Procedure To Diagnose Common Causes of Hard Steering in Certain Backhoe Loaders (4313, 5079)

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Technical Information Bulletin

Procedure to Diagnose Common Causes of Hard Steering in Certain Backhoe Loaders{4313,
5079}
Media Number -TIBU5494-00
Publication Date -15/05/2009
Date Updated -15/05/2009
CONFIDENTIAL
i03265824
Procedure to Diagnose Common Causes of Hard Steering in

Certain Backhoe Loaders{4313, 5079}
SMCS - 4313; 5079
Backhoe Loader:
414E (S/N: ELB1-UP; BWC1-UP)
416E (S/N: SHA1-UP; CBD1-UP)
422E (S/N: HBE1-UP; DSK1-UP)
428E (S/N: SNL1-UP; DXC1-UP)
Introduction
The steering system in some Backhoe Loaders has experienced problems. There are certain procedures that
will allow you to discover the problems in the steering system.
Problem
Some of the causes for hard steering are listed below:
The orifice of the spool for the priority valve is filled with debris.
The priority spool can be stuck.
The relief valve is functioning incorrectly.
The shuttle valve is functioning incorrectly.
Solution
Follow the charts that are shown below. The charts will help you identify your steering problems.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 03/06/2015
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Illustration 1
g01729393
Chart 1
Illustration 2
g01729394
Chart 2
Illustration 3
g01729395
Chart 3
Replacement Parts
Table 1
Sales Model
Prefix
Part Number
Description
414E
416E
416E
416E
422E
422E
428E
428E
S/N:ELB
S/N:BWC
S/N:SHA
S/N:CBD
S/N:HBE
S/N:DSK
S/N:SNL
S/N:DXC
8J-6875
Shuttle Valve
414E
416E
416E
416E
422E
422E
428E
428E
S/N:ELB
S/N:BWC
S/N:SHA
S/N:CBD
S/N:HBE
S/N:DSK
S/N:SNL
S/N:DXC
247-7868
Metering Pump Gp
422E
428E
S/N:DSK
S/N:SNL
259-6743
Control Manifold Gp
414E
416E
416E
416E
422E
428E
S/N:ELB
S/N:BWC
S/N:SHA
S/N:CBD
S/N:HBE
S/N:DXC
259-6745
Control Manifold Gp
Tests
Test 1
Refer to System Operation and Testing and Adjusting, RENR6479, "416E, 422E and 428E Backhoe
Loaders Hydraulic and Steering System", "Hydraulic Pump - Test and Adjust". Perform Step 1 through
Step 9 of the "Low Pressure Standby Pressure Test".
Test 2
1. Refer to System Operation and Testing and Adjusting, RENR6479, "416E, 422E and 428E Backhoe
Loaders Hydraulic and Steering System", "Hydraulic Pump - Test and Adjust". Perform Step 1
through Step 8 of the "Margin Pressure Test".
Test 3
Loaders Hydraulic and Steering System", "Relief Valve (Steering) - Test".
Test 4
Loaders Hydraulic and Steering System", "Relief Valve (Steering Priority) - Test and Adjust".
Test 5
Step 5 of the "High Pressure Stall Test for the Loader".
Test 6
Illustration 4
g01729214
1. Plug the 285-3582 Hose Assembly (3) and cap the manifold (4) for the shuttle valve.
2. Perform the High Pressure Stall Test for the Loader. Refer to Testing and Adjusting, RENR6479,
"416E, 422E and 428E Backhoe Loaders Hydraulic and Steering System", "Hydraulic Pump - Test
and Adjust" steps 1 to 5.
Test 7
Find the cycle time for raising the loader. Refer to System Operation and Testing and Adjusting,
RENR6479, "416E, 422E and 428E Backhoe Loaders Hydraulic and Steering System", "Worksheets Troubleshoot".
Test 8
Illustration 5
g01857173
Illustration 6
g01857174
Area A-A
1. Replace fitting (1) with a 3E-2310 Tee . Connect the 3E-2310 Tee to loader valve (2) and hose (3) .
2. Install a 6V-3965 Fitting onto 3E-2310 Tee (1) .
3. Install the 6V-3965 Fitting onto the high pressure side of the 1U-5793 Oil Filter Pressure Differential
Gauge Gp . Connect the opposite side to the load sensing port on the pump.
4. Measure the load sensing pressure difference during steering. Measure the pressure while steering
problems occur.
5. Stall the steering system by turning the steering wheel all the way in one direction and measuring the
load sensing pressure.
6. The load sensing differential pressure should be less than 300 kPa (44 psi) in all situations.
Note: Do not activate a function of the backhoe valve. This can damage the 1U-5793 Oil Filter
Pressure Differential Gauge Gp .
Test 9
Illustration 7
g01858175
1. Remove plug (1) .

