PC/NG Manual: Short Name

Short Name:
OMV Refining Standard

Sub-Document
1110_003_H_v090112
Description:
PC/NG Manual
Note.
Hardcopies of this document may not represent the current applicable standard. Check for latest document on the Regulations
Platform
Author
Responsible
Karl Graf
MR-E
Department Name
for Contents
RefStd_1110_003_H_v090112_PC-NG-Manual.doc
Valid as of: 090201
OMV Pipe Class Next Generation Manual (PC/NG)
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OMV Refining and Marketing GmbH all rights reserved
MR-E
Department
Andreas Glaser
Name
Table of Contents
1.
Preface ................................................................................................................ 4
1.1
General............................................................................................................. 4
1.2
Actual situation in the OMV facilities .................................................................... 4
1.3
Scope............................................................................................................... 4
1.4
Personal organisation and responsibilities............................................................... 5
1.5
Area of application ............................................................................................. 7
1.6
Interfaces and restriction..................................................................................... 7
1.7
Compatibility with other approaches ..................................................................... 7
2.
Basic Design of OMV PC/NG................................................................................... 8
2.1
Objective .......................................................................................................... 8
2.2
Affected piping .................................................................................................. 8
2.3
Components described by PC/NG ......................................................................... 8
2.4
Naming of pipe classes and part description........................................................... 9
2.5
Codes and Standards.......................................................................................... 9
2.6
Relationship to the fluid ...................................................................................... 9
3.
Detailed Design of OMV PC/NG............................................................................. 10
3.1
Objective ........................................................................................................ 10
3.2
Materials used ................................................................................................. 10
3.3
Pressure-Temperature-Rating ............................................................................. 10
3.4
Temperature Range .......................................................................................... 10
3.5
Nominal pipe size and wall thickness of pipes ...................................................... 11
3.6
Gaskets .......................................................................................................... 11
3.7
Allowances ..................................................................................................... 11
3.8
Hydro Test conditions....................................................................................... 12
3.9
Detailed design specification for components ....................................................... 12
3.10
Detailed calculation information....................................................................... 13
ANNEX 1 TO 4
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List of acronyms
ASME
CoE
CoE/PC
EN
OMV PC/M
PC/NG
Plant
PT
P-T-Rating
PED
NPS
RF
RTJ
Site
STD, XS, XXS, etc.
American Society of Mechanical Engineers

Center of Excellence
Center of Excellence / Pipe Classes
European standard
OMV Pipe Class / Manual
Pipe Class Next Generation
Means a specific unit at a site (e.g. crude distillation)
Hydro test pressure
Pressure-Temperature-Rating
Pressure Equipment Directive 97/23/EC
Nominal pipe size
Flange face type Raised Face
Flange face type Ring Type Joint
A specific OMV location (e.g. Schwechat)
Specific schedules of pipe wall thickness
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1. Preface
1.1
General
Within so-called pipe classes, relevant components of piping systems are described,
specified, approved and harmonised to each other. Such components are e. g.:
straight pipes,
fittings - elbows, TEEs, reducers, caps
connection elements - flanges, bolts, gaskets
for relevant pipe classes also valves and strainers, and instrument piping, in case.
For all components tackled in pipe classes the following information should be provided to a
reasonable degree, if applicable:
material
pressure-temperature-rating (P-T-Rating)
dimensions
allowances
test condition
design codes
delivery codes
certification
service
1.2
Actual situation in the OMV facilities

Due to the different historical background of the various OMV facilities (e. g. due to national
regulation, code of practise, specific experience, project specific requirements), pipe classes
are also different from site to site. Furthermore, even the general philosophy behind the
existing pipe class systematic differs. Therefore compatibility is not granted and synergy
effects cannot be capitalised.
1.3
Scope
The intention of this manual is to provide guidance on creating standardised pipe classes by
defining the mandatory framework for establishing new pipe classes. Additionally provisions
are given how to implement and run the new pipe classes within OMV plants.
The new harmonised pipe classes are called Pipe Classes / Next Generation (PC/NG). The new
philosophy considers existing local field experience as well as general industrial development.
This manual aims to provide a framework for quality assurance and follow-up of activities,
tasks and work processes as well as detailed procedures and tools for planning, execution
and assessment related to pipe classes.
Following the considered aspects are shown:
Generation of OMV specific pipe classes
Specific evaluation of required information
Necessity and creation of relevant part description
Establishment of PC/NG on local production sites
Interfaces with existing piping systems
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The process focuses on maintaining the mechanical integrity of piping systems and ensures:
Secure and quality-conscious handling by using approved and harmonised standards
Standardised design philosophies
Fastening of handling due to standardised components and warehousing
Reduction in time and money due to consistent interfaces to other departments (design
department, procurement, warehousing, maintenance) and in using standardised tools
(data base handling)
Managing and summarising the experience of the employees, also between different sites
Generally, the purpose is to ensure that clearly defined and accepted standards for piping
systems are achieved using resource efficient methods of design, procurement and
maintenance.
1.4
Personal organisation and responsibilities

