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Minerals Engineering
journal homepage: www.elsevier.com/locate/mineng
School of Chemical Engineering, University of Queensland, St. Lucia, Brisbane, QLD 4072, Australia
Minseg Pty. Ltd., Carindale, Brisbane, QLD 4152, Australia
a r t i c l e
i n f o
Article history:
Received 17 December 2013
Revised 13 June 2014
Accepted 25 June 2014
Available online 14 July 2014
Keywords:
Base metal minerals
Precious minerals
Flotation depression
Flotation activation
Cyanide speciation
a b s t r a c t
Cyanide has been widely used as a depressant in sulphide mineral otation. It occasionally activates mineral otation as well. In addition, cyanide species in the water from gold cyanidation process may be
recycled to otation circuits and have an inadvertent effect on mineral otation. Therefore, the investigation on mineral otation in the presence of cyanide with different speciation is of great importance.
Even after decades of research, the mechanisms of cyanide depression and activation processes are not
fully understood and effective ways to solve problems encountered in minerals otation plants using
cyanide-containing recycled water are not currently available. In this paper, a review of previous literature on the effect of free cyanide, weak acid dissociable (WAD) cyanide and strong acid dissociable (SAD)
cyanide on the otation of base metal and precious minerals is presented, with a particular focus on the
underpinning mechanisms and process solutions. Ultimately, an overall picture of current status of
studies in this area is provided and the future research associated with using cyanide in mineral otation
is suggested.
2014 Elsevier Ltd. All rights reserved.
Contents
1.
2.
3.
4.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Effect of cyanide on mineral flotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.
The action of xanthate on sulphide minerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.
Effect of cyanide on iron sulphide minerals flotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.
The formation of iron cyanide surface compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2.
Effect of electrochemical potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.
Effect of cyanide on the flotation of copper sulphide minerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.
Effect of cyanide on sphalerite flotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.
Effect of cyanide on galena flotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.
Effect of cyanide on gold flotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ways to mitigate the depression effect of cyanide on minerals flotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.
The addition of activators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.
Alternative collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
26
26
26
27
28
28
29
29
30
30
30
31
31
31
31
1. Introduction
Corresponding authors. Tel.: +61 7 3365 7156; fax: +61 7 3365 3888.
E-mail addresses: uqbguo1@uq.edu.au (B. Guo), yongjun.peng@uq.edu.au
(Y. Peng).
http://dx.doi.org/10.1016/j.mineng.2014.06.010
0892-6875/ 2014 Elsevier Ltd. All rights reserved.
26
X ! Xads e
MS 2X ! MX2 S 2e
1=2O2 H2 O 2e ! 2OH
where MS, MX2, X , and Xads represent the sulphide mineral, the
metal xanthate, the xanthate ion, and the adsorbed xanthate,
respectively. S represents elemental sulphur or polysulphide.
Dixanthogen forms through the anodic oxidation of xanthate
ions at the pyrite surface via Eq. (4), coupled with the reduction
of ferric hydroxide to ferrous ions via Eq. (5) (Haung and Miller,
1978; Janetski et al., 1977; Valdivieso et al., 2005).
2Xads ! X2 2e
Table 1
Thermodynamic stability constants of various metal cyanide (Wang and Forssberg,
1990a) and metal xanthate species (Wang et al., 1989a).
Species
log b or pKsp
Species
log b or pKsp
Zn(CN)2(s)
Zn(CN)
3
Zn(CN)2
4
CuCN(s)
Cu(CN)
2
Ag(CN)
2
Cu(CN)2
3
Cu(CN)3
4
2
Ni(CN)4
4
Fe(CN)6
Au(CN)
2
Fe(CN)3
6
Fe4[Fe(CN)6]3(s)
15.5
16.0
19.6
19.4
16.3
20.5
21.6
23.1
30.2
35.4
39.3
43.6
40.5
Fe2[Fe(CN)6](s)
Cu2[Fe(CN)6](s)
Cu3[Fe(CN)6]2(s)
K2Cu3[Fe(CN)6](s)
K2Zn3[Fe(CN)6](s)
KCu10[Fe(CN)6]7(s)
Zn(EX)2(s)
CuEX(s)
Ni(EX)2(s)
Fe(EX)2(s)
Fe(EX)3(s)
PbEX2(s)
14.1
17
24.5
34.3
38.5
74
8.3
14.2
12.5
7.2
24.8
16.7
Fig.
1. EhpH
stability
diagram
for
FeEXCNH2O
system
([Fe] = [EX] = 1.0 103 M, [CN] = 5.0 103 M) (Wang and Forssberg, 1996).
Fig. 2. Eh-pH stability diagram for FeSCNH2O system ([Fe] = 5.0 105 M,
[S] = 3.0 104 M, [CN] = 6.0 104 M) (Elgillani and Fuerstenau, 1968).
