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Ordering number : ENN6507

Thick-Film Hybrid IC

STK672-080
Stepping Motor Driver (Sine Wave Drive) Output Current: 2.8 A (No Heat Sink*)
Unipolar constant-current chopper (external excitation PWM) circuit with built-in microstepping controller

Package Dimensions
unit: mm
4186
[STK672-080]
46.6

3.6

15

Features

2.0

Can implement stepping motor drive systems simply by


providing a DC power supply and a clock pulse
generator.

8.5

41.2

(6.6)

1.0

Facsimile stepping motor drive (send and receive)


Paper feed and optical system stepping motor drive in
copiers
Laser printer drum drive
Printer carriage stepping motor drive
X-Y plotter pen drive
Industrial robots and other stepping motor applications

Continued on next page.

0.5

4.0

Applications

Note*: Conditions: VCC1 = 24 V, IOH = 2.0 A, 2W1-2


drive used.

25.5

The STK672-080 is a stepping motor driver hybrid IC that


uses power MOSFETs in the output stage. It includes a
built-in microstepping controller and is based on a
unipolar constant-current PWM system. The STK672-080
supports application simplification and standardization by
providing a built-in 4 phase distribution stepping motor
controller. It supports five excitation methods: 2 phase,
1-2 phase, W1-2 phase, 2W1-2 phase, and 4W1-2 phase
excitations, and can provide control of the basic stepping
angle of the stepping motor divided into 1/16 step units. It
also allows the motor speed to be controlled with only a
clock signal.
The use of this hybrid IC allows designers to implement
systems that provide high motor torques, low vibration
levels, low noise, fast response, and high-efficiency drive.
Compared to the earlier SANYO STK672-050, the
STK672-080 features a significantly smaller package for
easier mounting in end products.

<Control Block Features>


One of five drive types can be selected with the drive
mode settings (M1, M2, and M3)
2 phase excitation drive
1-2 phase excitation drive
W1-2 phase excitation drive
2W1-2 phase excitation drive
4W1-2 phase excitation drive
Phase retention even if excitation is switched.
The MOI phase origin monitor pin is provided.
The CLK input counter block can be selected to be one of
the following by the high/low setting of the M3 input pin.
Rising edge only
Both rising and falling edges

12.7

Overview

142.0=28

0.4
2.9

Any and all SANYO products described or contained herein do not have specifications that can handle
applications that require extremely high levels of reliability, such as life-support systems, aircrafts
control systems, or other applications whose failure can be reasonably expected to result in serious
physical and/or material damage. Consult with your SANYO representative nearest you before using
any SANYO products described or contained herein in such applications.
SANYO assumes no responsibility for equipment failures that result from using products at values that
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other
parameters) listed in products specifications of any and all SANYO products described or contained
herein.

SANYO Electric Co.,Ltd. Semiconductor Company


TOKYO OFFICE Tokyo Bldg., 1-10, 1 Chome, Ueno, Taito-ku, TOKYO, 110-8534 JAPAN
22002TN (OT) No. 6507-1/17

STK672-080
Continued from preceding page.

The CLK input pin include built-in malfunction


prevention circuits for external pulse noise.
ENABLE and RESET pins provided. These are Schmitt
trigger inputs with built-in 20 k (typical) pull-up
resistors.
No noise generation due to the difference between the A
and B phase time constants during motor hold since
external excitation is used.
Microstepping operation supported even for small motor
currents, since the reference voltage Vref can be set to
any value between 0 V and 1/2 VCC2.

<Driver Block>
External excitation PWM drive allows a wide operating
supply voltage range (VCC1 = 10 to 45 V) to be used.
Current detection resistor (0.15 ) built into the hybrid
IC.
Power MOSFETs for minimal driver loss
Motor output drive currents IOH up to 2.8 A (When Tc =
105C).

Specifications
Absolute Maximum Ratings at Tc = 25C
Parameter

Symbol

Conditions

Ratings

Unit

Maximum supply voltage1

VCC1 max

No signal

52

Maximum supply voltage2

VCC2 max

No signal

0.3 to +7.0

0.3 to +7.0

3.3

30

mJ

Input voltage

VIN max

Logic input pins

Phase output current

IOH max

0.5 seconds, single pulse, with VCC1 applied.