The departments affected primarily are the engineering, the design and the maintenance
departments. However, PC/NG requires the commitment of various departments, also such as
procurement and warehousing as well as of the contractors and third party organisations.
The entire procedure is headed by the Center of Excellence. In Fig. 1 the overview of the
procedure is given:
OMV Management System
OMV PC/NG
Framework
Start
Implementation of
new PC/NG
Analysis and assessment
Figure 1: The OMV PC/NG flow chart

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CoE PC/NG Leader
OMV Site
OMV PC/NG Project Team
Release of new PC/NG
OMV PC/NG Site Leader
Continous update and improvement
Setup requirements for

PC/NG pipe classes
It shall be distinguished between three levels, which are outlined below. A detailed
description of the duties and responsibilities is shown in the following table.
Level
Responsibility
Definition
Leadership
CoE PC/NG process

leader
The process leader is one person out of the CoE.
OMV level
OMV PC/NG project team
The OMV project team is a team, which shall

consolidate all pipe class activities on a OMV
wide perspective; it shall be headed by the CoE
PC/NG process leader and shall include all PC/NG
site leaders
Site level
PC/NG site leader
The site leader is one person at each site
The CoE PC/NG process leaders duties and responsibilities:

Initiator of applications in agreement with the sites and the OMV PC/NG project team
Progress monitoring
Quality assurance of the process / audit responsibility
Benchmarking and gap closing
Budget steering for entire activities
Budget and resources for project activities
Budget and resources support for plant activities
Coordination to get the approval of a Notified Body
Release of new PC/NG
The OMV PC/NG project teams duties and responsibilities:
Creation and improvement of the PC/NG framework
Development of new pipe classes and part descriptions
Audit responsibilities
The PC/NG site leaders duties and responsibilities:
Implementation of new pipe classes on site
Improvement of plant specific processes
Supplementation of plant experience and local regulations
PC/NG are engineered, generated and officially announced exclusively by the CoE PC/NG
process leader. Experiences, suggestions for change or improvement have to be addressed to
the OMV PC/NG process leader.
For continuous improvement the project team shall meet two times a year, at least during the
initial phase. After that initial phase it is possible to reduce this interval and meet only once a
year.
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The PC/NG documents shall be revised by the OMV PC/NG project team in reasonable
intervals.
1.5
Area of application
This OMV Pipe Class Manual (PC/M) is valid for all OMV operated (Schwechat, Burghausen,
Petrom refineries - Arpechim, Petrobrazi) and in the future projected sites. The manual can be
used by other OMV locations and subsidiary companies, as well.
1.6
Interfaces and restriction

The basic intention must be to get acceptance by the users of the PC/NG. Therefore the local
identification and the link to the already existing pipe class systems must be provided. That
means that the new PC/NG shall have a cross reference list to the already existing pipe
classes, which are no longer valid for new and existing piping.
Only for those piping systems, which are not (yet) covered by a new PC/NG, there are 3
principal possibilities:
project specific pipe classes - only with the approval of the CoE PC/NG process leader
use of old existing pipe class solutions
initiation of the development of a new PC/NG
Procedures have to be established to compensate for e.g.:
selection of pipe components in consideration of operation conditions / fluid
see OMV standard
detailed design of the routing and additional effects, like wind, earthquake, etc.
see OMV standard
correct manufacturing and testing of piping systems, like welding and NDT.
see OMV standard
adequate operation and maintenance (operating window)
see OMV standard
New PC/NG have to be in compliance with the applicable national and international legislative
requirements. Therefore, the applicability of the existing PC/NG have to be reassessed in case
of changes in the existing legislation and in case of new sites in new countries.
1.7
Compatibility with other approaches

