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in Hydraulic Fracturing
A. Settari,
Abstract
This paper gives a new fonnulation of fluid loss in
hydraulic fracturing that is much more general than the
classical theory while retaining its simplicity. The model
allows many parameters to vary during filtration and
can, therefore, simulate nonlinear effects.
The model has been validated against laboratory data
for Newtonian fluids and crosslinked gels. The results
show that the finite length of the core, viscosity
screenout, and shear sensitivity are important parameters
that. can be represented by the model. The standard
analysis gives values of leakoff coefficients that will give
incorrect, considerably higher leakoff when applied to
field conditions.
Introduction
The estimate of fluid loss is an important part of a
hydraulic fracturing treatment design. Although the control of fluid loss has improved with the use of modem
fracturing fluids, the size of the generated fracture areas
increases with the size of a job. Consequently, fluid loss
can be important even in low-penneability reservoirs for
large treatments.
For design calculations, fluid loss has been treated in
the past by use of the simplified theory proposed by
Howard and Fast, 1 which expresses the rate of filtration
perpendicular to a fracture wall as a simple function of
leakoff coefficients.
The advantage of this approach, besides its simplicity,
is that it can be directly (if not always correctly) related
to experimental data on fluid filtration obtained in a
laboratory. Apart from the correction of the derivation of
the combined leakoff coefficient, 2,3 very little has been
done to improve the classical theory.
With the recent development of a simulation approach
to fracturing design,4,5 it has been recognized that fluid
loss can be computed directly by solving the basic
multiphase flow equations in porous media. Such an approach is more general and does not have many of the
assumptions that limit the chtssical theory. 6 However,
the computational cost is much higher and the data required to describe the process are difficult to measure.
This paper presents a generalization of the classical approach that includes the effect of several parameters that
are variable in the field. The mathematical fonnulation
includes the model of filter-cake behavior developed by
the author 6 and the results of the work of Biot et al. , 7
which improves the calculation of flow in the reservoir.
The model is then fonnulated numerically, which allows
Copyright 1985 Society of Petroleum Engineers
AUGUST 1985
ILR' The fluid loss additives and/or high-molecularweight polymers may form a layer of filter cake on the
fracture wall, as shown in Fig. 1. If the fluid pressure is
Pf and the original reservoir pressure P R , the total
pressure drop, tl.p=Pf-PR, is a result of the flow
resistance of the cake and pressure drop in the porous
medium.
The classical theory treats the problem as three
separate regions.
FILTRATE
RESERVOIR
1 -I-
Jr.
dV w
kw
I1pw
=-=_._-=
w
dt
ILf U w
k wexl1pw
........... (1)
IL f V w
\
\
\
\
----I'filt
~---------------I'
x
Fig. 1-Representation of regions in the analytical leakoff
theory.
and
V w=2C w.Jt+ V spt ' . . . . . . . . . . . . . . . . . . . . . . . (2b)
tl.pv
dV v
U v=-'-=-
Milt
..................... (3)
dt
~Lw= Vw/cx
one obtains
r.
uv=C)'Vt,wlthC v =
~kcf>APv
---,
............ (5a)
2t-tfilt
, .
Pf
and
Vv =2C v .Ji. ............................. (5b)
......J
il
......J
and
I
I
I
.'
Pw
I ' ..
I
, '
~
::-,..-----Pc
-~=---==~~---PR
and
x
Fig. 2-a. Flow through filter cake. b. Flow through the zone
invaded by the filtrate. c. Flow in the reservoir zone.
CeC v
A
Cv+C e
AUGUST 1985
(1 Ob)
where
if w is a "modified volume"
V w = 0 if V w < V spl ;
and
and
T~ =2C w 2 I(t:..p~ V w)' ..................... (12)
The following mechanisms will modify T w for conditions different from the test.
1. Cake erosion. This effect is well documented 2.11,12
and is measured by a minimum (steady-state) velocity,
Us, which corresponds to an equilibrium cake thickness.
