WPS PQR

WPS NO.
:
DATE :
PQR NO.:
CLIENT :
Hindustan Petroleum Corporation Limited
LOCATION :
QW-482 - WELDING PROCEDURE SPECIFICATION

(REF. SPECIFICATION : ASME SECTION IX)
JOINT DESIGN (QW 402)
SKETCH / DETAIL : 1 (A)
Type
SQ BUTT
Backing
NO
Backing Material Type / Grade
NA
WELDING PROCESS
SMAW
Material Specification
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
FILLER MATERIAL (QW 404)
mm
FIG 1 (A)
TYPE : MANUAL
BASE METALS (QW 403)
Spec. No. (SFA)

:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
Interpass Temp. (Max)
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
ELECTRICAL CHARACTERISTICS (QW 409)
Current Mode
:
Volts
:
5.1
E 6013
1
2
Electrical Polarity
Amperage
Tungsten Electrode Size & Type
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 mm
As per Manuf. Std.
None
Position of Fillet
NA
ESAB/ADVANI/D&H
3G
UPHILL
POST WELD HEAT TREATMENT (QW 407)

Temperature
:
NA
Time
:
NA
Other
:
NA
NA
NA
NA
NA
NA
NA
:
:
:
NA
NA
NA
DC
18 to 30
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
String or weave Bead
Orifice or Gas Cup Size
:
:
String / Weaving
NA
:
:
:
STRAIGHT
80 TO 140
NA
Initial / Interpass Cleaning

Method of back gauging
Oscillation
:
:
:
Wire Brushing
Grinding
NA
Mode of Metal Transfer (GMAW)

Elect. Wire - Feed,Speed,Range
:
:
NA
NA
Contact Tube to work distance

Multiple of Single Pass (/ side)
:
:
NA
Multiple
Other
NA
Multiple of Single Electrode

Travel Speed Range
Peening
:
:
:
Single
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT
SMAW
E6013
3.15
STRAIGHT
80 to 120
20 to 24
85 to 100
SUB. PASS
SMAW
-
E6013
-
3.15
-
STRAIGHT
-
90 to 130
24 to 28
90 to 125
-
SMAW
E6013
3.15
STRAIGHT
90 to 130
24 to 28
HINDUSTAN PETROLUEM CORP. LTD
90 ot 125
AFTER BACK CHIP
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 1 (B)
Type
SQ BUTT
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
6 to 8
mm

Spec. No. (SFA)
5.1
Filler Size
3.15 / 4 mm
AWS No. (CLASS)

A. No.:
:
:
E 6013
1
Electrode Flux Type

Backing / Storage
:
:
As per Manuf. Std.
F. No.:
Make
POSITION (QW 405)
:
:
Consumable Insert
None
Position of Groove
AWS No. (CLASS)
:
:
2G
-
Position of Fillet
NA
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
:
:
NA
NA
Time
Other
:
:
NA
NA
GAS (QW 408)

Shielding Gas
NA
Flowrate
NA
Percentage Comp.
Trailing
:
:
NA
NA
Gas Backing
Purging
:
:
NA
NA

Current Mode
:
Volts
:
DC
20 to 28
TECHNIQUE (QW 410)

String of weave Bead
:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
REVERSE
80 TO 140

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

:
:
Multiple
Single
Travel Speed Range

Peening
:
:
SEE TABLE
NA
FIG 1 (B)
TYPE : MANUAL
ESAB/ADVANI/D&H
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
AFTER BACK CHIP
SUB. PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Filler Material
Class
Dia
Type & Pol.
SMAW
SMAW
-
E6013
E6013
-
3.15
4
-
STRAIGHT
STRAIGHT
-
80 to 115
120 to 190
SMAW
SMAW
E6013
E6013
4
4
STRAIGHT
STRAIGHT
120 to 180
120 to 180
Welding Process
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
20 to 24
24 to 28
80 to 100
100 to 150
-
24 to 28
24 to 28
100 ot 150
100 ot 150
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
SINGLE "V"
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
10
mm
Thickness Range
6 to 20
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
3G
-
Position of Fillet
NA
PREHEAT (QW 406)

Preheat Temp. (Min)
:
:
NA
NA

Temperature
:
NA
Time
:
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
STRAIGHT
80 TO 140