Comparable standards for piping components are well-known tools in engineering
companies. There are approaches for pipe class standards, like DIN 2406 and PAS1057, but
these are different in details and priorities related to the branch of industry.
The herein defined procedure for PC/NG is in compliance with the general intentions provided
in the standards mentioned above.
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2. Basic Design of OMV PC/NG

2.1
Objective
PC/NG is the approach to run into a systematic and OMV-wide procedure to manage piping
systems by the use of pipe classes. The OMV PC/NG process focuses on the integrity of the
piping components by the use of economic procedures.
The basic general philosophy for the PC/NG is described in the following:
by the PC/NG an OMV-wide basic systematic for pipe classes is established
basic design and approval philosophies shall result in a high quality piping
exchange of components, human resources, etc. between sites and consolidated
companies shall be simplified
OMV-wide procedures and tools, e.g. databases, shall be used, which are centrally
administered
the goal is to cover all relevant piping systems, however not every special piping system
within a plant will be covered
the acceptance of the new PC/NG shall be aspired due to easy use of the documents as
well as due to training of the staff
2.2
Affected piping
Aboveground piping of ferrous materials and underground systems for Slop, Cooling Water
and Rotsystems is the focus of the OMV PC/NG assessment.
The following kinds of piping systems, operating conditions and mechanical characteristics
are not covered:
Underground piping not mentioned paragraph above
Instrument piping
Headers and pipe systems at/within boilers, furnaces, vessels, reformer and heaters
Pipelines
Non-ferrous metal or plastic piping (needs separate considerations)
Internally lined piping systems
Double jacket piping systems
Steam trace heated piping systems (3/4)
Evaluation of the routing (stress analysis)
Additional loads, e.g. loads from impacts, supports, vibration, wind/snow.
Cyclic loads > 1000
Design in the range of creep rupture, besides mentioned explicitly
Vacuum
2.3
Components described by PC/NG

Within the pipe class of the PC/NG following components are specified:
Straight pipe
Fittings, that means e.g.
o Elbows
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o TEEs equal / reduced

o Reducers eccentric / concentric
o Caps
o Weldolets
Connection elements, that means e.g.
o Flanges
o Bolts
o Gaskets
o Long welding neck flanges
Valves and strainers, that means e.g.
o Ball valves
o Gate valves
o Butterfly valves
o Check valves
o Plug valves
o Globe valves
Others, that means e.g.
o Blanks
o Raised orifice
o Strainers
o Steam traps
2.4
Naming of pipe classes and part description

The structure of set-up the name of the pipe class and the part descriptions within the PC/NG
is defined as follows:
See Annex 1
2.5
Codes and Standards

ASME B31.3 including the requirements from the Pressure Equipment Directive 97/23/EC
(PED) is defined as the relevant technical basis for material requirements, design and
calculation, fabrication and installation.
Based to the agreed basic codes (ASME B31.3 / PED), there is the possibility to integrate
mandatory national codes and standards or facilities by an additional specification level.
Supplement level: Additional national requirements
According to ASME B31.3 the following components shall be in compliance with the codes
mentioned below:
Fittings:
Flanges:
Valves:
2.6
ASME B16.9
ASME B16.5
ASME B16.34
Relationship to the fluid

The fluids to be used are linked to corresponding pipe classes with respect to the operational
experience.
See Annex 2
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3. Detailed Design of OMV PC/NG

3.1
Objective
In the following the relevant issues of the PC/NG are described in detail. The necessary
information data is summarised via the attached matrix determination of key data, Annex 3
3.2
Materials used
The material shall be purchased according to ASME B31.3 in combination with the
requirements of the PED.
The following materials are used within the PC/NG (only pipe materials with alternative EN
materials, in case, are mentioned):
Class Cr. B
A106 Gr. B
A335 P1
A335 P5
A335 P5
A335 P9
A335 P11
A335 P22
A335 P91
P235GH (1.0345)
P235GH (1.0425)
16Mo3 (1.5415)
X11 CrMo 5 (old 12CrMo 19 5 1.7362)
--X12 CrMo 9 1G (1.7386)
13CrMo 4 5 (1.7335)
10CrMo 9 10 (1.7380)
9Cr 1Mo V (X10CrMoVNb 91, 1.4903)
Class F
A333 Gr.6
A312 TP321
P275NL2 (1.1104)
1.4541
Class H (Stainless Steel)

