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OPERATION CONDITION
Calculate by: Faridah Zahra
15510049
1. Description
This file provides detail calculation for designing subsea pipeline that includes:
Wall thickness selection;
Free-span analysis
Detail calculation here only provides for operation condition, while calculation on other condition has been provided in other file.
2. Design Basis
2.1 Pipeline Design Parameter.
Corrosion coating thickness
tcorr := 4mm
Outer diameter
Ds := 24in = 609.6 mm
Steel density
s := 490pcf = 7.849 10 kg m
corr := 80pcf
cc := 190pcf = 3.044 10 kg m
Modulus elasticity
:= 11.7 10
Structural damping
:= 0.126
Poisson ratio
:= 0.3
Pipeline material
API5L_Gr_X := 52
6 1
SMYS :=
290MPa if API5L_Gr_X = 42
317MPa if API5L_Gr_X = 46
359MPa if API5L_Gr_X = 52
386MPa if API5L_Gr_X = 56
414MPa if API5L_Gr_X = 60
448MPa if API5L_Gr_X = 65
483MPa if API5L_Gr_X = 70
SMYS = 3.59 10 Pa
SMTS :=
414MPa if API5L_Gr_X = 42
SMTS = 4.55 10 Pa
434MPa if API5L_Gr_X = 46
455MPa if API5L_Gr_X = 52
490MPa if API5L_Gr_X = 56
517MPa if API5L_Gr_X = 60
531MPa if API5L_Gr_X = 65
565MPa if API5L_Gr_X = 70
Manufacturing process
Seamless = 1
UO; TRB; ERW = 2
UOE = 0.85
PF := 1
Pipeline condition
Installation = 1
Hydrotest = 2
Operation = 3
HAT := 0.53m
LAT := 0.61m
Water depth
dmax = 23.238 m
dmin = 15.465 m
5 2
v := 1.076 10
ft sec
Seawater density
sw := 64pcf = 1.025 10 kg m
( Gravity)
g = 9.807 m s
Ur :=
0.45m s
0.48m s
Hs :=
1
1
if PC = 1 PC = 2
Ur = 0.48
Ts :=
if PC = 3
1.8m if PC = 1 PC = 2
Hs = 3.6 m
3.6m if PC = 3
Significant Wave period
6.3s if PC = 1 PC = 2
8.3s if PC = 3
Ts = 8.3 s
cont :=
Content density
0kg m
if PC = 1
3
1025kg m
if PC = 2
57.522pcf if PC = 3
P o :=
Design pressure
0psi if PC = 1
1350psi if PC = 3
1.5 1350psi if PC = 2
Design temperature
Td := 140F
Seabed temperature
Tsw := 23 C
Corrosion allowance
Ca := 2.54mm
External pressure
P e.max := sw g dmax
P e.max = 2.336 10 Pa
P e.min := sw g dmin
P e.min = 1.555 10 Pa
Axial pressure
F a := 0N
Bending stress
M := 72% SMYS
M = 258.48 MPa
1 = sand
2 = clay
soil := 2
3
sand := 1860kg m
clay := 326.309kg m
soil :=
sand if soil = 1
clay if soil = 2
S u := 2kPa
soil = 326.309
kg
3
F 1 := 0.72
API RP 1111
fd := 0.72
Ee := 1
API RP 1111
fe := 1
T := 1
API RP 1111
ft := 1
Collapse factor
ASME B31.8
API RP 1111
f0 := 0.7
Ovalitas
DNV OS F101
fo := 0.005
fp := 0.8
xp := 0.72
yp := 0.92
m := 1.15
Incidental factor
inc := 1.05
( Po Pe.max)
Hoop stress
y :=
IPC_ASME_Criteria :=
2 tint.ipc.ASME
Ds
y = 2.514 10 Pa
"accepted" if y F1 SMYS
"not accepted" otherwise
IPC_ASME_Criteria = "accepted"
Safety factor
SFipc.ASME :=
F1 SMYS
y
SFipc.ASME = 1.028
tint.ipc.API := tint.ipc.API.h + Ca
tint.ipc.API.h := 16mm
tint.ipc.API = 18.54 mm
tint.ins := 9mm
tint.hyd := 17mm
tint.op := 18.54mm
tcalc = 0.73 in
ts := 0.75in
tint.cc := 0mm
Internal diameter
ID := Ds 2 ts Ca
ID = 576.58 mm
Dcorr := Ds + 2 tcorr
Dcorr = 617.6 mm
Dtot = 617.6 mm
2
2
mst := Ds ID s
kg
mst = 241.454
m
2
2
mcorr := Dcorr Ds corr
kg
mcorr = 9.881
m
2
2
mcc := Dtot Dcorr cc
kg
mcc = 0
m
2
mcont := ID cont
4
kg
mcont = 240.582
m
Added mass;
Dicplaced water; Buoyancy / length
B :=
4 tot sw
B = 307.118
kg
m
kg
mtot = 184.8
m
Total pipe weight / length
3 N
Wtot = 1.812 10
m
Wtot := mtot g
Vertical stability
VS :=
( mtot + B)
VS = 1.602
B
Vertical_Stability :=
Vertical_Stability = "accepted"
Tp := 1.05 Ts
Periode
referensi
Tn :=
Peakedness
parameter
:=
Tp = 8.715 s
dmin
Tn = 1.256 s
g
Tp
Hs
:=
= 4.593
0.5
5 if 3.6
sec
= 3.3
m
1 if 5
sec
m
3.3 otherwise
Tn
= 0.144
Tp
Us :=
0.31 H s
Tn
Us = 0.889
m
s
Tu := 0.95 Tp
Tu = 8.279 s
Ur = 0.48
m
s
The amount of current passing through the pipe is affected by the type of seabed soil in which the pipe is laid.
