Westfalia Control Unit C7-623

8164-9001-400
1198
Control Unit
C7-623
SIMATIC C7-623
7
4
DOWN
SF
BAF
DC5V
FRCE
ALARMS
UP
RUN
STOP
8
D
5
2
9
E
DIR
DEL
INS
HARD
COPY
Program
Program
Sep.
FEED
L-Test
SLUDG
E

WMS
01
PARTIAL
SMS
36
SMS
96
SERIES
1
CHECK
6
3
ESC
ACK
SHIFT
HEATER
RELEASE
HELP
ENTER

III
Subject to modification!
8164-9001-400 / 1198

IV
For your safety
Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other units.
Take special care when carrying out operations marked with

this symbol otherwise danger to life.
Observe accident prevention regulations.

The local safety and accident prevention regulations apply unconditionally to the operation of the separator.
When operating electrical apparatus, certain parts carry

dangerously high voltage.
Non-compliance with the protective measures can therefore result in
serious injury or damage.
For this reason, only suitably qualified specialists are allowed to work
on the units.
Protective measures should be taken in line with national and local regulations.
Instruction manuals
Follow the instructions given in this manual and the separator manual.
Proper and safe operation is conditional on appropriate transport and
storage conditions, correct operation and assembly as well as careful
operation and maintenance.
Operate the separator only in accordance with agreed process and operating parameters.
Maintain the separator as specified in the separator manual.
Carry out safety checks on the separator as described in chapter Safety in the separator manual.
8164-9001-400 / 1198

Liability for the function of the unit passes to the owner.

Liability for the function of the unit passes unconditionally to the owner
or operator irrespective of existing warranty periods in so far as the unit
is improperly maintained or serviced by persons other than Westfalia
Separator service personnel or if the machine is not applied in accordance with the intended use.
Westfalia Separator AG shall not be liable for damage which occurs as
a result of non-compliance with the above. Warranty and liability conditions in the Conditions of Sale and Delivery of Westfalia Separator AG
are not extended by the above.
8164-9001-400 / 1198

VI
Foreword
This instruction manual is primarily intended for persons assigned the task
of operating and maintaining the control unit. To assure safe operation it is
therefore imperative that the manual is indeed handed over to these persons.
In the event of any queries please state the model designation and the serial number (see nameplate inside the control unit).
When ordering spare parts, it aids the rapid and correct processing of your
order if you also state the circuit diagram number specified.
Typenschild / Name plate
8164-9001-400 / 1198

VII
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.3
1.4
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
3
4
Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.3
2.4
2.4.1
2.4.2
2.4.3
2.5
2.5.1
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classification specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the control unit in the control cabinet . . . . . . . . . . . . . . . . .
Loosening the fixing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
10
10
10
11
11
12
15
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3.4.1
3.4.2
3.4.3
3.5
3.5.1
3.6
3.7
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting acquainted with the operating elements . . . . . . . . . . . . . . . .
Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . .
Exiting the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entering the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
20
22
23
25
26
26
27
28
29
29
30
31
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
4.1
4.2
4.3
4.4
4.5
4.6
4.6.1
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.16.1
4.16.2
8164-9001-400 / 1198
Switching on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up separator data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the process text page . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the separator data page . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up system times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determining the separating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timer overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the timer table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up service addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up operator times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading a new program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading data from the UD 700 to the C7-623 . . . . . . . . . . . . . . . . . .
34
35
36
38
41
44
46
48
50
51
52
53
53
54
56
57
60
60
61

VIII
4.16.3 Text transfer OP-part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.16.4 Loading configured data from the programming device into
the UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
66
Programs and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2
5.2.1
5.2.2
5.3
Error messages / maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1
6.1.1
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
6.2.10
6.2.11
6.2.12
6.2.13
6.2.14
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.4
6.4.1
6.4.2
Separator-specific operating modes . . . . . . . . . . . . . . . . . . . . . . . . . .

OSA-/OSB separators with VARIZONE system . . . . . . . . . . . . . . . . .
OSA-/OSB separators with UNITROL system WMS function . . .
OSA-/OSB separators with UNITROL system SMS function
for HFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OSC separators in -02- design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OSC separators with UNITROL system WMS system . . . . . . . . .
OSC separators with UNITROL system SMS function . . . . . . . . .
OSC separators with UNITROL system SMS function for
lube oil treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flush ejection (counter 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Partial ejections (counter 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entering freely assignable times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status and error indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator motor protection (input 0.1) . . . . . . . . . . . . . . . . . . . . . . . . .
PSL Clean oil discharge (input 0.2) . . . . . . . . . . . . . . . . . . . . . . . . . . .
PSH Clean oil discharge (input 0.3) (special design) . . . . . . . . . . . .
FSH water discharge (input 0.4) (special design) . . . . . . . . . . . . . . .
LSHH Sludge tank (input 0.7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault feed pump (input 1.1) (optional) . . . . . . . . . . . . . . . . . . . . . . . . .
Fault sludge pump (input 1.3) (optional) . . . . . . . . . . . . . . . . . . . . . . .
Vibration monitoring stage 1 (input 1.6) (additional equipment) . . .
SMS System errors (input 0.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SMS Minimum separating time not exceeded (Input 0.6) . . . . . . .
HFO series operation: Selection errors . . . . . . . . . . . . . . . . . . . . . . . .
Ejection monitoring (analog output 0.0) . . . . . . . . . . . . . . . . . . . . . . . .
Temperature monitoring (analog output 0.2) . . . . . . . . . . . . . . . . . . .
Causes and action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator monitoring systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator optional auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control unit C7-623 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64
72
72
73
74
76
79
82
85
89
89
89
90
91
92
92
93
93
95
97
99
100
102
103
105
107
109
111
113
115
119
124
124
126
128
129
131
131
131
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
8164-9001-400 / 1198

General description
1.1
1.2
1.3
1.4
8164-9001-400 / 1198
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General layout plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
3
4
1.1 Application

The C7-623 control unit is used for the automatic ejection control and condition
monitoring of mineral oil separators of the series
OSA
OSB
OSC
With the electronic C7-623/A control unit total ejections of the centrifuge bowl, with
or without previous displacement of the product, are triggered at preset intervals.
The following ejection modes can be selected on the OSC separators:
partial ejections
total ejections
preselectable partial ejections followed by total ejection
With the time-dependent program cycle it is important in respect of high clarifying
efficiency and avoiding desludging losses that the separable solids content in the
product does not fluctuate widely.
The centrifuges with UNITROL system are provided with two basic monitoring systems:
Water content monitoring system - WMS
Sludge space monitoring system - SMS
Series operation is also available for two-stage HFO treatment.
Software assignment to the specific separator is carried out in the factory using a
password function.
Detailed information on the special functions is given in the respective chapters of
this manual.
The illuminated four-line LC display provides information about the operating and
malfunction condition of the separator and, depending on the programming, displays relevant process data.
1.2 Equipment
The control system comprises, in addition to the control cabinet, all complete line
fittings incorporating electrical components which are controlled or monitored by
the control unit.
These include:
the dirty oil connection,
the water connection,
the operating water connection,
additionally on UNITROL centrifuges:
- the circuit and water discharge valve
- the water sensor
- and/or the pressure switch for the bypass line in SMS function.
Optional extras:
multi-purpose thermometer PT 100 for minimum / maximum monitoring in the
dirty oil
level switch for monitoring the water discharge
process-dependent control of an external feed pump
level switch for monitoring the sludge tank
minimum and maximum level switch for controlling a sludge pump
klaxon for audible alarm
The standard C7-623 control unit is designed for single operation of purifiers or clarifiers.
If required, series operating mode can be pre-selected for two-stage HFO operation after entering a password. The MPI interfaces (Multi Point Interface) must be
cabled accordingly (cf. chapter 6.2.12 page 113 ff.).
8164-9001-400 / 1198

1.3 Control cabinet
Fig. 2
The C7-623 control unit is built into the door of the control cabinet ready for connection.
An order-specific drawing is in the appendix to this manual.
8164-9001-400 / 1198

1.4 General layout plan
1
4
8
C
6
5
11
13
10
12
3
14
Fig. 3
A
B
C
D
Water
Compressed air
Dirty oil feed
Clean oil discharge
On
special order only.
1 Control unit C7-623 and motor control for centrifuge

Motor control feed pump
Motor control sludge pump
2 Water pressure reducer
3 Feed assembly with solenoid valve for
filling, displacement and operating water
4 Compressed air control unit
5 Pneumatic 3/2-way valve with
manual adjustment and solenoid valve for control air
(fitted in the dirty oil line of the separator)
6 PT 100 oil feed min./max. temperature monitoring
7 Pressure switch (for monitoring the clean oil discharge)
8 Connections for electrical power supply
9 Klaxon
10 Water discharge valve
11 Circuit valve
12 Pressure switch - sludge space monitoring
13 Water sensor
14 Terminal box (fitted to separator)
8164-9001-400 / 1198
Westfalia Separator AG
Control system
2.1
2.2
2.3
2.4
2.4.1
2.4.2
2.4.3
2.5
2.5.1
8164-9001-400 / 1198
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Classification specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the control unit in the control cabinet . . . . . . . . . . . . . . . . .
Loosening the fixing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
10
10
10
11
11
12
15

Fig. 4 - Front view of the C7-623 control unit
Electronic control unit C7-623/A
Main switch
Lock
8164-9001-400 / 1198

Fig. 5 - Inside view of the C7-623 control unit
8164-9001-400 / 1198
Power supply module
Electronic control unit C7-623/A
Main switch
Measuring transducer 0-1 A / 4-20 mA
Terminal strip
Interface relay/collective alarm
Circuit breaker
Connecting terminals for lead

Fig. 6 - Rear view of the C7-623/A control unit - input/output definitions
8164-9001-400 / 1198

2.1 Design
The electronic control unit C7-623/A is installed in the front door.

The foil-protected keyboard allows IP 65 protection.
The control unit incorporates an illuminated LC display with 4 x 20 characters and
cursor control.
The display is equipped with continuous background illumination. The contrast of
the LC display can be altered with the keyboard.
...
SHIFT
+
... The contrast is adjusted by pressing the shift key and the +/- key.
+/As the control units can be installed at various heights, it is advisable to adjust the
LC display for optimum readability during commissioning.
The main switch and the keyboard foil with the function keys and input/output definitions are mounted below the electronic unit.
Installed on the mounting plate inside the control unit, above terminal strip X1 for
connection of all external lines, are the following devices:
24 VDC power supply unit
Current measuring transducer for ejection monitoring and current indication
Two-pole safety cut-out for the connected nominal voltage
Measuring relay for water discharge in UNITROL operating mode
Temperature/measuring transducer for product monitoring
Cable entry is from below through cable glands.
The control unit is assembled ready for operation and is wired ready to hook up.
2.2 Classification specifications
The C7-623/A control unit complies with the VDE regulations (IEC) and has been
granted acceptance certificates by the following classification societies:
Germanischer Lloyd (certificate No. 10050-98HH)
Lloyds Register of Shipping (certificate No. 98/20058)
Det Norske Veritas (certificate No. ...)
American Bureau of Shipping (certificate No. 97-MU33558-X-A1)
Bureau Veritas (certificate No. ...)
8164-9001-400 / 1198

10
2.3 Special designs
Special versions differing from the one described in this manual are available:
The electronic C7-623/A control unit can be integrated in a compact control cabinet with separator motor controls, oil and water heater controls, vibration monitoring system, pump controls etc. or in a central control room.
For centrifuges installed in explosion-hazarded areas, operation can be carried
out by means of an explosion-proof control panel mounted in the vicinity of the
centrifuge. The control unit is then installed in a room outside the danger area.
The supervisory equipment on the centrifuge such as pressure switch, flow detector and temperature switch is then connected to intrinsically safe EEx(i) circuits.
In accordance with US regulations, the C7-623/A control unit can be operated
according to FM in explosion-hazarded zones.
2.4 Assembly
1 Gasket 10.5x23x5
(Part-No. 0007-2278-750)
2 Threaded bolt M 8
(let into wall)
3 Washer
4 Rear panel of control unit
5 Washer
6 Wall
Fig.7
The control unit must be fitted either to a wall (pillar) or a frame in the vicinity of
the centrifuge.
2.4.1 Control unit
If possible, the installation site for land-based installations must be chosen so

that the sun cannot shine on the front panel impairing the readability of the display. Heating of the electronic control unit by solar radiation must also be
avoided.
When mounting the control unit on a wall, a clearance of about 20 mm should

be maintained. The fixing dimensions are given in the dimensioned drawing in
the appendix.
The fixing holes at the rear of the control unit must be sealed by means of the
gaskets supplied.
In case of shipboard installations, the unit should be mounted in a low-vibration
arrangement and must not be within the vicinity of hot pipelines.
Although the electronic control unit is protected against moisture by the protective foil and door seal, the cabinet must not, however, be installed in an excessively humid environment or damp area.
In order to maintain a constant temperature inside the control unit, the main
switch should be left on when the centrifuge is at a standstill.
If the centrifuge is installed in an explosion-hazarded area, the control unit must
be located outside the hazardous area.
8164-9001-400 / 1198

11
2.4.2 Electrical connection The control unit is rated for a connection voltage of 220 VAC. It is also available for
a 110 VAC connection voltage. When a motor starter is integrated, the operating
connection voltage is stepped down correspondingly.
Before operating the control unit, check the rated or connected voltage indicated
on the red rating plate inside the cabinet.
Make sure that the solenoid valves for operating water and control air are rated for
24 VDC.
The electrical feed to the control unit must be protected by a 10 A slow-blow fuse
or the rated currents of the motor starters must be adjusted in accordance with the
data in the circuit diagram.
External voltages
The potential-free contacts of the output modules carry external voltage (even
when the main switch is off!). They can be identified by the orange coloured wiring.
They can be included in circuits with any voltage 250 VAC.
For the switching capacity of the contacts: see 3.1
A wire cross-section of 1.0 mm2, copper, is adequate for all cables. The arrangement of the terminals on terminal strip X1 is shown in the terminal diagram in the
appendix.
The screwed glands for the electrical cables should be properly tightened and
packed with sealing compound.
2.4.3 Fuse terminals
Valve actuation is via fuse terminals with LED indicators.