:
:
Wire Brushing
Grinding

:
:
:
NA
NA
NA
Oscillation
:
:
:
NA
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG 1 (B)
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Current & Voltage
Class
Dia
Type & Pol.
Amps Range
Volts Range
Travel Speed
Heat Input
mm / min
kJ / mm
ROOT
SMAW
E6013
3.15
STRAIGHT
80 to 115
20 to 24
80 to 100
SUB. PASS
SMAW
-
E6013
-
4
-
STRAIGHT
-
120 to 190
24 to 28
100 to 150
-
SMAW
SMAW
E6013
E6013
4
4
STRAIGHT
STRAIGHT
120 to 180
120 to 180
24 to 28
24 to 28
100 ot 150
100 ot 150
AFTER BACK CHIP

SUB. PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

MAHUL TERMINAL

Type
SQ BUTT
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
3G
UPHILL
Position of Fillet
NA
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
18 to 30

:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
STRAIGHT
80 TO 140

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG 2 (A)
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT
SMAW
E6013
3.15
STRAIGHT
80 to 120
20 to 24
85 to 100
SUB. PASS
SMAW
-
E6013
-
3.15
-
STRAIGHT
-
90 to 130
24 to 28
90 to 125
-
SMAW
E6013
3.15
STRAIGHT
90 to 130
24 to 28
90 ot 125
AFTER BACK CHIP
FINAL
APPROVAL
NAME :
SIGNATURE :
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 2(B)
Type
SQ BUTT
Backing
NO
NA
WELDING PROCESS
SMAW
Type / Grade No.
:
:
IS 2062 / EQ.
GR.B
To
To
IS 2062 / EQ.
GR.B
P. No.
Group No.
:
:
1
1
To
To
1
1
Thick of Coupon
Thickness Range
:
:
5
5

Spec. No. (SFA)
AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
2G
-
Position of Fillet
NA
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
:
:
NA
NA
Time
Other
:
:
NA
NA
GAS (QW 408)

Shielding Gas
FIG 2 (B)
TYPE : MANUAL
mm
mm
NA
Flowrate
NA
Percentage Comp.
:
Trailing
:
NA
NA
Gas Backing
Purging
TECHNIQUE (QW 410)
:
:
NA
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
STRAIGHT
80 TO 140

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

:
:
Multiple
Single
Travel Speed Range

Peening
:
:
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT
SMAW
E6013
3.15
STRAIGHT
80 to 115
20 to 24
80 to 100
SUB. PASS
SMAW
-
E6013
-
4
-
STRAIGHT
-
120 to 180
24 to 28
100 to 150
-
SMAW
SMAW
E6013
E6013
4
4
STRAIGHT
STRAIGHT
120 to 180
120 to 180
24 to 28
24 to 28
100 ot 150
100 ot 150
AFTER BACK CHIP

SUB. PASS
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 3
Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
mm
FIG 3
TYPE : MANUAL
Thickness Range
:
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
:
:
:
Other
:
5.1
E 7018
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
2F
ESAB/ADVANI/D&H

Temperature
:
NA
Time
:
NA
Other
:
NA
NA
NA
NA
NA
NA
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
Oscillation
Travel Speed Range
Peening
DC
20 to 28
STRAIGHT
80 TO 180
NA
NA
NA
NA
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS
APPROVAL
NAME :
SIGNATURE :
Welding Process
SMAW
SMAW
Filler Material
Class
Dia
Type & Pol.
E7018
E7018
REVERSE
REVERSE
3.15
4
Current & Voltage

Amps Range
100 to 135
120 to 190
Volts Range
Travel Speed
mm / min
20 to 24
24 to 28
80 to 120
90 to 150
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 3A
Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
mm
FIG 3
TYPE : MANUAL
Thickness Range
:
Spec. No. (SFA)
:
AWS No. (CLASS)
:
A. No.:
:
F. No.:
:
Make
:
POSITION (QW 405)
Position of Groove
:
AWS No. (CLASS)
:
PREHEAT (QW 406)
Preheat Temp. (Min)
:
:
Preheat Maint
:
GAS (QW 408)
Shielding Gas
:
Percentage Comp.
:
Trailing
:
Current Mode
:
Volts
:
Electrical Polarity
:
Amperage
:
:
:
:
Other
:
5.1
E 7018
1
2
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
3.15 / 4 mm
As per Manuf. Std.
None
Position of Fillet
2F
ESAB/ADVANI/D&H

