Professional Documents
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3 lines max.Solutions
Pioneering
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Contents
About SICK
Industries
SICK LifeTime Services
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Industry challenges
Sensor solutions for the
Cement Industry
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Connectivity
SICK Finders / Partner Portal
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Company
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Company
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Industries
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Industries
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www.sick.com/Industries
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SICK
LifeTime Services
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SICK LifeTime Services
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Training &
Education
Product &
System Support
Verification &
Optimization
User training
Seminars
WebTraining
Consulting &
Design
Upgrade &
Retrofits
System inspection
Risk assessment
Safety concepts
Feasibility studies
Software and hardware
design
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Commissioning
Spare parts and repairs
Remote support
Hotline
Barcode checks
Consulting/Engineering service
Inspection
Maintenance
Accident analysis
Stop time measurement
Noise measurement
Machine conversion
Sensor upgrades
Sensor replacements
Retrofitting of technology
www.sick.com/service
ce m e n t i n d u s t r y | S I C K
Challenges in the
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Cement
Industry
Emission measurement
Quality control
Service
SICK provides an intelligent and sturdy solution for monitoring clinker production by measuring on the rotary
kiln inlet. The same applies here as
for emission measurement: High
measurement availability with low
maintenance effort.
Competent consulting, qualified planning support, detailed project planning and engineering, installation
and start-up SICK provides everything from one source. We also stand
for reliable support during maintenance and repairs after purchase
as well.
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Machine safety
Plant monitoring
Materials such as coal, stone or clinker are valuable which makes exact
determination of the volumes stored
or transported absolutely mandatory
for optimum processing. SICK's bin
level measuring and volume measuring devices serve to control storage
and transport according to plant
requirements.
The complete solution includes monitoring the electric precipitator to protect against explosions when the CO
concentration is suddenly too high as
well as monitoring the coal bunker
for smoldering fires.
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ement industry | SICK
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Burning process
Focus 2b
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Burning process
Focus 2c
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Burning process
Focus 3a
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Focus 3b
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Focus 3c
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Focus 1:
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Raw
material
max. extraction and preparation
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SO2 at the preheater are determined. Occurrences of high CO peaks in the exhaust gas
signal a hazard for the downstream electrostatic precipitator. The extractive analysis system MAC800 with the gas analyzer GMS800
is best suited for this measuring task involving high dust loads, high gas temperatures
and ambient conditions. It provides reliable
process gas monitoring and is therefore an
economical solution to increase plant efficiency and safety.
deposit formation. Apart from that, it is characterized by easy installation as well as startup without filling. These product features
make the LBV300 suitable for usage in raw
material extraction and preparation as well
as for bin level monitoring of the finished cement.
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Focus 2a:
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Burning
process
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Focus 2b:
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Burning
process
also allow efficient process control for strongly fluctuating flow rates.
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measurement more difficult. SICKs gas sampling probe SCP3000 and the analysis system MCS300P HW provide a complete solution.
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Focus 2c:
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Burning
process
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Focus 3a:
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Packing
and logistics
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Tracing deliveries
Reliable assignment and tracing: From the
identification of single packages to tracing
the serial number or production line up to
identification of pallets in the distribution.
IDpro stands for SICKs competence in automated identification (1D/2D codes, transponders) using laser scanners, cameras
and RFID.
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Focus 3b:
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Packing
and logistics
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stop pushbuttons ES21 are fitted as additional protective measure. Safety control Flexi Soft
links the signals from safety sensors and actuators to ensure the safety functions.
Palletizing
Automatic palletizers load the filled cement
sacks in layers on the pallets. Reflex array sensor WL27-3 and light sensor WT14-2 ensure
reliable detection in the automatic feed area.
