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History
In March 1927, the American Standards Association authorized a committee to standardize the dimensions of
wrought steel and wrought iron pipe and tubing. At that time only a small selection of wall thicknesses were in use:
standard weight (STD), extra-strong (XS), and double extra-strong (XXS), based on the iron pipe size (IPS) system
of the day. However these three sizes did not fit all applications. The committee surveyed the industry and created a
system of schedule numbers that designated wall thicknesses based on smaller steps between sizes,[3] although IPS
and NPS numbers remain equivalent.
The original intent was that each schedule would relate to a given pressure rating; however, the numbers deviated so
far from wall thicknesses in common use that this original intent could not be accomplished.[4] Also, in 1939, it was
hoped that the designations of STD, XS, and XXS would be phased out by schedule numbers, however those original
terms are still in common use today (although sometimes referred to as standard, extra-heavy (XH), and double
extra-heavy (XXH), respectively). Since the original schedules were created, there have been many revisions and
additions to the tables of pipe sizes based on industry use and on standards from API, ASTM, and others.
Stainless steel pipes, which were coming into more common use in the mid 20th century, permitted the use of thinner
pipe walls with much less risk of failure due to corrosion. By 1949 thinner schedules 5S and 10S, which were based
on the pressure requirements modified to the nearest BWG number, had been created, and other "S" sizes followed
later. Due to their thin walls, the smaller "S" sizes can not be threaded together according to ASME code, but must
be fusion welded.[5]
Application
Based on the NPS and schedule of a pipe, the pipe outside diameter (OD) and wall thickness can be obtained from
reference tables such as those below, which are based on ASME standards B36.10M and B36.19M. For example,
NPS 14 Sch 40 has an OD of 14inches and a wall thickness of 0.437inches. However the NPS and OD values are
not always equal, which can create confusion.
For NPS to 12inches, the NPS and OD values are different. For example, the OD of an NPS 12 pipe is actually
12.75inches. To find the actual OD for each NPS value, refer to the tables below. (Note that for tubing, the size
indicates actual dimensions, not nominal.)
For NPS 14inches and up, the NPS and OD values are equal. In other words, an NPS 14 pipe is actually
14inches OD.
The reason for the discrepancy for NPS to 12inches is that these NPS values were originally set to give the same
inside diameter (ID) based on wall thicknesses standard at the time. However, as the set of available wall thicknesses
evolved, the ID changed and NPS became only indirectly related to ID and OD.
For a given NPS, the OD stays fixed and the wall thickness increases with schedule. For a given schedule, the OD
increases with NPS while the wall thickness stays constant or increases. Using equations and rules in ASME B31.3
Process Piping, it can be shown that pressure rating decreases with increasing NPS and constant schedule.
Some specifications use pipe schedules called standard wall (STD), extra strong (XS), and double extra strong
(XXS), although these actually belong to an older system called iron pipe size (IPS). The IPS number is the same as
the NPS number. STD is identical to SCH 40S, and 40S is identical to 40 for NPS 1/8 to NPS 10, inclusive. XS is
identical to SCH 80S, and 80S is identical to 80 for NPS 1/8 to NPS 8, inclusive. XXS wall is thicker than schedule
160 from NPS 1/8" to NPS 6" inclusive, and schedule 160 is thicker than XXS wall for NPS 8" and larger.
Blockage or Ball Test: When a pipe is welded or bent the most common method to inspect blockages,
misalignment, ovality, and weld bead dimensional conformity is to pass a round ball through the pipe coil or circuit.
If the inner pipe dimension is to be measured then you should subtract the weld bead, if welding is applicable.
Typically, the clearance tolerance for the ball must not exceed 1mm. Allowable ovality of any pipe is measured on
the inside dimension of the pipe, normally 5% to 10% ovality can be accepted. If no other test is conducted to verify
ovality, or blockages, this test must be seen as a standard requirement. A flow test can not be used in lieu of a
Blockage or Ball Test. See pipe dimensional table, Specification ASME B36.10M or B36.19M for pipe dimensions
per schedule.
Stainless steel pipe is most often available in standard weight sizes (noted by the "S" designation, for example "NPS
Sch 10S"). However stainless steel pipe can also be available in other schedules.
Both polyvinyl chloride pipe (PVC) and chlorinated polyvinyl chloride pipe (CPVC) are made in NPS sizes.