When there is a short-circuit in the valve electric circuit, the fuse in the terminal responds which is indicated by the corresponding red LED. This single fuse arrangement guarantees the full functionality of the C7-623/A control unit, as the operating
voltage 24 VDC is still available. The electronic fuse in the power supply module is
not activated.
8164-9001-400 / 1198
Attention!
When the fuse monitoring responds, the function of the separator is limited (valve
does not work).
Eliminate the cause of trouble immediately!
Spare fuses 0.5 A - semi-time lag are supplied with the control cabinet.

12
2.5 Installing the control

The C7-623/A control unit has been prepared for fixed installation in a control panel
unit in the control cabi- or cabinet door.
net
Housing dimensions
240 mm x 168 mm
Mounting depth
69 mm
Control panel cutout
230.5 mm x 158.5 mm
69
240
168
230,5+0,5
1
158,5+0,5
Fig. 8
Proceed as follows:
Preferably use a Torx screwdriver, size T10.
Make a cutout in the control panel (1) (dimensions 230.5 x 158.5 mm).
8164-9001-400 / 1198

13
Fig. 9
Insert the enclosed sealing ring behind the front panel (2)(see fig. 9).
Insert the control unit into the cutout in the control panel.
Fig. 10 - Fixing bracket before engaging
Insert the four fixing brackets (3) (see fig. 10) into the guides provided.
Push the fixing brackets in until the spring engages.
8164-9001-400 / 1198

14
Fig. 11 - Fixing bracket engaged
Screw the four fastening screws enclosed with the control unit into the four fixing
brackets enclosed (4) (see fig. 11).
Tighten the four screws with the Torx screwdriver (torque 0.6 Nm).
8164-9001-400 / 1198

2.5.1 Loosening the fixing

bracket
15
Proceed as follows when loosening the fixing bracket:
Fig. 12
Loosen the screw (1).

Lift the fixing bracket (2).
Push the fixing bracket out of the guide (3).
8164-9001-400 / 1198

16
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198

17
Control unit
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3.4.1
3.4.2
3.4.3
3.5
3.5.1
3.6
3.7
8164-9001-400 / 1198
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting acquainted with the operating elements . . . . . . . . . . . . . . . .
Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of display pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exiting the system function menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Password protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entering the password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
20
22
23
25
26
26
27
28
29
29
30
31

18
3.1 Technical specifications
Ordering number
C7-623/A
EWK: P4 623 A000 11 303
WS-MS-No.
0005-4050-300
Dimensions
240 x 168 x 69 mm (H x B x T)
Installation/cutout dimensions
230.5 x 158.5+0.5 mm
Weight
1 350 g
Display
LED background illumination
STN LC display, 4 lines of 20 characters,

5 mm character height
Keyboard
Film keypad with metal domes

44 keys with 26 integrated LEDs
Inputs
16 digital, 24 VDC, range: 11-30 VDC

4 analog 4-20 mA / 0-10 VDC
Outputs
16 digital, 0.5 A each, max. total current 4 A

4 analog 4-20 mA
Serial interface
V.24 for printer connection
MPI interface
Standard MPI interface
Buffer battery
Buffer time approx. 1 year
Flash memory /
configuration memory
128 KB
RAM
128 KB
Configuration software
Step 7
B+B software
ProTool / ProTool-Lite
Power supply
24 VDC, range: 20.4 to 30.2 VDC
Input voltage with polarity reversal protection
yes
Current consumption
2.4 A max.
Safety standard
DIN EN 61131-2/IEC 1131-2
Enclosure
Unit front: IP 65 as per IEC 529

Unit housing: IP 20 as per IEC 529
Electromagnetic compatibility
EN 50081-2 / EN 50082-2
Climatic conditions
O
eration:
Operation:
Storage:
Humidity:
Tested as per DIN IEC 68-2-1/ 68-2-2

0 oC to 55 oC, vertical installation
-20 oC to +70 oC
Tested as per
er DIN / IEC 68-2-3
68 2 3
Operation/storage: 5-95% at 25 oC
Mechanical environmental
conditions
Vibration: as per DIN IEC 68-2-6

Operation: 10-58 Hz, amplitude 0.075 mm,
58-500 Hz, acceleration 9.8 m/s
Storage: 5-9 Hz, amplitude 3.5 mm,
9-500 Hz, acceleration 9.8 m/s
Shock: as per DIN IEC 68-2-29
Semi-sinusoidal 100 m/s2 (10 g), 16 ms,
100 shocks
8164-9001-400 / 1198

19
3.2 Getting acquainted with the operating elements
SIMATIC C7-623
7
8
D
4
DOWN
ALARMS
UP
1
SF
BAF
DC5V
FRCE
RUN
STOP
Program
Program
Sep.
FEED
L-Test
SLUDGE
WMS
01
SMS
36
PARTIAL
SMS
96
SERIES
1
DIR
DEL
INS
CHECK
ESC
ACK
SHIFT
HEATER
RELEASE
Fig. 13
The operating interface consists of:

1 Display
2 Softkeys
3 Status and fault indicator
5 System keys
4 Function keys
HELP
8164-9001-400 / 1198
HARD
COPY
2
3
ENTER

20
3.2.1 Function keys
Key
The function keys have a global function: The actions which can be triggered are
independent of the display. They each incorporate an LED which gives information
on the state of the respective function.
Key designation
Description
Separation program Off
This key closes the feed valve in separating mode and

empties the bowl.
Program
On the OSC separators two total ejections are triggered

automatically.
Ejections are indicated by the LED.
Separation program ON
Program
This key starts the separating program.

When the ejection program has run the feed valve is
opened.
No start is possible if the separating temperature has

dropped below the minimum value.
The LED lights up in ejection and separating mode.
Lamp test
L-Test
This key starts a function test of all key LEDs and any external pilot lamps.
The following LEDs are not tested:
SF
DC5V
RUN
BAF
FRCE
STOP.
WMS
01
Water Content Monitoring System

(WMS)
When commissioning a UNITROL centrifuge, the WMS

function can be assigned to the centrifuge (-01-) after entering a password.
The WMS function is visible in the display.
For details see chapter 5.1.5, page 79.
Sludge Monitoring System SMS-HFO

SMS
36
When commissioning a UNITROL centrifuge, the SMS

The SMS function is visible in the display.
Sludge Monitoring System SMS-LO

SMS
96
When commissioning a UNITROL centrifuge, the SMS

The SMS function is visible in the display.
Series operation
SERIES
When operating HFO separators in series, two control systems can be preselected within the MPI network for this
treatment mode.
The SERIES key on each control unit must be activated.
8164-9001-400 / 1198

Key
Key designation
Description
System test WMS or SMS
In separating mode repeated pressing of this key will initiate a check of the water discharge (WMS) or ejection by
means of SMS, depending on which of the functions has
been preselected.
Separator status
This key has no function.
CHECK
Sep.
21
The LED in the key shows the actual status of the separator:
Permanent lighting: operation
Slow flashing: fault from motor protection
Rapid flashing: start-up phase
Status indication feed pump

The LED in the key shows the actual status of the feed
pump:
Rapid flashing: pump post-running
Status indication sludge pump
FEED
SLUDGE
The LED in the key shows the actual status of the sludge
pump:
Rapid flashing: pump post-running
Preselection partial ejection
OSC separators allow partial ejections.
PARTIAL
To do this, preselect the number of partial ejections on counter Z1 to be triggered before the total ejection and then
press the key PARTIAL.
Process screen
This key calls up the process screen from any selected display page (display page 3/1) and shows the current separating data.
Heater release
Pressing this key releases an optional heating system

which is then process-dependently controlled.
The function is signalled by the LED.
HEATER
RELEASE
Attention:
Pay attention to minimum separating temperature!
Special function
This key is programmed specifically for the contract and is

described in the appendix.
Special function
This key is programmed specifically for the contract and is

described in the appendix.
8164-9001-400 / 1198

22
3.2.2 Softkeys
The softkeys have a local function: The actions which can be triggered are dependent on the screen currently displayed and are shown by an icon on the screen
above the key.
Example of triggering an action in the softkey menu:
MODE: STOP
MENU
DOWN
ALARMS
UP
Fig. 14
UP
Press the UP key to execute the Menu function.
The functionality of the individual softkeys is described in the corresponding displays.

DOWN
Softkey DOWN
This key is normally used in the display to access the previous level.
Other functions are picture-dependent and are shown in the display.
ALARMS
Softkey ALARMS
Picture-dependent function key as per display.
On the process page (display page 3/1) you can use this key to call
up the alarm message buffer.
Picture-dependent function key as per display.
UP
Softkey UP
This key is normally used in the display to access the next level.
Other functions are picture-dependent and are shown in the display.
8164-9001-400 / 1198

23
3.2.3 System keyboard
Note:
Pressing several keys at the same
time may lead to incorrect entries.
8
D
4
1
9
E
5
A
6
B
DIR
DEL
INS
HARD
COPY
ESC
ACK
SHIFT
HELP
ENTER
Fig. 15
Moves cursor to the left
Moves cursor to the right
Moves cursor upwards
Moves cursor downwards
Note:
The cursor keys have a repeat function: When the key is depressed
the entry is repeated after a short delay until the key is released.
8164-9001-400 / 1198

24
Numeric ....
...
9
+/-
SHIFT
ESC
ENTER
ACK
INS
DEL
HELP
.... key block for inputting values

When the SHIFT key is pressed you can enter alphanumeric characters A to F.
Change-sign key
This key is used to alternate between the plus and minus sign.
Shift key
This key is used to activate the alternate function of double-function
keys.
The LED goes on when the change-over function is activated.
Cancel key (Escape)
This key
cancels already started functions,
deletes already entered characters for a value input,
switches back to previous menu,
changes operating levels.
Confirm
This key
accepts and exits an entry,
switches from message level to picture level.
Acknowledgement key
Acknowledges the currently indicated alarm message or all messages of an acknowledgement group; this does not eliminate the
fault.
The LED remains on as long as at least one unacknowledged alarm
message is queued.
Insert / delete key
This key is used to enter a blank at the cursor position for alphanumeric entries. All following characters are shifted to the right by one
position.
When you simultaneously press the SHIFT key, you can delete the
character at the cursor position for alphanumeric entries. All following
characters are shifted to the left by one position.
Info key
Opens a help text for the selected object (e. g. message, input field).
The LED only goes on when a help text is available for the selected
object.
Displays contents
This key is used to call up the screen directory.
DIR
HARD
COPY
Print (hardcopy)
This key serves to output the content of the current display via a connected printer (optional).
8164-9001-400 / 1198

3.3 Overview of display

pages
25
The control functions can be seen in the different display pages. Proceed as follows
to view the display pages:
Press the DIR key to get a display of all configured pages
DIR
or ...
... select the desired screen.
Open the desired screen.

ENTER
The following table gives an overview of the available display pages.
Display
page
Main menu
Display
page
1/1
Start menu
1/2
Program version
2/1
Separator data
2/2
Pump status
3/1
Process data total ejection
3/2
Process data partial ejection
4/1 4/5
Separator operating data
5/1 5/19
Timer table
6/1 6/2
Counter table
7/1 7/8
Digital inputs
8/1 8/8
Digital outputs
9/1 9/4
Analog inputs
Submenu
10/1 10/2 Analog outputs

11/1 - 11/8
Service information
12/1 12/8 Service information, operating hours

13/1
Option for special function
14/1 14/5 User times (setting without password)

15/1 15/5 System settings, language, alarms,
transfer
Note:
The process data on the display page 3/1 can be called up directly from every display page by pressing the Process screen key.
8164-9001-400 / 1198

26
3.4 Selecting operating

modes
You can call up the system function menu from every operating level. The following
menus are available in the system function menu:
C7-CPU operating mode selection
- RUN-P
- RUN
- STOP
- MRES
DI/DO status indication
3.4.1 Calling up the system

function menu
...
SHIFT
... Simultaneously press the shift key and the help key.
HELP
Note:
The LED in the shift key goes out again when you press the help key.
The display shows the system function menu:
SIMATIC C7
SYSTEM FUNCTIONS
KEY
DOWN
DI/DO
ALARMS
UP
Fig. 16
8164-9001-400 / 1198

3.4.2 Calling up the system

function menu
27
DOWN
Press the DOWN key.
The display shows the menu C7-CPU operating modes:
MODE: STOP
RUNP
DOWN
RUN
ALARMS
STOP
MRES
UP
Fig. 17
8164-9001-400 / 1198
Key
Operating
mode
Description
DOWN
RUNP
The CPU processes the user program.

Using a programming device (PD) programs and data
can be
uploaded from the C7-CPU (C7 PG),
transferred to the C7-CPU (PG C7).
ALARMS
RUN
The CPU processes the user program.

