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REQUIRED DATA FOR RAWMIX DESIGN

SiO2

Al2O3

Fe2O3

CaO

MgO

Na2O

K2O

Cl

LOI

Other
Traces

Lime Stone - 1

11.92

2.32

1.12

43.42

2.32

0.09

0.2

0.004

37.95

0.66

Lime Stone - 2

11

2.1

1.3

45

2.5

0.09

0.02

0.005

37.12

0.86

Lime Stone - 3

25

7.57

4.56

30.5

2.4

0.26

0.24

0.005

28.53

0.94

Laterite

11.54

33.64

41.05

0.11

0.09

0.02

0.22

0.004

10.33

3.00

Iron Ore

10.1

7.82

78.65

0.11

0.07

0.01

0.07

0.004

0.17

3.00

Bauxite

9.5

60

10.5

2.5

0.8

0.5

0.75

0.004

12.5

2.95

SiO2

Al2O3

Fe2O3

CaO

MgO

Na2O

K2O

Cl

Distribution
( In % )

ASH

IM

55.14

25.12

6.05

1.41

0.5

0.11

0.11

1.6

100

30

1.5

0.6

Fuel Used : -

i. Coal
ii. Pet - Coke

LOI OF KILN FEED

35.6

FREE LIME IN CLINKER

2.0

Sp. Heat Consumption of Plant

692

Kcal. / kg-Clk.

RAW MIX DESIGN


Target Value of LSF in RawMeal
Contr.
in %

SiO2

Lime Stone - 1

0.92

11.920

2.320

Lime Stone - 2

0.02

11.000

Lime Stone - 3

0.04

Laterite

Other
Traces

TOTAL

LSF

SM

AM

61.39

37.95

0.66

100.00

117.71

3.47

2.07

0.005

62.02

37.12

0.86

100.00

131.71

3.24

1.62

0.240

0.005

70.54

28.53

0.94

100.00

37.17

2.06

1.66

0.020

0.220

0.004

86.67

10.33

3.00

100.00

0.11

0.15

0.82

0.070

0.010

0.070

0.004

96.83

8.00

1.60

106.43

0.12

0.12

0.10

2.500

0.800

0.500

0.750

0.004

84.55

12.50

2.95

100.00

2.37

0.13

5.71

42.36

2.30

0.10

0.20

0.00

62.12

37.18

0.70

100.00

107.00

2.66

1.66

MgO

1.120

43.420

2.320

0.090

0.200

0.004

2.100

1.300

45.000

2.500

0.090

0.020

25.000

7.570

4.560

30.500

2.400

0.260

0.01

11.540

33.640

41.050

0.110

0.090

Iron Ore

0.00

10.100

7.820

78.650

0.110

Bauxite

0.00

9.500

60.000

10.500

1.00

12.47

2.93

1.76

RAW MIX

SUB LOI

CaO

Na2O

Variables

Al2O3 Fe2O3

107

K2O

Cl

TOTAL

Kiln Feed Composition Details :

Fuel Ash Absorption :

SiO2

12.47

Al2O3

2.93

Fe2O3

=
=
=
=

1.76
42.36
2.30
0.10

=
=

0.20
0.00

CaO
MgO
Na2O
K2O
Cl
LOI

Fuel Analysis : %
%

i.Ash
ii.I.M.
iii.Net Calorific Value

Kcal./Kg-Coal

iv. Distrubution of Fuel


v.Sp. Heat Cons.of Plant

Kcal./Kg-Clk.

%
%

vi.Fuel Consumption
vii.Ash Absorption

35.6
35.79
0.70
1.66
2.66
107.00

ii. C

=
=

Others
AM
SM
LSF

=
=
=
=

20.92

FCaO

=
=
=
=

5.43
2.88
63.11
3.45

LSF
SM
AM
C3S

=
=
=
=

0.91
2.52
1.89
49.13 OK

=
=

0.15
0.30

C2S
C3A

=
=

0.07

C4AF
SO3

i. Mea

Coal

Pet-Coke

=
=
=
=

30.0
1.50
4864
100

9.0
0.60
7361
0

=
=
=

692
14.2
4.3

692
9.4
0.8

Na2O

K2O

0.11

0.11

Cl
1.6

Units

Chemical Analysis Report ( FUEL ASH ) :SiO2

Al2O3

Fe2O3

55.14

25.12

6.05

CaO
1.41

MgO
0.5

i.1338C
ii.1338C
iii.1450C
M SO3

=
=
=
=

22.94 OK
9.52 OK

Liquid %
Liquid %

=
=

25.46
26.48

8.76

Burning Zone Temp.

1375.28

CLINKERIZATION :
SiO2
Al2O3
Fe2O3
CaO
MgO
Na2O
K2O
Cl

Requirments :

2.0

Liquid Phase :

OK

21.0212 A.M. > 1.38


A.M. < 1.38
0
26.6728 A.M. > 0.64
-

Avg. Fuel

30.0
1.50
4864
100
692
14.2
4.3

RAWMIX - DESIGN REPORT


1.0 LIME SATURATION FACTOR in RAWMEAL

107.00

2.0 ALLUMINA RATIO in RAWMEAL

1.66

3.0 SILICA RATIO in RAWMEAL

2.66

i. Lime Stone - 1

0.92

ii. Lime Stone - 2

0.02

iii. Lime Stone - 3

0.00

iv. Laterite

0.01

v. Iron Ore

0.00

vi. Bauxite

0.00

4.27

a. CaO

63.11

b. LSF

0.91

c. SM

2.52

d. AM

1.89

e. C3S

49.13

f. C2S

22.94

g. C3A

9.52

h. C4AF

8.76

h. Liquid Phase (1338 C )

25.46

4.0 Fraction of Raw Materials :-

5.0 Coal ASH Absorption


6.0 COMPOSITION OF CLINKER : -

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