NPS
OD
[in (mm)]
Wall thickness
[in (mm)]
SCH 5sds
SCH 10s/10
SCH 30
SCH 120
SCH 160
XXS
0.049
(1.245)
0.057
(1.448)
0.068
(1.727)
0.095
(2.413)
0.065
(1.651)
0.073
(1.854)
0.088
(2.235)
0.119
(3.023)
0.065
(1.651)
0.073
(1.854)
0.091
(2.311)
0.126
(3.200)
0.083
(2.108)
0.095
(2.413)
0.109
(2.769)
0.147
(3.734)
0.083
(2.108)
0.095
(2.413)
0.113
(2.870)
0.154
(3.912)
0.109
(2.769)
0.114
(2.896)
0.133
(3.378)
0.179
(4.547)
0.109
(2.769)
0.117
(2.972)
0.140
(3.556)
0.191
(4.851)
0.109
(2.769)
0.125
(3.175)
0.145
(3.683)
0.200
(5.080)
0.109
(2.769)
0.125
(3.175)
0.154
(3.912)
0.218
(5.537)
0.250
(6.350)
0.120
(3.048)
0.188
(4.775)
0.203
(5.156)
0.276
(7.010)
0.300
(7.620)
0.120
(3.048)
0.188
(4.775)
0.216
(5.486)
0.300
(7.620)
0.350
(8.890)
0.438
(11.125)
0.600
(15.240)
90 4.000
(101.60)
0.083
(2.108)
0.120
(3.048)
0.188
(4.775)
0.226
(5.740)
0.318
(8.077)
0.636
(16.154)
NPS 4 to NPS 9
NPS DN
OD
[in
(mm)]
Wall thickness
[in (mm)]
SCH 5
SCH
10s/10
SCH
20
SCH
30
SCH
40s/40
/STD
SCH 60
SCH
80s/80
/XS
SCH
100
SCH
120
SCH
140
SCH
160
XXS
100 4.500
(114.30)
0.083
(2.108)
0.120
(3.048)
0.188
(4.775)
0.237
(6.020)
0.281
(7.137)
0.337
(8.560)
0.437
(11.100)
0.531
(13.487)
0.674
(17.120)
115 5.000
(127.00)
0.247
(6.274)
0.355
(9.017)
0.710
(18.034)
125 5.563
(141.30)
0.109
(2.769)
0.134
(3.404)
0.258
(6.553)
0.375
(9.525)
0.500
(12.700)
0.625
(15.875)
0.750
(19.050)
150 6.625
(168.28)
0.109
(2.769)
0.134
(3.404)
0.280
(7.112)
0.432
(10.973)
0.562
(14.275)
0.719
(18.263)
0.864
(21.946)
0.301
(7.645)
0.500
(12.700)
0.875
(22.225)
200 8.625
(219.08)
0.109
(2.769)
0.148
(3.759)
0.250
(6.350)
0.277
(7.036)
0.322
(8.179)
0.406
(10.312)
0.500
(12.700)
0.593
(15.062)
0.719
(18.263)
0.812
(20.625)
0.906
(23.012)
0.875
(22.225)
0.342
(8.687)
0.500
(12.700)
7.625
(193.68)
9.625
(244.48)
NPS 10 to NPS 24
NPS DN
OD
[in (mm)]
Wall thickness
[in (mm)]
SCH 5s
SCH 5
SCH 10s
SCH 10
SCH 20
SCH 30
SCH STD/40S
10
250 10.75 (273.05) 0.134 (3.404) 0.134 (3.404) 0.165 (4.191) 0.165 (4.191) 0.250 (6.350) 0.307 (7.798)
0.365 (9.271)
12
300 12.75 (323.85) 0.156 (3.962) 0.165 (4.191) 0.180 (4.572) 0.180 (4.572) 0.250 (6.350) 0.330 (8.382)
0.375 (9.525)
14
350 14.00 (355.60) 0.156 (3.962) 0.156 (3.962) 0.188 (4.775) 0.250 (6.350) 0.312 (7.925) 0.375 (9.525)
0.375 (9.525)
16
400 16.00 (406.40) 0.165 (4.191) 0.165 (4.191) 0.188 (4.775) 0.250 (6.350) 0.312 (7.925) 0.375 (9.525)
0.375 (9.525)
18
450 18.00 (457.20) 0.165 (4.191) 0.165 (4.191) 0.188 (4.775) 0.250 (6.350) 0.312 (7.925) 0.437 (11.100) 0.375 (9.525)
20
500 20.00 (508.00) 0.188 (4.775) 0.188 (4.775) 0.218 (5.537) 0.250 (6.350) 0.375 (9.525) 0.500 (12.700) 0.375 (9.525)
22
550 22.00 (558.80) 0.188 (4.775) 0.188 (4.775) 0.218 (5.537) 0.250 (6.350) 0.375 (9.525) 0.500 (12.700) 0.375 (9.525)
24
600 24.00 (609.60) 0.218 (5.537) 0.218 (5.537) 0.250 (6.350) 0.250 (6.350) 0.375 (9.525) 0.562 (14.275) 0.375 (9.525)
NPS
Wall thickness
[in (mm)]
SCH 40
SCH 60
SCH 80s/XS
SCH 80
SCH 100
SCH 120
SCH 140
SCH 160
10
