9852 1585 01a ProCom

Atlas Copco Rock Drills AB
Instructions
rebro
Production installation
ProCom Satelite communication system
Prepared
Registration no
Rev
STK2 / Lars Sderberg
~6926493.doc
Document responsible/Approved
Date
ST / Anders Hedqvist
2004-12-02
Page
Sidan 1 av 30
Title:
Installation and instruction for kit number:

3222 3192 64
3222 3192 90
3222 3192 91
ProCom Satelite communication system.
No. 9852 1585 01A
Senast utskrivet 12/15/2004 10:25 AM
Instructions
rebro
Prepared
Registration no
Rev
~6926493.doc
Date
2004-12-02
Page
Sidan 2 av 30
Describtion ..................................................................................................................................... 4
1.1
Field of application ..................................................................................................................... 4
1.2
Rig status .................................................................................................................................. 4
1.3
Service status ............................................................................................................................ 4
1.4
Abbreviations ............................................................................................................................ 4
1.5
Installation overview of rig variants.............................................................................................. 5
1.5.1
3222 3192 64 for ROC D3 HCS and older generations of drill rigs .......................................... 5
1.5.2
3222 3192 64 for ROC D / F / L HCS.................................................................................... 5
1.5.3
3222 3192 90 for ROC D / F HEC3 ...................................................................................... 6
1.5.4
3222 3192 91 for ROC D / F RCS ........................................................................................ 6
Components................................................................................................................................... 7
2.1
DCCU part list for rig variants ..................................................................................................... 7
2.1.1
3222 3192 64 for ROC D3 / D / F / L HCS............................................................................. 7
2.1.2
3222 3192 90 for ROC D / F HEC3 ...................................................................................... 7
2.1.3
3222 3192 91 for ROC D / F RCS ........................................................................................ 7
2.2
Part list for the assembly set on satellite communication system ................................................... 8
2.2.1
3222 3192 63 ..................................................................................................................... 8
2.3
Part list for the service kit on satellite communication system........................................................ 8
2.3.1
9106 1868 03 ..................................................................................................................... 8
2.4
Part list for the electrical cabinet set of ProCom ........................................................................... 9
2.4.1
3222 3192 61 ..................................................................................................................... 9
Installation / wiring....................................................................................................................... 10
3.1
Mecanical installation............................................................................................................... 10
3.1.1
ROC D3 HCS and older generations of drill rigs .................................................................. 10
3.1.2
ROC D / F / L HCS ............................................................................................................ 11
3.1.3
ROC D RRC HEC3 ........................................................................................................... 12
3.1.4
ROC F HEC3.................................................................................................................... 13
3.1.5
ROC D / F RCS ................................................................................................................ 14
3.2
Electrical wiring ....................................................................................................................... 15
3.2.1
ROC D3 HCS and older generations of drill rigs .................................................................. 16
3.2.2
ROC D / F / L HCS ............................................................................................................ 17
3.2.3
ROC D RRC HEC3 ........................................................................................................... 18
3.2.4
ROC F HEC3.................................................................................................................... 19
3.2.5
ROC D / F RCS ................................................................................................................ 20
Instruction .................................................................................................................................... 21
4.1
Power supply........................................................................................................................... 21
4.2
Checking of DCCU .................................................................................................................. 21
Software ....................................................................................................................................... 22
5.1
DCCU Program loading manual................................................................................................ 22
5.1.1
Scope .............................................................................................................................. 22
5.1.2
Dictionary ......................................................................................................................... 22
5.1.3
Prerequisites .................................................................................................................... 22
5.1.4
Introduction ...................................................................................................................... 22
5.1.5
Automated configuration.................................................................................................... 23
5.1.5.1
Loading ..................................................................................................................... 23
5.1.6
Manual Configuration ........................................................................................................ 23
5.1.6.1
Firmware settings ....................................................................................................... 24
5.1.6.2
Application settings .................................................................................................... 24
5.1.6.3
Unit parameter settings ............................................................................................... 24
5.1.6.4
Application parameter settings .................................................................................... 24
5.1.6.5
Loading ..................................................................................................................... 25
5.1.6.6
Troubleshooting ......................................................................................................... 25
5.2
Maintenance and trouble shooting ............................................................................................ 26
5.2.1
DCCU service software ..................................................................................................... 26
Instructions
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Prepared
Registration no
Rev
~6926493.doc
Date
2004-12-02
5.2.1.1
5.2.1.2
5.2.1.3
5.2.1.4
Page
Sidan 3 av 30
Functional description................................................................................................. 26
Graphical user interface.............................................................................................. 27
Top-level design......................................................................................................... 30
Development environment .......................................................................................... 30
Instructions
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Registration no
Rev
~6926493.doc
Date
2004-12-02
1
1.1
Page
Sidan 4 av 30
Describtion
Field of application
The ProCom system is built to fit all Atlas Copco drill rig models, including rigs of different
generations, hydraulically controlled rigs and the latest computerized rigs.
The ProCom hardware is a complete package with everything needed to equip drill rig with a
satellite supervision system.
As a user of the ProCom system, it is possible to obtain relevant data about drill rig simply by
logging into the ProCom web site www.rocprocom.com.
By means of a user-defined name and encrypted password, Atlas Copco assures the security of
the system and prevents unauthorized access to the data.
1.2
Rig status
The rig status view gives information about:
Machine id and type.
Last satellite communication.
Production data, including engine and percussion hours and drilled meters. This information
can be shown in different graphical forms to help you identify trends in production.
Service status indicators, including engine, compressor and hydraulic oil filter performance.
Rig position, indicated as a latitude/longitude reading or displayed on a scalable map.
1.3
Service status
The service status view tells whether the machine needs servicing or is close to the time when a
service is due. The system estimates the number of days to service for engine, compressor and
rock drill to help schedule a suitable service time with the least interruption to production. The
service information is also available as a graphical view.
1.4
Abbreviations
.NET
DCCU
ARAMIS
ProCom
ORBCom
SC
GPS
RCS
HCS
Microsoft platform (see http://www.microsoft.com/net/)