Temperature
:
NA
Time
:
NA
Other
:
NA
NA
NA
NA
NA
NA
NA
Flowrate
Gas Backing
Purging
TECHNIQUE (QW 410)
Oscillation
Travel Speed Range
Peening
DC
20 to 28
STRAIGHT
80 TO 180
NA
NA
NA
NA
:
:
:
NA
NA
NA
:
:
:
:
:
:
:
:
:
:
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
ROOT
SUB. PASS ROOT 2
SUB. PASS ROOT 3
SUB. PASS 4 TO 5
APPROVAL
NAME :
Welding Process
SMAW
SMAW
SMAW
SMAW
Filler Material
Class
Dia
Type & Pol.
E7018
E7018
E7018
E7018
REVERSE
REVERSE
REVERSE
REVERSE
3.15
4
4
4
Current & Voltage

Amps Range
100 to 135
120 to 190
120 to 190
120 to 190
Volts Range
Travel Speed
mm / min
20 to 24
24 to 28
24 to 28
24 to 28
80 to 120
90 to 150
90 to 150
90 to 150
Heat Input
kJ / mm
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 4
Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
Thickness Range
:
:
8
8

Spec. No. (SFA)
AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
:
:
NA
NA
Time
Other
:
:
NA
NA
GAS (QW 408)

Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
STRAIGHT
80 TO 180

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

:
:
Multiple
Single
Travel Speed Range

Peening
:
:
SEE TABLE
NA
FIG 4
TYPE : MANUAL
mm
mm
WELDING PROCEDURE
Filler Material
Class
Dia
Type & Pol.
SMAW
E7018
3.15
REVERSE
SUB. PASS (3)
SMAW
SMAW
E7018
E7018
4
4
REVERSE
REVERSE
OUTSIDE
1ST PASS
SMAW
E7018
3.15
SMAW
SMAW
E7018
E7018
4
4
Pass No.
INSIDE
ROOT
SUB. PASS (2)
SUB. PASS (2)

FINAL (3)
APPROVAL
NAME :
SIGNATURE :
Welding Process
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
100 to 135
20 to 24
80 to 120
120 to 190
120 to 190
24 to 28
24 to 28
90 to 150
90 to 150
REVERSE
100 to 135
20 to 24
90 to 120
REVERSE
REVERSE
120 to 190
120 to 190
24 to 28
24 to 28
100 to 150
100 to 150
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 4
Type
DOUBLE "V"
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
Thickness Range
:
:
12
mm
12 to 24 mm

Spec. No. (SFA)
AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
3G
-
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
:
:
NA
NA
Time
Other
:
:
NA
NA
GAS (QW 408)

Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
REVERSE
80 TO 180

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

:
:
Multiple
Single
Travel Speed Range

Peening
:
:
SEE TABLE
NA
FIG 4
TYPE : MANUAL
WELDING PROCEDURE
Filler Material
Class
Dia
Type & Pol.
SMAW
E7018
3.15
REVERSE
SUB. PASS (3)
SMAW
SMAW
E7018
E7018
4
4
REVERSE
REVERSE
BACK SIDE
1ST PASS
SMAW
E7018
3.15
SMAW
SMAW
E7018
E7018
4
4
Pass No.
INSIDE
ROOT
SUB. PASS (2)
SUB. PASS (2)

FINAL (3)
APPROVAL
NAME :
SIGNATURE :
Welding Process
VISHAL STRUCTURALS PVT. LTD.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
100 to 135
20 to 24
80 to 120
120 to 190
120 to 190
24 to 28
24 to 28
90 to 150
90 to 150
REVERSE
100 to 135
20 to 24
90 to 120
REVERSE
REVERSE
120 to 190
120 to 190
24 to 28
24 to 28
100 to 150
100 to 150
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 5
Type
SQUARE BUTT WITH BACKING STRIP & FILLET
Backing
YES
NA
WELDING PROCESS
SMAW
Type / Grade No.
:
:
IS 2062 / EQ.
GR.B
To
To
IS 2062 / EQ.
GR.B
P. No.
Group No.
:
:
1
1
To
To
1
1
Thick of Coupon
Thickness Range
:
:
12
mm
12 to 16 mm

Spec. No. (SFA)
AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
1G
-
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
:
:
NA
NA
Time
Other
:
:
NA
NA
GAS (QW 408)

Shielding Gas
FIG
TYPE : MANUAL
NA
Flowrate
NA
Percentage Comp.
:
Trailing
:
NA
NA
Gas Backing
Purging
TECHNIQUE (QW 410)
:
:
NA
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
REVERSE
90 TO 190