Programs and data in the C7-CPU can be uploaded
with the PG/UD 700 (C7 PG/UD).
The program and data can neither be loaded nor modified.

28
Key
Operating
mode
STOP
Description
The C7-CPU does not process a user program.
Programs can
be uploaded from the C7-CPU with the programming
device (C7 PG),
transferred to the C7-CPU (PG C7).
Note:
The operating mode STOP is valid only for the
C7-CP, not for the C7-OP. Further processing with the
C7-OP is possible.
UP
3.4.3 Exiting the system

function menu
ESC
MRES
Memory reset:
Resetting the C7-CPU requires a special operating
sequence of the modes STOP and MRES. This
function requires specialist knowledge.
Press the ESC key to exit the system function menu or the menu
C7-CPU operating modes.
8164-9001-400 / 1198

3.5 Password protection
29
Certain entries and functions require prior entry of a password.

You will be prompted to enter a password if you
press a key to which a password-protected function is assigned,
write in password-protected input fields.
Note:
You can obtain the password from Westfalia Separator AG.
3.5.1 Entering the password
PASSWORD ENTRY
...
0
9
... Enter the password using the numerical keys.

For security reasons, the entered digits are displayed as asterisks *.
Confirm the entry or ...

ENTER
... cancel the entry.

ESC
After you have entered a valid password, you can use the password-protected function for two minutes. After this time your access right is cancelled and the password must be reentered if necessary.
This symbol is used in the manual to refer to the procedure described
above, that means:
Enter the password as described above.
Multiple password-protected entries during the 2 minute session do not require
you to enter the password again.
8164-9001-400 / 1198

30
3.6 The start screen
1
2
22.10.98
16:30:11
OSC-15/50
Westfalia Separator
<<
LOGOUT LOGIN >>
3
8
4
DOWN
ALARMS
UP
Fig. 18
1 Current date
2 Preselected separator model
3 Company name
4 Exit password level (DOWN key)
5 Terminate password function (ALARMS key)
6 Call up password (key )
7 Call up password level (UP key)
8 Current time
8164-9001-400 / 1198

3.7 Interfaces
31
The plug and socket connectors (interfaces) required for connecting the various inputs and outputs of the C7 are provided.
Attention:
Use only approved shielded cables for wiring the analog inputs and outputs as well
as the IM, V.24 and MPI interfaces.
2
l
4
5
6
7
Fig. 19
1 IM port
2 Analog inputs
3 Analog outputs
4 AUX digital inputs
5 Serial interface V.24 (e. g. for printer)
6 Digital inputs (top)
7 Digital outputs (bottom)
8 DI/DO 24 VDC power supply
l left
o top
u bottom
r right
8164-9001-400 / 1198

32
Fig. 20
1 MPI interface
8164-9001-400 / 1198

33
Operation
4.1
4.2
4.3
4.4
4.5
4.6
4.6.1
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.16.1
4.16.2
4.16.3
4.16.4
8164-9001-400 / 1198
Switching on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up separator data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the process text page . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the separator data page . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up system times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determining the separating time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timer overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the timer table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up digital outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up service addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up operator times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calling up the system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading a new program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading data from the UD 700 to the C7-623 . . . . . . . . . . . . . . . . . .
Text transfer OP-part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading configured data from the programming device into
the UD 700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
35
36
38
41
44
46
48
50
51
52
53
53
54
56
57
60
60
61
64
66

34
4.1 Switching on the control unit
When you switch on the power supply the C7 control unit performs a self-test. When
the control unit has started correctly the following message is displayed:
SIMATIC C7-623 V1.20
4 x 20 Characters 5 mm
Press ENTER to switch to the start screen:

ENTER
22.11.97
16:30:11
OSC-15/10
Westfalia Separator
<<
LOGOUT LOGIN >>
Display page 1/1 (start screen)
Contrast adjustment
SHIFT
Press the shift key.

The LED goes on.
Press the +/- key to adjust the contrast.
+/SHIFT
Press the shift key.

The LED goes out.
Calling up display pages

Press the DIR key to call up the directory.
DIR
...
... navigate to the desired display page using the cursor keys.
ENTER
Press ENTER to open the desired display page (overview see

page 25).
8164-9001-400 / 1198

4.2 Start screen
35
When the control unit has started correctly, you enter the start menu (display
page 1/1):
22.11.97
16:30:11
OSC-15/10
Westfalia Separator
<<
LOGOUT LOGIN >>
Display page 1/1 (start screen)
Press the Cursor down key to call up the next submenu:
MINERAL OIL SYSTEMS

Program version
8104-7623-700
Version: 10/98
Da
Display page 1/2 (Program version)
Always state the current program version when contacting Westfalia Separator for
support.
Press the Cursor up key to return to the start menu.
UP
8164-9001-400 / 1198
Press the UP key to access display page 2/1 (Separator data).

36
4.3 Calling up separator

data
OSC 15/10
ready f. operation
OP data:
12A/4800 rpm
Starting time:
300 sec
Mode:
Single VARIZONE
Line
1
Display page 2/1 (separator

data)
Description
Separator model
The separator model is entered at the factory.
The current status of the separator is displayed. Possible states are:
Off
Separator is not switched on.
Acceleration
The separator is in the start-up phase; process start is not possible.
Ready f. operation (ready for operation)
The separator has reached its rated speed; the separating process can
begin.
Separation
Separator is in separating mode; the product feed is open or the ejection
program is running.
PTC alarm
The motor protection has responded; power has been cut off to separator and the feed valve closed.
Operating data:
Current
The actual separator current is displayed. The current values are different in the start-up, ejection and operating cycles.
Bowl speed (optional)
If a proximity switch is retrofitted to the separator, the current bowl
speed is displayed.
Elapsing start-up time

During the separator acceleration phase the elapsing start-up time is displayed in seconds. The separator is ready for operation when the display
shows 0 sec. Preselection is made on timer 10.
8164-9001-400 / 1198

37
Line
4
Description
Preselected mode (separator operating function)
The separator operating mode is set at the factory. The following displays
are possible:
Single VARIZONE
The separator is run in single operation as VARIZONE (-02-).
WMS (Water Content Monitoring System)
The separator is run with activated water content monitoring system
(-01-).
(Further details are given in the separator manual.)
SMS-HFO (Sludge Monitoring System)
The separator is run with activated sludge space monitoring system
(-36-).
SMS-LO (Sludge Monitoring System)
The separator is run with activated sludge space monitoring system
(-96-).
WMS series
The separator is operated as the first stage in series operation with a
separator equipped with SMS. Signal exchange is via the MPI interface.
SMS series
The separator is run as the second stage in series operation with a separator equipped with WMS. Signal exchange is via the MPI interface.
Press the key Cursor down to access the submenu which displays
the current status of optional feed or sludge pumps.
Feed pump status

Operation
Sludge pump status
Off
Display page 2/2 (pump status)
Possible displays for feed pump and sludge pump (in line 2 and 4):
Off
Operation
Fault
Press the Cursor up key to return to display page 2/1.
UP
8164-9001-400 / 1198
Press the UP key to access display page 3/1 (process data total
ejection).

38
4.4 Calling up the process

text page
Program:
Ready f. operation
Step:
Circulation
Product temp.:
097 _C
Sep. time:
3600 s
Line
Display page 3/1 (process data

total ejection)
Description
The current status of the program cycle is displayed. Possible states are:
Off
Program cycle is not activated.
Acceleration
The program cycle is in the start-up phase; process start is not possible.
Ready f. operation (ready for operation)
Program cycle has reached operating speed; the separating process
can begin.
Separation
Separator is in process mode; the product feed is open or the ejection
program is running.
PTC alarm
The motor protection has responded; power has been cut off to separator and the feed valve closed.
Depending on the operating status of the separator, the current program

cycle (step) is shown in the display.
The possible display texts are described below depending on operating
mode:
Circulation
The feed valve is in recirculation mode. The separator is in start-up or
fault mode or the process has not been initiated.
Waiting
The separating process has been initiated.
Displacement
The bowl contents are displaced without loss by opening the displacement water valve.
Waiting after displacement
There is a delay time of 5 s after displacement.
Total ejection
The bowl sludge space is emptied by actuating the operating water
valve.
Speed recovery
The speed drop occurring during ejection is compensated for.
Filling
The filling process creates the required water seal on the VARIZONE
and UNITROL separators in 96 mode.
Waiting after filling
After the filling process there is a delay time of 5 s.
Feed - open
The separating process is activated.
8164-9001-400 / 1198

39
Line
Description
Product temperature
The current product feed temperature is displayed in degrees Celsius.
Separating time
The elapsing separating time is displayed here in seconds. When a 0
reading is displayed, an ejection cycle is triggered automatically.
In partial ejection mode press the Cursor down key to call up the
submenu:
Partial ejection:
4
Step:
Circulation
Product temp.:
097 _C
Sep. time:
3600 s
Line
Display page 3/2 (process data partial

ejection)
Description
Partial ejection counter (only for OSC separators)

The number of partial ejections is displayed. When the display shows a
0 reading, the next ejection is performed as a total ejection.
Depending on the operating status of the separator, the current program

cycle (step) is shown in the display.
The possible display texts are described below depending on operating
mode:
Circulation
The feed valve is in recirculation mode. The separator is in start-up or
fault mode or the process has not been initiated.
Waiting
The separating process has been initiated.
Displacement
The bowl contents are displaced without loss by opening the displacement water valve.
There is a delay time of 5 s after displacement.
Total ejection
The bowl sludge space is emptied by actuating the operating water
valve.
Speed recovery
The speed drop occurring during ejection is compensated for.
Filling
The filling process creates the required water seal on the VARIZONE
and UNITROL separators in 96 mode.
After the filling process there is a delay time of 5 s.
Feed - open
The separating process is activated.
8164-9001-400 / 1198
Product temperature
The current product feed temperature is displayed in degrees Celsius.

40
Line
4
Description
Separating time
The elapsing separating time is displayed here in seconds. When a zero
reading is displayed, an ejection cycle is triggered automatically.
...
0
9
... On the counter display page you can use the numerical keys to preselect the number of partial ejections until a total ejection within the
setpoint range.
The counter registers each partial ejection and counts backwards until the value
zero is reached; the desired total ejection is then triggered.
The preselected setpoint is then automatically reset.
Press the Cursor up key to return to display page 3/1.
UP
Press the UP key to access display page 4/1 (separator operating

data).
8164-9001-400 / 1198

4.5 Calling up the separator data page
41
Sep. operating data:

OP-h:
14567 h
Ejections:
1234
Starts:
87
Line
Display page 4/1 (separator operating

data)
Description
Header for the display page
Operating hours
The number of separator operating hours is displayed here. This hour
count is the basis for the required service actions (see separator manual).
Number of ejections
The number of executed total ejections is shown in this line.
Number of starts
The number of properly completed starts is shown in this line.
WMS/per.:
WMS/tot.:
SMS/per.:
SMS/tot.:
Line
8164-9001-400 / 1198
11
123
0
4
Display page 4/2
Description
Number of WMS responses per separation unit

On UNITROL separators with activated water content monitoring system,
the number of water discharges per preset separating time is registered.
In the case of manual termination of the separation process, the displayed
value is reset to zero.
Number of WMS responses

On UNITROL separators with activated water content monitoring system,
the number of water discharges is continuously registered. The value displayed cannot be reset.
Number of SMS responses per separation unit

On UNITROL separators with activated sludge space monitoring system
the number of ejections triggered by SMS per preset separating time is
registered. In the case of manual termination of the separation process,
the displayed value is reset to zero.
Number of SMS responses

On UNITROL separators with activated sludge space monitoring system
the number of ejections triggered by SMS is continuously registered. The
displayed value cannot be reset.

42
PTC
PAL
PAH
FSH
Line
alarms:
alarms:
alarms:
alarms:
3
5
2
5
Display page 4/3
Description
PTC alarms
This alarm is registered when the separator is shut down by the PTC
thermistors integrated in the windings of the separator motor.
PAL alarms
This alarm is registered when the separation process is stopped by the
minimum pressure switch installed in the clean oil discharge.
PAH alarms
maximum pressure switch installed in the clean oil discharge.
(optional extra)
FSH alarms
max. level switch installed in the water discharge.
(optional extra)
LSHH alarms tank

TSL alarm:
TSH alarm:
ISL eject. monit.
Line
33
11
9
22
Display page 4/4
Description
LSHH sludge tank

level limit switch high/high installed in the sludge tank.
TSL product feed-temperature

PT 100 temperature feelers (Multi-purpose thermometer) installed in the
feed.
8164-9001-400 / 1198

43
Line
Description
TSH product feed-temperature

PT 100 temperature feelers (Multi-purpose thermometer) installed in the
feed.
Ejection monitoring
This alarm is registered when the ejection program is interrupted by response of the current monitoring device.
Vibration stage 1
Vibration stage 2
Line
0
0
Display page 4/5
Description
Vibration stage 1
optionally installed vibration switch.
Vibration stage 2
This alarm is registered when the separator is shut down by the optionally
installed vibration switch.
Press the Cursor up key to scroll back to the previous display stage.
UP
8164-9001-400 / 1198
Press the UP key to access display page 5/1 (timer table).

