Professional Documents
Culture Documents
Thick-Film Hybrid IC
STK672-080
Stepping Motor Driver (Sine Wave Drive) Output Current: 2.8 A (No Heat Sink*)
Unipolar constant-current chopper (external excitation PWM) circuit with built-in microstepping controller
Package Dimensions
unit: mm
4186
[STK672-080]
46.6
3.6
15
Features
2.0
8.5
41.2
(6.6)
1.0
0.5
4.0
Applications
25.5
12.7
Overview
142.0=28
0.4
2.9
Any and all SANYO products described or contained herein do not have specifications that can handle
applications that require extremely high levels of reliability, such as life-support systems, aircrafts
control systems, or other applications whose failure can be reasonably expected to result in serious
physical and/or material damage. Consult with your SANYO representative nearest you before using
any SANYO products described or contained herein in such applications.
SANYO assumes no responsibility for equipment failures that result from using products at values that
exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other
parameters) listed in products specifications of any and all SANYO products described or contained
herein.
STK672-080
Continued from preceding page.
<Driver Block>
External excitation PWM drive allows a wide operating
supply voltage range (VCC1 = 10 to 45 V) to be used.
Current detection resistor (0.15 ) built into the hybrid
IC.
Power MOSFETs for minimal driver loss
Motor output drive currents IOH up to 2.8 A (When Tc =
105C).
Specifications
Absolute Maximum Ratings at Tc = 25C
Parameter
Symbol
Conditions
Ratings
Unit
VCC1 max
No signal
52
VCC2 max
No signal
0.3 to +7.0
0.3 to +7.0
3.3
30
mJ
Input voltage
VIN max
IOH max
Ear max
Power loss
Pd max
Tc max
Junction temperature
Tj max
Storage temperature
Tstg
c-a = 0
105
150
40 to +125
Ratings
Unit
Symbol
Conditions
Supply voltage1
VCC1
10 to 45
Supply voltage2
VCC2
5 5%
0 to VCC2
100 (min)
Input voltage
VIH
VDSS
Phase current 1
IOH 1
Phase current 2
IOH 2
2.8
Symbol
Conditions
ICC
Vsat
RL = 12
Io ave
Ratings
min
typ
0.445
Unit
max
2.1
14
0.65
mA
V
0.5
0.56
1.5
Vdf
If = 1 A
VIH
VIL
IIH
10
IIL
125
250
510
Input voltage
VI
Pin 7
2.5
Input current
II
330
415
545
VOH
2.4
VOL
[Control Inputs]
Input voltage
Input current
[Control Outputs]
Output voltage
V
0.4
No. 6507-2/17
STK672-080
Continued from preceding page.
Parameter
Symbol
Conditions
Ratings
min
typ
max
Unit
Vref
= 1/8
100
2W1-2, W1-2
Vref
= 2/8
92
2W1-2
Vref
= 3/8
83
Vref
= 4/8
71
2W1-2
Vref
= 5/8
55
2W1-2, W1-2
Vref
= 6/8
40
2W1-2
Vref
= 7/8
21
Vref
PWM frequency
fc
100
37
47
%
57
kHz
No. 6507-3/17
M2
ENABLE 15
MoI 14
RESET 13
M3 12
CLOCK 11
CWB 10
M1
CR oscillator
Excitation mode
control
Reference clock
generation
Phase
advance
counter
PWM control
Pseudo-sine
wave generator
SUB
Current
distribution
ratio switching
Vref
VCC2
5
A
4
AB
3
B
2
BB
A13256
PG
STK672-080
No. 6507-4/17
STK672-080
Test Circuit Diagrams
Vsat
Vdf
VCC2
VCC1
6
Start
11
5
4
RL
AB
BB
STK672-080
Vref=2.5V
A
AB
B
BB
STK672-080
7
V
VCC2
13
1
A
A13257
A13258
IIH, IIL
loave, Icc, fc
VCC1
VCC2
VCC2
A
M1
M2
M3
IIH
CLK
A
CWB
IIL
RESET
ENABLE
A
2.5V
Vref
6
8
b a
Start
11
SW1
9
12
9
11
AB
B
SW2
STK672-080
STK672-080
10
13
14
Vref
ENABLE
15
BB
VCC1
SW3
15
7
fc
13
1
A13259
A13260
To measuring Io ave: With SW1 set to the b position, input Vref and switch SW2.