Data Communication and Collection Unit
Atlas Copco Rock Drills After Market Information System
One system within the ARAMIS concept for surface drill rigs.
Satellite communication system that is used in the ProCom system
Subscriber Communicator for Orbcomm satellite system
Global Positioning System
Rig Control System
Hydraulic control system
Instructions
rebro
Prepared
Registration no
Rev
~6926493.doc
Date
2004-12-02
1.5
1.5.1
Page
Sidan 5 av 30
Installation overview of rig variants

3222 3192 64 for ROC D3 HCS and older generations of drill rigs
A1
Electrical
cabinet on
D3 and old rigs
DCCU
Impact hour
Diesel start/hour
Air filter diesel/compressor
3222 3192 68
GPS 9106 1819 96

ORBCom 9106 1819 95
+24VDC 3222 3192 66
Hydraulic oil filter

3222 3192 69
B139
Hydraulic oil
filter
F30 5A, position before

battery switch.
+24VDC 3222 3192 65
Battery
Note: Cable G2 (3222 3192 67) not used on this rig variants.
1.5.2
3222 3192 64 for ROC D / F / L HCS
A1
Electrical
cabinet on
D/F/L
DCCU
Impact hour
Air filter diesel/compressor
3222 3192 68
GPS 9106 1819 96

ORBCom 9106 1819 95
+24VDC 3222 3192 66
B139
Hydraulic oil
filter

3222 3192 69
Diesel start/hour
3222 3192 67
G2 Alternator

battery switch.
+24VDC 3222 3192 65
Battery
Instructions
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Prepared
Registration no
Rev
~6926493.doc
Date
2004-12-02
1.5.3
Page
Sidan 6 av 30
3222 3192 90 for ROC D / F HEC3
DCCU
B139
Hydraulic oil
filter
G2 Alternator
A53/D501
Display

3222 3192 69
GPS 9106 1819 96

ORBCom 9106 1819 95
Diesel start
3222 3192 67

battery switch.
Impact hour
Diesel huor
Air filter diesel
Air filter compressor
9106 1902 46
+24VDC 3222 3192 65
Battery
Note: Cable A1 (3222 3192 68) not used on this rig variants.
1.5.4
3222 3192 91 for ROC D / F RCS
DCCU
GPS 9106 1819 96

ORBCom 9106 1819 95
G2 Alternator
D100/CCI
inside
instrument
cabinet on
outside cabin
Diesel start
3222 3192 67
Impact hour
Diesel hour
Air filter diesel
9106 1902 46
+24VDC 3222 3192 66

battery switch.
+24VDC 3222 3192 65
Battery
Note: Cables A1 (3222 3192 68) and B139 (3222 3192 69) not used on this rig variants.
Instructions
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Registration no
Rev
~6926493.doc
Date
2004-12-02
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Sidan 7 av 30
Components
This instruction (9852 1585 01) are always included in following part lists.
For the electrical wiring use circuit diagram (9840 0423 06) which are always included in following
part lists.
Assembly set (3222 3192 63) are always included in following part lists. See chapter 2.2.
For software upgrading use service kit (9106 1868 03) which are available in following part lists.
See chapter 2.3
Part list for the electrical cabinet set (3222 3192 61). See chapter 2.4.
2.1
2.1.1
DCCU part list for rig variants