The value of Us obviously depends on the shear rate of
the flow along the fractllre face, but systematic data are
lacking in the literature. The data of McDaniel et al. 8
can be interpreted as supporting this effect, as will be
discussed later. Equilibrium is reached when the volume
of filtrate reaches Vs =2C wlu s and the transmissibility
for V w > Vs is constant, which is obtained by using Vs
instead of V w in Eq. 12 ..
2. Cake compaction. In the early measurements it has
been observed that filtration is approximately independent of t:..p w until D.p w is decreased to 100 to 300 psia
[690 to 2068 kPa]. This can be explained by considering
kw in Eq. 1 a function of t:..pw such that kw -lIt:..pw' In
general, we can write
Uw
is a function
and
494
= f(f-tfilt, f-tmix'
10
...a:
e:J
...
...J
w
w
- - PRESENT MODEL
- - - STANDARD THEORY
II
a:
0
II
.---...,
I
II
P - CASE A
v
L____ _
4
MIXING
VOLUME
..
I.
where Mmix is a mixing-zone length (Fig. 3). In addition, we will consider the practical case when the wall is
contacted by several batches of fluids with distinct
viscosities /.t 1, /.t2 ... , as shown in Fig. 3, and arbitrary
variation of tlp v .
As derived in Appendix A, the filtration velocity ~an
then be expressed in terms of a variable coefficient, C v:
uv=Cvl.Jt=C v
(~)I.Jt,
C avg
............. (18)
Cv(t)=~ kecPetlPv(t) ,
.................... (19)
2/.te(t)
C avg is an average C v , and /.te is an effective viscosity. The ke and cPe are adjusted for mobility and saturation of the displacing fluid. The coefficient C avg is
simply
C avg =VvI2.Jt,
where
.......................... (20)
II
tim . min
II
10
12
1l2
C ve
=Cv~ ~
1+~
, ......................... (21)
and
v v = V core
if V v > V core'
. . . . . . . . . . . . . . . . . . . (21 )
where
is a function of
and
0.'
f,- EQUATION
bObl
F2 - EQUATION ('001
F,-BIOT ET AL,EQN(,91
0' 1L-_-'--..L-..L..J...LL..I.J.:'.,.....---''--.L......JL..J.....J....I...LLL_--'---I--L...L.Ji..J...L.I.J
.01
0.1
10
C =C .
e
e
-
7r
3(I-c Tt:..Pve)
J'h
. ............. (22)
496
and
Un
w+1 =Tn+l
w....Apn+l
w
n+1 / rt,
=u ve
n+l =C ve"
t ..... . (23b)
2C~+lC~+1
= _________
_
Cv+v'C~+4C~
-
............ (24)
-
V~
t n+1
+ 1 = V vn
.
Core
Test
1
2
3
(cp)
</>
k
(md)
361
262
0.2
0.2
0.2
0.10
0.28
0.20
III
Fluid
Glycerol
Glycerol
Crosslinked gel
Match by
Match by f~
Us
L
(cm)
ilp
(psia)
Shear rate
(sec -1)
(ft/min)
(ft/min)
6.0
1.0
2.0
1,000
550
300
0
41
82
123
0.0
0.00066
0.00087
0.0011
1.0
1.0
1.0
1.0
0.0
0.00032
0.00032
0.00032
1.0
1.93
2.47
3.15
Us
Us
and this trend can be seen in the later part of the curve.
The core length alone cannot explain the large initial rate
of leakoff, which could be produced in the model only
by assuming that initially the effective viscosity is much
lower.
Once this is recognized, a reasonable agreement can
be achieved by several assumptions. Fig. 6 shows three
different simulations: (1) initial batch of a fluid with
P-f= 10 cp [0.01 Pa' s] followed by the test fluid; (2)
larger batch of P-f=26 cp [0.026 Pa' s]; and (3) mixing
zone with P-mix = 1 cp [0.001 Pa' s], because the sample
was saturated initially by water, and V mix =2Vcore '
The last of these gives slightly lower filtration, but the
trend ofthe curve follows the data very well. The results
clearly indicate that some kind of mixing or dilution
mechanism is present, which can be included in the
leakoff model in a very simple fashion.