44
4.6 Calling up system

times
All times on display pages 5/1 to 5/19 are adjustable. These display pages are
password-protected (for password entry see page 29)
System times
T00: Partial ejection
P:
7200 s
A:
4444 s
Display page 5/1
P: Preset
A: Actual; run from the setpoint to 0
Enter the password (cf. page 29).
...
... Enter the desired setpoints behind the preset value P using the numeric keyboard.
Scroll through the timer table below by pressing the Cursor down
key.
Timer-No. Functions
T00
Partial ejection
T01
Displacement
Setpoints
Actual
values
0s
T01 (01)
Displacement - UNITROL with WMS
0s
T01 (02)
Displacement - VARIZONE
0s
T01 (36)
Displacement - UNITROL with SMS
0s
T01 (96)
Displacement - UNITROL-LO with SMS
0s
T02 (01)
Filling - UNITROL with WMS
0s
T02 (02)
Filling - VARIZONE
0s
T02 (36)
Filling - UNITROL with SMS
0s
T02 (96)
Filling - UNITROL-LO with SMS
0s
T03
Waiting after start
5s
T04
Total ejection
T05
Speed recovery after total ejection
T06
Closing water pulse
T07
Alarm delay
T08
0s
8164-9001-400 / 1198

45
Timer-No. Functions
T09
T10
Separator acceleration
T11
Bridging alarm after ejection
T12
Waiting after first ejection

(only on OSC separators)
T13
Speed recovery after partial ejection
T14
Pause closing water pulse
T15
Circulation valve closed
T16
Circulation valve open
T17
System test WMS/SMS
T18
LSHH sludge tank
T19
not assigned
T20
Separation
T21
Minimum Separating time with active SMS
T22
Monitoring time with active SMS
T23
Post-run feed pump
T24
Post-run sludge pump
T25
not assigned
T26
not assigned
T27
PSL delay SMS
T28
Ejection monitoring
T29
Forced ejection
T30
not assigned
T31
not assigned
T32
not assigned
Setpoints
Actual
values
The exact setpoints for the corresponding separator are given in the table on
page 48.
8164-9001-400 / 1198
Attention:
Only alter the timers in passive state.
In the active state the previously set time will first run down; the time change will
only become effective when next activated.
All preset times run down from the entered setpoint to zero and activate the programmed function.

46
UP
Press the UP key to access display page 6/1 (counter function).
4.6.1 Determining the sep- When using time-dependent automatic control programs, accurate setting of the
separation time (time between ejection cycles) is only possible if the throughput caarating time
pacity and solids loading in the feed remain constant. If this is not the case, it may
be necessary to correct the settings during operation.
The separating time depends on
the preselected operating mode (partial or total ejection mode),
the solids loading in the feed,
the consistency of the solids,
the effective sludge space volume in the bowl,
the separator throughput and
the desired bowl cleaning effect.
The recommended time settings for the different separator models and their special
functions are given in the table in chapter 4.7 on page 48.
Given constant conditions, the separating time can be determined by calculation
or with the aid of the diagram (see overleaf).
Example for calculating the separating time:
Given:
Wanted:
Solids loading
0.05%
Sludge space volume
1.5 l
Sludge space with 75 % utilization
1.13 l
Throughput capacity
Vo =
2 000 l/h
Separating time
? min
The separating time to be adjusted is calculated as follows:

V
1.13
t = S 60 S 100 = S 6 000 = 67.8 min = 1.1 h
V S p
2 000 S 0.05
8164-9001-400 / 1198

47
Example for graphic determination of the separating time
Separator throughput Vo [l/h]
Solids loading in the feed p [%]
Running time of separator t [min]
Sludge space V [l]
Fig. 21
8164-9001-400 / 1198
48
4.7
Timer overview
Timer
Timer function
No.
No
0
Partial ejection
Displacement
Filling
OSC 4/5
OSC 15/10
OSC 30/25
OSC 50/40
OSA 7
OSA 20
OSB 35
Pass- 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96
word
DB 20
DB 21
DB 22
DB 23
DB 24
DB 25
DB 26
2
free
1.5 1 1.5 25
4 4 4 30
10 8 10 40
22 16 18 70
5 3 4 20
7 4 5 40
12 8 9 70
free
1 - - 0.3
3 - - 5
6 - - 15
16 - - 30
3 - - 5
4 - - 20
8 - - 30
Waiting after program start
10
10
10
10
10
10
10
Total ejection
2.5
3.5
3.5
10
10
10
Speed recovery after total

ejection
25
25
25
25
25
25
25
Closing water pulse
0.08
0.18
0.18
0.18
0.18
0.18
0.18
Alarm delay
20
20
20
20
20
20
20
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
Separator start-up
free
240
240
480
600
360
480
600
11
Bridging after ejection
free
30
30
30
30
30
30
30
12
Waiting after 1st ejection

(OSC models)
10
10
10
10
13
Speed recovery after partial

ejection
10
10
10
10
14
Pause closing pulse
600
600
600
600
600
600
600
15
Circulation valve closed
60
60
60
60
60
60
60
16
15
15
15
15
15
15
15
17
System check (SMS)
1.5
18
LSHH sludge tank
19
not assigned
20
Separation
21
Minimum separating time

(SMS)
22
not assigned
23
OSC 4/5
OSC 15/10
OSC 30/25
Pass- 02 01 36 96 02 01 36 96 02 01 36 96
word
DB 20
DB 21
DB 22
OSC 50/40
OSA 7
OSA 20
OSB 35
02 01 36 96 02 01 36 96 02 01 36 96 02 01 36 96
DB 23
DB 24
DB 25
DB 26
10
10
10
10
10
10
10
7200
7200
7200
7200
7200
7200
7200
600
600
600
600
600
600
600
Post-run feed pump
900
900
900
900
900
900
900
24
Post-run sludge pump
10
10
10
10
10
10
25
Vibro 1
26
Vibro 2
27
PSL delay (SMS)
10
10
10
10
10
10
10
28
Ejection monitoring
1.5
29
not assigned
30
not assigned
31
not assigned
free
Timer
Timer function
No.
49

50
4.8 Calling up the timer

table
All times on display pages 6/1 to 6/2 are adjustable.

Z1: Flush ejection
P:
5
A:
2
Display page 6/1 (counter table, Z1)
Z2: Partial ejection

on OSC models
P:
5
A:
2
The elapsing actual values are behind A.

...
0
... Enter the desired setpoints behind the preset value P using the numeric keyboard.
Timer-No. Functions
Setpoints
Z1
Number of total ejections to flush ejection
Z2
Number of partial ejections to total ejection

(only on OSC separators)
Z3
vacant
Z4
vacant
Z5
vacant
Z6
vacant
Z7
vacant
Z8
vacant
Z9
vacant
Actual
values
Press the Cursor up key to scroll back to the previous display page.
UP
Press the UP key to access display page 7/1 (digital inputs).
8164-9001-400 / 1198

4.9 Calling up digital inputs
51
All digital inputs are shown on display pages 7/1 to 7/4.

Scroll through the list below by pressing the Cursor down key.
Input-No.
Functions
Terminal
strip
Status
DI 0.0
Separator in operation
1X2. 01/02
DI 0.1
Separator malfunction
1X2. 03/04
DI 0.2
PSL clean oil discharge
1X2. 05/06
DI 0.3
PSH clean oil discharge
1X2. 07/08
DI 0.4
FSH water discharge
1X2. 09/10
DI 0.5
WMS - UNITROL
1X2. 11/12
DI 0.6
SMS - UNITROL
1X2. 13/14
DI 0.7
LSHH sludge tank
1X2. 15/16
DI 1.0
Feed pump operation
DI 1.1
Feed pump malfunction
DI 1.2
Sludge pump operation
DI 1.3
Sludge pump malfunction
DI 1.4
LSH sludge tank for pump start
1X2. 27/28
DI 1.5
LSL sludge tank for pump stop
1X2. 29/30
DI 1.6
Vibration stage 1
1X2. 31/32
DI 1.7
Vibration stage 2
1X2. 33/34
UP
8164-9001-400 / 1198
Press the UP key to access display page 8/1 (digital outputs).

52
4.10 Calling up digital outputs
All digital outputs are shown on display pages 8/1 to 8/4.

Input-No.
Functions
Terminal
strip
Status
DO 0.0
Product valve
1X2. 39/40
DO 0.1
Displacement and filling water valve
1X2. 41/42
DO 0.2
Operating water valve
1X2. 43/44
DO 0.3
Steam valve/heater interlocking

(optional)
1X2. 45/46
DO 0.4
Circulation valve - UNITROL
1X2. 47/48
DO 0.5
Water discharge valve - UNITROL
1X2. 49/50
DO 0.6
Lamp test (optional)
1X2. 51/52
DO 0.7
Collective alarm
1X2. 53/54
DO 1.0
Separator off
DO 1.1
Feed pump off
DO 1.2
Sludge pump off
DO 1.3
vacant
DO 1.4
vacant
DO 1.5
vacant
DO 1.6
vacant
DO 1.7
vacant
UP
Press the UP key to access display page 9/1 (analog inputs).
8164-9001-400 / 1198

4.11 Calling up analog inputs
53
All analog inputs are shown on display pages 9/1 to 9/4.

Input-No.
Functions
Terminal strip
AI 0.0
Motor current and ejection monitoring
1U3 6 / 7
AI 0.1
Bowl speed (optional)
AI 0.2
Product temperature min / max
1X2. 63 / 24W11
AI 0.3
Vibration (optional)
1X2. 66 / 24W11
UP
4.12 Calling up analog outputs
Press the UP key to access display page 10/1 (analog outputs).
All analog outputs are shown on display pages 10/1 to 10/4.

Input-No.
Functions
AO 0.0
vacant
AO 0.1
vacant
AO 0.2
vacant
AO 0.3
vacant
Terminal strip
UP
8164-9001-400 / 1198
Press the UP key to access display page 11/1 (Service addresses).

54
4.13 Calling up service addresses
The operating hours of the separator are shown on display page 11/1; the service
addresses with phone and fax numbers are shown on display pages 11/2 to 11/8.
Further service information as well as spare parts orders are available in the Marine
After-Sales Service Center, Hamburg on:
Tel.: ++49 (0) 73 91 56
Fax: ++49 (0) - 73 80 585
Service
Separator operating hours
Total-h:
123
Interv.-h:
0
Line
Display page 11/1
Description
Registration of the operating hours as a function of the release contact of

the motor starter via input 0.0.
If the unit has to be exchanged for maintenance reasons the operating

hours of the separator can be transferred to the replacement unit; this
function is password-protected. (For password entry see page 29.)
Marine After-Sales
Service Center
Hamburg:
++49 (0) 40 739156
Display page 11/2
Great Britain:
Tel: ++4401908-313366
Fax: ++4401908-221556
Display page 11/3
Netherlands:
Tel: ++31 485 395911
Fax: ++31 485 322211
Display page 11/4
8164-9001-400 / 1198

55
Norway:
Tel: ++47 22 183044
Fax: ++47 22 182323
Display page 11/5
Singapore:
Tel: ++65 4564805
Fax: ++65 64576
Display page 11/6
Japan:
Tel: ++81 5453 3761
Fax: ++81 5453 3767
Display page 11/7
USA:
Tel: ++01 201 7844 355
Fax:++01 201 7844 409
Display page 11/8
UP
8164-9001-400 / 1198
Press the UP key to access display page 12/1 (Service information).

56
4.14 Calling up operator

times
All times on display pages 14/1 to 14/5 can be overwritten by the operator. No password is required.
Operator times
(without password)
T20: Separation
P: 7200 s
A: 4444 s
Display page 14/1
P: Preset
A: Actual
The operator times may have to be optimized to suit system or product requirements. The operator times are listed in the table below:
Timer-No. Functions
T20
Separation
T01 (01)
Displacement - UNITROL with WMS
T01 (02)
Displacement - VARIZONE
T01 (36)
Displacement - UNITROL with SMS
T01 (96)
Displacement - UNITROL-LO with

SMS
T 02 (01)
Filling - UNITROL with WMS
T 02 (02)
Filling - VARIZONE
T 02 (36)
Filling - UNITROL with SMS
T 02 (96)
Filling - UNITROL-LO with SMS
T10
Separator start-up
T11
Bridging alarm
Setpoints
Actual values
7 200 s
0s
0s
600 s
0s
min. 60 s
for 2-stage
operation
Attention:
The operator times are part of the system times which are adjusted on the display
pages 5/1 to 5/19 (see chapter 4.6 on page 44).
8164-9001-400 / 1198

4.15 Calling up the system

settings
57
You can alter the system settings on display pages 15/1 to 15/5.
System settings
Language
Alarms
Transfer
Display page 15/1 (System settings)
Alarm message
buffer
|
Text
<|>
<|> Amount
Display page 15/2
The following functions are password-protected (for password entry

see page 29).
DOWN
no function
ALARMS
Viewing the alarm message buffer

The following information is displayed here:
the alarm messages with code number
date and time of the faults and acknowledgments.
List of the programmed alarm messages with code number
UP
Overview of the number of faults
8164-9001-400 / 1198

58
Edit
|
<|>
Passwords
Logout
Login
|
Time
<|>
<|> Date
Display page 15/3
DOWN
Define password level 0 to 9.
ALARMS
Call up password entry.
Back to start screen after password entry.
UP
Set time and date.
German
|
English
|
|
Spanish
<|>
<|>
<|> SELECT
Display page 15/4
DOWN
Language selection German
ALARMS
Language selection English
Language selection Spanish or French
UP
Display of the selected language
8164-9001-400 / 1198

59
MPI transfer
|
Offline
|
|
Online
<|>
<|>
<|>
DOWN
Transfer configured OP software into the control.
ALARMS
Offline operation
Online operation
UP
8164-9001-400 / 1198
Display page 15/5
no function

60
4.16 Loading a new program
You can use the auxiliary device UD 700 (WS part number: 0005-4040-190) without
programming device to load S7-user programs into the control unit. The UD 700
replaces the previous EPROMs. In addition, new programs can be loaded into an
existing UD 700 via modem connection and be displayed.
4.16.1 The UD 700
SIEMENS
UD 700
2
3
ESC
OK
Fig. 22
1 MPI connection (9-pole)

2 RS232 interface (6-pole)
3 24-VDC supply voltage
ESC
OK
exits current function, returns to next highest menu level.
confirms a setting,
starts the selected function,
selects the next lower menu level,
acknowledges error messages.
moves the cursor up.
moves the cursor down.
The symbol " at the left in a display line marks the selected function.
A power supply unit (220 mA) is required for operating the programming device.
Download from the programming device to the UD 700 is normally via a RS232
cable (C79451-A3437-B122).
Download from the UD 700 to the C7-CPU is normally via an MPI cable
(6ES7705-0AA00-7BA0).
8164-9001-400 / 1198

4.16.2 Loading data from

the UD 700 to the
C7-623
61
The UD 700 is connected to the control unit via the MPI port (1).
Attention:
The following steps may only be carried out when the separator is at standstill and with closed media feed.
Proceed as follows on the control unit:

SIMATIC C7
SYSTEM FUNCTIONS
KEY
DOWN
DI/DA
Switch to the menu C7-CPU operating modes.
MODE: RUN
RUNP
RUN
STOP
MRES
Select the operating mode STOP.
PASSWORD-LEVEL: 9
...
ESC
Exit the password entry.