3222 3192 64 for ROC D3 / D / F / L HCS
Ref. no:
1
2
3
4
5
6
7
8
9
2.1.2
AC-number:
3222 3192 61
3128 2090 36
5112 3109 15
5112 3043 14
3222 3192 65
3222 3192 66
3222 3192 67
3222 3192 68
3222 3192 69
Amount:
1
1
1
1
1
1
1
1
1
Description:
Electrical cabinet set
Pressure transducer
Fuse holder
Fuse
Cable
Cable
Cable
Cable
Cable
Remark:
ProCom
B139
F30
F30 (5A)
F30-1 (lflex -400P 2x1,0)
F30-2 (lflex -400P 2x1,0)
G2 (lflex-400P 2x1,0)
A1 (lflex-400P 4x1,0)
B139 (Murr M12 4-P 90 4x0,34)
3222 3192 90 for ROC D / F HEC3

Ref. no: AC-number: Amount: Description:
Remark:
1
3222 3192 61
1
ProCom
2
3128 2090 36
1
Pressure transducer
B139
3
5112 3109 15
1
Fuse holder
F30
4
5112 3043 14
1
Fuse
F30 (5A)
5
3222 3192 65
1
Cable
F30-1 (lflex -400P 2x1,0)
6
3222 3192 66
1
Cable
F30-2 (lflex -400P 2x1,0)
7
3222 3192 67
1
Cable
G2 (lflex-400P 2x1,0)
8
3222 3192 69
1
Cable
B139 (Murr M12 4-P 90 4x0,34)
9
9106 1902 46
1
Cable
RS232 (M12 8-P M12 4-P)
10
9106 1902 47
1
Adaptor
RS232 (M8 4-P M12 8-P)
Note: Ref. no. 10 only on display 9106 1696 29 and 9106 1828 36.
2.1.3
3222 3192 91 for ROC D / F RCS

Ref. no:
1
2
3
4
5
6
7
AC-number:
3222 3192 61
5112 3109 15
5112 3043 14
3222 3192 65
3222 3192 66
3222 3192 67
9106 1902 46
Amount:
1
1
1
1
1
1
1
Description:
Fuse holder
Fuse
Cable
Cable
Cable
Cable
Remark:
ProCom
F30
F30 (5A)
F30-1 (lflex -400P 2x1,0)
F30-2 (lflex -400P 2x1,0)
G2 (lflex-400P 2x1,0)
RS232 (M12 8-P M12 4-P )
Instructions
rebro
Prepared
Registration no
Rev
~6926493.doc
Date
2004-12-02
2.2
2.2.1
Part list for the assembly set on satellite communication system

3222 3192 63
Ref. no:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2.3
2.3.1
Page
Sidan 8 av 30
AC-number:
3176 5427 00
0570 5191 07
3176 5428 00
3176 1944 00
0211 1243 03
0147 1247 00
0301 2321 00
0291 1128 15
0147 1322 03
0301 2335 00
0266 2110 00
3176 5475 04
3222 3056 12
3222 3056 12
9106 1868 73
0226 0351 07
Amount:
1
1
1
1
4
4
8
4
1
2
1
50
0,2m
5,0m
1
1
Description:
Nipple
Test connection
Nipple
Nipple
Screw, insex M6x10
Screw, insex M6x20
Plain washer for M6
Lock nut M6
Screw, hex head M8x16
Plain washer for M8
Nut M8
Assembly strip 170x4,8
Protection hose 2-split
Protection hose 2-split
Label
Screw, M5x12
Remark:
B139
B139
B139
B139
ProCom no cabin rig
ProCom cabin rig
ProCom cabin/no cabin rig
ProCom cabin/no cabin rig
Graund braid
Graund braid
Graund braid
Cables
Antenna connectors
Antenna cables
ProCom
F30
Part list for the service kit on satellite communication system

9106 1868 03
Ref. no:
1
2
3
4
AC-number:
9853 1095 01
9106 1868 04
9106 1819 93
9106 1868 72
Amount:
1
1
1
1
Description:
Instruction
Program CD
Cable
Cable complete
Remark:
Service tool
Software
PC-DCCU/AUX
RS232-USB
Instructions
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Registration no
Rev
~6926493.doc
Date
2004-12-02
2.4
2.4.1
Page
Sidan 9 av 30
Part list for the electrical cabinet set of ProCom

