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FACULTY OF ENGINEERING
B. IND. ENG. (Hons.)
YEAR I SEMESTER II
MAY/JUNE 2009 SESSION OF EXAMINATIONS
1 a. How are product variety and production quantity related when comparing typical
factories? Illustrate your answer graphically.
(6 marks)
b. (i) What is the difference between processing and assembly operations in a
production environment?
(ii) Briefly describe three different types of shaping operations in this context.
(12 marks)
c. When planning a machining operation, in what order would you select the cutting
conditions (cutting speed, depth of cut, and feed), and why?
(5 marks)
d. Illustrate using a sketch graph the cost factors involved in metal cutting, and show
that cutting speed has an optimum value for minimum production cost.
(7 marks)
e. If one wanted to minimise production time rather than production cost, would the
optimum cutting speed be higher or lower? Why?
(3 marks)
3 a. What are the differences between rotational parts and prismatic parts in
machining?
(6 marks)
b. Distinguish between generating and forming when machining workpart geometries.
(6 marks)
c. What is the difference between peripheral milling and face milling?
(6 marks)
d. How do shaping and planing differ?
(5 marks)
e. A cylindrical workpart 200 mm in diameter and 700 mm long is to be turned in an
engine lathe. Cutting conditions are as follows: cutting speed is 2.30 m/s, feed is 0.32
mm/rev, and depth of cut is 1.80 mm. Determine
(i) cutting time, and
(ii) metal removal rate.
(10 marks)