Incremental encoder DSF60 monitors the
transport speed of the cement sacks. Magnetic position switch MPS detects empty pallets in the correct position for loading by
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Focus 3c:
Packing and logistics
M4000 Advanced with UE403 and four reflection light barriers WL280-2 are responsible for
person-material differentiation in the feed
area and a safety light curtain C4000 Palletizer in the output area. Electromechanical
safety switches i10 Lock and i110S monitor
the access door. Emergency stop pushbuttons
ES21 are fitted as additional protective
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Systems
and Project Engineering
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SystemsPS_header1_small_blue
and Project Engineering
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Sensor
solutions
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www.sick.com/products
Photoelectric sensors
Miniature photoelectric sensors
Small photoelectric sensors
Compact photoelectric sensors
Hand-held scanners
RFID
Proximity sensors
Identification solutions
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Sensor solutions
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System solutions
Volume measurement systems
Code reading systems
Dimension weighing scanning
systems
Fluid sensors
Level sensors
Pressure sensors
Flow sensors
Temperature sensors
Contrast sensors
Color sensors
Luminescence sensors
Fork sensors
Array sensors
Registration sensors
Distance sensors
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Ultrasonic sensors
Double sheet detector
Optical data transmission
Position finders
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Sensor
solutions
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Vision sensors
Smart cameras
3D cameras
Vision systems
Vision
Safety switches
Electro-mechanical safety
switches
Non-contact safety switches
Safety relays
Safety controllers
Network solutions
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Sensor solutions
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Gas analyzers
Dust measuring devices
Analyzer systems
Liquid analyzers
Data acquisition systems
Tunnel sensors
Encoders
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trations
For small to large duct diameters
ence point
HUNTER B50)
Your benefits
Easy installation, commissioning, and
operation
Measurement independent of gas
velocity, humidity and particle charge
-- www.mysick.com/en/DUSTHUNTER_S
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
Probe type PR for economic installation from one side of the duct
Your benefits
Reliable flow measurement for ducts
-- www.mysick.com/en/FLOWSIC100_CEMS
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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GM700 At a glance
High selectivity due to high spectral
resolution
Short response times
No calibration required
tear
required
Your benefits
Unbiased measuring values due to
in-situ measurement directly in the
process
Best application solution using probe
or cross-duct type
-- www.mysick.com/en/GM700
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
SIDOR At a glance
Detector with high long-term stability
Paramagnetic or electrochemical O2
measurement
Insensitive to contaminations
Your benefits
Automatic adjustment, self-monitoring
Repairable on site
Exchange of components without
-- www.mysick.com/en/SIDOR
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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Your benefits
Approved according to EN 15267-3
and EN 14181
Installations in Non-Ex-areas and
Ex-areas (Zone 1 and 2 according to
ATEX) possible
Minimum service and maintenance
work as well as easy reconditioning of
existing installations due to modular
design
Adjustment without test gases via
optional adjustment unit
-- www.mysick.com/en/GMS800
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
MCS100FT At a glance
Lowest approved HF measuring range
of 0 ... 3 mg/m
Automatic spectrum adjustment via
AutoVAL for reliable measuring values
Operation via touchscreen
Sample gas transport by an ejector
without moving parts
Your benefits
Proper HF limit value monitoring
Only one analyzer for more than 10
measuring components
Easy integration into the customer
network environment
-- www.mysick.com/en/MCS100FT
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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MERCEM300Z At a glance
Accurate measurement of total mercury directly in a thermal converter
(patented)
Measuring operation without using
consumables
Very low maintenance gas sampling
using an ejector pump no moving
parts
Your benefits
Reliable results of the actual measuring values of elemental Hg and Hg
compounds in gases
Very low operating expenses
Minimum maintenance expenditure
Long-term stability minimizes technician time requirements due to selfadjusting measuring system
-- www.mysick.com/en/MERCEM300Z
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
MAC800 At a glance
Cold-extractive analyzer system certified according to EN 15267-3
Plug-and-play analyzer modules with
24 V power supply
Operating unit for displaying all measured values and status information