1.4571
--A312 TP317L
--A312 TP321
1.4541
Class X (Others)
A790 S31803 (Duplex)
3.3
1.4462
Pressure-Temperature-Rating
The Pressure-Temperature-Ratings (P-T-Ratings) used in the PC/NG are based on ASME B16.5
with respect to the relevant material group.
3.4
Temperature Range
The minimum / maximum design temperatures (temperature range) used in the PC/NG are
given in the following:
With the exception of the low temperature pipe classes, -10C is the generally used minimum
design temperature (see OMV standard). For the low temperature pipe classes specific
limitations are provided. For start-up / expansion procedures / low ambient conditions (shorttime procedures) the minimum design temperatures are -29C with reduced PressureTemperature-Rating according to the requirements of ASME B31.3, Fig. 323.2.2B.
The maximum temperature is determined considering the service limits of the ASME- and
similar EN-materials and the relevant P-T-Ratings (see 3.3 Pressure-Temperature-Rating)
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3.5
Nominal pipe size and wall thickness of pipes

The nominal pipe sizes (NPS) to be used within the PC/NG are:
Nominal pipe sizes of pipes to be purchased shall be chosen according to ASME B36.10
standardised diameters
for #150 to #600:
NPS 1 to 24
for #900:
NPS 1 to 12
for #1500:
NPS 1 to 6
Within the above mentioned range the following NPS shall not be used:
NPS
1.25, 2.5, 3.5, 5, 22
For carbon steel NPS 1 to including 2 minimum schedule is 160.

For stainless steel and duplex steel NPS 1 to including 1.5 minimum schedules are XS, for 2
schedule STD.
For OMV 1 resp. 1.5 long welding neck flanges minimum wall thickness shall be at least
12.4 mm (ASA B16.4).
3.6
Gaskets
The following relevant gasket standards shall be used within PC/NG:
Facing:
for #150 to #600:
flange facing RF
or
flange facing RTJ for high temperature pipe classes
for #900 to #1500: flange facing RTJ
#2500
no flanges (welded only)
Design:
Ring joint
Spiral wound
Dimensions:
ASME B16.21
3.7
Allowances
The following allowances shall be considered:
Manufacturing mill tolerances for pipes / fittings:
12.5%
Manufacturing mill tolerances for blind flanges / blanks:
0.5 mm
Manufacturing mill tolerances for long welding neck flanges: 0.5 mm

Corrosion allowances:
If there are no other remarks in general
for stainless steel:
1 mm
for other material:
1 mm or 3 mm
for sour gas/water service:
3 mm and specific material requirements
Deviant corrosion allowances are mentioned at top of the pipe classes. The deviant
corrosion value refers only to the relevant diameter.
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3.8
Hydro Test conditions

The hydrostatic test shall be in compliance with the requirements of ASME B31.3, paragraph
345 and OMV Prfnorm.
For the pressure-temperature ratings used in PC/NG the relevant test pressure PT is at least
1.5 times the internal design pressure at room temperature 1 .
3.9
Detailed design specification for components

Pipes:
For carbon steel pipe classes only seamless pipes shall be used.
For stainless steel and duplex pipes classes seamless pipes are preferred,
but alternatively long welded pipes can be used cases with 100% nondestructive testing of the welding seam.
Elbows:
Long radius type elbows (approx. 1.5 D) according to ASME B16.9 are
preferred.
For special services extra long radius type elbows (approx. 10 D) resp.
short radius type elbows (approx. 1 D) may be defined.
TEEs reduced:
The TEE types allowed for PC/NG are shown in Annex 3

Only the following TEE types are used:
Type T2 the reducing steps shall be based on ASME B16.9, table 9 (see
Annex 4).
Typ W is used for services if diameter 4.
Combination of T2+R is used for remaining reducing steps (TEE acc. to

ASME B16.9 + reducer concentric acc. to ASME B16.9, whereby
smallest reduced TEE acc. to ASME B16.9 is used)
Remarks:
No use of reinforcing pads generally
The TEE design is shown in the pipe class sheets with TEE tables.
Reduced connections shall be specified with chamfering in case of

schedule crossover
Reducer ecc./conc. Reducers shall be chosen according to ASME B16.9, table 10, see Annex 4.
Reduced connections shall be specified with chamfering in case of
schedule crossover, see Annex 4
Closures/Caps:
Caps shall be ellipsoidal in compliance with the requirements of ASME