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

:
:
Multiple
Single
Travel Speed Range

Peening
:
:
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1,2)
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
90 to 120
SUB. PASS (3)
SMAW
SMAW
E7018
E7018
4
4
REVERSE
REVERSE
120 to 190
120 to 190
24 to 28
24 to 28
100 to 150
100 to 150
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
90 ot 120
SUB. PASS (4)
FINAL (5,6)
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 6
Type
LAP FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
Type / Grade No.
:
:
IS 2062 / EQ.
GR.B
To
To
IS 2062 / EQ.
GR.B
P. No.
Group No.
:
:
1
1
To
To
1
1
Thick of Coupon
Thickness Range
:
:
10
mm
10 to 16 mm

Spec. No. (SFA)
AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
:
:
NA
NA
Time
Other
:
:
NA
NA
GAS (QW 408)

Shielding Gas
FIG
TYPE : MANUAL
NA
Flowrate
NA
Percentage Comp.
:
Trailing
:
NA
NA
Gas Backing
Purging
TECHNIQUE (QW 410)
:
:
NA
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Electrode-Straight
90 TO 190

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

:
:
Multiple
Single
Travel Speed Range

Peening
:
:
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT
SMAW
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SUB. PASS
SMAW
SMAW
E6013
E6013
4
4
STRAIGHT
STRAIGHT
90 to 190
90 to 190
24 to 28
24 to 28
90 to 150
90 ot 150
FINAL
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

MAHUL TERMINAL

SKETCH / DETAIL : 7
Type
LAP FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
12
Thickness Range
12 to 16 mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Electrode-Straight
90 TO 190

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG
TYPE : MANUAL
mm
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1)
SMAW
E7018
3.15
REVERSE
80 to 120
20 to 24
80 to 120
SUB. PASS (2)
SMAW
SMAW
E7018
E7018
4
4
REVERSE
REVERSE
90 to 190
90 to 190
24 to 28
24 to 28
90 to 150
90 ot 150
FINAL (3,4)
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 8
Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Electrode-Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG 8
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
80 to 120
SUB. PASS
SMAW
E7018
REVERSE
90 to 190
24 to 28
90 to 150
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
MAHUL TERMINAL

SKETCH / DETAIL : 9
Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
:
:
NA
NA

Temperature
:
NA
Time
:
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
:
NA
NA
NA
Oscillation
:
:
:
NA
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
ONE SIDE CONT.

ROOT (1)
SMAW
Travel Speed
Heat Input
Class
Filler Material
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
mm / min
kJ / mm
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SMAW
2nd STITCH FILLET 100 (100) 100
E6013
STRAIGHT
90 to 190
24 to 28
90 to 150
ROOT (1)
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
SUB. PASS (2)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
SMAW
SMAW
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
LAP FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG 10 (A)
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1)
SMAW
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SUB. PASS (2)
SMAW
E6013
STRAIGHT
90 to 190
24 to 28
90 to 150
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
LAP FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG 10 (B)
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1)
SMAW
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SUB. PASS (2)
SMAW
E6013
STRAIGHT
90 to 190
24 to 28
90 to 150
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 11
Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
3F
PREHEAT (QW 406)

Preheat Temp. (Min)
:
:
NA
NA

Temperature
:
NA
Time
:
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
:
NA
NA
NA
Oscillation
:
:
:
NA
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG 11
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
ONE SIDE CONT.

ROOT (1)
SMAW
Travel Speed
Heat Input
Class
Filler Material
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
mm / min
kJ / mm
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SMAW
2nd SITCH FILLET 100 (100) 100
E6013
3.15
STRAIGHT
90 to 190
24 to 28
90 to 150
ROOT (1)
E6013
E6013
3.15
3.15
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
SUB. PASS (2)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
SMAW
SMAW
DATE :
Note : 1) For 5mm to 16mm joint separate WPS has to be made using E7018 Rod
2) Inner joint bulk head shall have doublers plate
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

SKETCH / DETAIL : 7
Type
LAP FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
16
mm
Thickness Range
5 to 16
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Electrode-Straight
90 TO 190

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
E6013
E6013
3.15
3.15
STRAIGHT
STRAIGHT
E6013
3.15
E6013
3.15
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
STRAIGHT
80 to 120
20 to 24
80 to 120
STRAIGHT
90 to 190
24 to 28
90 to 150
ONE SIDE CONT.