on a touch screen
Your benefits
Cost-effective investment because of
-- www.mysick.com/en/MAC800
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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NOx-converter
Includes the major system components
ponents
Your benefits
Due to modular concept adaptable to
-- www.mysick.com/en/MKAS_systems
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
Your benefits
Measurement of several gas compo-
-- www.mysick.com/en/MCS100E_systems
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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MCS300P HW At a glance
Simultaneous measurement of up to
6 components plus O2
Sample flow control and sample gas
pressure measurement
Temperature of heated system components up to 220 C
Automatic sample point switching for
up to 8 sample points (option)
Your benefits
Economic, automatic adjustment
without expensive test gases
Easy remote control by integration in
existing networks
Automatic control of the complete
measuring system and probe
-- www.mysick.com/en/MCS300P_HW
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
SCP3000 At a glance
For gas temperatures up to 1400 C
For very high dust loads up to 2000
g/m
Effective shock blower prevents
blockage on probe inlet
Rotating unit prevents backing of
deposits on probe surface
Your benefits
Minimum installation requirements
due to modular design
Reduced maintenance costs: up to
100 hours per year due to automatic
purging and cleaning of probe and
filter
Automatic monitoring and remote
control functions of the complete
system via PLC
-- www.mysick.com/en/SCP3000
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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Your benefits
Software monitors all communications with connected field devices
and control systems
All values are stored on hard disk,
thus it is possible to look at data history even after many years
-- www.mysick.com/en/MEAC2000
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
W280-2 At a glance
highly visible red light spot thanks to
Your benefits
Visible red light of the Bright Light
-- www.mysick.com/en/W280-2
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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W12-3 At a glance
Best-in-class optical performance due
Your benefits
IP
69K
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
W14-2 At a glance
Outstanding background suppression
with OES3 technology
Highly visible and precise light spot
due to PinPoint LED in selected
products
Your benefits
Reliable object detection at a costeffective price
PinPoint LED technology provides a
highly visible red light that enables
quick and easy setup
Broad product range gives users a variety of choices to fit their application
Class 2
C
US
LISTED 87LL
-- www.mysick.com/en/W14-2
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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background suppression
hole pattern
Your benefits
Robustness with the VISTAL housing
Best in class performance
-- www.mysick.com/en/W9-3
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
Your benefits
Reliable detection regardless of
target position within the array: detection height 50 mm (MDO: > 12 mm)
or detection height 24 mm (MDO: >
5 mm)
Less installation effort compared to
light grids or multiple single-point
photoelectric sensors
-- www.mysick.com/en/W27-3_Reflex_Array
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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G6 - At a glance
PinPoint LED for a bright, precise light
spot
Durable metal threaded inserts
SICK ASIC technology - the result of
decades of experience in photoelectric sensors
Your benefits
Easy alignment and precise object
detection due to a highly visible
PinPoint LED
Quick and easy mounting and high
durability due to threaded metal
inserts
SICK ASIC technology provides high
performance and excellent reliability
-- www.mysick.com/en/G6
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
MPS - At a glance
Magnetic position sensor for pneu-
Your benefits
Maximum flexibility with several dif-
-- www.mysick.com/en/MPS
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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IP 67 enclosure rating
Operating temperature from -25 C
to +70 C
Your benefits
Reduced machine downtime
Reduced mechanical damage
Fewer maintenance costs due to
-- www.mysick.com/en/IM_Standard
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
IQ Standard At a glance
Long sensing distance up to 60 mm
DC, AC and AC/DC versions available
Wide range of housing and mounting
options
Your benefits
Increased machine throughput with
less machine downtime
Maintenance cost reduction and
reduced mechanical damage due to
long sensing range
Class 2
C
US
LISTED 87LL
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-- www.mysick.com/en/IQ_Standard
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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Your benefits
Prevention of redundant inputs and
-- www.mysick.com/en/Flexi_Soft
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
Your benefits
Small design simplifies installation