3222 3192 61
Ref. no:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
AC-number:
3222 3192 33
3176 4363 08
3217 9592 10
3217 9592 21
3217 9928 02
9111 3767 01
9111 3767 02
9111 3767 03
1088 1305 02
3176 5475 04
3222 3051 81
3222 3051 83
3222 3051 86
0697 9807 00
0698 5140 06
0697 9803 00
0698 5140 03
0697 9802 00
0211 1212 00
0266 2107 00
0333 3215 00
0147 1204 03
0266 2107 00
0301 2318 00
3222 3048 77
0147 1322 03
0266 2110 00
0266 2108 00
9106 1819 87
9106 1819 88
9106 1819 89
9106 1819 94
9106 1819 95
9106 1819 96
9106 1868 56
0697 9802 00
9106 1418 50
9106 1868 74
Amount:
1
0,07m
3
3
3
3
2
1
3
3
1
1
4
1
1
1
1
1
4
8
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
Description:
Box casing
Mounting rail
Terminal block
Holder
Resistor
Terminal block
End support
End plate
Cable tie anchor
Assembly strip
Cable gland
Cable str.-way
Cable seal
Lock nut
Cable gland
Lock nut
Cable gland
Lock nut
Screw
Nut
Lock washer
Screw, hex head
Nut
Plain washer
Ground braid
Screw, hex head
Nut
Nut
Electronic unit
Main cable
Cable complete
Antenna
Cable complete
Cable complete
Cable
Lock nut
Cover
Marking plate
Remark:
B=200, L=400, H=80mm
TS35x7,5
UK 4-TG
ST-BE
3,6kO, 0,6W
M2,6/6G
L=170, B=4,8mm
KVA-MS PG29
6x8,0mm
8,0x20mm
PG29
PG11
Pg11
PG9
PG9
M5x35mm
M5
5,3/10x0,6mm
M5x10mm
M5
5,3/10x1,0mm
EMC
M8x16mm
M8
M6
ProCom DCCU M SW
ProCom 24V stellar
ProCom I/O stellar
ProCom ORBCom, GPS
ProCom ORBCom, L=6000mm
ProCom GPS, L=6500mm
ProCom 4P M12 L=500mm
PG9
UG M12
ProCom
Instructions
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~6926493.doc
Date
2004-12-02
3
3.1
3.1.1
Page
Sidan 10 av 30
Installation / wiring
Mecanical installation
ROC D3 HCS and older generations of drill rigs

Note: Cable G2 (3222 3192 67) not used on this rig variants.
ProCom placed on cabinet A1
ProCom placed on cabinet A1
Cable F30-1 and -2
500mm
Fuse F30
Antenna placed on rig
Connection of antenna
Cable A1 to cabinet A1
Pressure transducer B139
Cable G2 connected on alternator G2
Instructions
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~6926493.doc
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3.1.2
Page
Sidan 11 av 30
ROC D / F / L HCS
ProCom placed on cabin
Fuse F30 and cable F30-1 and -2
Antenna placed on F-rigs
Antenna placed on D- and L-rigs
Instructions
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~6926493.doc
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2004-12-02
3.1.3
Page
Sidan 12 av 30
ROC D RRC HEC3

Note: Cable A1 (3222 3192 68) not used on this rig variant.
500mm
ProCom placed on diesel tank
Fuse F30 and cable F30-1 and -2
Cable D501 connected on display
Instructions
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~6926493.doc
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2004-12-02
3.1.4
Page
Sidan 13 av 30
ROC F HEC3
Note: Cable A1 (3222 3192 68) not used on this rig variant.
Fuse F30 and cable F30-1 and -2.
Cable inlet on cabin for cable D501
Instructions
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~6926493.doc
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2004-12-02
3.1.5
Page
Sidan 14 av 30
ROC D / F RCS
Note: Cables A1 (3222 3192 68) and B139 (3222 3192 69) not used on this rig variants.
Fuse F30 and cable F30-1 and -2.
Cable inlet on cabin for cable D100
Cable D100 connected on CCI
Instructions
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3.2
Page
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Electrical wiring
Always use circuit diagram (9840 0423 06) for the electrical connecting of the DCCU unit on rig.
All cables in DCCU are connected inside the cabinet apart from cable A1, wire 1. This wire is
isolated inside the cabinet and shall only be connected on rigs discussed in chapter 3.2.1.
Grind paint of the chassis before connection of ground braid to chassis.
Ground braid.to connect on

chassis.
DCCU.
Cable inlet for VHF.