To measuring fc: With SW1 set to the a position, set Vref to 0 V, and switch SW3.
To measuring Icc: Set the ENABLE pin low.
No. 6507-5/17
STK672-080
Functional Description
2W1-2 Phase Excitation Drive (microstepping operation)
VCC2=5V
VCC1=10V to 45V
5
14
8
14
9
VCC2=5V
12
14
AB
B
BB
15
ENABLE
Vf 0.3V
SG
11 STK672-080
CLK
RESET
100F or higher
PG
13
+
CBW
10
MoI
14
VCC2=5V
Ro1
Simplified power-on reset circuit
(This circuit cannot be used to detect
drops in the power-supply voltage.)
RoX
Vref
Ro2
Always perform a power-on reset operation when the VCC2 supply voltage is first applied to this hybrid IC.
Ioave
IOL
IOH
0A
Motor current waveform
A13262
[Function Table]
M2
M1
M3
2 phase excitation
Forward
Reverse
ENABLE
RESET
Active low
CWB
No. 6507-6/17
STK672-080
Functional Description
External Excitation Chopper Drive Block Description
VCC1
IOFF
ION
Current
divider
Vref
A=1
L2
L1
CR
oscillator
Divider
800kHz
45kHz
S
Q Latch circuit
D1
MOSFET
Noise
filter
AND
Rs
A13263
Since this hybrid IC adopts an external excitation method, no external oscillator circuit is required.
When a high level is input to A in the basic driver block circuit shown in the figure and the MOSFET is turned on, the
comparator + input will go low and the comparator output will go low. Since a set signal with the PWM period will be
input, the Q output will go high, and the MOSFET will be turned on as its initial value.
The current ION flowing in the MOSFET passes through L1 and generates a potential difference in Rs. Then, when the Rs
potential and the Vref potential become the same, the comparator output will invert, and the reset signal Q output will
invert to the low level. Then, the MOSFET will be turned off and the energy stored in L1 will be induced in L2 and the
current IOFF will be regenerated to the power supply. This state will be maintained until the time when an input to the
latch circuit set pin occurs.
In this manner, the Q output is turned off and on repeatedly by the reset and set signals, thus implementing constant
current control. The resistor and capacitor on the comparator input are spike removal circuit elements and synchronize
with the PWM frequency. Since this hybrid IC uses a fixed frequency due to the external excitation method and at the
same time also adopts a synchronized PWM technique, it can suppress the noise associated with holding a position when
the motor is locked.
Input Pin Functions
Pin No.
Symbol
11
CLK
Function
10
CWB
15
ENABLE
Output cutoff
8, 9, 12
M1, M2, M3
13
RESET
System reset
Vref
Current setting
No. 6507-7/17
STK672-080
Input Signal Functions and Timing
CLK (phase switching clock)
Input frequency range: DC to 50 kHz
Minimum pulse width: 10 s
Duty: 40 to 60% (However, the minimum pulse width takes precedence when M3 is high.)
Pin circuit type: Built-in pull-up resistor (20 k, typical) CMOS Schmitt trigger structure
Built-in multi-stage noise rejection circuit
Function
When M3 is high or open: The phase excited (driven) is advanced one step on each CLK rising edge.
When M3 is low: The phase moves on both the rising and falling edges of the CLK signal, for a total of two steps
per cycle.
No. 6507-8/17
STK672-080
M1, M2, and M3 (Excitation mode and CLK input edge timing selection)
Pin circuit type: Built-in pull-up resistor (20 k, typical) CMOS Schmitt trigger structure
Function:
M2
M1
M3
2 phase excitation
Valid mode setting timing: Applications must not change the mode in the period 5 s before or after a CLK signal rising
or falling edge.