B16.9, table 11, see Annex 4.
Flanges:
Flanges shall be chosen according to ASME B16.5 considering the relevant

ratings and material group.
Bolts/nuts:
Design:
According to ASME B1.1 and ASME B18.2.2, stud bolts
Material: Specified according to EN10269

Thread: inch
Bolt Length: Determination of bolt length L=2(H+N+E)+HD rounded up to
next 5 mm steps
H:
Height of flange
N:
Height of nuts
E:
excess length (at least 3 threads at each side)
For the materials and operating conditions tackled in the PC/NG the PT=1.5 times the internal design
pressure at room temperature conservatively covers the requirements of the PED.
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Others:
3.10
HD: height of gasket

or in case of using blanks:
2xheight of gasket + thickness of blank
no use of necked down bolts and washers
Detailed calculation information

In the following the detailed calculation procedures for mentioned components are given:
straight pipes: Formula according to ASME 31.3, chapter 304.1.2
elbows:
Formula according to ASME 31.3, chapter 304.2.1
TEEs:
Formula according to ASME 31.3, chapter 304.3
reducers:
Formula according to ASME 31.3, chapter 304.6
closures/caps: Formula according to ASME 31.3, chapter 304.4 resp. BPV Code, Section
VIII, Division 1, UG-32
figure 8:
Formula according to ASME 31.3, chapter 304.5.3 with corrosion

allowance from one side
Stress values for calculations shall be based on the procedure described in ASME B31.3,
paragraph 302.3.2, whereby values for listed material shall be taken directly from table A-1 or
A-2.
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Annex 1
To chapter
2.4 Naming of pipe classes and part descriptions
General:
Digits 1 to 2:
Component
Digits 3 to 4:
Nominal Pressure
Digit 5:
Material main group
Digit 6:
Material detailed
Digit 7:
Corrosion
Digit 8:
Flange facing
Digit 9:
Schedule 1
Digit 10:
Schedule 2
Digit 11:
Revision
10
11
Revision
Schedule 2
Schedule 1
Gasket type
Material
PN
Component
Digit
Corrosion
For build-up the name of pipe classes resp. part description a systematic code of 11 digits are
used (based on SAP requirements):
By building-up the name of pipe classes or the name of part descriptions mentioned digits are
used in various ways and some digits are not occupied in relevance to the service, i.e. for the
name of the pipe class following digits are not relevant: digit 1 and 2: component; digit 9 and
10: schedule 1 resp. 2:
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Background information of digits as follow:

Digits 1 to 2: Component
OMV defined characters for component description
P
pipe
EL
90 elbow - long radius
EE
90 elbow - extra long radius
ES
90 elbow - short radius
TS
TEE straight
TR
TEE reduced
RC
reducer concentric
RE
reducer eccentric
C
cap
FW
FL
BN
GR
GS
FB
FM
W
welding neck flange

long welding neck flange
bolts/nuts
gasket ring joint
gasket spiral wound
blind flange
measurement flange
weldolet
VB
VP
VG
VH
VL
VM
VN
VC
VD
VW
VY
VT
VR
VS
VU
VF
ball valve
plug valve
gate valve
small gate valve
globe valve
small globe valve
nozzle check valve
check valve
small check valve
swing check valves
Y-strainer
T-strainer
protective strainer
steam trap
butterfly valve
sight glass
OF
OR
figure 8
restricted orifice
Digits 3 to 4: Nominal Pressure in lbs

2 digit numbers related to the rating provided in ASME B16.5
01
03
06
09
15
25
#150
#300
#600
#900
#1500
#2500
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Digit 5 to 6: Material main group / Material detailed