Cable inlet for GPS.
Cable inlet for RS232.
Cable inlet for power
supply, alternator, impact
hour, air filter and hydralic
oil filter.
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3.2.1
Page
Sidan 16 av 30
ROC D3 HCS and older generations of drill rigs
Terminal block X1 inside

A1 electrical cabinet on rig.
Cables included in DCCU.
DCCU cabinet.
Cable:
Wire:
Terminal:
Object:
Function/signal:
Remark:
F30-1
F30-1
F30-2
F30-2
A1
A1
A1
A1
B139
B139
B139
GPS
VHF
1
1
1
2
1
2
3
4
Brown
White
Black
-
G1A/+
F30/2
F30/1
Chassis
X1/W
X1/61
X1/108
Battery
Fuse
Fuse
Wagon frame
A1
A1
A1
+24VDC
5A
1
2
4
GPS
VHF
B139
B139
B139
GPS
VHF
Power supply
Power supply
Power supply
Power supply
Alternator engine start/hour
Impact hour
Air filter engine/compressor
(isolated)
GPS antenna
VHF antenna
-24VDC
Deutz engine
Drill unit
ROC D3 and older
(not used)
Signal
-24VDC
+24VDC
Rig position
Rig status
Note: Connection of cable A1 on older rigs can be different. Always check the actual circuit
diagram belonging to rig before connection.
Instructions
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2004-12-02
3.2.2
Page
Sidan 17 av 30
ROC D / F / L HCS
DCCU cabinet.
Terminal block X1 inside
Cables included in DCCU
Cable:
Wire:
Terminal:
Object:
Function/signal:
Remark:
F30-1
F30-1
F30-2
F30-2
A1
A1
A1
A1
A1
B139
B139
B139
G2
G2
GPS
VHF
1
1
1
2
1
2
3
3
4
Brown
White
Black
1
1
-
G1A/+
F30/2
F30/1
Chassis
Battery
Fuse
Fuse
Wagon frame
X1/327
X1/22
X1/333
A1
A1
A1
1
2
4
G2/W
G2/I
GPS
VHF
B139
B139
B139
G2
G2
GPS
VHF
Power supply
Power supply
Power supply
Power supply
(isolated)
Impact hour
(isolated)
Alternator, engine start/hour
Alternator, engine start/hour
GPS antenna
VHF antenna
+24VDC
+24VDC/5A
+24VDC/5A
-24VDC
(not used)
Drill unit
ROC F HCS
ROC D/L HCS
(not used)
Signal
-24VDC
+24VDC
MB engine
CAT engine
Rig position
Rig status
Note: Alternative connections for air filter engine/compressor and alternator depending on rig type.
Instructions
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~6926493.doc
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2004-12-02
3.2.3
Page
Sidan 18 av 30
ROC D RRC HEC3
Cable RS232
DCCU cabinet.
Cable:
Wire:
Terminal:
Object:
Function/signal:
Remark:
F30-1
F30-1
F30-2
F30-2
RS232
RS232
RS232
RS232
RS232
B139
B139
B139
G2
GPS
VHF
1
1
1
2
Brown
White
Black
1
-
G1A/+
F30/2
F30/1
Chassis
D501/X6
D501/X6
D501/X6
D501/X6
D501/X6
1
2
4
G2/I
GPS
VHF
Battery
Fuse
Fuse
Wagon frame
A53 display
A53 display
A53 display
A53 display
A53 display
B139
B139
B139
G2
GPS
VHF
Power supply
Power supply
Power supply
Power supply
Impact hour
Drill meter
Engine hour
Air filter engine
Alternator, engine start
GPS antenna
VHF antenna
+24VDC
+24VDC/5A
+24VDC/5A
-24VDC
Drill unit
Drill unit
CAT engine
CAT engine
Compressor
Signal
-24VDC
+24VDC
CAT engine
Rig position
Rig status
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3.2.4
Page
Sidan 19 av 30
ROC F HEC3
DCCU cabinet.
Cable RS232
Cable:
Wire:
Terminal:
Object:
Function/signal:
Remark:
F30-1
F30-1
F30-2
F30-2
RS232
RS232
RS232
RS232
RS232
B139
B139
B139
G2
GPS
VHF
1
1
1
2
Brown
White
Black
1
-
G1A/+
F30/2
F30/1
Chassis
D501/X6
D501/X6
D501/X6
D501/X6
D501/X6
1
2
4
G2/I
GPS
VHF
Battery
Fuse
Fuse
Wagon frame
A53 display
A53 display
A53 display
A53 display
A53 display
B139
B139
B139
G2
GPS
VHF
Power supply
Power supply
Power supply
Power supply
Impact hour
Drill meter
Engine hour
Air filter engine
GPS antenna
VHF antenna
+24VDC
+24VDC/5A
+24VDC/5A
-24VDC
Drill unit
Drill unit
CAT engine
CAT engine
Compressor
Signal
-24VDC
+24VDC
CAT engine
Rig position
Rig status
Instructions
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Registration no
Rev
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Date
2004-12-02
3.2.5
Page
Sidan 20 av 30
ROC D / F RCS
DCCU cabinet.
Cable RS232
Cable:
Wire:
Terminal:
Object:
Function/signal:
Remark:
F30-1
F30-1
F30-2
F30-2
RS232
RS232
RS232
RS232
RS232
RS232
G2
GPS
VHF
1
1
1
2
1
-
G1A/+
F30/2
F30/1
Chassis
D100/X9
D100/X9
D100/X9
D100/X9
D100/X9
D100/X9
G2/I
GPS
VHF
Battery
Fuse
Fuse
Wagon frame
CCI
CCI
CCI
CCI
CCI
CCI
G2
GPS
VHF
Power supply
Power supply
Power supply
Power supply
Impact hour
Drill meter
Engine hour
Air filter engine
GPS antenna
VHF antenna
+24VDC
+24VDC/5A
+24VDC/5A
-24VDC
Drill unit
Drill unit
CAT engine
CAT engine
Compressor
Hydraulic tank
CAT engine
Rig position
Rig status
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4
4.1
Page
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Instruction
Power supply
Check the electrical installations before inserting of fuse F30 (5A).
Put the fuse F30 and check the two LED L1 and L2 of the DCCU.
LED L2.
LED L1.
After 3 seconds, L1 flashing green and L2 flashing yellow.