Repeatable avalanche current

Ear max

Power loss

Pd max

Operating substrate temperature

Tc max

Junction temperature

Tj max

Storage temperature

Tstg

c-a = 0

105

150

40 to +125

Ratings

Unit

Allowable Operating Ranges at Ta = 25C


Parameter

Symbol

Conditions

Supply voltage1

VCC1

With input signals present

10 to 45

Supply voltage2

VCC2

With input signals present

5 5%

0 to VCC2

100 (min)

Input voltage

VIH

Phase driver voltage handling

VDSS

Tr1, 2, 3, and 4 (the A, A, B, and B outputs)

Phase current 1

IOH 1

Tc = 105C, CLK 200 Hz

Phase current 2

IOH 2

Tc = 80C, CLK 200 Hz

2.8

Electrical Characteristics at Tc = 25C, VCC1 = 24 V, VCC2 = 5 V


Parameter

Symbol

Conditions

Control supply current

ICC

Pin 6 input, with ENABLE pin held low.

Output saturation voltage

Vsat

RL = 12

Average output current


FET diode Forward voltage

Io ave

Load: R = 3.5 W/L = 3.8 mH per phase

Ratings
min

typ

0.445

Unit

max

2.1

14

0.65

mA
V

0.5

0.56

1.5

Vdf

If = 1 A

VIH

Except for the Vref pin

VIL

Except for the Vref pin

IIH

Except for the Vref pin

10

IIL

Except for the Vref pin

125

250

510

Input voltage

VI

Pin 7

2.5

Input current

II

Pin 7, 2.5-V input

330

415

545

VOH

I = 3 mA, pin MOI

2.4

VOL

I = +3 mA, pin MOI

[Control Inputs]
Input voltage

Input current

[Vref Input Pin]


0

[Control Outputs]
Output voltage

V
0.4

Continued on next page.

No. 6507-2/17

STK672-080
Continued from preceding page.
Parameter

Symbol

Conditions

Ratings
min

typ

max

Unit

[Current Distribution Ratio (AB)]


2W1-2, W1-2, 1-2

Vref

= 1/8

100

2W1-2, W1-2

Vref

= 2/8

92

2W1-2

Vref

= 3/8

83

2W1-2, W1-2, 1-2

Vref

= 4/8

71

2W1-2

Vref

= 5/8

55

2W1-2, W1-2

Vref

= 6/8

40

2W1-2

Vref

= 7/8

21

Vref

PWM frequency

fc

100
37

47

%
57

kHz

Note: A constant-voltage power supply must be used.


The design target value is shown for the current distribution ratio.

No. 6507-3/17

M2

ENABLE 15

MoI 14

RESET 13

M3 12

CLOCK 11

CWB 10

M1

CR oscillator

Excitation state monitor

Raising edge/falling edge


detection and switching

Excitation mode
control

Reference clock
generation

Phase
advance
counter

PWM control

Phase excitation drive


signal generation

Pseudo-sine
wave generator

SUB

Current
distribution
ratio switching

Vref

VCC2
5

A
4

AB
3

B
2

BB

A13256

PG

STK672-080

Internal Block Diagram

No. 6507-4/17

STK672-080
Test Circuit Diagrams
Vsat

Vdf
VCC2

VCC1
6

Start
11

5
4

RL

AB

BB

STK672-080

Vref=2.5V

A
AB
B
BB

STK672-080

7
V

VCC2
13

1
A
A13257
A13258

IIH, IIL

loave, Icc, fc
VCC1
VCC2

VCC2

A
M1
M2
M3
IIH

CLK
A

CWB

IIL

RESET
ENABLE
A
2.5V

Vref

6
8

b a

Start
11

SW1

9
12

9
11

AB
B

SW2

STK672-080

STK672-080
10
13
14

Vref

ENABLE

15

BB
VCC1

SW3

15
7

fc

13
1

A13259

A13260

To measuring Io ave: With SW1 set to the b position, input Vref and switch SW2.
To measuring fc: With SW1 set to the a position, set Vref to 0 V, and switch SW3.
To measuring Icc: Set the ENABLE pin low.