Mode Setting Acquisition Timing
CLK input
System clock
Mode setting
M1 to M3
Symbol
Function
14
MoI
STK672-080
Phase States During Excitation Switching
Excitation phases before and after excitation mode switching <clockwise direction>
2W1-2 phase 2 phase
A
0
28
27
25
28
B 24
8 B
5
8 B
12
20
12
16
11
12
20
17
19
A
0
28
26
28
B 24
B 24
8 B
12
3
5
8 B
23
10
12
B
9
11
19
14
13
17
15
A
A
0
21
30 0 2
28
4
26
6
24
22
8
20
10
18
12
16 14
25
B
16
31
27
28 0 4
24
30
29
28
B 24
29
18
14
18 16
20
12
20
12
16
22
10
20
A
0
30
26
28
22
A
30 31 0 1 2
3
29
4
28
5
27
30 0 2
26
6
28
4
25
26
7
6
B 24
24
8
8 B
22
10
23
20
9
1816 1412
22
10
11
21
20
12
13
19
18 17 161514
20
15
16
16
A
30
28 0 4
8
24
B 24
20
31
28
20
12
5
0
26
28
B
8 B
20
22
25
B
12
16
8
20
12
16
10
21
12
20
28 0 4
24
18
16
13
14
17
A
0
30
29
5
B 24
28
20
12
28
B
8 B
22
20
12
28
20
12
B
B
B
21
14
16
A
13
17
A
Excitation phase according to the first clock input pulse after changing the excitation mode setting (M1 to M2)
Excitation phase immediately before setting the excitation mode
A13266
No. 6507-10/17
STK672-080
Excitation phases before and after excitation mode switching <counterclockwise direction>
2W1-2 phase 2 phase
31
A
0
28
A
0 1
29
4
5
28
B 24
8 B
20
23
28 0 4
8
24
25
B 24
16
21
20
A
A
W1-2 phase 2 phase
A
0
30
12
13
1716
15
16
8 B
9
12
20
12
28
8 B
20
12
16
12
22
22
25
8 B
10
23
13
17
15
A
A
30
4
28
20
12
26
B
8 B
20
28 0 4
24
B
B
12
16
27
28 0 4
24
22
B
9
11
19
14
30
28
21
A
0
B 24
30 0 2
28
4
26
6
24
22
8
20
10
18
12
16 14
B
8
31
27
12
18 16
14
29
6
20
16
A
4
28 0 4
24
26
B 24
B 24
A
0 2
30
28
20
A
30 31 0 1 2
3
29
4
28
5
27
0
30
26
2
6
28
4
25
26
7
6
B 24
24
8
8 B
22
10
23
20
9
12
18
16 14
22
10
11
21
20
12
13
19
18 17 161514
8
20
12
16
23
10
11
12
20
19
14
18
16
A
15
A
0
A
2
3
27
B 24
28
20
12
26
B
8 B
28
20
12
B
B
10
28
20
12
B
11
16
A
19
18
A
A
A13267
No. 6507-11/17
STK672-080
Excitation Time and Timing Charts
CLK rising edge operation
2 Phase Excitation Timing Chart (M3=1)
M1 0
M1 0
M2 0
M2 0
1
0
M3 0
M3
RESET
CWB
RESET
CWB
CLK
A
CLK
A
B
B
MOI
100%
100%
71%
71%
Vref A
100%
71%
MOI
B
B
Vref A
100%
71%
Vref B
Vref B
M1 0
M1 0
M2 0
M2 0
M3 0
M3 0
CLK
CLK
MOSFET Gate Signal
RESET
CWB
RESET
CWB
A
A
B
B
100%
92%
100%
92%
71%
40%
71%
Vref A
B
B
MOI
MOI
40%
100%
92%
83%
71%
55%
40%
20%
Vref A
100%
92%
83%
71%
55%
40%
20%
Vref B
Vref B
A13268
No. 6507-12/17
STK672-080
CLK rising and falling edge operation
1-2 Phase Excitation Timing Chart (M3=0)
M1 0
M1 0
M2 0
M2 0
M3 0
M3 0
RESET
CWB
RESET
CWB
CLK
A
CLK
A
B
B
MOI
100%
100%
92%
71%
71%
Vref A
100%
71%
MOI
B
B
40%
Vref A
100%
92%
71%
40%
Vref B
Vref B
M1 0
M1 0
M2 0
M2 0
M3 0
M3 0
CLK
CLK
MOSFET Gate Signal
RESET
CWB
RESET
CWB
A
A
B
B
100%
92%
83%
71%
55%
40%
20%
Vref B
20%
Vref A
B
B
MOI
MOI
100%
92%
83%
71%
55%
40%
97%100%
88% 92%
77% 83%
71%
66%
55%
48%
40%
31%
14% 20%
Vref A
97%100%
88% 92%
77% 83%
66% 71%
48% 55%
40%
31%
14% 20%
Vref B
A13269
No. 6507-13/17
STK672-080
Thermal Design
<Hybrid IC Average Internal Power Loss Pd>
The main elements internal to this hybrid IC with large average power losses are the current control devices, the
regenerative current diodes, and the current detection resistor. Since sine wave drive is used, the average power loss
during microstepping drive can be approximated by applying a waveform factor of 0.64 to the square wave loss during 2
phase excitation.