In terms of the soil is clay soil, the soil roughness is negligible, so in this case U D = Ur
UD := Ur
UD = 0.48
m
s
( UD + Us)
Re :=
v
Wave - current velocity ratio
M :=
Dtot
Re = 8.456 10
UD
M = 0.54
Us
Drag coefficient
CD :=
1.2 if Re < 5 10
CD = 0.7
Re 105
1.53
0.7 otherwise
Lift coefficient
CL :=
1.5 if Re < 5 10
4
CL = 0.7
5
1 if 5 10 < Re < 1 10
Re 105
1.2
0.7 otherwise
Inertia coefficient
CM :=
2 if Re < 2.5 10
Re 105
2.5
1.5 otherwise
CM = 1.5
5
ratio :=
Soil friction
factor
Dtot Su
ratio = 0.682
mtot g
:= 1.3
Us
As := 2
Tu
Lift force
fL.( ) :=
1 sw
2
D tot CL Us cos( ) + UD
2 g
Drag force
fD.( ) :=
1 sw
2
Dtot CD Us cos( ) + UD
2 g
Inertia force
m
As = 0.674
2
s
fI.( ) :=
Dtot
4
sw
g
CM As sin( )
Keulegan-Carpenter number
Calibration factor
K :=
Us Tu
K = 11.913
Dtot
F w := 1.15
i := 0 .. 180
i := i deg
ms.( ) :=
Fw
LATERAL STABILITY
LS :=
kg
m
mtot
mreq.( )
SFw = 2.062
"accepted" if SFw 1
"not accepted, enlarge concrete coating thickness" if SFw < 1
LS = "accepted"
Lfr.st := 60m
3 N
Wtot = 1.812 10
m
Drag force
F D = 415.131
F I = 310.696
F I := max fI.( ) g
Inertia force
Support type
F D := max fD.( ) g
1 = pinned - pinned
2 = fixed - pinned
3 = fixed - fixed
N
m
N
m
support := 1
Cfr.st :=
Cfr.st = 8
8 if support = 1
10 if support = 2
12 if support = 3
Wd :=
I :=
Section modulus
Z :=
Longitudinal stress
Wtot + F D + F I
D 4 ID4
64 s
I = 1.354 10
Z = 4.441 10
Ds
2
l :=
3 N
Wd = 1.885 10
m
Wd Lfr.st
2
8
l = 1.91 10 Pa
Cfr.st Z
y = 2.514 10 Pa
Hoop stress
Equivalent stress
e :=
Allowable stress
allow :=
l + y
e = 3.158 10 Pa
( 0.72 SMYS) if PC = 1
( 0.9 SMYS ) if PC = 2 PC = 3
8
allow = 3.231 10 Pa
static_span_criteria :=
SFfr.st :=
allow
e
( SFfr.st) = 1.023
Stability parameter
Ks :=
2 meff
sw Dtot
Ks = 0.515
Figure 5.1 Reduced velocity for cross-flow oscillations based on the reynolds number.
Figure 5.2 Reduced velocity for inline oscillations based on the stability parameter
5
Reynold's number
Re = 8.456 10
Vr.cf := 5.9
Vr.in := 1.4
Cfr.dy :=
Cfr.dy = 9.87
if support = 1
15.5 if support = 2
22 if support = 3
Lfr.dy.cf :=
Lfr.dy.in :=
2 U s + U r
2 Us + U r
E I
Lfr.dy.cf = 49.764 m
meff
E I
Lfr.dy.in = 24.241 m
meff
Lfr.dy = 24.241 m
Figure 5.3 Strouhal's number for circular cylinder as function of Reynold's number
5
Re = 8.456 10
Reynold's number
Strouhal's number
Vortex shedding frequency
fv :=
S t Us + Ur
S t := 0.2
fv = 0.443
D tot
1
s
fn :=
Cfr.dy
2
E I
4
meff Lfr.dy
pipe_frequency_check :=
0.5
fn = 1.583
1
s
DEFINITION
pcf :=
lb
3
ft
year
C
:= :=
K 31536000sec