No. 6507-5/17

STK672-080
Functional Description
2W1-2 Phase Excitation Drive (microstepping operation)
VCC2=5V

VCC1=10V to 45V

5
14
8

14
9
VCC2=5V

12
14

AB
B

BB

15

ENABLE
Vf 0.3V

Two-phase stepping motor

SG

11 STK672-080

CLK
RESET

100F or higher

PG

13

+
CBW

10

MoI

14

VCC2=5V

Ro1
Simplified power-on reset circuit
(This circuit cannot be used to detect
drops in the power-supply voltage.)

RoX

Vref
Ro2

A value of about 100 is recommended for


RO2 to minimize the influence of the Vref
pin internal impedance, which is 6 k.
ROX: The input impedance is 6 k 30%.
A13261

Always perform a power-on reset operation when the VCC2 supply voltage is first applied to this hybrid IC.

[Setting the Motor Current]


The motor current IOH is set by the Vref voltage on the hybrid IC pin 7. The following formula gives the relationship
between IOH and Vref.
ROX = (RO2 6 k) (RO2 + 6 k) (1)
Vref = VCC2 ROX (RO1 + ROX) (2)
1
Vref (3)
IOH =
k
RS
K: 4.7 (Voltage division ratio), Rs: 0.15 (The hybrid ICs internal current detection resistor (precision: 3%)
Applications can use motor currents from the current (0.05 to 0.1 A) set by the duty of the frequency set by the oscillator
up to the limit of the allowable operating range, IOH = 2.8 A

Ioave

IOL

IOH

0A
Motor current waveform

A13262

[Function Table]
M2
M1
M3

W1-2 phase excitation

2W1-2 phase excitation

Phase switching clock edge timing

2 phase excitation

1-2 phase excitation

1-2 phase excitation

W1-2 phase excitation

Forward

Reverse

ENABLE

Motor current is cut off when low

RESET

Active low

CWB

2W1-2 phase excitation 4W1-2 phase excitation

Rising edge only


Rising and falling edges

No. 6507-6/17

STK672-080
Functional Description
External Excitation Chopper Drive Block Description
VCC1

IOFF

Enable A (control signal)

ION

Current
divider

Vref

A=1
L2

L1

CR
oscillator

Divider

800kHz
45kHz
S

Q Latch circuit

D1
MOSFET

Noise
filter

AND

Rs
A13263

Driver Block Basic Circuit Structure

Since this hybrid IC adopts an external excitation method, no external oscillator circuit is required.
When a high level is input to A in the basic driver block circuit shown in the figure and the MOSFET is turned on, the
comparator + input will go low and the comparator output will go low. Since a set signal with the PWM period will be
input, the Q output will go high, and the MOSFET will be turned on as its initial value.
The current ION flowing in the MOSFET passes through L1 and generates a potential difference in Rs. Then, when the Rs
potential and the Vref potential become the same, the comparator output will invert, and the reset signal Q output will
invert to the low level. Then, the MOSFET will be turned off and the energy stored in L1 will be induced in L2 and the
current IOFF will be regenerated to the power supply. This state will be maintained until the time when an input to the
latch circuit set pin occurs.
In this manner, the Q output is turned off and on repeatedly by the reset and set signals, thus implementing constant
current control. The resistor and capacitor on the comparator input are spike removal circuit elements and synchronize
with the PWM frequency. Since this hybrid IC uses a fixed frequency due to the external excitation method and at the
same time also adopts a synchronized PWM technique, it can suppress the noise associated with holding a position when
the motor is locked.
Input Pin Functions
Pin No.