The menu C7-CPU operating modes is displayed again:
MODE: RUN
RUNP
RUN
STOP
MRES
Switch the CPU to STOP mode.

The CPU switches to Stop; the LED STOP goes on.
The control unit is ready for data download.
MPI
transfer
8164-9001-400 / 1198
Switch to the MPI Transfer operating mode.

Wait until MPI DOWNLOAD appears in the display:

62
Proceed as follows on the UD 700:

Check the UD 700 for the software to be downloaded. The label specifies:
Device type (must be C7-623 )
Software number to be downloaded,
Configuration date of the program
Fig. 23
Use the cable provided to connect the UD 700 to the jack MPI (2) on the rear
panel of the control unit (in the cabinet door).
The UD 700 tests the function of RAM and EPROM. It then briefly displays the start
screen:
SIMATIC S7 UD700
V1.00
It then displays the selection menu:
" UD
--> S7/C7
S7/C7 --> UD
The transfer process UD --> S7/control unit (transfer from UD 700 to control unit)
is marked by ".
OK
Confirm the marked transfer process.

The display shows the following selection menu:
" CPU
download
CPU download
YES
NO
The selection item CPU Download YES is marked by ".
8164-9001-400 / 1198

63
When you want to transfer the CPU program:

OK
Start the transfer process.

The following message is briefly displayed:
Preparing download
Attention:
Do not press any key on the UD 700 or on the control unit after you have
started the transfer. Otherwise the transfer will be faulty.
You can then no longer feed data to the control unit with the UD 700; you
must return the control unit to Westfalia Separator AG for reprogramming.
The following messages are displayed:
UD --> CPU
--------
FCB0019
The number is counted during the transfer, the bar --- indicates the loading progress.
After completion of data transfer the C7 control unit must be switched back to operating mode:
ALARMS
Press the RUN key.
If applicable, enter the password (cf. page 29).
The control unit will start and signals proper functioning by means of the LED
RUN.
Switch back to the process screen.
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64
4.16.3 Text transfer OP-part On the control unit:

Call up the directory.
DIR
Scroll to the menu System setting (display page 15/1).
System setting
Language
Alarms
Transfer
Display page 15/1

(System settings)
Scroll to the menu MPI transfer (display page 15/5).
MPI transfer
|
Offline
|
|
Online
<|>
<|>
<|>
DOWN
Display page 15/5
Start the MPI transfer.

The display switches over:
MPI transfer
Addr. 1
Attention:
In the case of configured series operation, you must take into account different MPI addresses (3 / 5 / 7).
8164-9001-400 / 1198

65
On the UD 700:
" CPU
download
CPU download
YES
NO
Select the entry CPU download NO.
OK
Confirm your selection.

The display switches to the following screen:
" OP
download
OP download
YES
NO
The selection item OP download YES is marked by ".
OK
Start the data transfer of the configured texts and graphics.
The following messages are displayed:

UD --> OP
--------
OPG0019
The number is counted during the transfer, the bar --- indicates the loading progress.
When this program has been transferred, the UD 700 beeps.
On the control unit:
The control system restarts.
ESC
Acknowledge the restart.

The LED RUN goes on signalling that the control system is functional again.
Disconnect the cable between UD 700 and control unit.
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66
4.16.4 Loading configured

You can load configured data from the programming device PG 740 into the
data from the proUD 700.
gramming device into
For this purpose you need the following connecting cables:
the UD 700
RS 232 adapter cable (Part-No. C79451-A3437-B25) or
RS 232 zero modem cable (Part-No. 6ES7901-1BF00-0XA0)
In the following descriptions it is assumed that you know and can use MicrosoftR
Windowst and that you are familiar with the SIMATIC Manager.
Attention:
Prior to the first transfer you must set the user parameters in the setup menu of the
SIMATIC Manager.
This procedure need not be repeated for subsequent transfers.
Setting user parameters

The following description refers to the PC program SIMATIC Manager; the keys
described are the keys of the PC keyboard not the control unit or UD 700 keys.
Press the Cursor down key 6 times until the cursor is positioned on Setup.
Confirm with the OK button.
The cursor is on Menu Setting.
The cursor is on No Restrictions.
The cursor jumps back to Menu Setting.
Position the cursor with the Cursor down key on MPI-Parameter.
Select the entry HSA = 15.
The cursor jumps back to Modify HSA.
Position the cursor with the Cursor down key on Modify CPU Address.
In the case of standard configurations use the Cursor up or Cursor down keys
to enter the value Address = 2.
Exceptions:
HFO series operation or integration in existing MPI networks.
The cursor jumps back to Modify CPU address.
Position the cursor with the Cursor down key on Modify OP address.
In the case of standard configurations use the Cursor up or Cursor down keys
to enter the value Address = 1.
Exceptions:
HFO series operation or integration in existing MPI networks.
The cursor jumps back to Modify OP Address.
Position the cursor with the Cursor down key on Modify UD Address.
Always enter the value UD Address= 0.
8164-9001-400 / 1198

67

Press the ESC key to return to the main menu Setup.
The MPI parameters are set.
Use the Cursor down key to select the entry Target Device.
Select the entry C7-623.
The cursor jumps back to Target Device.
Use the Cursor down key to position the cursor on CPU Memory.
The cursor jumps to Clear before download.
The cursor jumps back to CPU Memory.
Use the Cursor down key to position the cursor on CPU RAM to ROM.
Use the Cursor down key to position the cursor on Copy.
The cursor jumps back to CPU RAM to ROM.
Use the Cursor down key to position the cursor on Operating Language.
Select the desired language.
The cursor jumps back to Operating Language.
Use the Cursor down key to position the cursor on Version Label.
Select Label DB .
Select the value Number = 0.
The cursor jumps back to Version Label.
Use the Cursor down key to position the cursor on RS232 Connection.
Confirm the transmission speed Direct 38400 bit/s as per PG specification.
The cursor jumps back to RS232 Connection.
Press the ESC key to return to the main menu Setup.
The modifications will be accepted by the UD 700.
Setup is now complete.
Press the ESC key to return to the main menu Communication
UD ---> S7/C7.
The programming device is ready for data transmission.
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68
Transfer configuration data

When the user parameters have been saved you can transfer the configuration
data from the programming device to the UD 700 as follows:
On the PG 740:
Switch on the PG 740.
Start MicrosoftR Windowst until the start screen with the program overview appears.
Start the SIMATIC Manager.
Open the desired file of configuration, e. g. SIMATIC 300-623_1.
In the menu bar select Extras PG/PC-Interface Selection.
Set the entry from MPI/ISA on Board to PC Adapter.
Define the COM port and transmission speed under Properties, e.g. COM 2,
38.400.
You return to the main menu.
Go to CPU-Program.
Open the S7 program to be transferred, e. g. SIMATIC 300-623_1.
Open the configuration S7-Program (1).
Click on the display AP-off.
The S7 configuration is available for download.
Go to OP-Program.
Open the OP program by double-clicking op623_1.
Start the transfer mode via the menu File Transfer .
The configuration data are synchronised.
The Windows window Transfer MPI is opened.
Start data transfer with the OK button.
The transfer window is open and the data transfer shown as a block diagram.
Correct transmission is indicated with the message Transfer completed successfully.
On the UD 700:
Connect the power supply unit for 24-VDC power supply.
The display of the UD 700 lights up and the UD 700 tests the function of the RAM
and EPROM. It then briefly displays the start screen:
SIMATIC S7 UD700
V1.00
It then displays the selection menu:
" UD
--> S7/C7
S7/C7 --> UD
Connect the serial data transmission cable to the serial interface of the PG 740
and to the RS232 interface of the UD 700.
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69
Use the Cursor down key to select the transfer mode PG/PC <-->
UD on the UD 700.
OK
Confirm your selection.
If the connection is not correct, the display outputs the message:

Waiting for connection
On the PG 740:
Click in the button bar on the Transfer button to start the download process at
the programming device.
The display of the UD 700 shows the following message:
Connected
The program is loaded into the UD 700.
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70
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
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71
Programs and settings

5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2
5.2.1
5.2.2
5.3
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Separator-specific operating modes . . . . . . . . . . . . . . . . . . . . . . . . . .

OSA-/OSB separators with VARIZONE system . . . . . . . . . . . . . . . . .
OSA-/OSB separators with UNITROL system WMS function . . .
OSA-/OSB separators with UNITROL system SMS function
for HFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OSC separators in -02- design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OSC separators with UNITROL system WMS system . . . . . . . . .
OSC separators with UNITROL system SMS function . . . . . . . . .
OSC separators with UNITROL system SMS function for
lube oil treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flush ejection (counter 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Partial ejections (counter 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entering freely assignable times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72
72
73
74
76
79
82
85
89
89
89
90

72
5.1 Separator-specific operating modes
The control unit is assigned to the respective separator by means of a password

in the factory. The possible variants are explained in the following sections.
In the following explanations it is assumed that
the separator motor is switched on,
the starting time has elapsed,
the separating time has been preselected
and the minimum separating temperature has been exceeded.
Sequence:
Ready
Step:
Recirculation
Product Temp.:
80 _C
Separat. Time:
2400 s
Display page 3/1 (process data)
5.1.1 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separawith VARIZONE systor and adjust it if necessary. The time parameters are automatically set to suit the
tem
specific separator.
Program
Start the separating program.

The LED goes on.
The program runs as follows:

Function
Program steps
1
Timer No. Valve actuation
PI&D-No.
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X8 790 01
Closing water pulses
06
X9 790 01
Interval closing water 10 mins
14
X9 790 02
X9 790 01
X9 790 02
Notes:
Pressing the key Program 0 initiates a forced ejection to discharge the bowl contents; program steps 1 to 4 are simultaneously activated.
When the separation process is terminated by switching off the motor, a forced
ejection is likewise initiated.
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73
5.1.2 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separawith UNITROL systor and adjust it if necessary. The time parameters are automatically set to suit the
tem WMS function specific separator.
WMS
01
Select the WMS function (Water Content Monitoring System).
The LED in the softkey WMS 01 goes on.

Program

The LED in the softkey goes on.

Program steps
1
Function
7
PI&D-No.
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
Water discharge as per CS
X9 790 01
X0 790 01
06
14
CS sensor / water content
X9 790 02
X9 790 01
X0 903 01
Notes:
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74
Explanation water content monitoring system function WMS:

When the ejection program has elapsed the dirty oil feed valve is opened and the
WMS function activated. A conductivity sensor (CS) in the bypass line monitors the
liquid concentration and leads off registered water by opening the water discharge
valve.
To avoid emulsification, conductivity measurement is intermittent, i. e. in purifier operation the circulation valve is closed via timer 15 for 1 minute followed by opening
of the circulation valve for 15 s via timer 16. Only during this time can the conductivity meter register and discharge water until oil is detected again. Subsequently the
measuring cycle is restarted.
5.1.3 OSA-/OSB separators Compare the separator model shown on display page 2/1 with the installed separator and adjust it if necessary. The time parameters are automatically set to suit the
with UNITROL sysspecific separator.
tem SMS function
for HFO
Select the SMS-HFO function (Sludge Monitoring System).
SMS
36
The LED in the softkey SMS 36 goes on.