ROOT (1)
SUB. PASS (2)
SMAW
SMAW
2nd SITCH FILLET 100 (100) 100

ROOT (1)
SMAW
SUB. PASS (2)
APPROVAL
NAME :
SMAW
Heat Input
kJ / mm
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG 12
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1)
SMAW
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SUB. PASS (2)
SMAW
E6013
STRAIGHT
90 to 190
24 to 28
90 to 150
APPROVAL
NAME :
SIGNATURE :
Heat Input
kJ / mm
DATE :
Note : Submit separate WPS for Bulkhead to Pontoon top / Deck top welding
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :
MAHUL TERMINAL

Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
:
:
NA
NA

Temperature
:
NA
Time
:
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
:
NA
NA
NA
Oscillation
:
:
:
NA
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG 13
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Travel Speed
Heat Input
Class
Filler Material
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
mm / min
kJ / mm
INSIDE
ROOT (1)
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
80 to 120
SUB. PASS (2)
SMAW
E7018
REVERSE
130 to 190
24 to 28
90 to 150
SMAW
SMAW
E7018
E7018
3.15
4
REVERSE
REVERSE
100 to 135
130 to 190
20 to 24
24 to 28
80 to 120
90 to 150
OUTSIDE
ROOT (1)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
Note : Joint at the point where Outer rim & Lap of Bottom Deck plate meet shall be like
a) Bottom deck has to be made Sq Butt joint for 100 mm length
WPS Pg (a) should be submitted separately
Hence Joggly not needed
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
T FILLET
Backing
NO
NA
WELDING PROCESS
``
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
:
:
NA
NA

Temperature
:
NA
Time
:
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
:
NA
NA
NA
Oscillation
:
:
:
NA
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG 14
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
ONE SIDE CONT.

ROOT (1)
SMAW
Travel Speed
Heat Input
Class
Filler Material
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
mm / min
kJ / mm
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SMAW
E6013
STRAIGHT
90 to 190
24 to 28
90 to 150
ROOT (1)
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
SUB. PASS (2)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
SMAW
SMAW
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
DOUBLE V BUTT
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
16
mm
Thickness Range
16
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
3G
UPHILL
Position of Fillet
NA
PREHEAT (QW 406)

Preheat Temp. (Min)
:
:
NA
NA

Temperature
:
NA
Time
:
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 130

:
:
Wire Brushing
Grinding

:
:
:
NA
NA
NA
Oscillation
:
:
:
NA
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG 15
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Travel Speed
Heat Input
Class
Filler Material
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
mm / min
kJ / mm
ROOT (1)
SMAW
E7018
3.15
REVERSE
80 to 120
20 to 24
80 to 100
SUB. PASS (2)

SUB. PASS (3,4)
SMAW
SMAW
E7018
E7018
3.15
3.15
REVERSE
REVERSE
90 to 130
90 to 130
24 to 28
24 to 28
90 to 125
90 to 125
AFTER BACK CHIP

1ST PASS
SMAW
E7018
3.15
REVERSE
90 to 130
24 to 28
90 to 125
FINAL
SMAW
E7018
3.15
REVERSE
90 to 130
24 to 28
90 to 125
APPROVAL
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

MAHUL TERMINAL

Type
LAP FILLET
Backing
NO
NA
WELDING PROCESS
``
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Electrode-Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG 16
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1)
SMAW
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SUB. PASS (2)
SMAW
E6013
STRAIGHT
90 to 190
24 to 28
90 to 150
APPROVAL
NAME :
SIGNATURE :
Heat Input
kJ / mm
DATE :
Note : L 75 X 75 X 8 only has to be used
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
3F
PREHEAT (QW 406)

Preheat Temp. (Min)
:
:
NA
NA

Temperature
:
NA
Time
:
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
:
NA
NA
NA
Oscillation
:
:
:
NA
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG 17
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
ONE SIDE CONT.