27
mineral surface hydrophilic. In fact, hexacyanoferrous and especially hexacyanoferric complexes were also found to depress pyrite
(Sutherland and Wark, 1955).
However, the existence of insoluble iron cyanide compounds on
pyrite surfaces has not been well conrmed by experimental
studies. The main stretching frequencies for cyanoferrous and
cyanoferric complexes at 2098 cm1 and 2135 cm1, respectively,
did not occur on the infrared spectra of pyrite samples treated with
free cyanide, whilst the stretching band at 2037 cm1 was
observed on pyrrhotite corresponding to the adsorbed surface
cyano species (Prestidge et al., 1993b). XPS provided some certainty on the adsorbed cyano species on pyrite surfaces due to
the appearance of N 1s signal, but it might originate from cyanide
species such as thiocyanate (SCN) (Prestidge et al., 1993b). Wet
et al. (1997) conducted electrochemical measurements to systematically examine the interaction between pyrite and cyanide in
otation. No signicant change in the capacitance value occurred
indicating that no continuous surface layer formed through the
interaction of pyrite with cyanide because the formation of such
surface layer would reduce the electrode capacitance. The above
results suggest that the existence of insoluble iron cyanide surface
species remains uncertain. Furthermore, it is difcult to correlate
the spectrophotometric studies to otation behaviour since much
higher cyanide concentrations have to be used in the spectrophotometric studies due to their detection limit.
Therefore, the above mechanism explaining the depression
effect of free cyanide on iron sulphide minerals on the basis of
thermodynamic calculations and spectrophotometric studies may
be questionable. On the other hand, Wet et al. (1997) showed that
free cyanide appeared to reduce the surface electrochemical activity, limiting both anodic and cathodic reactions on the pyrite surface since a higher impedance value in the low frequency region
with a lower anodic and cathodic current density was observed.
The impedance spectrum was measured at open circuit potential
of a pyrite electrode in this work. It is promising to investigate
the electrochemical impedance of the pyrite electrode at other
potential values, since the formation of iron cyanide compounds
involve oxidation or reduction processes, consequently relying on
the electrochemical potential of the mineral surface (Abbaspour
and Kamyabi, 2005). An attempt made by Sutherland and Wark
(1955) showed a direct and important correlation between the
prevention of xanthate adsorption by cyanide and the potential
of a copper electrode. It is unfortunate this method has not been
used to study the action of cyanide on sulphide mineral surface
then.
Although thiocyanate was shown to have a minor depression
effect on pyrite otation (Sutherland and Wark, 1955), it is worth
noting that free cyanide may also react with sulphur in reactive
iron sulphide minerals such as pyrrhotite to form thiocyanate
28
Fig. 5. Contact curves for several sulphide minerals with 25 mg/L potassium ethyl
xanthate (KEX), bubble attachment occurs at the left side of the curve for each
mineral (Wark, 1938).
The main anodic and cathodic reactions are described in Eqs. (6)
and (7) (Castro and Larrondo, 1981).
29
1=2O2 H2 O 2e ! 2OH
Cu(CN)
2
30
increased by more than 20% with the addition of 200 g/t cyanide at
Eh of 200 mV (SHE).
Direct surface chemical interactions between cyanide and
galena have been observed (Prestidge et al., 1993a). Unlike iron
cyanide complexes, lead cyanide complexes are relatively weak
and therefore cyanide interacts with the sulphur moiety of galena,
leaving a lead-rich galena surface more susceptible to ethyl xanthate interaction. In selective otation, the depression of iron, copper and zinc sulphide minerals by cyanide promotes xanthate and
oxygen to interact with galena, which may lead to indirect activation of galena otation.
However, when free cyanide is used in combination with ferrous ions, the kinetics of galena otation is greatly dependent on
pH and depressed under some conditions. It is reported by Popov
et al. (1988) that FeSO4 and NaCN at a molar ratio of 1 or higher
have a depressive effect on galena otation in the presence of xanthate with recovery dropping from nearly 100% to 40% at pH 6,
while the depression effect on galena otation became less pronounced when pH increased up to 8. It is suggested by Popov
et al. (1988) that besides hexacyanoferrous ions, Fe2+ ions are also
present at pH lower than 8, the adsorption of which on galena surfaces provides active sites to react with hexacyanoferrous ions to
form hydrophilic ferrous hexacyanoferrous compounds. Although
the existence of ferrous hexacyanoferrous compounds has to be
questioned, the presence of insoluble species on galena surfaces
were conrmed based on infrared data with a stretching band at
2045 cm1, a characteristic of the cyanoferrous group (Popov
et al., 1988). As a result, the presence of ferrous ions can be
detrimental to the selective otation of leadzinc ores using free
cyanide as depressant for sphalerite.
31
32
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