Program


Program steps
1
Function
7
PI&D-No.
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Separation
20
X8 790 01
Circulation valve opens
16
X0 790 02
Water discharge not functional
X9 790 02
X9 790 01
X0 790 01
06
14
Pressure switch SMS / program start
27
Minimum separating time 10 min
21
X9 790 01
X0 916 03
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75
Notes:
Explanation sludge space monitoring system SMS:
SMS function activated. The SMS pressure switch monitors the pressure in the
system when the circulation valve is open. The SMS function is simultaneously
monitored via the timer 21 (minimum separating time 10 min).
When a pressure drop occurs due to solids or water concentrations after timer 21
has run down (minimum separating time 10 min), a solids or water-dependent
ejection is triggered after a delay time of 10 s (timer 27).
For control purposes, these ejections are displayed on page 4/1 periodically or in
total. After the ejection cycle the minimum separating time for monitoring the SMS
function is restarted.
If a pressure drop occurs due to solids or water concentrations before timer 21 has
run down (minimum separating time 10 min) a delay time of 10 s (timer 27) is followed by
interruption of the separation process,
triggering of a forced ejection,
corresponding alarm messages in the display,
activation of the external alarm system.
Response of the SMS within the minimum separating time is not normal. It can, for
example be caused by an inrush of water into the product feed.
Check the separator.
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76
5.1.4 OSC separators in

-02- design
Manual initiation of the total ejection

When pressing the keys Program Start or Program Stop to initiate the ejection
program, two ejections are performed to check the bowl hydraulic system and to
completely discharge the bowl contents.
The LED goes on.
Program

Program steps
1
Function
8
10
PI&D-No.
03
Displacement
01
08
1st total ejection
04
Waiting after 1st solids ejection
12
2nd total ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X0 790 01
06
X9 790 01
Interval closing water
14
X9 790 02
X9 790 01
10 790 01
X9 790 02
Notes:
In the case of the subsequent total ejection triggered via timer 20, program steps
5 and 6 are omitted; only a single ejection is carried out.
When the separation process is terminated by switching off the motor, a double
ejection is automatically activated.
8164-9001-400 / 1198

77
Partial and total ejection preselectable

When pressing the softkeys Program Start or Program Stop to initiate the ejection program, two ejections are performed to check the bowl hydraulic system and
to completely discharge the bowl contents. After timer 20 (Separation) has
elapsed partial ejections are performed until the number of preselected partial ejections on the counter Z1 have reached zero.
A double total ejection is triggered followed by restarting of the partial ejection program.
The LED goes on.
Program
The total ejection program runs as follows:

Function
Program steps
1
8164-9001-400 / 1198
10
PI&D-No.
03
Displacement
01
08
1st total ejection
04
12
2nd total ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X0 790 01
06
X9 790 01
Interval closing water
14
X9 790 02
X9 790 01
X9 790 01
X9 790 02

78
Partial ejection program

PARTIAL
Select the partial ejection program.

The LED goes on.
On counter Z2 select the number of partial ejections to precede the
double total ejection (cf. page 89).
Program

The LED goes on.
The partial ejection program runs as follows:

Function
Program steps
1
PI&D-No.
03
Displacement
01
08
Partial ejection
00
Waiting after partial ejection
13
Filling
02
09
Separation
20
X0 790 01
06
X9 790 01
14
X9 790 02
X9 790 01
X9 790 01
Notes:
When the separation process is terminated by switching off the motor, a double
ejection is automatically activated.
8164-9001-400 / 1198

5.1.5 OSC separators with

UNITROL system
WMS system
79
Compare the separator model shown on display page 2/1 with the installed separator and adjust it if necessary. The time parameters are automatically set to suit the
specific separator.
The separating program runs like the comparable -02- design, i. e. a double ejection is activated when the separating program starts and stops; depending on the
setting, a partial or total ejection is triggered after timer 20 has elapsed.
WMS
01
Start the WMS function (Water Content Monitoring System).
The LED in the softkey WMS 01 goes on.

PARTIAL
Select the partial ejection program, if applicable.

The LED goes on.
On counter Z2 select the number of partial ejections (if applicable)
to precede the double total ejection (cf. page 89).
Program

Preselection partial ejection counter run down or separation started by

means of function keys
Program steps
1
Function
7
PI&D-No.
03
Displacement
01
08
1st total ejection
04
12
2nd total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
Water discharge valve
8164-9001-400 / 1198
X9 790 01
X9 790 01
X0 790 01
06
Interval closing water 10 min
14
CS sensor not functional
X9 790 02
X9 790 01
X0 903 01

80
Separation partial ejection after run-down of timer 20

Function
Program steps
1
PI&D-No.
03
Displacement
01
08
Partial ejection
00
Speed recovery
13
Separation
20
X8 790 01
16
X0 790 02
X9 790 02
X9 790 01
X0 790 01
06
14
Conductivity sensor
X9 790 01
X0 903 01
Separation total ejection after run-down of timer 20

Function
Program steps
1
PI&D-No.
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
X9 790 01
X0 790 01
06
14
Conductivity sensor
X9 790 02
X9 790 01
X0 903 01
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81
Notes:
Explanation water content monitoring system function WMS:
WMS function activated. A conductivity sensor (CS) in the bypass line monitors the
liquid concentration and leads off registered water by opening the water discharge
valve.
To avoid emulsification, conductivity measurement is intermittent, i. e. in purifier operation the circulation valve is closed via timer 15 for 1 minute followed by opening
of the circulation valve for 15 s via timer 16. Only during this time can the conductivity meter register and discharge water until oil is detected again. Subsequently the
measuring cycle is restarted.
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82

UNITROL system
SMS function
specific separator.
SMS
36
Start the SMS-HFO function (Sludge Monitoring System).
The LED in the softkey SMS 36 goes on.

PARTIAL

The LED goes on.

Program

Preselection partial ejection counter run down or separation start by means

of function key
Program steps
1
Function
7
PI&D-No.
03
Displacement
01
08
1st total ejection
04
12
2nd total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
Water discharge valve
X9 790 01
X9 790 01
X0 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
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83
Notes:
Explanation sludge space monitoring system SMS:
Separation total ejection after run-down of timer 20 or PSL-SMS
Program steps
1
Function
7
PI&D-No.
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X8 790 02
Water discharge valve not functional
8164-9001-400 / 1198
X9 790 01
X9 790 01
06
14
X9 790 02
X9 790 01
X0 903 01

84
Separation partial ejection after run-down of timer 20 or PSL-SMS

Function
Program steps
1
PI&D-No.
03
Displacement
01
08
Partial ejection
04
Speed recovery
05
Separation
20
X8 790 01
16
X0 790 02
X9 790 01
X0 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
Counter Z1 registers every partial ejection triggered by run-down of timer 20 or by

response of the SMS pressure switch. When the peselected value is reached, the
next ejection is automatically executed as a double total ejection.
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UNITROL system
SMS function for
lube oil treatment
85
specific separator.
Start the SMS-LO function (Sludge Monitoring System).
SMS
96
The LED in softkey SMS 96 goes on.

Program

Preselection partial ejection counter run down or separation start by means

of function key
Program steps
1
Function
9
Timer
No.
10 11
PI&D-No.
03
Displacement
01
08
1st total ejection
04
12
2nd total ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X8 790 01
16
X0 790 02
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X9 790 02
X9 790 01
X9 790 01
X0 790 01
06
14
Valve actuation
X9 790 01
X0 903 01
Notes:

86
Explanation sludge space monitoring function for lube oil treatment SMS:
Follow the instructions in the separator manual to fit an orifice plate in the water line
of the displacement and filling water line.
8164-9001-400 / 1198

87
Separation total ejection after run-down of timer 20 or PSL-SMS

Function
Program steps
1
Timer
No.
PI&D-No.
03
Displacement
01
08
Total ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X8 790 01
16
X0 790 02
X9 790 02
X9 790 01
X9 790 02
X0 790 01
06
14
8164-9001-400 / 1198
Valve actuation
X9 790 01
X0 903 01

88
Separation partial ejection after run-down of timer 20 or PSL-SMS:

Start the SMS-LO function (Sludge Monitoring System).
SMS
96
The LED in softkey SMS 96 goes on.

PARTIAL

The LED goes on.

Program
1
Program steps
1

Function
7
Timer
No.
Valve actuation
PI&D-No.
03
Displacement
01
08
Partial ejection
04
Speed recovery
05
Filling
02
09
Separation
20
X8 790 01
16
X0 790 02
X9 790 01
X9 790 02
X0 790 01
06
14
X9 790 02
X9 790 01
X0 903 01
Counter Z1 registers every partial ejection triggered by run-down of timer 20 or by

response of the SMS pressure switch. When the peselected value is reached, the
next ejection is automatically executed as a double total ejection.
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89
5.2 Setting the counters

5.2.1 Flush ejection
(counter 1)
When the separator is to be run with flush ejection program, you have to adjust the
counter Z1 in the counter table (display page 6/1).
Z1: Flush ejection
P:
5
A:
2
...
... Use the numerical keys to enter in the setpoint indicator (P) the
number of total ejections which are to be carried out before an automatic flush ejection is to be triggered.
If no flush ejection is required, enter the value 0.
The actual value (A) decreases by one for every total ejection carried out. When
zero has been reached the desired flush ejection is carried out after the next total
ejection.
5.2.2 Partial ejections

(counter 2)
Notes:
The flush ejection counter only responds to total ejections; partial ejections are
not counted.
The ejection monitoring is disabled during during flush ejections.
OSC separators allow the execution of partial ejections if the appropriate operating
water system is fitted.
PARTIAL
Press the PARTIAL softkey.

The green LED signals operating readiness.
Z2: Partial ejection

on OSC models
P:
5
A:
2
...
0
9
... Use the numerical keys to enter on display page 6/2 in the setpoint
indicator the number of partial ejections which are to be performed
before a double total ejection.
If no partial ejection is required, enter the value 0 and ...
PARTIAL
... switch off the PARTIAL function key.
The actual value (A) decreases by one for every total ejection carried out. When
zero has been reached, the desired double total ejection is executed after the next
partial ejection.
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90
5.3 Entering freely assign- On display pages 14/1 to 14/5 the operator can overwrite process-dependent times
able times
without the need to enter a password.
Attention:
Operator times
(without password)...
T20: Separation
P: 7200 s
A: 4444 s
Display page 14/1
P: Preset
A: Actual
Proceed as follows:
or ...
Select the time you want to change.

The flashing input field marks the time under P.
...
0
Enter the desired time using the numerical keys.
9
Confirm the entry or
the entered time is accepted.
ENTER
8164-9001-400 / 1198
91
Error messages / maintenance

6.1
6.1.1
6.2
6.2.1
6.2.2
6.2.3
6.2.4
6.2.5
6.2.6
6.2.7
6.2.8
6.2.9
6.2.10
6.2.11
6.2.12
6.2.13
6.2.14
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.4
6.4.1
6.4.2
8164-9001-400 / 1198
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status and error indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator motor protection (input 0.1) . . . . . . . . . . . . . . . . . . . . . . . . .
PSL Clean oil discharge (input 0.2) . . . . . . . . . . . . . . . . . . . . . . . . . . .
PSH Clean oil discharge (input 0.3) (special design) . . . . . . . . . . . .
FSH water discharge (input 0.4) (special design) . . . . . . . . . . . . . . .
LSHH Sludge tank (input 0.7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault feed pump (input 1.1) (optional) . . . . . . . . . . . . . . . . . . . . . . . . .
Fault sludge pump (input 1.3) (optional) . . . . . . . . . . . . . . . . . . . . . . .
SMS System errors (input 0.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SMS Minimum separating time not exceeded (Input 0.6) . . . . . . .
HFO series operation: Selection errors . . . . . . . . . . . . . . . . . . . . . . . .
Ejection monitoring (analog output 0.0) . . . . . . . . . . . . . . . . . . . . . . . .
Temperature monitoring (analog output 0.2) . . . . . . . . . . . . . . . . . . .
Causes and action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator monitoring systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator optional auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control unit C7-623 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
92
93
93
95
97
99
100
102
103
105
107
109
111
113
115
119
124
124
126
128
129
131
131
131

92
6.1 Error messages

6.1.1 Status and error indicators
The control unit is equipped with the adjacent status and error indicators.
They are explained in the following
table (see also chapter 6.3 on
page 124).
SF
DC5V
RUN
BAF
FRCE
STOP
Fig. 24
Indication
Meaning
Explanations
SF (red)
C7-CPU summary error
This LED lights up in case of:

Hardware errors
Firmware errors
Programming errors
Parameter errors
Computing errors
Timer errors
Faulty internal memory
Battery failure or no buffering when POWER ON.
Periphery error at internal periphery functions
For precise troubleshooting you must use a programming device
and display the diagnostic buffer.
BAF (red)
Battery error
This LED lights up when the battery is

too weak
defective
missing
DC5V
(green)
5VDC supply for C7
This LED lights up when the internal 5V power supply is ok.
FRCE
(yellow)
Reserved
RUN
(green)
Operating mode RUN of

CPU
This LED lights up when the CPU is processing the user program.
This LED flashes (2 Hz) during the C7 start-up (the STOP LED then
also lights up; when the STOP LED goes out the outputs are released).
STOP
(yellow)
Operating mode STOP of

the CPU
This LED lights up when the control unit is not processing the user
program.
This LED flashes at one second intervals when the CPU requests
memory reset.
8164-9001-400 / 1198

6.2 Alarm descriptions
93
In the case of abnormal machine or process situations the following is initiated after
a preset delay time (timer 7)
the product feed valve switches to recirculation mode,
the collective alarm is activated,
the fault is indicated in the display.
6.2.1 Separator motor

When the motor protection device responds (e. g. PTC full motor protection or moprotection (input 0.1) tor protection switch) the motor is shut down by the hardware.
The operating signal motor operation falls off without delay at the input 0.1 of the
C7 control unit and the feed valve (if open) is closed.
The NC contact of the motor protection device displays the motor fault in the display
via input 0.1 as the following flashing text message:
Motor protection:
Temp.:> 130 degrees Celcius
Motor switched off
Please press HELP key
The collective alarm of the control system is activated immediately. The alarm is
indicated by flashing of the LED on the Separator status key.
Viewing the help text

Press the HELP key to call up information on trouble-shooting:
HELP
S MOTOR TEMPERATURE:
Please check:
>Fuses
>Thermistor relay
Press the Cursor down key to call up the next display page.
>Clutch
>Correct number
Clutch shoes
>Brake
ESC
8164-9001-400 / 1198
Press the ESC key to return to the display page with the alarm
cause.