0.365 (9.271)
12
0.406 (10.312) 0.562 (14.275) 0.500 (12.700) 0.687 (17.450) 0.843 (21.412) 1.000 (25.400) 1.125 (28.575) 1.312 (33.325)
14
0.437 (11.100) 0.593 (15.062) 0.500 (12.700) 0.750 (19.050) 0.937 (23.800) 1.093 (27.762) 1.250 (31.750) 1.406 (35.712)
16
0.500 (12.700) 0.656 (16.662) 0.500 (12.700) 0.843 (21.412) 1.031 (26.187) 1.218 (30.937) 1.437 (36.500) 1.593 (40.462)
18
0.562 (14.275) 0.750 (19.050) 0.500 (12.700) 0.937 (23.800) 1.156 (29.362) 1.375 (34.925) 1.562 (39.675) 1.781 (45.237)
20
0.593 (15.062) 0.812 (20.625) 0.500 (12.700) 1.031 (26.187) 1.280 (32.512) 1.500 (38.100) 1.750 (44.450) 1.968 (49.987)
22
24
0.687 (17.450) 0.968 (24.587) 0.500 (12.700) 1.218 (30.937) 1.531 (38.887) 1.812 (46.025) 2.062 (52.375) 2.343 (59.512)
NPS DN
0.500 (12.700) 0.500 (12.700) 0.593 (15.062) 0.718 (18.237) 0.843 (21.412) 1.000 (25.400) 1.125 (28.575)
0.875 (22.225) 0.500 (12.700) 1.125 (28.575) 1.375 (34.925) 1.625 (41.275) 1.875 (47.625) 2.125 (53.975)
OD
[in (mm)]
Wall thickness
[in (mm)]
SCH 5s
SCH 10s
SCH 10
SCH 20
SCH 30
SCH 40s/STD
SCH 40
26
0.375 (9.525)
28
30
750 30.000 (762.000) 0.250 (6.350) 0.312 (7.925) 0.312 (7.925) 0.500 (12.700) 0.625 (15.875) 0.375 (9.525)
32
0.688 (17.475)
34
0.688 (17.475)
36
DN
OD
[in (mm)]
Wall thickness
[in (mm)]
SCH STD
SCH XS
40
42
44
46
48
52
56
60
64
68
72
76
80
0.375 (9.525)
5
88
Notes
[1] ASME B36.10M-2004, p. 1
[2] NPS - "Nominal Pipe Size" and DN - "Diamtre Nominal" (http:/ / www. engineeringtoolbox. com/ nps-nominal-pipe-sizes-d_45. html),
EngineeringToolbox.com
[3] ASME B36.10M-2004, p. iv
[4] This is contrary to the McGraw Hill Piping Handbook, which says that the schedule number can be converted to pressure by dividing the
schedule by 1000 and multiplying by the allowable stress of the material. [Nayyar and Mohinder, 2000.]
[5] ASME Standard 36.19M-2004, p. iv
[6] Table of Pipe Schedules (http:/ / www. engineersedge. com/ pipe_schedules. htm) from EngineersEdge.com.
[7] ASTM A999
References
Bibliography
Nayyar, P.E., Mohinder L. (2000). "A1". In Mohinder L. Nayyar, P.E. Piping Handbook (7th ed.). New York:
McGraw-Hill. ISBN0-07-047106-1.
ASME B36.10M - Welded and Seamless Wrought Steel Pipe.
ANSI/ASME Standard 36.19M - Stainless Steel Pipe.
External links
Notes on Pipe (http://www.gizmology.net/pipe.htm)PVC Pipe weights and max PSI
Quick calculator to determine standard pipe dimensions (http://www.enggcyclopedia.com/
welcome-to-enggcyclopedia/pipe-dim/standard-piping-dimensions-carbon-steel-stainless-steel-ansi) For Carbon
Steel and Stainless Steel pipes as per ANSI.
(http://www.novanumeric.com/samples.php?CalcName=Schedule) - Online Pipe Schedule Calculator
Nominal Pipe Size NPS, Nominal Bore NB, Outside Diameter OD (http://www.piping-engineering.com/
nominal-pipe-size-nps-nominal-bore-nb-outside-diameter-od.html)
Montage (http://www.lasmotec.nl)
Piping Tools (http://pipingdesigners.com/Tools - section 9.htm)
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