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Department of Mechanical Mechatronics Engineering

The LNM IIT, Jaipur

[MME-203]: [Manufacturing and


Programme: B. Tech
Semester: Third
Course: Core
Hours: 40

Year: 2015
Credits: 3.0

Course Overview and Context:


The objective of the course is to expose students to basics of manufacturing
as it plays a direct role in improvement of quality of human life and creating
wealth for the nation. The second objective of the course is to expose
students to hands-on practice with common manufacturing processes. It will
cover: (i) Importance of manufacturing, (ii) Relation between materials and
manufacturing, (iii) An overview of manufacturing processes, (iv) Product
manufacturing.
Prerequisites Courses: Fundamental of Physics, Chemistry and
Mathematics.
Text Books:
[1] S. Kalpakjian, Manufacturing Processes for Engineering Materials,
Pearson Education India, 2009.
[2] P. N. Rao, Manufacturing Technology", Volume I & II, Tata McGraw Hill
Publishing Co., New Delhi, 1998.
[3] Lakhtin, Physical Metallurgy, Mir Publications, 1977.
Reference books:
[1] Amitabha. Gosh, Manufacturing Science, 2e, East West press, 2010.
[2] HMT, Production Technology, Tata McGraw-Hill, 2001.
[3] Milton C. Shaw, Metal Cutting Principles, 2e, Oxford University Press,
2005.
[4] Philip F. Ostwald and Jairo Munoz, Manufacturing Processes and
systems, John Wiley and Sons, 9th Edition, 2002.
[5] Dieter. G. E., Mechanical Metallurgy, McGraw Hill, New York, 1972.
[6] Raghavan. V., Physical Metallurgy, Principle and Practice, Prentice Hall,
1995.
Additional Resources: NPTEL, MIT Video Lectures, Web resources etc.
Course Outcomes (COs): On completion of this course, the students will
have:

Department of Mechanical Mechatronics Engineering

CO
1
CO
2
CO
3
CO
4
CO
5

The LNM IIT, Jaipur

Acquire introduction of Engineering materials and its properties.


Acquire the knowledge of metal casting processes and equipment
including solidification process of metals, cast structure, fluid flow and
heat transfer and cast design.
Acquire the knowledge material removal processes with conventional
and un-conventional processes.
Acquire fundamentals of various fabrication processes, basic principle
and their capabilities.
Acquire fundamentals of metal working process and their uses.

UNIT
S
UNIT
1

UNIT
2

UNIT
3

COURSE TOPIC

MATERIALS AND METAL CASTING PROCESSES

Lectu
re
Hours
13

Ferrous and Non-ferrous materials and their properties,


Polymers, Ceramics and glasses. Introduction to
composites. Melting of metals, Solidification of castings,
casting design considerations, mould designs for sand and
die castings, gating system design, riser design, casting
defects: their causes and their removal, cleaning of
castings, quality control in foundries, various casting
processes.
Machining Processes

Survey of various methods of metal removal, Mechanics of


orthogonal cutting, Cutting fluids, Cutting tool materials,
Tool life, Machinability, machining economics, Abrasive
Machining Processes, mechanics of grinding process, High
Speed Machining, Non-Traditional Machining Processes
such as EDM, ECM, USM, EBM, AJM, IBM, WJM and LBM.
WELDING PROCESSES

Introduction to joining technology, Safety and hazards in


welding, Power sources for arc welding, Welding
consumables. SMAW, SAW, GTAW and related processes,
GMAW, PAW, Gas welding, Soldering, Brazing. Resistance
welding processes: spot, seam, butt, flash, projection,

Department of Mechanical Mechatronics Engineering

UNIT
4

The LNM IIT, Jaipur

percussion etc, Surfacing and Friction welding.


METAL WORKING PROCESSES

Fundamentals
of
metalworking,
Strain
rate
and
temperature in metal working, Hot deformation, Cold
working and annealing, Analysis of bulk forming processes
like forging, rolling, extrusion, wire drawing by slab
method, Sheet metal forming processes, Powder
metallurgy.
Evaluation Methods:
Item
Midterm
Assignment, Mini Project and Quiz
Final Examination
Prepared By: Dr. Manoj Kumar
Last Update: 13th April 2015

Weightage
30
20
50