Shortly after, L1 flashing red and L2 flashing yellow.
Shortly after, L1 flashing green and L2 flashing yellow.
Shortly after, L1 flashing red and L2 flashing yellow.
After that, L1 and L2 turn switch off a few seconds.
After that, L1 flashing slowly rd and L2 still being switch off.
L2 flashing only if there is data to transmitting.
Note: If the DCCU not transmitting and receiving. The DCCU get in sleep-mode and L1 and L2
switch off. If the engine starts, the DCCU wake up and begin transmitting and receiving.
4.2
Checking of DCCU
Connect the service cable PC-DCCU (9106 1819 93) to the connector RS232 (M12) on DCCU and
the PC (D-sub).
Cable PC-DCCU (9106 1819 93)
Start the PC and put in the CD (9106 1868 04).

Insert SERVICE TOOLS from Arkub.
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5
5.1
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Software
DCCU Program loading manual
5.1.1
Scope
This document describes how to load a Stellar ST2500 DCCU with a new firmware or DCCU
application using the STLoader application.
5.1.2
5.1.3
Dictionary
SC
Subscriber Communicator. The Stellar ST2500 is an SC
DCCU
Data Collection and Communication Unit. A Stellar ST2500 SC loaded with the
DCCU-application
Firmware
ORBCOMM
The BIOS and Operating System of the SC

The company offering the satellite communication service
Prerequisites
To load or update a Stellar ST2500 you need following:
A Stellar ST2500.
A PC Windows computer with an available serial RS232 port.
A RS232 serial cable.
The STLoader application (Stellar Communicator Loader) installed.
For the DCCU application to work the SC unit must also be registered and have an activated
subscription at ORBCOMM.
5.1.4
Introduction
First you must connect the ST2500 to your PC using your serial cable. Connect one end of the
cable to the connection marked Serial on the back of the ST2500, and connect the other end to
the serial communication port on the back of the PC.
The loading of application software and firmware using STLoader can be done in two ways:
1. Automatically, through a .sdp configuration file residing in the same directory as the
application. This file sets all the necessary parameters.
2. Manually, with the user configuring the loader application.
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5.1.5
5.1.5.1
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Automated configuration
Start the STLoader application. If you have been supplied a .sdp - configuration file you should
see the following screen. (Please note that the file names and COM-port might differ.)
Loading
First mark the files you want to transfer to the SC by marking the download checkboxes. To
execute the loading press the Start button. If there were any errors please refer to the
troubleshooting section below.
5.1.6
Manual Configuration
Start the STLoader application. You should see the following screen.
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5.1.6.1
Page
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Firmware settings
If you need to update the firmware press the change button to the far right of the Firmware edit
field. Now locate the file you wish to use in the dialog box shown.
Example of a file name is: st606_04.stl
Latest firmware can be found at:
http://www.stellar-sat.com/Download/Firmware/
NOTE: To enable the download you must also mark the dowmnload checkbox.
5.1.6.2
Application settings
rd
If you need to update the application press the change button to the far right of the 3
Application edit field. Now locate the file you wish to use in the dialog box shown.
Party
Latest application can be obtained by contacting your ProCom administrator. It should have the
.a90 file extension.
Example of a file name is: dccu_2_11.a90
NOTE: To enable the download you must also mark the download checkbox.
5.1.6.3
Unit parameter settings

