Madina Group WLL

JOB HAZARD ANALYSIS

JOB/TASK
NO.
1

Machine Maintenance

PREPARED BY Mangaleswaran

SEQUENCE OF JOB/TASK STEPS

Know proper maintenance procedures

Turn off power to stop the machine

De-energize the parts by releasing

stored energy such as pressures,
tensions & raised parts

POTENTIAL HAZARDS
1

Accidents, injuries, losses due

to contact with high energy
moving parts or stored energy
Objects flying off the slowing
machine

PREVENTIVE MEASURES
a
b
a
b
a

Electrical spark

Malfunction to other equipment a

attached to the machine

Contact with parts set in

motion inadvertently
Being crushed under
equipment parts raised under
hydraulic

a
a

Isolate energy source to prevent

accidental motion

1
2

Clean up debris, wastes, and toxic

materials and purge any toxic gases,
fumes or vapours

1
2
3
4

Electric shock from charged

condensers
Machine is set in motion
unintentionally
Machine is set in motion by a
co-worker
Trips and falls on slippery and
cluttered floors
Contact with contaminated
equipment
Cuts from sharp edges
Exposure to toxic substances

a
a

Follow procedures recommended

by the manufactured
Use only recommended tools &
replacement parts
Locate and turn off power from a
safe location
Use appropriate PPE
Use appropriate PPE. Ground
metal housing of the switch
Ensure that auxiliary equipment
driven by the machine are
isolated or set in a safe position
Secure all attachments and parts
against inadvertent motion
Lower raised parts to zero
energy position (floor) to prevent
falling under gravity
Release the hydraulic pressure
used to raised the part above
ground
Discharge electrically charged
components using a grounded
metal rod

DATE
ACTION BY
Maintenance Engineer

Maintenance Engineer

Maintenance Engineer

Lock-out energy sources such as

electric switch, hydraulic
pressure, steam valves, etc

Maintenance Engineer

Clean up debris and spills

Use gloves, aprons and other
PPE. Follow recommended
cleaning and maintenances
procedures
Monitor work environment to
ensure that it is safe to go ahead
with the work

Maintenance Engineer

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Madina Group WLL

JOB HAZARD ANALYSIS

JOB/TASK
NO.
6

Machine Maintenance

PREPARED BY Mangaleswaran

SEQUENCE OF JOB/TASK STEPS

POTENTIAL HAZARDS

Perform the maintenance work and

reassemble the machine and
equipment

Cuts, bruises, strains, sprains

Turn on the power source and perform

a trial run

Document the maintenance work

Harmful exposures to chemicals, a

noise, etc
a
Mishaps due to incomplete
maintenance work and faults
developed during maintenance b
work
c
Maintenance oversight
a

PREVENTIVE MEASURES
with the work
Follow procedures recommended
by the manufactured
Only qualified and trained
person to do the work
Follow testing procedures
recommended by the
manufacturer
Stay in a safe location
Keep the area clear of occupants
Note the date, type of
maintenance work done, and the
name of the employee in charge
of the work

Maintenance Engineer

DATE

ACTION BY

Maintenance Engineer

Maintenance Engineer

Maintenance Engineer

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