Test 3. The filtration is controlled in this case by the
filter cake and less so by the core, and there is a marked
dependence on shear rate.
To begin with, the data for zero shear are linear
in .Jt,
which agrees with C w theory with Us =0 (no cake erosion). To match the test, it was necessary to assume that
the filtrate viscosity was completely screened out and
equal to water viscosity. We have learned subsequently* that the same conclusion has been reached experimentally. The match gave a value of C w = 0.002 ftf
..fmin, [0.00001 mf../s], which was then kept for all
runs with shear.
"A. Deyserkar, private communication. Dresser Titan, (Houston), 1982.
,>
/2
7.5
60
TEST
DATA
50
DATA
----
SIMULATION,
VAAIAB lE Us
ME 5,0
1 - - - --
BATCH OF 10 cp
2-----
BATCH OF 28cp
3- - -
MIXING
40
ZONE
"3o
>
20
1
SHEAR. sec-
10
10
12
time,mtn'l2
14
16
18
10
ttme. mln
1/2
12
14
16
18
/'23
I.
TEST 3
P,-PR
Cw
(psia)
III
Illilt
Stage
(cp)
(cp)
(ft/min '(2)
Pad
Fluid I
Fluid II
600
800
900
1.0
20.0
100.0
1.0
10.5
1.05
0.01
0.001
!J
- - DATA
50
-- -
SIMULATION.
VARIABLE
~f
40
~E
u
w
,. 30
20
10
The behavior with shear is physically much more complicated. It was found by numerical experiments that the
observed dependence on shear rate could be matched in
two ways.
1. One can assume that the steady-state filtration
velocity, Us, depends on shear rate. The results of the
match are shown in Fig. 7, and the values of Us are in
Table 2. The assumption is reasonable, but the results
cannot be considered conclusive because of the strong
shear sensitivity of the gel. To isolate the mechanism of
the cake buildup, data similar to these should be
measured with linear wall-building fluids, which is experimentally difficult.
2. One can assume that the coefficient C w itself is a
function of shear rate in the fracture. This can be
justified in several ways. One possible argument is that
the material of the cake will have different structure and,
therefore, different kw, if the fluid was sheared at different rates. Another possibility is the effect of the shear
on the flow through the cake, where at least at the entrance the fluid will be nonlinear. We have simulated the
effect by a constant nominal C w equal to that of the static
test, and by varying 11/ according to the shear. Fig. 8
shows the results of a match. Note that the values of apparent viscosity that can be calculated from the theory of
non-Newtonian flow in porous media 17 would be on the
same order as I1ffor the match in Table 2.
While the results in Figs. 7 and 8 have similar
character, the pressures behind the cake, Pw, shown in
Fig. 9, are more revealing. The stabilized pressures at
10
12
tim.:min'l'l
18
14
18
the end are similar for both hypotheses, but the early
pressure history is completely different. The measurement of pressures in addition to filtrate volume will be
important and should be included in future laboratory
work.
Model Application
The cases shown in the previous section show the ability
of the model to represent nonlinear filtration. Also, they
bring out the peril in characterizing the process in terms
of a single number, as is the practice in the service industry. For the case of Test 2, fitting a straight line
through data gives apparent C v almost twice the actual
value, as a result of the end effect. Use of this coefficient
for field calculations would then give larger leakoff,
while the present model will automatically correct for the
difference. Similarly, the values of the leakoff coefficient quoted in Table 2 of Ref. 8, which have been obtained by fitting the ends of the curves, will give considerably higher fluid loss compared with the data if applied for the entire time period (for example, 100 mL vs.