Symbol

11

CLK

Phase switching clock

Function

Built-in pull-up resistor CMOS Schmitt trigger input

Pin circuit type

10

CWB

Rotation direction setting (CW/CCW)

Built-in pull-up resistor CMOS Schmitt trigger input

15

ENABLE

Output cutoff

Built-in pull-up resistor CMOS Schmitt trigger input

8, 9, 12

M1, M2, M3

Excitation mode setting

Built-in pull-up resistor CMOS Schmitt trigger input

13

RESET

System reset

Built-in pull-up resistor CMOS Schmitt trigger input

Vref

Current setting

Input impedance 6 k (typ.) 30%

No. 6507-7/17

STK672-080
Input Signal Functions and Timing
CLK (phase switching clock)
Input frequency range: DC to 50 kHz
Minimum pulse width: 10 s
Duty: 40 to 60% (However, the minimum pulse width takes precedence when M3 is high.)
Pin circuit type: Built-in pull-up resistor (20 k, typical) CMOS Schmitt trigger structure
Built-in multi-stage noise rejection circuit
Function
When M3 is high or open: The phase excited (driven) is advanced one step on each CLK rising edge.
When M3 is low: The phase moves on both the rising and falling edges of the CLK signal, for a total of two steps
per cycle.

CLK Input Acquisition Timing (M3 = Low)


CLK input
System clock

Phase excitation counter clock


Excitation counter up/down
Control output timing

Control output switching timing


A13264

CWB (Method for setting the rotation direction)


Pin circuit type: Built-in pull-up resistor (20 k, typical) CMOS Schmitt trigger structure
Function
When CWB is high: The motor turns in the clockwise direction.
When CWB is low: The motor turns in the counterclockwise direction.
Notes: When M3 is low, the CWB input must not be changed for about 6.25 s before or after a rising or falling edge
on the CLK input.
ENABLE (Controls the on/off state of the A, A, B, and B excitation drive outputs and selects either operating or hold
as the internal state of this hybrid IC.)
Pin circuit type: Built-in pull-up resistor (20 k, typical) CMOS Schmitt trigger structure
Function
When ENABLE is high or open: Normal operating state
When ENABLE is low: This hybrid IC goes to the hold state and excitation drive output (motor current) is forcibly
turned off. In this mode, the hybrid IC system clock is stopped and no inputs other than the
reset input have any effect on the hybrid IC state.

No. 6507-8/17

STK672-080
M1, M2, and M3 (Excitation mode and CLK input edge timing selection)
Pin circuit type: Built-in pull-up resistor (20 k, typical) CMOS Schmitt trigger structure
Function:
M2
M1
M3

W1-2 phase excitation

2W1-2 phase excitation

2 phase excitation

1-2 phase excitation

1-2 phase excitation

W1-2 phase excitation

2W1-2 phase excitation 4W1-2 phase excitation

Phase switching clock edge timing

Rising edge only


Rising and falling edges

Valid mode setting timing: Applications must not change the mode in the period 5 s before or after a CLK signal rising
or falling edge.
Mode Setting Acquisition Timing
CLK input

System clock

Mode setting

M1 to M3

Mode switching clock


Mode switching timing
Hybrid IC internal setting state

Phase excitation clock

Excitation counter up/down


A13265

RESET (Resets all parts of the system.)


Pin circuit type: Built-in pull-up resistor (20 k, typical) CMOS Schmitt trigger structure
Function
All circuit states are set to their initial values by setting the RESET pin low. (Note that the pulse width must be at
least 10 s.)
At this time, the A and B phases are set to their origin, regardless of the excitation mode. The output current goes to
about 71% after the reset is released.
Notes: When power is first applied to this hybrid IC, Vref must be established by applying a reset. Applications must
apply a power on reset when the VCC2 power supply is first applied.
Vref (Sets the current level used as the reference for constant-current detection.)
Pin circuit type: Analog input structure
Function
Constant-current control can be applied to the motor excitation current at 100% of the rated current by applying a
voltage less than the control system power supply voltage VCC2 minus 2.5 V.
Applications can apply constant-current control proportional to the Vref voltage, with this value of 2.5 V as the
upper limit.
Output Pin Functions
Pin No.