ROOT (1)
SMAW
Travel Speed
Heat Input
Class
Filler Material
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
mm / min
kJ / mm
E7018
3.15
REVERSE
80 to 120
20 to 24
80 to 120
SMAW
E7018
2ND SIDE STITCH FILLET 100 (100) 100
3.15
REVERSE
90 to 190
24 to 28
90 to 150
ROOT (1)
3.15
3.15
REVERSE
REVERSE
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
SUB. PASS (2)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
SMAW
SMAW
E7018
E7018
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
Single V Full Pen Butt Joint
Backing
NO
Chip Back to Sound metal & reweld
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
10
Thickness Range
1.76 to 20 mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
PREHEAT (QW 406)
:
:
3G
UPHILL
Position of Fillet
NA
Preheat Temp. (Min)

:
:
NA
NA
Temperature
Time
:
:
NA
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
18 to 20

:
:
String / Weaving
NA
Electrical Polarity
Amperage
:
:
:
Electrode - Negative
100 TO 120
NA

Oscillation
:
:
:
Wire Brushing
Grinding
NA

:
:
NA
NA

:
:
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG 18
TYPE : MANUAL
mm
WELDING PROCEDURE
Pass No.
Welding Process
Travel Speed
Heat Input
Class
Filler Material
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
mm / min
kJ / mm
ROOT
SMAW
E6013
3.15
STRAIGHT
90 to 95
22 to 24
65 to 90
0.275
HOT PASS
FILLING
SMAW
SMAW
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
90 to 95
100 to 120
18 to 20
18 to 20
85 to 90
85 to 90
0.238
0.238
CAPPING
SMAW
E6013
3.15
STRAIGHT
90 to 95
22 to 24
65 to 90
0.275
AFTER BACK CHIP

SUB PASS
SMAW
E6013
3.15
STRAIGHT
90 to 95
18 to 20
85 to 90
0.238
FINAL
SMAW
E6013
STRAIGHT
100 to 120
22 to 24
65 to 90
0.275
APPROVAL
NAME :
SIGNATURE :
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
T FILLET
Backing
NO
NA
WELDING PROCESS
``
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG 19
TYPE : MANUAL
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1)
SMAW
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SUB. PASS (2)
SMAW
E6013
STRAIGHT
90 to 190
24 to 28
90 to 150
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
SQUARE BUTT WITH BACKING STRIP
Backing
YES
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
12
Thickness Range
12 to 16 mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
GAS (QW 408)
:
:
NA
NA
Time
Other
:
:
NA
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
REVERSE
90 TO 190

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

Travel Speed Range
:
:
:
Multiple
Single
SEE TABLE
Peening
NA
FIG
20
TYPE : MANUAL
mm
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1,2)
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
90 to 120
SUB. PASS (3)
SMAW
SMAW
E7018
E7018
4
4
REVERSE
REVERSE
120 to 190
120 to 190
24 to 28
24 to 28
100 to 150
100 to 150
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
90 ot 120
SUB. PASS (4)
FINAL (5,6)
APPROVAL
NAME :
SIGNATURE :
Heat Input
kJ / mm
DATE :
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
SQUARE BUTT W/BACKING PLT. FOR COD
Backing
YES
NA
WELDING PROCESS
SMAW
Type / Grade No.
:
:
IS 2062 / EQ.
GR.B
To
To
IS 2062 / EQ.
GR.B
P. No.
Group No.
:
:
1
1
To
To
1
1
Thick of Coupon
Thickness Range
:
:
12
mm
12 to 16 mm

Spec. No. (SFA)
AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
1G
-
Position of Fillet
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
:
:
NA
NA
Time
Other
:
:
NA
NA
GAS (QW 408)

Shielding Gas
FIG
21
TYPE : MANUAL
NA
Flowrate
NA
Percentage Comp.
:
Trailing
:
NA
NA
Gas Backing
Purging
TECHNIQUE (QW 410)
:
:
NA
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
REVERSE
90 TO 190

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

:
:
Multiple
Single
Travel Speed Range

Peening
:
:
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1,2)
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
90 to 120
SUB. PASS (3)
SMAW
SMAW
E7018
E7018
4
4
REVERSE
REVERSE
120 to 190
120 to 190
24 to 28
24 to 28
100 to 150
100 to 150
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
90 ot 120
SUB. PASS (4)
FINAL (5 TO 10)
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
Note : WPS for 10mm to insert plate joint should be submitted separately
WPS NO.:
DATE :
PQR NO.:
CLIENT :
LOCATION :

Type
SQUARE BUTT W/BACKING PLT. FOR COD
Backing
YES
NA
WELDING PROCESS
SMAW
Type / Grade No.
:
:
IS 2062 / EQ.
GR.B
To
To
IS 2062 / EQ.
GR.B
P. No.
Group No.
:
:
1
1
To
To
1
1
Thick of Coupon
Thickness Range
:
:
12
mm
12 to 16 mm