94
Confirm fault
ACK
Press the ACK key when you have registered the alarm.
The display switches back to the previous standard mode.
Eliminate the cause of the fault.

The separator can be restarted.
The motor alarm is registered as a numerical value on display page 4/3 and stored
in the alarm message buffer together with date and time.
ALARMS
Press the ALARMS key to call up the alarm message buffer.
8164-9001-400 / 1198

6.2.2 PSL Clean oil discharge (input 0.2)
95
In separating mode the separator is monitored for correct functioning by means of

a pressure switch.
A pressure drop after the delay time (timer 7) results in interruption of the separating process and closing of the dirty oil feed valve. The following message is flashed
in the display:
PAL CLEAN OIL DISCHARGE:
Pressure < setpoint
Separation - stop
Please press help key
The collective alarm of the control system is activated immediately.

HELP
S PRESSURE DROP - CLEAN OIL:

Please check:
>Backpressure setting
>Feed pump capacity
>Bowl hydraulic system

>Correct number
>Hydraulic function on
Leakage
>Coupling in case of
flanged pump
8164-9001-400 / 1198

96
Confirm fault
ACK

The alarm is registered as a numerical value on display page 4/3 and stored in the
alarm message buffer together with date and time.
ALARMS
8164-9001-400 / 1198

6.2.3 PSH Clean oil discharge (input 0.3)

(special design)
97
In separating mode the separator is monitored for correct functioning by means of

a pressure switch.
A pressure increase after the delay time (timer 7) results in interruption of the separating process and closing of the dirty oil feed valve. The following message is
flashed in the display:
PAH CLEAN OIL DISCHARGE:
Pressure > 3.0 bar
Separation stop

HELP
S PRESSURE INCREASE CLEAN...:

Please check:
>Valve position in
clean oil discharge system
>Backpressure setting
>Throughput capacity
>Setting
Product temperature
>Speed setting for

FC operation
8164-9001-400 / 1198

98
Confirm fault
ACK

ALARMS
8164-9001-400 / 1198

99
6.2.4 FSH water discharge In separating mode the separator can additionally be monitored for correct opera(input 0.4) (special
tion by means of a level switch in the water discharge.
design)
An increase in liquid at the water discharge after the delay time (timer 7) results in
interruption of the separating process and closing of the dirty oil feed valve. The
following message is flashed in the display:
FSH - water discharge
Overflow
Separation stop

HELP
S OVERFLOW WATER DISCH...:

Please check:
>Backpressure pressure
setting
>Bowl gaskets
>Float switch
ESC
cause.
Confirm fault
ACK

ALARMS
8164-9001-400 / 1198

100
6.2.5 LSHH Sludge tank

(input 0.7)
In CentriPack units with integrated sludge tank a level switch LSHH is fitted as overflow protection.
When the liquid level is reached the separating program is interrupted and a bowl
ejection triggered after delay time T18. The following message is flashed in the display:
LSHH sludge tank
Level high
Separation stop
Attention:
The separating program cannot be restarted until the liquid level has dropped below
the LSHH l.

HELP
S SLUDGE TANK OVERFLOW

Please check:
>Function
sludge pump
>Level switch
>Position hand valve
>Liquid losses
in system
ESC
cause.
8164-9001-400 / 1198

101
Confirm fault
ACK

ALARMS
8164-9001-400 / 1198
Press the ALARMS key to call up the alarms message buffer.

102
6.2.6 Fault feed pump (input 1.1) (optional)
In the case of systems fitted with an external feed pump unit the separating program
is interrupted when the motor protection switch responds.
The following message is flashed in the display:
FEED PUMP FAULT
Separation stop

HELP
S FEED PUMP FAULT

Please check:
>Fuse / switch
in motor starter
>Pump mechanics
>Motor function
>Operating current
>Motor temperature
ESC
cause.
Confirm fault
ACK

ALARMS
8164-9001-400 / 1198

6.2.7 Fault sludge pump

(input 1.3) (optional)
103
In the case of systems fitted with a sludge pump unit the separating program is interrupted when the motor protection switch responds.
SLUDGE PUMP FAULT
Separation stop

HELP
S FEED PUMP FAULT

Please check:
>Fuse / switch
in motor starter
>Pump mechanics
>Motor function
>Operating current
>Motor temperature
>Soiling
ESC
8164-9001-400 / 1198
cause.

104
Confirm fault
ACK

ALARMS
8164-9001-400 / 1198

6.2.8 Vibration monitoring

stage 1 (input 1.6)
(additional equipment)
105
In the case of installations with vibration monitoring systems the following message
is displayed when limit value stage 1 responds (set to approx. 4 mm/s):
VIBRATION STAGE 1:
Vibro > 4 mm/s
On standard installations the separating program is not interrupted. However, you
should manually initiate an ejection cycle.
In the case of special installations, the functions are described in the appendix of
the manual.

HELP
S VIBRATION > 4 mm/s

Start ejection
program manually
and check:
>Operating water system

>bowl hydraulic system
and sludge discharge
>Limit value 1 on
>Vibro unit
>Correct bowl
parts
ESC
8164-9001-400 / 1198
cause.

106
Confirm fault
ACK

ALARMS
8164-9001-400 / 1198

6.2.9 Vibration monitoring

stage 2 (input 1.7)
(additional equipment)
107
In the case of installations with vibration monitoring systems the separator motor
is shut down and the following message is displayed when limit value stage 2 responds (set to approx. 7.5 mm/s):
VIBRATION STAGE 2:
Vibro > 7.5 mm/s
When special programs are used, the functions (e. g. safety water addition or pneumatic brake) are described in the appendix of the manual.

HELP
S VIBRATION > 7.5 mm/s

Start ejection
program manually
and check:
>Operating water system

and sludge discharge
>Limit value 1 on
>Vibro unit
>Correct bowl
parts
ESC
8164-9001-400 / 1198
cause.

108
Confirm fault
ACK

ALARMS
8164-9001-400 / 1198

109
6.2.10 SMS System errors Only on UNITROL separators in 36-/96 design

(input 0.6)
If there is no pressure increase on the pressure switch in the bypass line of the hood
within the bridging time T11 after the ejection program has run, the dirty oil feed
valve is closed immediately.
SMS system error
Abnormal termination
SMS pressure switch low

HELP
S SMS system error

Please check:
>Pressure on SMS PSL
after ejection in
Timer run T11

>Function of PSL
>Circuit valve
open
>Electric
wiring
ESC
8164-9001-400 / 1198
cause.

110
Confirm fault
ACK

The alarm is registered and stored in the alarm message buffer together with date
and time.
ALARMS
8164-9001-400 / 1198

111
6.2.11 SMS Minimum sep- Only on UNITROL separators in 36-/96 design

arating time not exIf, in SMS operating mode, the SMS pressure switch does not trigger an ejection
ceeded (Input 0.6)
after bridging time T11 has elapsed and before the minimum separating time of 10
minutes has elapsed, a forced ejection is initiated.
MIN. SEPARATING TIME
< 10 min
Separ. program stop

HELP
S MINIMUM SEPARATING TIME

In SMS mode
< 10 min
Please check:
>Water content in the oil
>Leakage of the
water valves
>HFO operation:
Screws in
Separating disk?
>LO operation:
Screws out of
separating disk?
ESC
8164-9001-400 / 1198
cause.

112
Confirm fault
ACK

The alarm is registered and stored in the alarm message bufffer together with date
and time.
ALARMS
8164-9001-400 / 1198

113
6.2.12 HFO series operaIn the case of multi-stage fuel oil treatment systems series operation is possible
tion: Selection errors with a UNITROL separator in WMS design (01) in the first stage and a UNITROL
separator in SMS design (36). The separator assignment must be made on the respective C7 control units:
Press the SERIES key on the control units of both separators.
SERIES
The programs will run synchronously via the MPI ports given precise connectivity
and correct software addressing.
If the configuration is not correct, the following error message is displayed after
pressing the Program 1 key:
ERROR SERIES OPERATION
COMMUNICATION or
preselection not ok

HELP
S ERROR SERIES OPERATION:

Please check:
>Series key on
both C7 units
Preselected?
>MPI communication
not plugged
>Both separators
Ready for operation ?

>LO operation:
Screws out of
separating disk?
ESC
8164-9001-400 / 1198
cause.

114
Confirm fault
ACK

The alarm is registered and stored in the alarm message buffer together with date
and time.
ALARMS
8164-9001-400 / 1198

6.2.13 Ejection monitoring

(analog output 0.0)
115
To assure correct sludge discharge out of the separator and to check the bowl hydraulic system for correct function, the C7 control units are equipped with currentdependent ejection monitoring.
The ejection monitoring is not activated in case of:
manual program start
following preselected flush ejections
partial ejections
shut-down programs
The setpoint for the required ejection current is factory set on the analog input display (display page 9/1) as follows:
Setpoint ejection current = motor operating current x 1.6
The motor operating current is shown in the display when the feed is open.
Example:
Motor operating current = 20 A
Setpoint ejection current = 20 A x 1.6 = 32 A
During start-up you can make installation- or process-related adjustments.
DIR
or ...
... select display page 9/1.
AI.0.1 MOTOR CURRENT

1U3. 6/7
20 A
Ejection monitoring
32 A
Display page 9/1
...
ENTER
8164-9001-400 / 1198
... Use the numerical keys to enter the desired setpoint for the ejection monitoring.
Confirm the entry or.

The entered time is accepted.

116
Measuring principle
1
2
L1 L2 L3
Input
01 A
AI 1-M
Output
420 mA
M
3~
AI 1-I
+24 V DC
AI 1-U
0 V DC
Fig. 25
1 Motor starter with measuring transducer 50/1

2 Measuring transducer
3 Analog input of C7-623
The ejection current (rated current x 1.6 ) is measured from the opening in the operating water valve and must reach the value preset in the display within the time T28
(approx. 3 s).
If this is confirmed by the corresponding increase in current, the ejection program
will run followed by activation of the separating process.
If the current increase falls below the setpoint
the ejection program is interrupted after the ejection,
the feed valve is switched to recirculation,
the collective alarm is activated
and the corresponding alarm message flashes in the display.
8164-9001-400 / 1198

117
The alarm of the ejection monitoring is shown in the following display:

EJECTION MONITORING
Eject. current < setpoint
Program stop

HELP
S EJECTION MONITORING
Please check:
>Ejection current
>Setting
Ejection current
>Operating water capacity
( gauge in litres )
>Clutch shoes
Wear / number
>Function
Bowl hydraulic system
> Water pressure
>Soiling
Pre-strainer in
water system
ESC
8164-9001-400 / 1198
cause.

118
Confirm fault
ACK

The alarm is stored in the alarm message buffer together with date and time.
ALARMS
8164-9001-400 / 1198

119
6.2.14 Temperature monitor- To attain optimum separation efficiency the temperature of the dirty oil feed is moniing (analog outtored.
put 0.2)
The corresponding minimum and maximum values must be preselected on the
analog display (display page 9/3) depending on the feed product.
Example:
HFO separation with temperature setpoints of 85 C for min. and 110 C for max.:
DIR
or ...
... select display page 9/3.
AI.0.2 product temp.

1X2. 61/63/SC
089 _C
Min:
60 _C
Max: 110 _C
Display page 9/3
...
ENTER
8164-9001-400 / 1198
... Use the numerical keys to enter the desired minimum and maximum values for the temperature monitoring.
Confirm the entry or.

The entered time is accepted.

120
Measuring principle
+24 V DC
0120 _
AI 3-I
AI 3-M
420 mA
0 V DC
AI 3-U
Fig.26
1 Universal thermometer
2 Analog input 0.2 of C7-623
3 Measuring transducer
4 Thermometer indicator
5 PT100
Minimum temperature
monitoring
If the minimum setpoint is not reached or exceeded, the temperature display on the
process page (display page 3/1) is highlighted with a flashing field. The separating
program cannot be started manually. When the minimum temperature is exceeded
the flashing temperature indicator goes out and the control system is ready for operation.
When the temperature falls below the minimum temperature during separation,
delay time T07 runs. The product feed valve is then switched to recirculation.
8164-9001-400 / 1198

121

S TSL PRODUCT FEED
Temp. < setpoint
Separation stop

HELP
S PRODUCT TEMP. MIN:

Please check:
>Settings
Min / Max
>Thermometer in
product feed
>Pump
output
>Heating system
>Control on
electric heaters
>PT 100 feelers
ESC
8164-9001-400 / 1198
cause.