The losses in the various excitation modes are as follows.
2 phase excitation
fclock
IOH fclock
Pd2EX = (Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)
2
2
fclock
IOH fclock
Pd1-2EX = 0.64 {(Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)}
4
4
fclock
IOH fclock
PdW1-2EX = 0.64 {(Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)}
8
8
fclock
IOH fclock
Pd2W1-2EX = 0.64 {(Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)}
16
16
fclock
IOH fclock
Pd4W1-2EX = 0.64 {(Vsat + Vdf) IOH t2 +
(Vsat t1 + Vdf t3)}
16
16
Here, t1 and t3 can be determined from the same formulas for all excitation methods.
L
t1 =
R + 0.35
R + 0.35
n (1 IOH)
VCC1
L
t3 =
R
VCC1 + 0.35
n ()
IOH R + VCC1 + 0.35
2
t2 = (t1 +t3)
fclock
7
W1-2 phase excitation t2 = t1
fclock
3
t2 = t1
fclock
15
t2 = t1
fclock
IOH
t3
t1
t2
A13270
No. 6507-14/17
STK672-080
<Determining the Size of the Hybrid IC Heat Sink>
Determine c-a for the heat sink from the average power loss determined in the previous item.
Tc max: Hybrid IC substrate temperature (C)
Tc max Ta
c-a = [C/W]
PdEX
Determine c-a from the above formula and then size S (in cm2) of the heat sink from the graphs shown below.
The ambient temperature of the device will vary greatly according to the air flow conditions within the application.
Therefore, always verify that the size of the heat sink is adequate to assure that the Hybrid IC back surface (the aluminum
plate side) will never exceed a Tc max of 105C, whatever the operating conditions are.
16
12
ien
t
40
60
C
50C
10
12
14
16
S c-a
Pd c-a
20
2m
thi
ck
10
Al
(w
ith
the
Vertical
standing type
Convection
cooling
pla
te (
sur
wit
fac
hn
ep
os
urf
ace
ain
ted
pre
par
bla
atio
n)
ck)
100
Next we determine the usage conditions with no heat sink by determining the allowable hybrid IC internal average loss
from the thermal resistance of the hybrid IC substrate, namely 25.5 C/W.
105 50
For a Tc max of 105C at an ambient temperature of 50C
PdEX = = 2.15 W
25.5
For a Tc max of 105C at an ambient temperature of 40C
105 40
PdEX = = 2.54 W
25.5
This hybrid IC can be used with no heat sink as long as it is used at operating conditions below the losses listed above.
(See Tc Pd curve in the graph on page 17.)
<Hybrid IC internal power element (MOSFET) junction temperature calculation>
The junction temperature, Tj, of each device can be determined from the loss Pds in each transistor and the thermal
resistance j-c.
Tj = Tc + j-c Pds (C)
Here, we determine Pds, the loss for each transistor, by determining PdEX in each excitation mode.
Pds = Pd/4
Since the average loss includes the loss of the current detection resistor, we take that voltage drop into consideration in
the calculation.