65 mL for the highest shear rate).
TEST 3
150
100
- - VARIATION OF
I'f
- -
u.
VARIATION OF
----,
- - - - - - - - - - - - - - 1~3
FLUID J
2000
41
50
--'" ~
~---- 0
-.
~
W
ti ... ,M'fl
12
SHEAR,Me"'
'. ..
Fig. 9-Pressures behind cake for the two methods of matching the f,ltration of crosslinked gel.
498
I
I
I
~
~.
-------------- u
, _____________
I
I--1
~
FLUID.
.02
I
I
:I
i
z
II'\~."'''-:::.:::::::-:=.::=.-:-,,------
"'Ci:I
Cc
Cv
AUGUST 1985
C vc
media
C w = wall-building coefficient (C m )
F 1,2,3 = functions defined in Appendix B
k = reservoir permeability
kw = filter-cake permeability
!:.L core = core length
!:.Lv = depth of the invaded zone
Pc = pressure at the filtrate front
Pf = pressure in the fracture
P R = initial (undisturbed) reservoir pressure
P w = pressure at the face (behind cake)
t:..p = pressure drop
P = dimensionless compressibility, C p1.p
R = ratio CclC v
t = time
T w = filter cake transmissibility
u = Darcy flow velocity
V = filtrated volume per unit area
V c = fictitious volume per unit area of reservoir
fluid flowing through the cross section Xc
V mix = "mixing" volume
Vs = spurt volume per unit area
V v = volume of filtrate in the invaded zone per
unit area
V w = volume passed through cake per unit area
ex = cake deposition constant
IL f = fracture fluid (apparent) viscosity
ILfilt = filtrate viscosity after passing through cake
ILmix = "mixing" viscosity
IL R = reservoir fluid viscosity
~ = parameter defined by Eq. B-1
4> = reservoir porosity
Subscripts
e = effective
f = fracture
filt = filtrate
hcr = hydrocarbon residual
i = batch of filtrate fluid with distinct properties
N = total number of fluid batches
R = reservoir
spt = spurt
v = invaded zone (filtrate)
w = filter cake (wall)
Superscripts
M = mixed
n = time step number
- = modified value to account for additional
variables
= value of leakoff coefficient related to the
overall pressure drop, Pf-P R
o = reference or laboratory value
References
(C I )
2. Williams, B.B.: "Fluid Loss From Hydraulically Induced Fractures," J. Pet. Tech. (July 1970) 882-88.
3. Williams, B.B., Gidley, J.L., and Schechter, R.S.: Acidizing
Fundamentals, Monograph Series, SPE, Richardson, TX (1979)
6.
4. Settari, A.: "Simulation of Hydraulic Fracturing Processes," Soc.
Pet. Eng. J. (Dec. 1980) 487-500.
5. Settari, A. and Cleary, M.P.: "Three-Dimensional Simulation of
Hydraulic Fracturing," J. Pet. Tech. (July 1984) 1177-90.
6. Settari, A. and Price, H.S.: "Simulation of Hydraulic Fracturing
in Low-Permeability Reservoirs," Soc. Pet. Eng. J. (April 1984)
141-52.
7. Biot, M.A., Masse, L., and Medlin, W.L.: "A Two-Dimensional
Theory of Fracture Propagation," paper SPE 11067 presented at
the 1982 SPE Annual Technical Conference and Exhibition, New
Orleans, Sept. 26-29; to be published in Jan. 1986 Production
Eng.
8. McDaniel, R.R. et al.: "An Improved Method for Measuring
Fluid Loss at Simulated Fracture Conditions," Soc. Pet. Eng. J.
(Aug. 1985).
9. Collins, R.E.: Flow of Fluids Through Porous Materials, Van
Nostrand Reinhold, New York City, 1961.