Spec. No. (SFA)
AWS No. (CLASS)
:
:
5.1
E 7018
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
4
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
1G
-
Position of Fillet
PREHEAT (QW 406)

Preheat Temp. (Min)
NA

Temperature
:
NA

Preheat Maint
:
:
NA
NA
Time
Other
:
:
NA
NA
GAS (QW 408)

Shielding Gas
TYPE : MANUAL
ANNULAR TO CLEAN OUT BOTTOM JOINT
NA
Flowrate
NA
Percentage Comp.
:
Trailing
:
NA
NA
Gas Backing
Purging
TECHNIQUE (QW 410)
:
:
NA
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
REVERSE
90 TO 190

:
:
Wire Brushing
Grinding

:
:
NA
NA
Oscillation
:
:
NA
NA

Other
:
:
NA
NA

:
:
Multiple
Single
Travel Speed Range

Peening
:
:
SEE TABLE
NA
WELDING PROCEDURE
Pass No.
Welding Process
Filler Material
Class
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
Travel Speed
mm / min
ROOT (1)
SMAW
E7018
3.15
REVERSE
100 to 135
20 to 24
90 to 120
SUB. PASS (2)
SMAW
SMAW
E7018
E7018
4
3.15
REVERSE
REVERSE
120 to 190
100 to 135
24 to 28
20 to 24
100 to 150
90 ot 120
FINAL (3 TO 4)
APPROVAL
NAME :
SIGNATURE :
DATE :
Heat Input
kJ / mm
Note : WPS for 10mm to insert plate joint should be submitted separately
CLIENT :
LOCATION :
MAHUL TERMINAL
WPS NO.:
WPS-VSPL-026- REV 0
DATE :
PQR NO.:
11.11.2009
PQR-VSPL-
- REV 0

Type
T FILLET
Backing
NO
NA
WELDING PROCESS
SMAW
IS 2062 / EQ.
To
IS 2062 / EQ.
Type / Grade No.
GR.B
To
GR.B
P. No.
To
Group No.
To
Thick of Coupon
mm
Thickness Range
mm
Spec. No. (SFA)

AWS No. (CLASS)
:
:
5.1
E 6013
Filler Size
Electrode Flux Type
:
:
3.15 / 4 mm
A. No.:
F. No.:
:
:
1
2
Backing / Storage
Consumable Insert
:
:
As per Manuf. Std.

None
Make
POSITION (QW 405)
ESAB/ADVANI/D&H
Position of Groove
AWS No. (CLASS)
:
:
Position of Fillet
2F
PREHEAT (QW 406)

Preheat Temp. (Min)
:
:
NA
NA

Temperature
:
NA
Time
:
NA
Preheat Maint
GAS (QW 408)
NA
Other
NA
Shielding Gas
Percentage Comp.
:
:
NA
NA
Flowrate
Gas Backing
:
:
NA
NA
Trailing
:
NA
Purging
TECHNIQUE (QW 410)
NA
Current Mode
Volts
:
:
DC
20 to 28

:
:
String
NA
Electrical Polarity
Amperage
:
:
Straight
80 TO 180

:
:
Wire Brushing
Grinding

:
:
:
NA
NA
NA
Oscillation
:
:
:
NA
NA
Multiple
Other
NA

Travel Speed Range
:
:
Single
SEE TABLE
Peening
NA
FIG
TYPE : MANUAL
OUTER RIM TO BOTTOM DECK LAP JOINT
WELDING PROCEDURE
Pass No.
Welding Process
ONE SIDE CONT.

ROOT (1)
SMAW
Travel Speed
Heat Input
Class
Filler Material
Dia
Type & Pol.
Current & Voltage

Amps Range
Volts Range
mm / min
kJ / mm
E6013
3.15
STRAIGHT
80 to 120
20 to 24
80 to 120
SMAW
E6013
STRAIGHT
90 to 190
24 to 28
90 to 150
ROOT (1)
E6013
E6013
3.15
4
STRAIGHT
STRAIGHT
80 to 120
90 to 190
20 to 24
24 to 28
80 to 120
90 to 150
SUB. PASS (2)
SUB. PASS (2)
APPROVAL
NAME :
SIGNATURE :
DATE :
SMAW
SMAW
WPS NO.:
DATE
WPS NO.:
CLIENT
LOCATION
:
:
HINDUSTAN PETROLEUM CORPORATION LTD.