OMV defined characters for material group and
specific material definition
C
Digit 7:
CA
CB
CC
CD
CE
CF
CG
Non-alloy and alloy steels with specified properties at elevated

temperatures; with:
group A106 Gr. B
group A335 P1
group A335 P5
group A335 P9
group A335 P11
group A335 P22
group A335 P91
CL
CM
CN
spiral wound gaskets with material layer graphite, outside ring CS

ring joint material M2
ring joint material A182 F5
CS
CT
bolt / nut combination 25 CrMo4 / 25CrMo4

bolt / nut combination 21 CrMoV 57 / 25CrMo4
CX
CY
group A106 Gr. B sourgas/-water service

group A335 P5 high temperature service with TS>450C
F
FA
FB
Alloyed fine-grained structural steels and alloyed steels with specified

properties at low temperatures; with:
group A333 Gr.6
group A312 TP321
H
HA
HB
HD
HE
Stainless steel, with:

1.4571
group A312 TP317L
group A312 TP321
group A312 904L
HL
HM
spiral wound gaskets with material layer graphite, outside ring

stainless steel
ring joint material 316Ti
HS
HT
bolt / nut combination A2-70 / A2-70

bolt / nut combination 1.4980 / 14980
X
XA
XM
Other materials; with:

group A790 S31803 (Duplex)
ring joint material A240 S31803
Corrosion allowances
OMV defined number for corrosion allowances
1
3
Digit 8:
1.0 mm
3.0 mm
Flange faces
OMV defined character for flange faces type
M
S
X
ring joint
raised face
other faces
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Digit 9:
Schedule 1
OMV defined character with prior underscore for wall thickness of
pipes/fittings.
Schedules dimension according to ASME B36.10 resp. ASME B36.19 (stainless
steel)
_05
_5S
_10
_1S
_20
_30
_40
_4S
_60
_80
_8S
_00
_12
_14
_16
_ST
_XS
_XX
_SP
Digit 10:
ANSI Sch. 05
ANSI Sch. 5S
ANSI Sch. 10
ANSI Sch. 10S
ANSI Sch. 20
ANSI Sch. 30
ANSI Sch. 40
ANSI Sch. 40S
ANSI Sch. 60
ANSI Sch. 80
ANSI Sch. 80S
ANSI Sch. 100
ANSI Sch. 120
ANSI Sch. 140
ANSI Sch. 160
ANSI Sch. STD
ANSI Sch. XS
ANSI Sch. XXS
special: not covered by schedules; user/material defined
Schedule 2
OMV defined character for wall thickness of reducers conc. / ecc. and TEEs
reduced, if there are chamfered to other schedules
Schedules dimension according to ASME B36.10 resp. ASME B36.19 (stainless
steel)
05
5S
10
1S
20
30
40
4S
60
80
8S
00
12
14
16
ST
XS
XX
SP
Digit 11:
ANSI Sch. 05
ANSI Sch. 5S
ANSI Sch. 10
ANSI Sch. 10S
ANSI Sch. 20
ANSI Sch. 30
ANSI Sch. 40
ANSI Sch. 40S
ANSI Sch. 60
ANSI Sch. 80
ANSI Sch. 80S
ANSI Sch. 100
ANSI Sch. 120
ANSI Sch. 140
ANSI Sch. 160
ANSI Sch. STD
ANSI Sch. XS
ANSI Sch. XXS
special: not covered by schedules; user/material defined
Revision
character for identifying the revision of the document
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Examples:
Name of pipe class:
For the name of the pipe class only following digits are used (other digits are blank):
Name of part descriptions:

For the name of the part descriptions only following digits are used depending on the relevant
component (other digits are blank):
Pipe / fittings
_ST
Material
Component
Example
Schedule 1
Digit
10
Example
_ST
1S
Schedule 2
Material
Component
Digit
Schedule 1
Fittings with chamfering, in case (TEEs reduced, Reducer concentric/eccentric)
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Flanges
Bolts
Gaskets
Example
Material
PN
Component
Digit
Valves/strainers/others
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Annex 2
To chapter 2.7 Relationship to the fluid
The relation between a PC/NG is provided in the table below:
key
no.
12
KW
KW
KW
KW
KW
KW
KW
fluid
recommended master pipe class
Name
deutsch
limits
DN
temp.(C)
from
to
from
to
-10
400
1/2"
40"
-10
400
1/2"
36"
-10
400
1/2"
32"
-10
400
1/2"
36"
-10
400
1/2"
24"
-10
400
1/2"
24"
-10
400
1/2"
24"
gas
gas
gas
gas
gas
gas
gas
A
A
A
A
A
A
A
K
K
K
K
K
K
K
3
3
5
5
5
5
7
2
2
2
2
2
2
2
1
1
1
1
4
4
1
xx
xx
xx
xx
xx
xx
xx
C
D
C
D
C
D
C
Class
PN
flange
form
150
150
300
300
300
300
600
RF
RF
RF
RF
RTJ
RTJ
RF
Only for information - similar to PETROM standard 303
Valid as of: 090201
Page
20 of 24
Version: 090112
corr.
allow
(mm)
1,6
1,6
1,6
3,2
1,6
1,6
1,6
Annex 3
To chapter 3.1 Objective
Remark: Matrix determination of key data
No.
base material
Class PN
Temp./Diameter limits
acc. to ASME B16.5
temp.(C)
corrossion
allowance
flange form
alternative base material
gasket material
flat
c2 (mm)
DN
bolt material
ring joint
A106 Gr.B
1.1
A333 Gr. 6
1.3
A312 TP321
2.4
spw.
graphite
DIN
ANSI
RF
RTJ
to
from
to
from
#2500
special
#900
#1500
#600
#300
#150
material
group
Remarks
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Valid as of: 090201
Page
21 of 24
Version: 090112
Annex 4
To chapter 3.9 Detailed design specification of components
Remark: The following types of TEEs shall be used:
Type W fig. 7: Reinforced TEE (weldolet TEE)
Type T2 - fig. 9: TEE with reduced correlation of utilisation (TEEs acc. to ASME B16.9)
chamfer at schedule cross-over at reduce component
Valid as of: 090201
Page
22 of 24
Version: 090112
reducing steps for TEEs according to ASME B16.9, table 9
Valid as of: 090201
Page
23 of 24
Version: 090112
reducing steps reducers according to ASME B16.9, table 10
Page
Valid as of: 090201
24 of 24
Version: 090112

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OMV Refining Standard

Actual situation in the OMV facilities .................................................................... 4

Personal organisation and responsibilities............................................................... 5

Area of application ............................................................................................. 7

Interfaces and restriction..................................................................................... 7

Compatibility with other approaches ..................................................................... 7

Basic Design of OMV PC/NG................................................................................... 8

Affected piping .................................................................................................. 8

Components described by PC/NG ......................................................................... 8

Naming of pipe classes and part description........................................................... 9

Codes and Standards.......................................................................................... 9

Relationship to the fluid ...................................................................................... 9

Detailed Design of OMV PC/NG............................................................................. 10

Materials used ................................................................................................. 10

Temperature Range .......................................................................................... 10

Nominal pipe size and wall thickness of pipes ...................................................... 11

Hydro Test conditions....................................................................................... 12

Detailed design specification for components ....................................................... 12

Detailed calculation information....................................................................... 13

American Society of Mechanical Engineers

Actual situation in the OMV facilities

Personal organisation and responsibilities

Analysis and assessment

Figure 1: The OMV PC/NG flow chart

CoE PC/NG Leader

OMV PC/NG Project Team

Release of new PC/NG

OMV PC/NG Site Leader

Continous update and improvement

Setup requirements for

CoE PC/NG process

The process leader is one person out of the CoE.

OMV PC/NG project team

The OMV project team is a team, which shall

PC/NG site leader

The site leader is one person at each site

The CoE PC/NG process leaders duties and responsibilities:

Interfaces and restriction

Compatibility with other approaches

2. Basic Design of OMV PC/NG

Components described by PC/NG

o TEEs equal / reduced

Naming of pipe classes and part description

Codes and Standards

Relationship to the fluid

3. Detailed Design of OMV PC/NG

Class H (Stainless Steel)

Nominal pipe size and wall thickness of pipes

1.25, 2.5, 3.5, 5, 22

For carbon steel NPS 1 to including 2 minimum schedule is 160.

no flanges (welded only)

Manufacturing mill tolerances for blind flanges / blanks:

Manufacturing mill tolerances for long welding neck flanges: 0.5 mm

Hydro Test conditions

Detailed design specification for components

The TEE types allowed for PC/NG are shown in Annex 3

Typ W is used for services if diameter 4.

Combination of T2+R is used for remaining reducing steps (TEE acc. to

No use of reinforcing pads generally

Reduced connections shall be specified with chamfering in case of

Caps shall be ellipsoidal in compliance with the requirements of ASME

Flanges shall be chosen according to ASME B16.5 considering the relevant