Vsat = IOH Ron + IOH Rs
Vdf = Vdf + IOH Rs
The steady-state thermal resistance of a power MOSFET is 15.6C/W.
No. 6507-15/17
STK672-080
fc VCC2
fc Tc
55
53
53
51
51
55
49
47
45
43
41
39
49
47
45
43
41
39
37
37
35
4
4.5
5.5
35
0
20
80
100
120
1.6
1.4
1.2
C
05
=1
Tc
0.8
5C
=2
Tc
0.6
0.4
0.2
0.5
1.5
2.5
1.4
25
1.2
Tc=
105
Tc=
0.8
0.6
0.4
0.2
0
0
3.5
0.5
1.5
2.5
2.5
2.5
IOH=2
60
1.6
0
0
40
Substrate temperature, Tc C
1.5
0.5
1.5
IOH=1A
0.5
Vref=0
0
0
10
20
30
40
0
0
50
20
400
25
=
Tc
300
250
200
150
100
50
0
0.5
1.5
60
80
100
120
450
350
40
Substrate temperature, Tc C
2.5
450
Vref=2.5V
400
350
Vref=2V
300
250
200
Vref=1
150
100
50
0
0
20
40
60
80
100
120
Substrate temperature, Tc C
No. 6507-16/17
STK672-080
Tc Pd
1.8
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
0
0
0.5
1.5
70
60
50
40
30
20
10
0
0
2.5
1.5
2W1-2ex
40
2ex
30
0
0
3.5
VCC1 : 24V
Test motor : PK264-02B
Motor current :
IOH :
2-phase excitation: 1.5 A
2W1-2 phase excitation: 2 A
With no heat sink
2
5 7 1000
200Hz
50
10
3.5
CLK
20
2.5
Motor Current (IOH) Derating Curves for the Operating Substrate Temperature Tc
60
0.5
Hold mo
de
2.5
1.5
Motor voltage: 24 V
Motor resistance (R): 0.4
Inductance (L): 1.2 mH
0.5
5 7 10000
5 7 100000
0
0
20
40
60
80
100
120
Notes The above current ranges apply when the output voltage is not in the avalanche state.
The above operating substrate temperatures (Tc) are measured when the motor is operating. Since Tc will vary depending on the ambient
temperature (Ta), the value of IOH, and whether IOH is continuous or intermittent, the actual values of Tc must be verified (measured) in an actual
operating end product.
Specifications of any and all SANYO products described or contained herein stipulate the performance,
characteristics, and functions of the described products in the independent state, and are not guarantees
of the performance, characteristics, and functions of the described products as mounted in the customers
products or equipment. To verify symptoms and states that cannot be evaluated in an independent device,
the customer should always evaluate and test devices mounted in the customers products or equipment.
SANYO Electric Co., Ltd. strives to supply high-quality high-reliability products. However, any and all
semiconductor products fail with some probability. It is possible that these probabilistic failures could
give rise to accidents or events that could endanger human lives, that could give rise to smoke or fire,
or that could cause damage to other property. When designing equipment, adopt safety measures so
that these kinds of accidents or events cannot occur. Such measures include but are not limited to protective
circuits and error prevention circuits for safe design, redundant design, and structural design.
In the event that any or all SANYO products (including technical data, services) described or contained
herein are controlled under any of applicable local export control laws and regulations, such products must
not be exported without obtaining the export license from the authorities concerned in accordance with the
above law.
No part of this publication may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying and recording, or any information storage or retrieval system,
or otherwise, without the prior written permission of SANYO Electric Co., Ltd.
Any and all information described or contained herein are subject to change without notice due to
product/technology improvement, etc. When designing equipment, refer to the Delivery Specification
for the SANYO product that you intend to use.
Information (including circuit diagrams and circuit parameters) herein is for example only; it is not
guaranteed for volume production. SANYO believes information herein is accurate and reliable, but
no guarantees are made or implied regarding its use or any infringements of intellectual property rights
or other rights of third parties.
This catalog provides information as of February, 2002. Specifications and information herein are subject
to change without notice.
PS No. 6507-17/17