Symbol

Function

Pin circuit type

14

MoI

Phase excitation monitor

Standard CMOS structure

Output Signal Functions and Timing


A, A, B, and B (Motor phase excitation outputs)
Function
In the 4 phase and 2 phase excitation modes, a 3.75 s (typical) interval is set up between the A and A and B and B
output signal transition times.
No. 6507-9/17

STK672-080
Phase States During Excitation Switching
Excitation phases before and after excitation mode switching <clockwise direction>
2W1-2 phase 2 phase
A
0

2W1-2 phase 1-2 phase

28
27
25

28

B 24
8 B

5
8 B

12

20

12

16

11
12

20
17

19

A
0

28
26

28

B 24

B 24
8 B
12

3
5

8 B

23

10
12

B
9
11

19

14

13
17

15
A

1-2 phase 2W1-2 phase

1-2 phase W1-2 phase

A
0

21

1-2 phase 2 phase

30 0 2
28
4
26
6
24
22
8
20
10
18
12
16 14

25
B

16

31

27

28 0 4
24

30

29

28

B 24

29

18

14

18 16

20

12

W1-2 phase 2W1-2 phase


A

20
12
16

22

10

20

A
0

30

26

W1-2 phase 1-2 phase

28

22

A
30 31 0 1 2
3
29
4
28
5
27
30 0 2
26
6
28
4
25
26
7
6
B 24
24
8
8 B
22
10
23
20
9
1816 1412
22
10
11
21
20
12
13
19
18 17 161514

W1-2 phase 2 phase

20

15

16

16
A

30

28 0 4
8
24

B 24
20

31

2W1-2 phase W1-2 phase

28

20

12

5
0

26

28

B
8 B

20
22

25
B

12
16

8
20
12
16

10

21

12

20

28 0 4
24

18

16

13

14

17

2 phase 1-2 phase

2 phase W1-2 phase

A
0

2 phase 2W1-2 phase

30

29
5

B 24

28
20

12

28

B
8 B
22

20

12

28

20

12

B
B

B
21

14

16
A

13
17
A

Excitation phase according to the first clock input pulse after changing the excitation mode setting (M1 to M2)
Excitation phase immediately before setting the excitation mode
A13266

No. 6507-10/17

STK672-080
Excitation phases before and after excitation mode switching <counterclockwise direction>
2W1-2 phase 2 phase
31

2W1-2 phase 1-2 phase

A
0
28

2W1-2 phase W1-2 phase

A
0 1

29

4
5

28

B 24
8 B

20

23

28 0 4
8
24

25
B 24

16
21
20
A

A
W1-2 phase 2 phase

W1-2 phase 1-2 phase

A
0

30

12
13

1716

15

16

8 B
9

12

20

12

28

8 B

20
12
16

12

22

22

1-2 phase 2 phase

25
8 B
10

23

13
17

15
A

1-2 phase 2W1-2 phase

A
30

4
28

20

12

26
B
8 B

20

28 0 4
24

B
B

12

16

27

28 0 4
24

22

B
9
11

19

14

30

28

21

1-2 phase W1-2 phase

A
0

B 24

30 0 2
28
4
26
6
24
22
8
20
10
18
12
16 14

B
8

31

27

12
18 16

14

29
6

20
16

A
4

28 0 4
24

26
B 24

B 24

W1-2 phase 2W1-2 phase

A
0 2

30
28

20

A
30 31 0 1 2
3
29
4
28
5
27
0
30
26
2
6
28
4
25
26
7
6
B 24
24
8
8 B
22
10
23
20
9
12
18
16 14
22
10
11
21
20
12
13
19
18 17 161514

8
20
12
16

23

10

11

12

20

19

14

18

16
A

15

2 phase 1-2 phase

2 phase W1-2 phase

A
0

2 phase 2W1-2 phase

A
2
3
27

B 24

28

20

12

26
B
8 B

28

20

12

B
B
10

28

20

12

B
11

16
A

19

18
A

A
A13267

No. 6507-11/17

STK672-080
Excitation Time and Timing Charts
CLK rising edge operation
2 Phase Excitation Timing Chart (M3=1)

1-2 Phase Excitation Timing Chart (M3=1)