SKETCH / DETAIL:
SQ. BUTT
NO
FIG 1 (A)
NA
SWAM
TYPE
MANUAL
JOINT DESIGN (QW-402)

Type
Backing
Backing material Type / Grade
WELDINHG PROCESS
IS 2062 / EQ.
Type / Grade No.
GR.B
P. No.
1
Group No.
1
Thick of Coupon
6 mm
Thickness Range
6 mm
Spec. No. (SFA)
5.1
AWS No. (CLASS)
E 6013
A. No. :
1
F. No. :
2
Make
ESAB/ADVANI/D&H
POSITION (QW 405)
Position of Groove
3G
Weld Progression
UPHILL
PREHEAT (QW 406)
Preheat Temp.(Min)
NA
Interpass Temp.(Max)
NA
Preheat Maint
GAS (QW 408)
Shielding Gas
NA
Percentage Comp.
NA
Trailing
NA
Current Mode
DC
Volts
18 to 30
Electrical Polarit
STRAIGHT
Amperage
80 TO 140
NA
NA
NA
Other
NA
WELDING PROCEDURE
Pass No.
Welding ProFiller Material
Class
Dia
AFTER BACK CHIP
E6013
Type & Pol.
To
To
To
To
IS 2062 / EQ.
GR.B
1
1
Filler Size
Electrode Flux Type
Backing / Storage
Consumable Insert
:
:
:
:
Position of Fillet

Temperature
:
Time
:
Others
:
Flowrate
:
Gas Backing
:
Purging
:
TECHNIQUE (QW 410)
String or weave Bead
:
Orifice or Gas Cup Size :
Initial / Interpass Cleanin:
Method of back gauging :
Oscillation
:
Contact Tube to work dis:
Multiple or Single Pass ( :
Multiple or Single Electr :
Travel Speed Electrode :
Peening
Amps Range
Volts Range
mm / min
3.15 / 4 mm
As per Manuf. Std.
Non
NA
QW 407)
NA
NA
NA
NA
NA
NA
String / Weaving
NA
Wire Brushing
Grinding
NA
NA
Multiple
Single
SEE TABLE
NA
Heat Input
kj / mm

WPS PQR

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WPS NO.

Hindustan Petroleum Corporation Limited

QW-482 - WELDING PROCEDURE SPECIFICATION

JOINT DESIGN (QW 402)

SKETCH / DETAIL : 1 (A)

Backing Material Type / Grade

Type / Grade No.

BASE METALS (QW 403)

Spec. No. (SFA)

POST WELD HEAT TREATMENT (QW 407)

Initial / Interpass Cleaning

Mode of Metal Transfer (GMAW)

Contact Tube to work distance

Multiple of Single Electrode

Type & Pol.

Current & Voltage

AFTER BACK CHIP

Hindustan Petroleum Corporation Limited

QW-482 - WELDING PROCEDURE SPECIFICATION

JOINT DESIGN (QW 402)

SKETCH / DETAIL : 1 (B)

Backing Material Type / Grade

Type / Grade No.

FILLER MATERIAL (QW 404)

AWS No. (CLASS)

Electrode Flux Type

As per Manuf. Std.

PREHEAT (QW 406)

POST WELD HEAT TREATMENT (QW 407)

Interpass Temp. (Max)

GAS (QW 408)

ELECTRICAL CHARACTERISTICS (QW 409)

TECHNIQUE (QW 410)

Initial / Interpass Cleaning

Tungsten Electrode Size & Type

Elect. Wire - Feed,Speed,Range

Multiple of Single Pass (/ side)

Travel Speed Range

BASE METALS (QW 403)

Type & Pol.

Current & Voltage

HINDUSTAN PETROLUEM CORP. LTD

Hindustan Petroleum Corporation Limited

QW-482 - WELDING PROCEDURE SPECIFICATION

JOINT DESIGN (QW 402)

SKETCH / DETAIL : 1 (B)

Backing Material Type / Grade

Type / Grade No.

Spec. No. (SFA)

As per Manuf. Std.

PREHEAT (QW 406)

POST WELD HEAT TREATMENT (QW 407)

String of weave Bead

Initial / Interpass Cleaning

Tungsten Electrode Size & Type

Multiple of Single Electrode

BASE METALS (QW 403)

Current & Voltage

Type & Pol.

AFTER BACK CHIP

HINDUSTAN PETROLUEM CORP. LTD

Hindustan Petroleum Corporation Limited

QW-482 - WELDING PROCEDURE SPECIFICATION