To set the unit parameters in the ST2500 press the change button to the far right of the Unit
Parameters edit field and locate the file you wish to useThe latest unit parameter file can be obtained by contacting your ProCom administrator.
The file should have .prm file extension.
5.1.6.4
Application parameter settings

To set the application parameters in the ST2500 press the change button to the far right of the
Application Parameters edit field and locate the file you wish to useThe latest application parameter file can be obtained by contacting your ProCom administrator.
The file should have .app file extension.
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5.1.6.5
Loading
First make sure youve marked the correct download ckeckboxes then initiate the loading by
pressing the Start button. If an error should occur see the troubleshooting section.
5.1.6.6
Troubleshooting
If you received an error during the loading it can be the result of one of the following factors:
1. Incoorrect COM-port setting. make sure that the COM-port youve selected is the one
connected to the ST2500.
2. Bad cabling. Make sure your RS232 cable is working.
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5.2
Page
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Maintenance and trouble shooting
5.2.1
DCCU service software
5.2.1.1
Functional description
The DCCU service software is a PC based software for the DCCU. The application runs on
Windows operating systems where the .NET framework is supported.
The DCCU service software is an engineering tool that can be used in the following areas:
Configuration
Debugging
Installation checkout
ORBCOMM communication checkout
Etc.
The service software is connected with the DCCU using a special RS232 AUX data cable. The
communication with the DCCU is 19200 baud, 8 data bits, no parity and stop bits. For details on
how the RS232 cable can be built, see below Auxiliary interface connector - AUX.
Pin:
Description:
TX RS232 3rd party
RS485+RX
RX RS232 3rd party
4
5
6
7
RX RS232 (Cellular Modem)

RS485 RX
RS485 +TX
GND
Rig Interface:
RS232 TX (rig output)
Note: 19200 baud, 8 data
bits, no parity bit, 1 stop bit
NC
RS232 RX (rig input)
Note: 19200 baud, 8 data
bits, no parity bit, 1 stop bit
NC
NC
NC
NC
RS485 TX
RS232 GND
Rig types:
RCS/HCS with
HEC3
RCS/HCS with
HEC3
RCS/HCS with
HEC3
*9
TX(RS232) Cellular Modem
NC
10
TX (TTL) Cellular modem
NC
*11
DC Power out (adjustable)
NC
12
RX (TTL) Cellular modem
NC
13
RX (TTL) 3rd Party
NC
14
POWER SWITCH OUT
NC
15
GND
NC
Note: Assuming that RS232 labels applies to the DCCU as DCE (same as for the serial
connector).
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5.2.1.2
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Graphical user interface

The below picture is a snapshot of the DCCU service software GUI.
The following sections explain the different GUI groups.