2. Remove check valve (2). Refer to Disassembly and Assembly, RENR6485, "414E, 416E, 420E,
422E, 428E, 430E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Systems", "Bank Valve
(Loader) - Disassemble - Mechanical 2 Bank Valve".
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3. Make sure that the ball and the seat are not contaminated or damaged. Make sure that the ball moves
freely.
Test 10
Refer to Testing and Adjusting, RENR6479, "416E, 422E and 428E Backhoe Loaders Hydraulic and
Steering System", "Hydraulic Pump - Test and Adjust".
Procedures
Procedure 1
Illustration 8
g01671654
(1) Orifice
(2) Cavity
(3) Priority valve spool
1. Disassemble priority valve (1). Perform Step 21, Step 22, Step 25, and Step 26 in Disassembly and
Assembly, RENR6485, "414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E
Backhoe Loaders Machine Systems", "Bank Valve (Loader) - Disassemble - Mechanical 2 Bank
Valve". One orifice is threaded into the spool. The orifice should be removed using 264-6681 Spool
Clamp .
2. Clean three orifices (1) and clean cavity (2) .
3. The orifice should be reassembled with a torque of 5.5 0.5 Nm (49 4 lb in).
4. Inspect the spool bores and the cavities with 146-1738 Borescope Inspection Gp .
5. Rinse the spool bore with 222-3117 Brake Cleaner or 222-3118 Brake Cleaner .
6. Assemble the priority valve. Perform Step 1, Step 2, Step 5, and Step 6 in Disassembly and
Assembly, RENR6485, "414E, 416E, 420E, 422E, 428E, 430E, 432E, 434E, 442E and 444E
Backhoe Loaders Machine Systems ", "Bank Valve (Loader) - Assemble - Mechanical 2 Bank
Valve".
Procedure 2
1. Refer to Disassembly and Assembly, RENR6485, "414E, 416E, 420E, 422E, 428E, 430E, 432E,
434E, 442E and 444E Backhoe Loaders Machine Systems", "Steering Metering Pump - Remove" in
order to access the HMU.
Illustration 9
g01690640
2. Remove the plug (1) with the dust seal.
Illustration 10
g01690641
3. Adjust the setting screw (2) .
Illustration 11
g01690642
4. Reinstall the plug (1) with the dust seal into the housing. Torque the plug to 50 10 Nm (37 7 lb
ft).
Procedure 3
1. Refer to Table 1 for serviceable part numbers.
434E, 442E and 444E Backhoe Loaders Machine Systems", "Steering Metering Pump - Remove".
434E, 442E and 444E Backhoe Loaders Machine Systems", "Steering Metering Pump - Install".
Procedure 4
2. Replace the shuttle valve. Refer to Illustration 4.
Procedure 5
1. Replace the inlet manifold if you cannot clean the inlet manifold.
Procedure 6
434E, 442E and 444E Backhoe Loaders Machine Systems", "Steering Metering Pump - Remove".
434E, 442E and 444E Backhoe Loaders Machine Systems", "Steering Metering Pump - Install".
Procedure 7
Step 11 of the "Flow Compensator Spool Adjustment".
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Wed Jun 3 14:41:21 UTC-0300 2015
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Media Search - TIBU5494 - Procedure to Diagnose Common Causes of Hard Steering i...

Technical Information Bulletin

Publication Date -15/05/2009

Date Updated -15/05/2009

Procedure to Diagnose Common Causes of Hard Steering in

1. Remove plug (1) .

2. Remove the plug (1) with the dust seal.

3. Adjust the setting screw (2) .

Wed Jun 3 14:41:21 UTC-0300 2015

All Rights Reserved.

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