1

M1 0

M1 0

M2 0

M2 0

1
0

M3 0

M3
RESET
CWB

RESET
CWB

MOSFET Gate Signal

CLK
A

MOSFET Gate Signal

CLK
A
B
B

MOI

100%

100%

71%

71%

Vref A
100%
71%

Comparator Reterence Voltage

Comparator Reterence Voltage

MOI

B
B

Vref A
100%
71%

Vref B

Vref B

W1-2 Phase Excitation Timing Chart (M3=1)

2W1-2 Phase Excitation Timing Chart (M3=1)


1

M1 0

M1 0

M2 0

M2 0

M3 0

M3 0

CLK

CLK
MOSFET Gate Signal

RESET
CWB

MOSFET Gate Signal

RESET
CWB

A
A
B
B

100%
92%

100%
92%
71%
40%

Comparator Reterence Voltage

Comparator Reterence Voltage

71%

Vref A

B
B
MOI

MOI

40%

100%
92%
83%
71%
55%
40%
20%

Vref A
100%
92%
83%
71%
55%
40%
20%

Vref B

Vref B
A13268

No. 6507-12/17

STK672-080
CLK rising and falling edge operation
1-2 Phase Excitation Timing Chart (M3=0)

W1-2 Phase Excitation Timing Chart (M3=0)


1

M1 0

M1 0

M2 0

M2 0

M3 0

M3 0

RESET
CWB

RESET
CWB

MOSFET Gate Signal

CLK
A

MOSFET Gate Signal

CLK
A
B
B

MOI

100%

100%
92%

71%

71%

Vref A
100%
71%

Comparator Reterence Voltage

Comparator Reterence Voltage

MOI

B
B

40%

Vref A
100%
92%
71%
40%

Vref B

Vref B

2W1-2 Phase Excitation Timing Chart (M3=0)

4W1-2 Phase Excitation Timing Chart (M3=0)


1

M1 0

M1 0

M2 0

M2 0

M3 0

M3 0

CLK

CLK
MOSFET Gate Signal

RESET
CWB

MOSFET Gate Signal

RESET
CWB

A
A
B
B

100%
92%
83%
71%
55%
40%
20%

Vref B

Comparator Reterence Voltage

Comparator Reterence Voltage

20%

Vref A

B
B
MOI

MOI
100%
92%
83%
71%
55%
40%

97%100%
88% 92%
77% 83%
71%
66%
55%
48%
40%
31%
14% 20%

Vref A
97%100%
88% 92%
77% 83%
66% 71%
48% 55%
40%
31%
14% 20%

Vref B
A13269

No. 6507-13/17

STK672-080
Thermal Design
<Hybrid IC Average Internal Power Loss Pd>
The main elements internal to this hybrid IC with large average power losses are the current control devices, the
regenerative current diodes, and the current detection resistor. Since sine wave drive is used, the average power loss
during microstepping drive can be approximated by applying a waveform factor of 0.64 to the square wave loss during 2
phase excitation.
The losses in the various excitation modes are as follows.
2 phase excitation

fclock
IOH fclock
Pd2EX = (Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)
2
2

1-2 phase excitation

fclock
IOH fclock
Pd1-2EX = 0.64 {(Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)}
4
4

W1-2 phase excitation

fclock
IOH fclock
PdW1-2EX = 0.64 {(Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)}
8
8

2W1-2 phase excitation

fclock
IOH fclock
Pd2W1-2EX = 0.64 {(Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)}
16
16

4W1-2 phase excitation

fclock
IOH fclock
Pd4W1-2EX = 0.64 {(Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)}
16
16

Here, t1 and t3 can be determined from the same formulas for all excitation methods.
L
t1 =
R + 0.35

R + 0.35
n (1 IOH)
VCC1

L
t3 =
R

VCC1 + 0.35
n ()
IOH R + VCC1 + 0.35

However, the formula for t2 differs with the excitation method.