10. Carslaw, H.S. and Jaeger, J .C.: Conduction of Heat in Solids, second edition, Clarendon Press, Oxford, 1959.
11. Hall, C.D. and Dollarhide, F.E.: "Effects of Fracturing-Fluid
Velocity on Fluid-Loss Agent Performance," J. Pet. Tech. (May
1964) 555-60; Trans., AIME, 231.
12. Hall, C.D. and Dollarhide, F.E.: "Performance of Fracturing
Fluid Loss Agents Under Dynamic Conditions," J. Pet. Tech.
(July 1968) 763-68; Trans., AIME, 243.
13. Stright, D.H. Jr.: "The Use of Polymers for Enhanced Oil
Recovery, A Review," Applications Report AR-2, Petroleum
Recovery Institute, Calgary, 1976.
14. Gulbis, J.: "Dynamic Fluid-Loss Study of Fracturing Fluids,"
paper 82-33-18, 33rd Annual Technical Meeting of CIM,
Calgary, 1982.
15. Roodhart, L.P.: "Fracturing Fluid, Fluid-Loss Measurement
Under Dynamic Conditions," paper SPE 11900 presented at the
1983 SPE European Petroleum Conference, Aberdeen, Sept. 6-9;
to be published in Oct. 1985 Soc. Pet. Eng. J ..
16. Perkins, T.K. Jr. and Johnston, O.c.: "A Preview of Diffusion
and Dispersion in Porous Media," Soc. Pet. Eng. J. (March 1963)
70-84; Trans., AIME, 228.
17. Ikoku, C.U. and Ramey, H.J. Jr.: "Transient Flow of NonNewtonian Power-Law Fluids in Porous Media," Soc. Pet. Eng.
J. (June 1979) 164-74.
APPENDIX A
Derivation of the General Coefficient C v
Let us first consider displacement with constant ilp v ,
where batches of several fluids are introduced with
viscosities /LI, /L2" /LN, as shown in Fig. 3. If we
denote by VI, V 2 ... V N the filtered volumes per unit
area of each fluid, and assume that the batches do not
mix, we can calculate the distances LlL I ... LlL N, and
pressure drops are given by Darcy's law,
cf>k
.............. (A-2)
where V N- I and (/Le)N-I are the volume and the effective viscosity at the end of the previous batch. Thus, only
the cumulative values need to be saved. It is easy to See
how Eq. A-3 can be generalized for a continuous change
in viscosity.
To express U v in the form of Eq. 9, we write Eq. A-2
as
=c v
/Le=
500
(~/LY)lVv .
.................... (A-3)
C avg
............. (A-5)
Note that this equation is valid for any ilp v and therefore
is general, provided C v is evaluated with the current
ilpv' However, if the length of the porous media is
finite, Eq. A-2 is valid only for LlLv < LlLcore' or
V v < V core' and for larger time it must be replaced by
uvLlLcore/Le
ilp = - - - v
k
U v Vcore/Le
cf>k
and
Vv=Vcore if V v > Vcore'
. . . . . . . . . . . . . . . . . . (A-6)
APPENDIX B
Comparison of Formulas to Calculate C vc
We wish to compare Eqs. lOa, lOb, and 21, in which
~=
N
(~)/Jt=Cv/Jt.
1/2
8CTil~VC/Lfilt ]
and
Then
F I =RI(l +R) (Eq. lOb),
F 2 =2RI(I+v'1+4R 2 ) (Eq. lOa),
and
F3 =v'~/(l +~) (Biot et al. Eq. 21).
The plot of these three functions is shown in Fig. 5. It
is apparent that Eq. lOa gives higher values of leakoff
than Eq. lOb, with the maximum difference of-23% at
CclC v -1. Biot's formula depends on the compressibility parameter P. In the limit for P=O, the curve F3 is
practically identical with F2 and Biot's method gives the
same result as Eq. lOa. Only for fluids with large compressibility and for Cc < Cv are there large differences.
This is, however, a physically unlikely situation,
because to have a large compressibility and small R re-
AUGUST 1985
3(I-P)
501