-- www.mysick.com/en/i10_Lock
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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Your benefits
Increased safety due to self-monitor-
ing contacts
Reduction in accidental faults due to
variants with a protective collar
-- www.mysick.com/en/ES21
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
E100 At a glance
Plastic housing with connected cable
3-stage functional structure (off-onoff)
Slow-action switching elements with
four contacts
Your benefits
Personal protection with enabling
switches: increased safety in setup
mode when protective devices are
deactivated
-- www.mysick.com/en/E100
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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Multiple sampling
Reduced resolution
Muting alternative
Beam coding
Object gap suppression
Your benefits
Cost-effective: No additional muting
-- www.mysick.com/en/C4000_Palletizer
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
13849)
Robust housing with three mounting
grooves
7-segment display
Wide scanning range, up to 70 m
Your benefits
The wide scanning range allows the
-- www.mysick.com/en/M4000_Advanced
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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Integrated heating
Enclosure rating IP 67
Temperature range from 40 C ... +
55 C
Your benefits
Easy integration due to small, com-
-- www.mysick.com/en/L27
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
Operating temperature: 30 C to
+100 C (depends on type)
Your benefits
Programmability of the encoders
-- www.mysick.com/en/AFS_AFM60_SSI
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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DFS60 At a glance
Compact installation depth
High resolution up to 16 bits
Optionally programmable: Output volt-
Your benefits
Reduced storage costs and downtime
-- www.mysick.com/en/DFS60
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
LECTOR62x At a glance
Decoding of most popular code types:
1D, 2D, direct part marking
Easy integration with industrial networks: serial, USB, several fieldbus
technologies
Auto setup with function buttons,
aiming laser, focus adjustment and
green feedback LED for quick setup
without PC
Your benefits
Intelligent decoding algorithms pro-
-- www.mysick.com/en/LECTOR62x
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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Your benefits
Easy installation and commissioning,
no calibration necessary
Easy operation and integration, saves
time
Maintenance-free sensor, reduces
downtime
-- www.mysick.com/en/LBV300
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
Your benefits
Maximizes conveyor throughput
Reduces maintenance costs by preventing belt slippage
Increases the conveyor belts service
life
Reduces loading time
Simple installation
Low maintenance costs
Offers savings through minimized
energy consumption
-- www.mysick.com/en/Bulkscan_LMS511
For more information, just enter the link and get direct access to technical data, CAD design models, operating instructions, software, application examples and much more.
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Connectivity
the right connection with SICK
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OPC
Ethernet
Modbus
Ethernet/RS-485
I/O
analog, digital
Operation
Analyzers and systems are operated:
Directly on the control unit of the analyzer
Using a control unit which serves to visualize and
configure several analyzers
Remote-controlled via Ethernet or mobile phone
network
With SICK's own visualization and configuration
program SOPAS ET
Remote diagnostics
Remote access to devices and systems can be made
online using SICK's own remote diagnostics unit RDU via
land line telephone, mobile phone or Ethernet network
connection.
Customer benefits:
Fast help should malfunctions occur
Efficient solution because remote diagnostics can reduce service assistance onsite
Optimized and specific service calls: If a visit is necessary, the Service technician already has the suitable
solution based on the remote diagnostics, including all
parts required
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TCP/IP
Internet
Plant
Measuring point/device network
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Plant management
level
Ethernet
Measuring systems
Dust
Operation monitoring
OPC Server
Volume flow
ERP system,
plant management system
Control unit
Temperature, pressure
Reference values
Ethernet
Gas components
In-situ gas analysis
Ethernet
Remote diagnostics,
remote maintenance
Remote diagnostics
Optional
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Notes
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Order online
You can go through the ordering process in just a few
steps.
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SICK at a glance
Leading technologies
Comprehensive services
Mxico
Nederland
Norge
sterreich
Polska
Romnia
Russia
Schweiz
Singapore
Slovenija
South Africa
South Korea
Suomi
Sverige
Taiwan
Trkiye
United Arab Emirates
USA
Australia
Belgium/Luxembourg
Brasil
Cesk Republika
Canada
China
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