procedures

6.

Welder Qualifications

7.

NDT Operator Qualifications

8.

Radiography

Ultrasonics

10.

Dye Penetrant/Mag. Particle

11.

Prototype Tests

12.

Trial Assemb. Match Marking


Functional Test

14.

Performance Test

15.

Running Test

16.

Proof Load Test

17.

Pressure/Leak Test

18.

Balancing

19.

Continuity/Megger Test

20.

M & TE Calibrations

21.

Paint Thickness Test

22.

Visual Inspection

23.

Drawing Dimensions

24.

Packing

25.

Tagging/Marking

26.

INSPECTOR INITIAL&
DATE ACCEPTANCE

REMARKS

AWS D1.1 minimum

ASTM E94
ASTM E165/ASTM E709
x

13.

ACCEPTANCE CRITERIA

AWS D1.1 minimum

9.

Other (ISO, ASQ, etc.):

210-TS-M-051, Sec. 7.3

210-TS-M-051, Sec. 7.1


Approved Vendor DWGs
210-TS-M-051, Sec. 7.5

Release for Shipment

*Contact Aker Solutions prior to proceeding with items designated as Witness or Hold Points.
Aker Solutions Engineer to witness Test Numbers ______________________________
Supplier Quality Program Requirements are defined in Attachment A
Supplier Quality Surveillance Instructions are defined in Attachment B
Revision

Date

Prepared by

Approved by

Reviewed by Inspection

01-June-09

RG

ML

MD / FA

16-June-09

DC

FEM

15-June-09

RGM

MLC

MDH / FAV

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Remarks