5.2.1.2.1
DCCU status
The application GUI shows DCCU status as following:
DCCU OK
Summary status for the DCCU and run mode (1-7).
ORB OK
ORBCOMM modem status.
UTC OK
UTC time status. Time is derived from satellites.
GPS OK
GPS status.
ACK OK
Indicates if handshake with ARAMIS ProCom Gateway has occurred after cold start.
HCS
HCS rig type detected.
RCS
RCS rig type detected.
Rig OK
Indicates RCS rig status if DCCU is connected to a RCS rig.
5.2.1.2.2
Digital inputs
The application GUI shows digital input status as following:
Din0
Indicates digital input state for digital in signal 0 (engine). Green indicates active/on state.
Din1
Indicates digital input state for digital in signal 1. Green indicates active/on state.
Din2
Din3
A0-larm
Indicates if analog input for channel 0 is above the configured alarm threshold. Red
indicates active/on alarm state.
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5.2.1.2.3
Timer
The application GUI shows timer information as following:
Timer
This indicates DCCU internal timer which rolls over after 10 days. The timer is used
internally by the DCCU when sample data sending messages.
5.2.1.2.4
ORBCOMM info
The application GUI shows ORBCOMM info as following:
DCCU state
Indicates DCCU state (idle/waiting (for sending) /sending/receiving).
ORBCOMM Operating state
- sleep, red = sleep mode
- normal, green = satellite in view
- no indication = no satellite in view
Message statistics
Tx - transmitted messages
Rx - received messages since cold start
5.2.1.2.5
Menu options
The application GUI has a menu with the following entries:
Config..
Configures settings for the RS232 communication port (baudrate and port).
Auto
Determines the frequency that the application polls the DCCU.
Update
Manually force a serial poll to the DCCU.
Info..
Extended information covering analog/digital input values etc.
Settings..
Send timing settings of timer conditions when the DCCU transmits data.
Send profile settings that controls how the transmitted data is transmitted.
Open/close log
Shows/hide the RS monitor area.
Save log
Saves the RS monitor log data to default file (dccuaux_log.txt).
Clear log
Clears the RS monitor log data andresets all the GUI controls. The GUI controls are
updated on next poll.
Exit
Exit the application.
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5.2.1.2.6
RS monitor
The RS monitor is shown if the user selects the Open Log menu item. The RS monitor
consists of a data trace and an output control.
Data trace
Shows the RS232 traffic from the DCCU.
Output control with Send button
Provides the user with a way of sending commands directly to the DCCU.
The figure below shows the application with the RS monitor enabled.
5.2.1.2.7
Page
Sidan 29 av 30
Connect/Disconnect controls
The GUI has two control buttons at the bottom in the application:
Disconnect/Connect
Toggles communication port state between connected/disconnected.
Update
Manually force a serial poll to the DCCU.
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5.2.1.3
Page
Top-level design
The DCCU service software is designed as illustrated in the figure below.
DCCU Service
Software
Presentation
Layer
GUI
Application
Layer
RS Handler
Hardware
Layer
Serial
The DCCU service software has three layers:

Presentation layer
Provides the GUI.
Application layer
Handles decoding/encoding of data passing to and from the DCCU.
Hardware layer
This layer handles the serial port interface.
5.2.1.4
Development environment
The DCCU service software has been developed using following environment:
Area
Operating system
Development tools
Programming language
Target Profile
Target Name Solution
Configuration Management

Electrical Design Surface Drill Rigs
Lars Sderberg / STK2
Specification
Windows 2000 Pro
Microsoft Visual Studio .NET 2002
Microsoft Visual C# .NET
Windows .NET application
DCCUGUI
CVS
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Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

Installation and instruction for kit number:

No. 9852 1585 01A

Senast utskrivet 12/15/2004 10:25 AM

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

Senast utskrivet 12/15/2004 10:25 AM

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

Senast utskrivet 12/15/2004 10:25 AM

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

Machine id and type.

Last satellite communication.

Rig position, indicated as a latitude/longitude reading or displayed on a scalable map.

Microsoft platform (see http://www.microsoft.com/net/)

Senast utskrivet 12/15/2004 10:25 AM

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

Installation overview of rig variants

GPS 9106 1819 96

Hydraulic oil filter

F30 5A, position before

+24VDC 3222 3192 65

3222 3192 64 for ROC D / F / L HCS

GPS 9106 1819 96

Hydraulic oil filter

Senast utskrivet 12/15/2004 10:25 AM

F30 5A, position before

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

3222 3192 90 for ROC D / F HEC3

Hydraulic oil filter

GPS 9106 1819 96

F30 5A, position before

+24VDC 3222 3192 65

3222 3192 91 for ROC D / F RCS

GPS 9106 1819 96

+24VDC 3222 3192 66

F30 5A, position before

+24VDC 3222 3192 65

Senast utskrivet 12/15/2004 10:25 AM

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

DCCU part list for rig variants

3222 3192 90 for ROC D / F HEC3

3222 3192 91 for ROC D / F RCS

Senast utskrivet 12/15/2004 10:25 AM

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

Part list for the assembly set on satellite communication system

Part list for the service kit on satellite communication system

Senast utskrivet 12/15/2004 10:25 AM

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

Part list for the electrical cabinet set of ProCom

Senast utskrivet 12/15/2004 10:25 AM

Atlas Copco Rock Drills AB

STK2 / Lars Sderberg

ROC D3 HCS and older generations of drill rigs

ProCom placed on cabinet A1

ProCom placed on cabinet A1

Cable F30-1 and -2