2 phase excitation

2
t2 = (t1 +t3)
fclock

1-2 phase excitation

7
W1-2 phase excitation t2 = t1
fclock

3
t2 = t1
fclock

2W1-2 phase excitation


4W1-2 phase excitation

15
t2 = t1
fclock
IOH

t3

t1

t2
A13270

Motor Phase Current Model Figure (2 Phase Excitation)


fclock: CLK input frequency (Hz)
Vsat: The voltage drop of the power MOSFET and the current detection resistor (V)
Vdf: The voltage drop of the body diode and the current detection resistor (V)
IOH: Phase current peak value (A)
t1: Phase current rise time (s)
VCC1: Supply voltage applied to the motor (V)
t2: Constant-current operating time (s)
L: Motor inductance (H)
t3: Phase switching current regeneration time (s)
R: Motor winding resistance (W)

No. 6507-14/17

STK672-080
<Determining the Size of the Hybrid IC Heat Sink>
Determine c-a for the heat sink from the average power loss determined in the previous item.
Tc max: Hybrid IC substrate temperature (C)

Tc max Ta
c-a = [C/W]
PdEX

Ta: Application internal temperature (C)


PdEX: Hybrid IC internal average loss (W)

Determine c-a from the above formula and then size S (in cm2) of the heat sink from the graphs shown below.
The ambient temperature of the device will vary greatly according to the air flow conditions within the application.
Therefore, always verify that the size of the heat sink is adequate to assure that the Hybrid IC back surface (the aluminum
plate side) will never exceed a Tc max of 105C, whatever the operating conditions are.

16

12

ien
t

40

60
C

50C

No. Fin 25.5(C/W)


0
0

10

12

14

16

Heat sink thermal resistance, c-a C/W

c-a= Tc max Ta (C/W)


Pd
Tc max=105C
b
am
ed
nte ure
ara rat
Gu mpe
te

Heat sink thermal resistance, c-a C/W

S c-a

Pd c-a

20

2m

thi

ck

10

Al

(w

ith

the

Vertical
standing type
Convection
cooling

pla

te (

sur

wit

fac

hn

ep

os

urf

ace

ain

ted

pre

par

bla

atio

n)

ck)

No. Fin 25.5(C/W)


1.0
10

IC internal average power dissipation, Pd W

100

Heat sink area, S cm2

Next we determine the usage conditions with no heat sink by determining the allowable hybrid IC internal average loss
from the thermal resistance of the hybrid IC substrate, namely 25.5 C/W.
105 50
For a Tc max of 105C at an ambient temperature of 50C
PdEX = = 2.15 W
25.5
For a Tc max of 105C at an ambient temperature of 40C

105 40
PdEX = = 2.54 W
25.5

This hybrid IC can be used with no heat sink as long as it is used at operating conditions below the losses listed above.
(See Tc Pd curve in the graph on page 17.)
<Hybrid IC internal power element (MOSFET) junction temperature calculation>
The junction temperature, Tj, of each device can be determined from the loss Pds in each transistor and the thermal
resistance j-c.
Tj = Tc + j-c Pds (C)
Here, we determine Pds, the loss for each transistor, by determining PdEX in each excitation mode.
Pds = Pd/4
Since the average loss includes the loss of the current detection resistor, we take that voltage drop into consideration in
the calculation.
Vsat = IOH Ron + IOH Rs
Vdf = Vdf + IOH Rs
The steady-state thermal resistance of a power MOSFET is 15.6C/W.
No. 6507-15/17