122
Confirm fault
ACK

ALARMS
Maximum temperature
monitoring
When the maximum temperature is exceeded during separation, delay time T07
runs which then switches the product feed valve to recirculation.
The potential-free heater interlocking is simultaneously activated which switches
off a steam main valve (optional) or disables the release for electric heaters.
External feed pumps must remain switched on to maintain system cooling through
product circulation.
S TSL PRODUCT FEED
Temp. > setpoint
Separation stop

HELP
S PRODUCT TEMP. MAX:

Please check:
>Settings
Min / Max
>Pump
output
>Heating system
>Control on
8164-9001-400 / 1198

123
electric heaters
>PT 100 feelers
ESC
cause.
Confirm fault
ACK

ALARMS
8164-9001-400 / 1198
124
6.3
Causes and action
6.3.1 Separator monitoring systems
Input assignment 0.0 to 0.7
Message
Explanations
Causes, action
Motor operation
Motor operation signal is essential for the

function of the control unit.
Check:
No program start possible with
Correct wiring between external motor status 0.
starter and control
Correct current indication in the display
Note starting time T10.

Motor protection
Winding temperature >
130 _C
PAL clean oil discharge
The admissible operating temperature of

the separator motor is exceeded.
Discharge pressure at separator discharge < setpoint
Program action
Check:
Brake released
Bowl closed
Number of clutch shoes
Feed capacity
Separating process is stopped.
Check:
Backpressure setting
Feed pump output
Coupling with flanged pump
Collective alarm
Fault indication
Separator is shut down.
Collective alarm
Fault indication
Discharge pressure at separator discharge > setpoint
Check:
Backpressure setting
Collective alarm
Feed pump output
Valve positions in clean oil discharge sys- Fault indication
tem
Product temperature
FAH water discharge
Liquid discharge on water side too high.
Check:
Bowl gaskets
(optional)

Collective alarm
Fault indication
PAH clean oil discharge
Explanations
Causes, action
Water discharge system
Water in the bypass line of the WMS is

not detected or led off through the water
discharge valve.
Check:
Number of water discharges are
Function of the water sensor in conjunc- registered per separating time
tion with the conductivity evaluating relay and as a total.
(LED lights when water is detected)
Status indication 0.5 on control unit
Function of circuit and water discharge
valve
WMS
Sludge space monitoring

system
SMS
Pressure drop caused due to solids or wa- Check:

ter in the bypass line lead to a drop in
Pressure increase SMS after timer 1 has
pressure and trigger a solids ejection.
elapsed
Elapse of minimum separating time
timer 21
Function SMS pressure switch
Program action
Registering of SMS
Message
Program stop
In case of PSL fault and separating time > minimum separating
time an ejection is triggered.
Collective alarm
Fault indication
Sludge tank level

LSHH
Overflow protection when installed on

sludge tank
Arrange level switches so that at least one Collective alarm

more ejection can be carried out per sepaSeparation program is interrator.
rupted.
Check:
Total ejection is carried out.
Status
1: Level not reached, everything ok
Renewed program start blocked
0: Level reached or exceeded,
until liquid level < LSHH.
wire break possible,
input on control unit possibly
defective
125
126
6.3.2 Separator optional auxiliaries
Input assignment 1.0 to 1.7
Message
Explanations
Causes, action
Program action
Feed pump operation
Motor operation signal is essential for the

function of the heater control.
Check:
Correct discharge pressure
Function of pump
Pump output
In the case of abnormal pump

operation, an alarm message is
given via PSL in the clean oil discharge.
Check:
Rated current of pump
Throughput capacity
Product temperature
Wiring and electrical connections
Setpoint on motor protection switch
Check:
Function of pump
Pump output
In the case of pump failure, the

separating program is interrupted
via LSHH tank.
Check:
Rated current of pump
Throughput capacity
Sludge temperature
Hand valves in discharge system
Wiring and electrical connections
Setpoint on motor protection switch
Pump runs as per setting on timer 23.
Feed pump motor protection
Motor protection switch responded.

Short-circuit / overload
Sludge pump operation
Motor operating signal is activated via

level switch min/max or hand switch.
Post-running possible via timer 24
Sludge pump motor protection
Short-circuit / overload
Fault indication
Collective alarm
Fault indication
Switches on the sludge pump in automatic Check:

Collective alarm
mode.
Function of level switch
Fault indication
Setting the operating mode on Liquiphant
(level switch)
Status indication 1.4 on the control unit
Separating program ok
Appropriate switching of the sludge pump
Level switch LSH sludge

tank
Motor protection switch responded.
Collective alarm
Explanations
Causes, action
Program action
Level switch LSL sludge tank Switches off the sludge pump in automatic Check:
Collective alarm
mode or activates the post-running time
Function of level switch
Fault indication
on timer 24.
Setting of operating mode on Liquiphant
(level switch)
Separating program ok
Appropriate switching of the sludge pump
Vibration stage 1
Vibration stage 2
No function on shipboard installations
Check:
AN ejection is triggred on onshore installa Operating water system
tions. If the alarm is not acknowledged
Ejection current
within a certain time, the separator is shut
Clutch shoes
down automatically.
Setpoint on vibration switch
Collective alarm
Immediate shut-down of separator, with

safety water addition or with pneumatic
brake if appropriate
Collective alarm
Check:
Operating water system
Ejection current
Clutch shoes
Setpoint on vibration switch
Status indication 1.7 on the control unit
Message
Fault indication
possible ejection
Fault indication
Shut-down of separator motor
127
Analog input assignment 0.0 to 0.3
Message
Explanations
Motor current separator
Motor current is continuously displayed.
Bowl speed indication

(optional)
128
6.3.3 Separator
Causes, action
Program action
In the case of faults indication check:

Current transformer rating in motor
Starting, operating and ejection current can
starter
be read off simultaneously and monitored
Function of current transformer
by the control.
Wiring between transformer, measuring
transducer and C7 control
Separator clutch
Ejection monitoring can respond.
Optional retrofitting allows monitoring of the In the case of faults indication check:
bowl speed, e.g. minimum/maximum Sensor distance to perforated plate
speed.
Function of proximity switch
Function of measuring transducer pulse/
current
Wiring
Current input C7 control
Fault indication
Temperature monitoring prod- PT100 universal thermometer with inteuct feed

grated measuring transducer registers the
actual temperature of the medium in the
product feed and sends a current signal for
control.
In the case of faults indication check:

Calibration on universal thermometer
Correct installation of the thermometer
Wiring
Minimum/maximum setpoint adjustment
in device
Program stop
Collective alarm
Fault indication
Collective alarm
Shut-down (depending on program version)
Minimum or maximum fault indication

Collective alarm
Program stop
Indication < minimum setpoint
No program start possible.
Vibration monitoring
(optional)
Vibration monitoring of the separator is nor- In the case of faults indication check:
The analog signal is not processed
mally via the digital inputs of limit value Analog output of the vibro unit (calibrate for switching purposes by the prostages 1 and 2.
if necessary)
gram and serves only for display.
Wiring
The analog output of the vibration C7 can
additionally be routed to the C7 to be able to
read off the vibration velocity in the display.
Message
Explanations
Causes
Action
Text display dark
No supply voltage at C7 unit
Check whether:
Main switch in position ON.
Automatic circuit breakers are switched
on.
Green LED OK is on on the power supply unit.
Plug connector for power supply to the C7
unit is plugged in properly.
Switch on main switch.
C7 unit is in mode STOP.
Press keys Shift and Help.
CPU of control disabled.
Press KEY.
CPU for text display enabled.
Press RUN key.
Status LEDs dark
Text display is lit up

Status LED STOP lights up
Status LED RUN dark
When power is supplied the unit performs

a self-test, signals start-up complete and
is in the preliminary setting STOP.
Activate circuit breakers.

Switch on power supply unit.
Replace power supply unit if required.
6.3.4 Control unit C7-623
Check plug connector.
Unit prompts password.

Enter password.
Press ENTER to confirm.
Press ESC key.
Press RUN key.
LED RUN flashes and lights
continuously after 5 s.
C7 unit is ready for operation.
LED STOP goes out.
Press the ESC key to return to
the start screen.
129
130
Message
Explanations
Causes
Text display is lit up
C7-CPU summary error
SF-LED lights up in case of:

To precisely diagnose the fault a
Module errors in the unit
specialist must upload the the
Firmware errors
diagnostic buffer of the C7 unit
Programming errors
for evaluation.
Timer errors
Replace the unit.
Faulty internal memory
Battery failure or no buffering when In the case of special programs,
POWER ON
consult the electrical engineering
Internal peripheral faults
department in Oelde.
Battery error
LED BAT lights up because:

battery is too weak,
battery is defective,
battery is missing.
Status LED SF lights up
Text display light up

Status LED BAT lights up
Action
If it can be avoided, do not disconnect the unit from the power

supply and replace the buffer
battery as per chapter 6.4.2
(page 131 ff.)
Attention:
Incorrect handling will lead to
data loss!
Text display light up

Status LED DC5V dark
Text display signals diverse
system alarms, e g.
$ 114 new start
Internal supply voltage failed
Unit failure due to internal power supply

unit.
Diverse system alarms that are defined by System alarms that register abnormal
the manufacturer and registered in the
control functions.
diagnostic memory.
Code shown can be identified by means
of the manufacturer list.
Replace the unit.
Try to acknowledge with the ESC

key.
Otherwise contact the electrical
engineering department in Oelde
or the manufacturers hotline.

131
6.4 Maintenance
6.4.1 Storing batteries
Store the batteries in a dry, cool place.

Batteries can be stored for up to 5 years.
6.4.2 Changing the battery In an inactivated state data loss in the internal user memory is prevented by a buffer
battery.
Change the battery at least once a
year.
SF
BAF
DC5V
FRCE
Program
Program
Sep.
FEED
RUN
STOP
When the LED BAF (1) goes on, the

battery must be replaced immediately.
L-Test
WMS
01
SLUDGE
PARTIAL
Part-No.: 0005-3399-020
1
Fig.27
When changing the battery do not switch off the power supply to the control
unit!
Replace the battery only when POWER ON.
Otherwise data in the user memory can be erased during the battery change.
Warning!
The use of batteries may result in injury and damage.
Wrongly handled batteries can explode or cause serious burns.
Do not
recharge
heat
burn
drill
crush
short-circuit
batteries
8164-9001-400 / 1198
Caution:
Do not touch any interior components with your hands or a metal object (e. g.
screwdriver).
Electrical components and printed circuit boards are accessible and can be damaged.

132
Proceed as follows:
The battery is located in a compartment in the power supply unit.
Fig. 28
Unscrew cover (2) of the battery compartment.
Fig. 29
Pull the cover up and to the right.

Make sure you raise the cover only as far as the length of the battery connections (3) allow.
Remove the connector (4) of the old battery (5).
Loose the cable binders (6) with which the battery (5) is attached to the cover.
8164-9001-400 / 1198

133
Attach the new battery (5) with the cable binders (6) to the cover.
Plug the connector (4) of the new battery (5) into the corresponding socket in the
battery compartment.
The notch on the connector (4) must point to the left.
Place the cover (2) with the springs to the left onto the control unit and screw the
cover (2) tight again.
Dispose of the battery according to the pertinent local regulations and guidelines.
8164-9001-400 / 1198

134
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198

8164-9001-400 / 1198
135
Appendix

136
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198

137
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198

138
Note
Notes
Notizen
Anotaciones
Notizen
Notes
Note
8164-9001-400 / 1198
Geschftsbereich
Mechanische Trenntechnik
WernerHabigStr.1
D59302 Oelde
Telefon +49(0)2522/770
Telefax: +49(0)2522/772488

Westfalia Control Unit C7-623

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For your safety

Strictly adhere to instructions marked with this symbol.

Take special care when carrying out operations marked with

Observe accident prevention regulations.

When operating electrical apparatus, certain parts carry

Maintain the separator as specified in the separator manual.

Liability for the function of the unit passes to the owner.

Typenschild / Name plate

Switching on the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.16.3 Text transfer OP-part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programs and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error messages / maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Separator-specific operating modes . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Control cabinet

1.4 General layout plan

special order only.

1 Control unit C7-623 and motor control for centrifuge

Fig. 4 - Front view of the C7-623 control unit

Electronic control unit C7-623/A

Fig. 5 - Inside view of the C7-623 control unit

Power supply module

Electronic control unit C7-623/A

Measuring transducer 0-1 A / 4-20 mA

Interface relay/collective alarm

Connecting terminals for lead

Fig. 6 - Rear view of the C7-623/A control unit - input/output definitions

The electronic control unit C7-623/A is installed in the front door.

2.3 Special designs

2.4.1 Control unit

If possible, the installation site for land-based installations must be chosen so

When mounting the control unit on a wall, a clearance of about 20 mm should

2.4.3 Fuse terminals

Valve actuation is via fuse terminals with LED indicators.

2.5 Installing the control

Control panel cutout

Fig. 10 - Fixing bracket before engaging

Fig. 11 - Fixing bracket engaged

2.5.1 Loosening the fixing

Proceed as follows when loosening the fixing bracket:

Loosen the screw (1).

3.1 Technical specifications

STN LC display, 4 lines of 20 characters,

Film keypad with metal domes

16 digital, 24 VDC, range: 11-30 VDC

16 digital, 0.5 A each, max. total current 4 A

V.24 for printer connection

Standard MPI interface

Buffer time approx. 1 year

24 VDC, range: 20.4 to 30.2 VDC

Input voltage with polarity reversal protection

DIN EN 61131-2/IEC 1131-2

Unit front: IP 65 as per IEC 529

Tested as per DIN IEC 68-2-1/ 68-2-2

Vibration: as per DIN IEC 68-2-6

3.2 Getting acquainted with the operating elements

The operating interface consists of:

3.2.1 Function keys

Separation program Off

This key closes the feed valve in separating mode and

On the OSC separators two total ejections are triggered

This key starts the separating program.

No start is possible if the separating temperature has

Water Content Monitoring System