STK672-080
fc VCC2

fc Tc
55

53

53

51

51

PWM frequency, fc kHz

PWM frequency, fc kHz

55

49
47
45
43
41
39

49
47
45
43
41
39
37

37
35
4

4.5

5.5

35
0

20

Supply voltage, VCC2 V

Motor Current vs. Output Supply Voltage


Internal diode forward voltage, Vdf V

Output saturation voltage, Vsat V

80

100

120

1.6

1.4
1.2

C
05

=1

Tc

0.8

5C

=2

Tc
0.6
0.4
0.2

0.5

1.5

2.5

1.4

25

1.2

Tc=

105

Tc=
0.8
0.6
0.4
0.2
0
0

3.5

0.5

1.5

2.5

Motor current, IOH A

Motor current, IOH A

Motor Current vs. Motor Voltage

Motor Current vs. Substrate Temperature

2.5

2.5

IOH=2

Motor current, IOH A

Motor current, IOH A

60

Internal Diode Forward Voltage vs. Motor Current

1.6

0
0

40

Substrate temperature, Tc C

1.5

0.5

1.5

IOH=1A

0.5

Vref=0
0
0

10

20

30

40

0
0

50

20

Motor voltage, VCC1 V

Reference Voltage vs. Input Current


Reference voltage input current, IVref A

Input current, IVref A

400

25

=
Tc

300

250
200
150
100
50
0

0.5

1.5

Reference voltage, Vref V

60

80

100

120

Reference Voltage Input Current vs. Substrate Temperature

450

350

40

Substrate temperature, Tc C

2.5

450

Vref=2.5V

400
350

Vref=2V

300
250
200

Vref=1

150
100
50
0
0

20

40

60

80

100

120

Substrate temperature, Tc C
No. 6507-16/17

STK672-080
Tc Pd

Motor Current vs. Reference Voltage


80

Substrate temperature rise, Tc C

VCC1: 24 V motor: PK264-02B

Reference voltage, Vref V

1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
0

0.5

1.5

70
60
50
40
30
20
10
0
0

2.5

Motor current, IOH A

Substrate Temperature Rise Test

1.5

2W1-2ex

40

2ex

30

0
0

3.5

VCC1 : 24V
Test motor : PK264-02B
Motor current :
IOH :
2-phase excitation: 1.5 A
2W1-2 phase excitation: 2 A
With no heat sink
2

5 7 1000

200Hz

Motor current, IOH A

50

10

3.5

CLK

20

2.5

Motor Current (IOH) Derating Curves for the Operating Substrate Temperature Tc

60

Substrate temperature rise, Tc C

0.5

Hybrid IC internal average power dissipation, Pd W

Hold mo

de

2.5

1.5

Motor voltage: 24 V
Motor resistance (R): 0.4
Inductance (L): 1.2 mH

0.5

5 7 10000

CLK frequency, PPS - Hz

5 7 100000

0
0

20

40

60

80

100

120

Operating substrate temperature, Tc C

Notes The above current ranges apply when the output voltage is not in the avalanche state.
The above operating substrate temperatures (Tc) are measured when the motor is operating. Since Tc will vary depending on the ambient
temperature (Ta), the value of IOH, and whether IOH is continuous or intermittent, the actual values of Tc must be verified (measured) in an actual
operating end product.

Specifications of any and all SANYO products described or contained herein stipulate the performance,
characteristics, and functions of the described products in the independent state, and are not guarantees
of the performance, characteristics, and functions of the described products as mounted in the customers
products or equipment. To verify symptoms and states that cannot be evaluated in an independent device,
the customer should always evaluate and test devices mounted in the customers products or equipment.
SANYO Electric Co., Ltd. strives to supply high-quality high-reliability products. However, any and all
semiconductor products fail with some probability. It is possible that these probabilistic failures could
give rise to accidents or events that could endanger human lives, that could give rise to smoke or fire,
or that could cause damage to other property. When designing equipment, adopt safety measures so
that these kinds of accidents or events cannot occur. Such measures include but are not limited to protective
circuits and error prevention circuits for safe design, redundant design, and structural design.
In the event that any or all SANYO products (including technical data, services) described or contained
herein are controlled under any of applicable local export control laws and regulations, such products must
not be exported without obtaining the export license from the authorities concerned in accordance with the
above law.
No part of this publication may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying and recording, or any information storage or retrieval system,
or otherwise, without the prior written permission of SANYO Electric Co., Ltd.
Any and all information described or contained herein are subject to change without notice due to
product/technology improvement, etc. When designing equipment, refer to the Delivery Specification
for the SANYO product that you intend to use.
Information (including circuit diagrams and circuit parameters) herein is for example only; it is not
guaranteed for volume production. SANYO believes information herein is accurate and reliable, but
no guarantees are made or implied regarding its use or any infringements of intellectual property rights
or other rights of third parties.
This catalog provides information as of February, 2002. Specifications and information herein are subject
to change without notice.
PS No. 6507-17/17

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